Inert gas purging device for aluminum material processing
By designing the gas source decompression distribution pipeline and control system for the inert gas purge device, the problems of inaccurate and wasteful use of inert gas in the prior art are solved, and the efficient purge of aluminum and the convenience of gas cylinder replacement is achieved, thus reducing the need for reducing the efficiency of the aluminum. production costs and labor volumes.
Patent Information
- Application Number
- CN202411652422.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2024-12-17
AI Technical Summary
The existing aluminum pipe purge device cannot control the quantitative use of inert gas, and it is prone to inadequate protection or excessive amounts, waste of inert gas, and inconvenient gas cylinders during transportation and replacement, which increases labor and production costs.
An inert gas purging device for aluminum processing is designed, including a gas source pressure relief distribution pipeline, an automatic pipe winding device, a control cabinet and a flip pad mechanism, and quantitative purging is achieved through the control of gas pressure relief valve and solenoid valve. , the time controller and switching switch are used to achieve manual and automatic control. The gas extraction mechanism is used to collect residual gas, and the flip pad mechanism is used to facilitate the transport of the gas cylinder.
Accurate control of inert gases is achieved, avoiding excessive protection and waste, improving the efficiency and safety of gas cylinder replacement, reducing labor, and reducing production costs.
Smart Images

Figure CN119140532A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum material processing, in particular to an inert gas purging device for aluminum material processing. Background Art
[0002] Inert gas is required for protection during the processing of aluminum tubes. Purging with inert gas (such as nitrogen) can effectively remove residual impurities and pollutants in the pipeline. Inert gas purging can ensure that there are no impurities inside the pipeline, thereby ensuring the performance and reliability of the aluminum tube during use; using inert gas purging can also improve safety of use. For flammable, explosive, toxic and corrosive special gases, the use of inert gas purging can avoid contamination of pipelines and valves, thereby preventing secondary pollution; the existing aluminum tube purging uses nitrogen bottles to directly purge the inner wall of the aluminum tube, but there are disadvantages such as excessive pressure, uncontrollable, safety hazards, insufficient protection and excessive protection, waste of inert gas, and increased production costs; and due to the heavy weight of nitrogen bottles, most of them are transported by manual tilting and rotation; Patent publication number CN220049290U discloses a nitrogen purging device based on the modification of the steam-water sampling system of the unit. Specifically, it is disclosed that the main purging pipeline is connected to the nitrogen outlet valves of multiple high-pressure nitrogen cylinders through a nitrogen purging pipeline and a nitrogen supply pipeline. A pressure gauge, a flow meter, a pressure regulating valve and a buffer are arranged in sequence along the direction of nitrogen on the nitrogen purging pipeline. However, there is a problem that the quantitative use of inert gas cannot be controlled, the aluminum material cannot be accurately purged, and insufficient protection and excessive protection are still prone to occur, and the cost is uncontrollable; there is a waste of inert gas, the gas cylinder is inconvenient to transport between the gas cylinder frame and the ground, the gas cylinder replacement efficiency is low, and the labor workload is large. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide an inert gas purging device for aluminum processing, which controls the quantitative use of the inert gas and can accurately purge the aluminum material, avoid excessive protection while ensuring sufficient inert gas protection, and achieve cost control; and the inert gas in the gas cylinder can be fully utilized to prevent the waste of inert gas, and the purging device can be manually and automatically controlled to purge the aluminum material, which is flexible and convenient to use, and the gas cylinder is convenient to transfer between the gas cylinder frame and the ground, thereby improving the efficiency of gas cylinder replacement and reducing the workload; and the problems in the background technology can be effectively solved.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an inert gas purging device for aluminum processing, comprising an inert gas purging frame and a gas cylinder frame for carrying a gas cylinder, the inert gas purging frame is provided with a gas source pressure reducing distribution pipeline, the gas source pressure reducing distribution pipeline comprises a multi-way pipe joint, one joint of the multi-way pipe joint is connected to a gas pressure reducing valve, the other multiple joints of the multi-way pipe joint are all connected to a solenoid valve through a connecting pipe, the air inlet interface of the gas pressure reducing valve is connected to a three-way pipe joint through an air inlet pipe, and the other two interfaces of the three-way pipe joint are respectively connected to a connecting hose and a pressure gauge; the inert gas purging frame is provided with the same number of inert gas purging units as the solenoid valves, the inert gas purging units include a gas purging pipe connected to the solenoid valve, and the inert gas purging frame is also provided with a gas purging pipe for automatically retracting the gas purging pipe. An automatic pipe winding device for sweeping pipes, the outlet end of the gas purge pipe is connected with a quick-connect connector through a ball valve; the gas cylinder frame is a frame structure, and a switch door is provided on one side wall of the gas cylinder frame in the length direction, and wheels are provided on the bottom plate of the gas cylinder frame; a gas source connecting pipe is also provided in the gas cylinder frame, and the valve ports of the gas cylinders are connected to the gas source connecting pipe through the gas cylinder connecting pipe, and a gas source connecting valve is provided on the gas source connecting pipe, and the gas source connecting valve is connected to the connecting hose; a control cabinet is also provided on the inert gas purge rack, and a main power switch and a timer for controlling the on and off time of the solenoid valve are provided on the control cabinet, and a switching switch for controlling the manual and automatic conversion of the solenoid valve is also provided on the control cabinet, and the manual control end of the switching switch is connected to the solenoid valve through a line, and the automatic control end of the switching switch is connected to the timer and the solenoid valve in sequence through a line.
