A steel strip shearing device and shearing system
By designing a steel belt shear device that includes unwinding, cleaning and shearing functions, the problem of surface cleaning before the steel belt is solved, and efficient cleaning and shearing of the steel belt is achieved.
Patent Information
- Application Number
- CN202411623971.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-14
AI Technical Summary
The surface of the steel belt needs to be cleaned before shearing, and the prior art is difficult to effectively solve this problem.
A steel belt shearing device is designed, including an unwinding device, a cleaning device and a shearing device. The cleaning device consists of a front guide roller, a rear guide roller, a lower press roller and an ultrasonic cleaning tank. The lower press roller can press the steel belt into the cleaning tank for cleaning.
Continuous unwinding, cleaning and shearing of steel belts is realized, ensuring the cleanliness of the steel belt surface and improving the efficiency and quality of the shearing process.
Smart Images

Figure CN119140902B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of shearing equipment, and in particular to a steel strip shearing device and a shearing system. Background Art
[0002] Steel strips are narrow and long, and are generally supplied in rolls. They have the advantages of high dimensional accuracy, good surface quality, easy processing, and material saving. Steel strips need to be cut into required lengths using shears to meet usage requirements. During production, storage, and transportation, stains will be generated on the surface of the steel strips, so the surface needs to be cleaned before shearing. Summary of the invention
[0003] The object of the present invention is to provide a steel strip shearing device and a shearing system, which at least solves the problem of cleaning the surface of the steel strip before shearing.
[0004] The technical solution adopted by the present invention is as follows:
[0005] In the first aspect, the present invention provides a steel strip shearing device, comprising a unwinding device, a cleaning device, and a shearing device; wherein the cleaning device and the shearing device are arranged on a first frame, and the unwinding device and the shearing device are located on both sides of the cleaning device; the cleaning device comprises a front guide roller, a rear guide roller, a lower pressure roller, and a cleaning tank; a front guide roller and a rear guide roller are arranged in parallel on the first frame, and a lower pressure roller is arranged in parallel between the front guide roller and the rear guide roller; a cleaning tank with a top opening is arranged below the lower pressure roller, and a cleaning agent is stored in the cleaning tank, and the length of the lower pressure roller is smaller than the width of the top opening of the cleaning tank, and the lower pressure roller can press the steel strip into the cleaning tank for cleaning; the steel strip coil is installed on the unwinding device for unwinding, and the unwound steel strip is cleaned by the cleaning device and then sent to the shearing device for shearing.
[0006] In a possible design, the cleaning tank is an ultrasonic cleaning tank, a chamber is provided on the bottom of the cleaning tank, and a transducer is arranged in the chamber; the ultrasonic generator generates high frequency and high voltage which is transmitted to the transducer through a cable connection line.
[0007] In a possible design, the cleaning tank is installed on a lifting trolley, and the lifting movement of the cleaning tank is driven by a lifting mechanism on the lifting trolley.
[0008] In a possible design, the lower pressure roller is installed on a rotating frame, and the rotating frame includes two first supporting uprights arranged opposite to each other, and the first supporting uprights are connected to the first frame; a first rotating shaft is rotatably installed between the two first supporting uprights, and two slide rods are symmetrically arranged on the first rotating shaft, and the lower pressure roller is rotatably installed in the middle of the ends of the two slide rods; the first rotating shaft is arranged parallel to the lower pressure roller; a first slide groove is arranged on the two slide groove rods, and a first slide rod is slidably connected between the two slide groove rods, and the two ends of the first slide rod can be slidably clamped in the first slide grooves of the two slide groove rods; a first telescopic rod is arranged on the first frame, and the piston rod of the first telescopic rod extends obliquely downward, and the end of the piston rod is hingedly connected to the first slide rod; the lower pressure roller can enter the cleaning tank through the rotation of the rotating frame.
[0009] In a possible design, annular limit grooves are provided on the front guide roller and the rear guide roller. The annular limit grooves are the space clamped between two oppositely arranged circular plates. The spacing between the two circular plates allows the steel belt to pass through. The annular limit grooves provided on the front guide roller and the rear guide roller are on the same straight line.
[0010] In a possible design, a wiping mechanism is arranged between the lower pressure roller and the rear guide roller; the wiping mechanism includes a fixed wiping roller and a movable wiping roller, the fixed wiping roller and the movable wiping roller are arranged opposite to each other up and down, and the movable wiping roller and the fixed wiping roller are provided with a wiping sleeve, the wiping sleeve is in a circular tube shape and is made of a water-absorbing sponge.
[0011] In a possible design, an air-drying mechanism is arranged between the wiping mechanism and the rear guide roller; the air-drying mechanism includes two air-spraying boxes arranged opposite to each other up and down, and long strip-shaped air-spraying ports are arranged on opposite surfaces of the air-spraying boxes.
[0012] In a possible design, a conveying roller mechanism is arranged between the rear guide roller and the shearing device; the conveying roller mechanism includes an active conveying roller and an auxiliary conveying roller, the auxiliary conveying roller is arranged parallel to the active conveying roller, and a gap is left between the active conveying roller and the auxiliary conveying roller to allow the steel belt to pass through; one end of the active conveying roller is connected to the first drive motor, and the first drive motor is used to drive the active conveying roller to rotate.