[0005] Furthermore, the gas source connecting pipe includes a connecting main pipe, both ends of which are connected to connecting branch pipes connected thereto, the ends of the connecting branch pipes are closed structures, and the connecting branch pipes are provided with a plurality of gas source connecting ports connected to the gas cylinder connecting pipes; the gas source connecting valve is connected to the connecting main pipe, and the connecting main pipe is connected to a pressure gauge 2; the gas source connecting pipe is a U-shaped tubular structure, and a plurality of fixing ear plates are fixedly provided on the top plate of the gas cylinder frame, and U-shaped bolts for clamping the gas source connecting pipe are fixedly connected to the fixing ear plates.
[0006] Furthermore, the inert gas purge rack is also provided with an inert gas extraction mechanism, which includes a gas storage box fixed on the inert gas purge rack, and the gas storage box is provided with a two-way pump; two gas source connecting valves are connected to the connecting main pipe, one of which is connected to the connecting hose, and the other is connected to the two-way pump through an extraction pipe, and the two-way pump is connected to the gas storage box through a connecting pipe, and a pressure gauge three is provided on the gas storage box.
[0007] Furthermore, a flip pad mechanism is provided under the gas cylinder frame, and the flip pad mechanism includes a accommodating box fixedly provided on the lower surface of the bottom plate of the gas cylinder frame, the side of the accommodating box facing the switch door is an open structure, a sliding support plate is nested in the accommodating box, the inner end of the sliding support plate is provided with a bending head, the bottom of the bending head is in contact with the bottom wall of the accommodating box, and the outer end of the sliding support plate passes through to the outside of the accommodating box and faces the switch door; a limiting axis is provided in the accommodating box near its opening along the width direction of the sliding support plate, the limiting axis is in contact with the bottom surface of the outer end of the sliding support plate, and after the sliding support plate is pulled outward, its bending head can swing in the vertical direction around the limiting axis; the upper surface of the outer end of the sliding support plate is hinged with a flip pad that can swing in the vertical direction, and the free end of the flip pad is hinged with a lap plate that can swing in the vertical direction, and the lap plate can be lapped on the bottom plate of the gas cylinder frame.
[0008] Furthermore, a receiving groove for receiving the flip pad is provided on the upper surface of the outer end of the sliding support plate, and a ground support inclined surface is provided on the bottom surface of the outer end of the sliding support plate for contacting the ground; a ground support end plate is provided on the rotating end of the flip pad for contacting the ground; a limiting plate is provided on the top of the containing box, and the top surface of the sliding support plate is fitted with the limiting plate when the sliding support plate is retracted into the containing box; the flip pad is an inverted U-shaped plate structure, and the lap plate can be folded into the flip pad after swinging downward.
[0009] Furthermore, the gas cylinder frame is also provided with a spacing assembly for separating each row of gas cylinders therein from each other, the spacing assembly includes a crossbeam provided on the two side walls in the width direction of the gas cylinder frame, the crossbeam is threadedly connected with vertically arranged long bolts, a partition is provided between the long bolts corresponding to each other on both sides, and the long bolts all pass through the ends of the partition, the upper and lower ends of the long bolts located on the corresponding partitions are threadedly connected with locking nuts, and the upper and lower ends of the long bolts located on the corresponding crossbeams are also threadedly connected with locking nuts.
[0010] Furthermore, the number of the time controllers and the number of the switching switches are the same as the number of the solenoid valves, and the control cabinet is also provided with operating indicator lights of the same number as the switching switches; the manual control end of the switching switch is electrically connected to the corresponding operating indicator lights and solenoid valves through the line, and the automatic control end of the switching switch is electrically connected to the corresponding operating indicator lights, time controllers and solenoid valves through the line; the control cabinet is also provided with an alarm electrically connected to a pressure gauge.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: the inert gas purging device for aluminum material processing decompresses the inert gas discharged from the gas cylinder through the gas source decompression distribution pipeline, and then purges the aluminum material through the gas purging pipe, thereby preventing the inert gas pressure discharged from the gas source from being too high and eliminating safety hazards; the on-off of the solenoid valve is timed by the time controller to control the quantitative use of the inert gas, thereby accurately purging the aluminum material, preventing the occurrence of insufficient and excessive inert gas protection, and also preventing the waste of inert gas, thereby achieving cost control; and the solenoid valve can be manually controlled by switching the switch, and the inert gas can be manually controlled in an emergency. The purging device is flexible and convenient to use for purging of inert gas; the gas purging tube is automatically rolled up by the automatic tube winding device to avoid the gas purging tube from being scattered and to standardize on-site management; the quick connection of the gas purging tube and the aluminum tube is realized by the quick plug connector to improve production efficiency; the inert gas remaining in the gas cylinder is collected and temporarily stored by the inert gas extraction mechanism, which can be used for subsequent aluminum purging, and can also be used for purging connecting pipelines to improve safety performance; a flip pad mechanism is provided on the bottom plate of the gas cylinder frame, and a stable gas cylinder transfer slope structure is formed by the sliding support plate, the flip pad and the lap plate, which facilitates the transfer of gas cylinders between the gas cylinder frame and the ground, improves the efficiency of gas cylinder replacement and reduces labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a front view of the inert gas purge rack of the present invention; Figure 3 It is a side view of the inert gas purge rack of the present invention; Figure 4 This is a schematic diagram of the structure of the gas source connecting pipe of the present invention; Figure 5 It is a front view of the gas cylinder frame of the present invention; Figure 6 It is a side view of the gas cylinder frame of the present invention; Figure 7 for Figure 6 Partial magnification; Figure 8 This is a schematic diagram of the structure of the flip pad mechanism of the present invention; Fig. 9 This is a schematic diagram of the structure of the flip pad mechanism of the present invention when in use; Fig.10 This is an axonometric diagram of the flip pad mechanism of the present invention; Fig.11 It is a schematic diagram of the structure of the spacing component of the present invention; Fig.12 This is an electrical connection diagram of the switching switch and the solenoid valve of the present invention.
[0013] In the figure: 1. Inert gas purge rack; 2. Gas source pressure reducing distribution pipeline; 21. Multi-way pipe joint; 22. Solenoid valve; 23. Gas pressure reducing valve; 24. Inlet pipe; 25. Three-way pipe joint; 26. Connecting hose; 27. Pressure gauge 1; 3. Inert gas purge unit; 31. Gas purge pipe; 32. Automatic pipe winding device; 33. Quick-connect connector; 34. Ball valve; 4. Control cabinet; 41. Main power switch; 42. Switch; 43. Operation indicator light; 44. Time controller; 45. Alarm; 5. Gas cylinder frame; 51. Crossbeam; 52. Opening and closing door; 53. Wheel; 54. Spacer assembly; 541. Long bolt; 542. Partition plate; 543. Lock nut; 55. Fixing ear plate; 56. U-bolt; 6. Gas cylinder; 7. Gas source connecting pipe; 71. Connecting main pipe; 72. Connecting branch pipe; 721. Gas source connecting port; 73. Gas source connecting valve; 74. Pressure gauge 2; 75. Gas cylinder connecting pipe; 8. Turning pad mechanism; 81. Accommodating box; 82. Limiting shaft; 83. Sliding support plate; 831. Bending head; 832. Accommodating groove; 833. Ground support inclined plane; 84. Turning pad; 841. Ground support end plate; 85. Overlap plate; 86. Limiting plate; 9. Inert gas extraction mechanism; 91. Gas temporary storage box; 92. Pressure gauge three; 93. Bidirectional pump; 94. Extraction pipe. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0015] See also Figure 1-12The present invention provides a technical solution: an inert gas purging device for aluminum processing, comprising an inert gas purging frame 1 and a gas cylinder frame 5 for carrying a gas cylinder 6, the inert gas purging frame 1 is provided with a gas source pressure reducing distribution pipeline 2, the gas source pressure reducing distribution pipeline 2 comprises a multi-way pipe joint 21, one joint of the multi-way pipe joint 21 is connected to a gas pressure reducing valve 23, the other multiple joints of the multi-way pipe joint 21 are all connected to a solenoid valve 22 through a connecting pipe, the air inlet interface of the gas pressure reducing valve 23 is connected to a three-way pipe joint 25 through an air inlet pipe 24, the three-way pipe joint 2 The other two interfaces are connected with a connecting hose 26 and a pressure gauge 27 respectively; the inert gas purge rack 1 is provided with the same number of inert gas purge units 3 as the solenoid valves 22, the inert gas purge units 3 include a gas purge pipe 31 connected with the solenoid valve 22, and the inert gas purge rack 1 is also provided with an automatic pipe reel 32 for automatically reeling in the gas purge pipe 31, the gas outlet end of the gas purge pipe 31 is connected with a quick-connect connector 33 through a ball valve 34; the gas cylinder frame 5 is a frame structure, and a side wall of the gas cylinder frame 5 in the length direction is provided with a There is a switch door 52, and wheels 53 are arranged on the bottom plate of the gas cylinder frame 5; a gas source connecting pipe 7 is also arranged in the gas cylinder frame 5, and the valve ports of the gas cylinder 6 are connected to the gas source connecting pipe 7 through the gas cylinder connecting pipe 75, and the gas source connecting pipe 7 is provided with a gas source connecting valve 73, and the gas source connecting valve 73 is connected to the connecting hose 26; a control cabinet 4 is also arranged on the inert gas purge rack 1, and a main power switch 41 and a time controller 44 for controlling the on and off time of the solenoid valve 22 are arranged on the control cabinet 4, and a time controller 44 for controlling the manual and automatic conversion of the solenoid valve 22 is also arranged on the control cabinet 4. The switching switch 42, the number of the time controllers 44 and the switching switches 42 is the same as the number of the solenoid valves 22, and the control cabinet 4 is also provided with operation indicator lights 43 of the same number as the switching switches 42; the manual control end of the switching switch 42 is electrically connected to the corresponding operation indicator light 43 and the solenoid valve 22 through a line, and the automatic control end of the switching switch 42 is electrically connected to the corresponding operation indicator light 43, the time controller 44 and the solenoid valve 22 through a line; the control cabinet 4 is also provided with an alarm 45 electrically connected to the pressure gauge 27; The inert gas purge rack 1 is also provided with an inert gas extraction mechanism 9, which includes a gas temporary storage box 91 fixed on the inert gas purge rack 1, and a two-way pump 93 is provided on the gas temporary storage box 91; the gas source connecting pipe 7 is connected to two gas source connecting valves 73, one of which is connected to the connecting hose 26, and the other gas source connecting valve 73 is connected to the two-way pump 93 through an extraction pipe 94, and the two-way pump 93 is connected to the gas temporary storage box 91 through a connecting pipe, and a pressure gauge 3 92 is provided on the gas temporary storage box 91; A flip pad mechanism 8 is provided below the gas cylinder frame 5, and the flip pad mechanism 8 includes a storage box 81 fixedly provided on the lower surface of the bottom plate of the gas cylinder frame 5, and the side of the storage box 81 facing the switch door 52 is an open structure, and a sliding support plate 83 is nested in the storage box 81, and a bending head 831 is provided at the inner end of the sliding support plate 83, and the bottom of the bending head 831 is in contact with the bottom wall of the storage box 81, and the outer end of the sliding support plate 83 passes through the outside of the storage box 81 and faces the switch door 52; a limiting shaft 82 is provided near the opening of the storage box 81 along the width direction of the sliding support plate 83, and the limiting shaft 82 is in contact with the bottom surface of the outer end of the sliding support plate 83, and after the sliding support plate 83 is pulled outward, its bending head 831 can swing in the vertical direction around the limiting shaft 82; The upper surface of the outer end of the plate 83 is hinged with a flip pad 84 that can swing in the vertical direction, and the free end of the flip pad 84 is hinged with a lap plate 85 that can swing in the vertical direction, and the lap plate 85 can be overlapped on the bottom plate of the gas cylinder frame 5; the upper surface of the outer end of the sliding support plate 83 is provided with a accommodating groove 832 for accommodating the flip pad 84, and the bottom surface of the outer end of the sliding support plate 83 is provided with a ground support inclined surface 833 for contacting the ground; the rotating end of the flip pad 84 is provided with a ground support end plate 841 for contacting the ground; the top end of the accommodating box 81 is provided with a limit plate 86, and when the sliding support plate 83 is retracted into the accommodating box 81, its top surface is in contact with the limit plate 86; the flip pad 84 is an inverted U-shaped plate structure, and the lap plate 85 can be folded into the flip pad 84 after swinging downward.
[0016] Working principle: When the aluminum material needs to be purged with inert gas, the gas purging pipe 31 is dragged to the purging position of the aluminum material pipe mouth, and connected to the aluminum material pipe mouth through the quick-plug connector 33, and the ball valve 34 and the gas source connecting valve 73 connected to the connecting hose 26 are opened. After the gas source connecting valve 73 is opened, the inert gas in the gas cylinder 6 flows into the gas source connecting pipe 7 through the gas cylinder connecting pipe 75, and the inert gas passes through the connecting branch pipe 72, the connecting main pipe 71, the gas source connecting valve 73, the connecting hose 26 and the gas pressure reducing valve 23 in sequence, and the inert gas is reduced in pressure through the gas pressure reducing valve 23; the switching switch 42 is rotated to the automatic control gear, and the on-off time of the corresponding solenoid valve 22 is controlled by setting the time controller 44. After the solenoid valve 22 is opened, the inert gas is purged from the gas purging pipe 31 into the aluminum material pipe; when the solenoid valve 22 reaches the time set by the time controller 44, it is closed to complete the purging of the aluminum material; When an emergency situation requires manual purging, the switch 42 is rotated to the manual control position, the solenoid valve 22 is opened, and the aluminum material is manually purged after the ball valve 34 is opened. After the manual purging is completed, the ball valve 34 is closed, and the switch 42 is rotated to the stop position, and the solenoid valve 22 is closed; after the purging is completed, the gas purging pipe 31 is automatically reeled in by the automatic pipe winding device 32; the pressure gauge 1 27 and the pressure gauge 2 74 display the air pressure before the air source is decompressed, and the alarm 45 will sound and light alarm when the pressure of the air source is too high or too low; When the inert gas in the gas cylinder 6 is about to be exhausted, the gas pressure of the gas source connecting pipe 7 is too low to be directly used for purging the aluminum pipe. The gas source connecting valve 73 connected to the connecting hose 26 is closed, the gas source connecting valve 73 connected to the extraction pipe 94 is opened, and the two-way pump 93 is opened to extract the inert gas remaining in the gas source connecting pipe 7 and the gas cylinder 6 into the gas temporary storage box 91. When the inert gas remaining in the gas source connecting pipe 7 and the gas cylinder 6 is exhausted, the two-way pump 93 is closed, and the gas source connecting valve 73 connected to the extraction pipe 94 is closed. The third pressure gauge 92 displays the pressure of the inert gas in the temporary gas storage box 91. The inert gas in the temporary gas storage box 91 can be used to purge the gas purge pipe 31 and the gas source connecting pipe 7 to improve the safety of gas purge. The inert gas remaining in the gas cylinder 6 of the next batch can also be collected multiple times by the two-way pump 93. When the pressure of the inert gas in the temporary gas storage box 91 reaches a level that can be directly used for purging the aluminum pipe, the inert gas in the temporary gas storage box 91 passes through the gas source decompression distribution pipeline 2 and the inert gas purge unit 3 to purge the aluminum pipe. When it is necessary to replace the gas cylinder 6 on the gas cylinder frame 5, the gas cylinder frame 5 is pushed to move it to the gas cylinder 6 replacement station. After the gas cylinder frame 5 is moved to an appropriate position, the sliding support plate 83 is pulled outward, and the bending head 831 inside the sliding support plate 83 is fitted with the limiting shaft 82. After the sliding support plate 83 is placed downward, it is tilted and swung downward around the limiting shaft 82 through the bending head 831, and the flip pad 84 is swung outward in the vertical direction. Then, the lap plate 85 is flipped outward in the vertical direction, so that the lap plate 85 is overlapped on the gas cylinder. The bottom plate of the vehicle frame 5 is formed by a ground support inclined surface 833 provided on the bottom surface of the outer end of the sliding support plate 83, and the ground support end plate 841 provided on the rotating end of the flip pad 84 is in contact with the ground. The flip pad 84 forms a slope for transporting the gas cylinder 6, which facilitates the transport of the gas cylinder 6 between the gas cylinder vehicle frame 5 and the ground; and a stable supporting ground structure is formed between the flip pad 84, the sliding support plate 83 and the gas cylinder vehicle frame 5, which prevents the gas cylinder 6 from tipping over when being transported on the gas cylinder vehicle frame 5, thereby improving the safety of replacing the gas cylinder 6; When the gas cylinder 6 is replaced, lift the sliding support plate 83 and flip the overlapping plate 85 to be stored in the flip pad 84, swing the flip pad 84 to store it in the receiving groove 832 of the sliding support plate 83, and then push the sliding support plate 83 from the inside of the groove to store it in the storage box 81.
[0017] Further, the gas source connecting pipe 7 includes a connecting main pipe 71, and the two ends of the connecting main pipe 71 are connected to connecting branch pipes 72 connected thereto, the ends of the connecting branch pipes 72 are closed structures, and the connecting branch pipes 72 are provided with a plurality of gas source connecting ports 721 connected to the gas cylinder connecting pipes 75; the gas source connecting valve 73 is connected to the connecting main pipe 71, and the connecting main pipe 71 is connected to a pressure gauge 2 74; the gas source connecting pipe 7 is a U-shaped tubular structure, and a plurality of fixing ear plates 55 are fixedly provided on the top plate of the gas cylinder frame 5, A U-shaped bolt 56 for clamping the gas source connecting pipe 7 is fixedly connected to the fixed ear plate 55; the gas cylinder frame 5 is provided with a gas source connecting pipe 7 connected to each gas cylinder 6, and the gas source connecting pipe 7 is provided with a gas source connecting valve 73 connected to the gas source pressure reducing distribution pipeline 2, which is convenient for connecting each gas cylinder 6 on the gas cylinder frame 5 with the gas source pressure reducing distribution pipeline 2 on the inert gas purge frame 1, and the gas source connecting pipe 7 is clamped with the fixed ear plate 55 provided on the top of the gas cylinder frame 5 by the U-shaped bolt 56, and the gas source connecting pipe 7 is convenient for disassembly, assembly and maintenance.
[0018] Furthermore, the gas cylinder frame 5 is also provided with a spacing component 54 for separating the gas cylinders 6 in each row therein from each other. The spacing component 54 includes a crossbeam 51 provided on the two side walls in the width direction of the gas cylinder frame 5, and the crossbeam 51 is threadedly connected with vertically arranged long bolts 541, and a partition 542 is provided between the long bolts 541 corresponding to each other on both sides, and the long bolts 541 all pass through the ends of the partition 542, and the upper and lower ends of the long bolts 541 corresponding to the partition 542 are threadedly connected with locking nuts 543, and the upper and lower ends of the long bolts 541 corresponding to the crossbeam 51 are also threadedly connected with locking nuts 543; the gas cylinders 6 in each row on the gas cylinder frame 5 are separated from each other by the partition 542 in the spacing component 54, and the partition 542 is mutually abutted with the side ends of the gas cylinders 6, so as to ensure the stability of the gas cylinder frame 5 when transporting the gas cylinders 6 and prevent the gas cylinders 6 from colliding with each other or tipping over.
[0019] The inert gas purging device for aluminum processing disclosed in this embodiment reduces the pressure of the inert gas discharged from the gas cylinder 6 through the gas source pressure reducing distribution pipeline 2, and then purges the aluminum through the gas purging pipe 31, so as to prevent the inert gas pressure discharged from the gas source from being too high and eliminate potential safety hazards; the on and off of the solenoid valve 22 is timed by the time controller 44, so that the aluminum can be purged accurately to prevent the inert gas from being insufficiently protected or excessively protected, and to prevent the inert gas from being wasted; and the solenoid valve 22 can be manually controlled by the switching switch 42, so that the purging of the inert gas can be manually controlled in an emergency, and the purging device is flexible and convenient to use. ; The gas purge tube 31 is automatically rolled up by the automatic tube winding device 32 to avoid the gas purge tube 31 from being scattered and to standardize on-site management; the quick connection between the gas purge tube 31 and the aluminum tube is realized by the quick plug connector 33; the inert gas remaining in the gas cylinder 6 is collected and temporarily stored by the inert gas extraction mechanism 9, which can be used for subsequent aluminum purge, and can also be used for purging connecting pipelines to improve safety performance; a flip pad mechanism 8 is provided on the bottom plate of the gas cylinder frame 5, and a stable gas cylinder 6 transfer slope structure is formed by the sliding support plate 83, the flip pad 84 and the lap plate 85, which facilitates the transfer of the gas cylinder 6 between the gas cylinder frame 5 and the ground, improves the efficiency of replacing the gas cylinder 6, and reduces the workload.
[0020] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An inert gas purging device for aluminum material processing, comprising an inert gas purging frame (1) and a gas cylinder frame (5) for carrying a gas cylinder (6), characterized in that: The inert gas purge rack (1) is provided with a gas source pressure reducing distribution pipeline (2), the gas source pressure reducing distribution pipeline (2) comprising a multi-way pipe joint (21), one joint of the multi-way pipe joint (21) is connected to a gas pressure reducing valve (23), the other joints of the multi-way pipe joint (21) are all connected to a solenoid valve (22) via a connecting pipe, the gas inlet interface of the gas pressure reducing valve (23) is connected to a three-way pipe joint (25) via an inlet pipe (24), the other two interfaces of the three-way pipe joint (25) are respectively connected to A connecting hose (26) and a pressure gauge (27); the inert gas purge rack (1) is provided with the same number of inert gas purge units (3) as the number of solenoid valves (22); the inert gas purge unit (3) comprises a gas purge pipe (31) connected to the solenoid valve (22); the inert gas purge rack (1) is also provided with an automatic pipe reel (32) for automatically reeling in the gas purge pipe (31); the gas outlet end of the gas purge pipe (31) is connected to a quick-connect connector (33) via a ball valve (34). The gas cylinder frame (5) is a frame structure, and a switch door (52) is provided on one side wall of the gas cylinder frame (5) in the longitudinal direction, and a wheel (53) is provided on the bottom plate of the gas cylinder frame (5); a gas source connecting pipe (7) is also provided in the gas cylinder frame (5), and the valve ports of the gas cylinders (6) are connected to the gas source connecting pipe (7) through the gas cylinder connecting pipe (75), and a gas source connecting valve (73) is provided on the gas source connecting pipe (7), and the gas source connecting valve (73) is connected to the connecting hose (26); the inert The gas purge rack (1) is also provided with a control cabinet (4), the control cabinet (4) being provided with a main power switch (41) and a time controller (44) for controlling the on / off time of the solenoid valve (22), and the control cabinet (4) being provided with a switching switch (42) for controlling the manual and automatic switching of the solenoid valve (22), the manual control end of the switching switch (42) being connected to the solenoid valve (22) via a line, and the automatic control end of the switching switch (42) being connected to the time controller (44) and the solenoid valve (22) in sequence via a line.
2. The inert gas purging device for aluminum material processing according to claim 1, characterized in that: The gas source connecting pipe (7) comprises a connecting main pipe (71), both ends of which are connected to connecting branch pipes (72) communicating therewith, the ends of the connecting branch pipes (72) being of a closed structure, and the connecting branch pipes (72) are provided with a plurality of gas source connecting ports (721) connected to the gas cylinder connecting pipe (75); the gas source connecting valve (73) is connected to the connecting main pipe (71), and the connecting main pipe (71) is connected to a second pressure gauge (74); the gas source connecting pipe (7) is a U-shaped tubular structure, a plurality of fixing ear plates (55) are fixedly provided on the top plate of the gas cylinder frame (5), and a U-shaped bolt (56) for clamping the gas source connecting pipe (7) is fixedly connected to the fixing ear plates (55).
3. The inert gas purging device for aluminum material processing according to claim 2, characterized in that: The inert gas purge rack (1) is further provided with an inert gas extraction mechanism (9), the inert gas extraction mechanism (9) comprising a gas temporary storage box (91) fixed on the inert gas purge rack (1), and a two-way pump (93) is provided on the gas temporary storage box (91); two gas source connection valves (73) are connected to the connecting main pipe (71), one of the gas source connection valves (73) is connected to the connecting hose (26), and the other gas source connection valve (73) is connected to the two-way pump (93) via an extraction pipe (94), and the two-way pump (93) is connected to the gas temporary storage box (91) via a connecting pipe, and a pressure gauge 3 (92) is provided on the gas temporary storage box (91).
4. The inert gas purging device for aluminum material processing according to claim 1, characterized in that: A flip pad mechanism (8) is provided below the gas cylinder frame (5), the flip pad mechanism (8) comprising a storage box (81) fixedly provided on the lower surface of the bottom plate of the gas cylinder frame (5), the side of the storage box (81) facing the switch door (52) being an open structure, a sliding support plate (83) being nested in the storage box (81), a bending head (831) being provided at the inner end of the sliding support plate (83), the bottom of the bending head (831) being in contact with the bottom wall of the storage box (81), and the outer end of the sliding support plate (83) passing through the outside of the storage box (81) and facing the switch door (52); the storage box (81) A limiting shaft (82) is provided at a position near the opening thereof along the width direction of the sliding support plate (83), the limiting shaft (82) is in contact with the bottom surface of the outer end of the sliding support plate (83), and after the sliding support plate (83) is pulled outward, its bending head (831) can swing in the vertical direction around the limiting shaft (82); a flip pad (84) that can swing in the vertical direction is hingedly connected to the upper surface of the outer end of the sliding support plate (83), and a lap plate (85) that can swing in the vertical direction is hingedly connected to the free end of the flip pad (84), and the lap plate (85) can be lapped on the bottom plate of the gas cylinder frame (5).
5. The inert gas purging device for aluminum material processing according to claim 4, characterized in that: The upper surface of the outer end of the sliding support plate (83) is provided with a receiving groove (832) for receiving the flip pad (84), and the bottom surface of the outer end of the sliding support plate (83) is provided with a ground support inclined surface (833) for contacting the ground; the rotating end of the flip pad (84) is provided with a ground support end plate (841) for contacting the ground; the top end of the containing box (81) is provided with a limiting plate (86), and when the sliding support plate (83) is retracted into the containing box (81), its top surface is in contact with the limiting plate (86); the flip pad (84) is an inverted U-shaped plate structure, and the lap plate (85) can be folded into the flip pad (84) after swinging downward.
6. The inert gas purging device for aluminum material processing according to claim 1, characterized in that: The gas cylinder frame (5) is also provided with a spacing assembly (54) for separating the gas cylinders (6) in each row therein from each other. The spacing assembly (54) comprises a crossbeam (51) provided on the two side walls in the width direction of the gas cylinder frame (5). The crossbeam (51) is threadedly connected with vertically arranged long bolts (541). A partition (542) is provided between the long bolts (541) corresponding to each other on both sides. The long bolts (541) all penetrate the ends of the partitions (542). The upper and lower ends of the long bolts (541) located on the corresponding partitions (542) are both threadedly connected with locking nuts (543). The upper and lower ends of the long bolts (541) located on the corresponding crossbeam (51) are also threadedly connected with locking nuts (543).
7. The inert gas purging device for aluminum material processing according to claim 1, characterized in that: The number of the time controllers (44) and the number of the switching switches (42) are the same as the number of the solenoid valves (22); the control cabinet (4) is also provided with the same number of operating indicator lights (43) as the number of the switching switches (42); the manual control end of the switching switch (42) is electrically connected to the corresponding operating indicator light (43) and the solenoid valve (22) through a line, and the automatic control end of the switching switch (42) is electrically connected to the corresponding operating indicator light (43), the time controller (44) and the solenoid valve (22) through a line; the control cabinet (4) is also provided with an alarm (45) electrically connected to the pressure gauge 1 (27).
Citation Information
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