[0013] In one possible design, the shearing device includes a transmission seat, a second frame, a shearing mechanism, and a clamping mechanism; a material receiving trough is arranged on the first frame and on one side of the conveying roller mechanism; a supporting beam is arranged above the material receiving trough, a transmission seat is arranged on the supporting beam, and a transmission trough is arranged on the transmission seat; the transmission trough is perpendicular to the conveying roller mechanism, one end of the transmission trough opens toward the conveying roller mechanism as a steel strip entrance, and the other end of the transmission trough opens as a steel strip exit; the second frame is arranged above the material receiving trough, and a shearing mechanism and a clamping mechanism are arranged on the second frame; wherein the shearing mechanism is arranged above the steel strip exit of the transmission seat, and the clamping mechanism is arranged above the transmission trough; the clamping mechanism includes a clamping cylinder and a clamping seat, a clamping seat is installed at the bottom end of the piston rod of the clamping cylinder, and the clamping seat can enter the transmission trough to clamp the steel strip; the shearing mechanism includes a shearing cylinder and a shearing knife; a shearing knife is installed at the bottom end of the piston rod of the shearing cylinder, and the shearing knife forms a downward extending shearing blade at the steel strip exit of the transmission seat.
[0014] In the second aspect, the present invention provides a shearing system, including any of the above-mentioned steel strip shearing devices, the unwinding device includes a third frame, and a rotatable expansion device is arranged on the third frame; the expansion device includes a rotating main shaft, a rotating support plate, a rotating screw, a nut sleeve, an expansion assembly, and an expansion connecting rod; the rotating main shaft horizontally passes through the mounting column and the mounting plate on the third frame, and the rotating main shaft is rotatably connected to the mounting column; a rotating support plate is coaxially arranged on the front side of the rotating main shaft, and a ring array-distributed limiting groove is arranged on the rotating support plate; the limiting groove extends radially with the rotating main shaft as the center; a rotatable rotating screw is installed at the front end of the rotating main shaft, and the rotating screw is connected to the rotating main shaft The rotating spindle is coaxially arranged; a rotating handle is installed at the end of the rotating screw; a nut sleeve is sleeved on the rotating screw, and the nut sleeve is threadedly connected to the rotating screw; a tightening assembly is arranged around the rotating spindle array; the tightening assembly consists of an outer support plate, a slide plate, and a limit bearing; the inner surface of the outer support plate is vertically connected to the slide plate, the slide plate passes through the limit groove on the rotating support plate, and two rotatable limit bearings are respectively arranged on the two side surfaces of the slide plate, and the rotating support plate is clamped between the two limit bearings; a connecting side plate is arranged on the outer wall of the nut sleeve corresponding to the tightening assembly, and the connecting side plate and the slide plate in the corresponding tightening assembly are in the same plane; the connecting side plate and the slide plate are connected by an expansion connecting rod.
[0015] The beneficial effects of the present invention are as follows: the present invention provides a steel strip shearing device and a shearing system, wherein the steel strip shearing device is mainly composed of three parts: an unwinding device, a cleaning device, and a shearing device; wherein the cleaning device and the shearing device are arranged on a first frame, and the unwinding device and the shearing device are located on both sides of the cleaning device; the steel strip coil is installed on the unwinding device for unwinding, and the unwinding and unfolded steel strip is cleaned by the cleaning device and then sent to the shearing device for shearing; the present invention is a steel strip unwinding, cleaning, and shearing continuous operation equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Shown is a diagram showing the overall structure of the steel strip shearing device of the present invention.
[0017] Figure 2 Shown is a structural diagram of the cleaning device of the present invention.
[0018] Figure 3 Shown is a structural display diagram of a cleaning tank of the present invention.
[0019] Figure 4 Shown is a structural display diagram of the lifting trolley of the present invention.
[0020] Figure 5 Shown is a structural display diagram of a distance adjustment mechanism of the present invention.
[0021] Figure 6 Shown is a diagram showing the arrangement positions of the wiping mechanism and the air-drying mechanism of the present invention.
[0022] Figure 7 Shown is a structural diagram of the air jet of the present invention.
[0023] Figure 8 Shown is a first-view structural display diagram of a shearing device of the present invention.
[0024] Fig. 9 Shown is a second perspective structural display diagram of a shearing device of the present invention.
[0025] Fig.10 Shown is a structural display diagram of the pressing seat of the present invention.
[0026] Fig.11 Shown is a structural display diagram of the unwinding device of the present invention from a first viewing angle.
[0027] Fig.12 Shown is a structural display diagram of the unwinding device of the present invention from a second viewing angle.
[0028] Fig.13 Shown is a structural display diagram of the unwinding device of the present invention from a third viewing angle.
[0029] Fig.14 Shown in the figure is a partial structural diagram of the expansion device of the present invention.
[0030] Fig.15 Shown is a schematic diagram of the steel strip coil of the present invention installed on the unwinding device.
[0031] Fig.16 Shown is a structural diagram showing the first state of the lower limit mechanism of the present invention.
[0032] Fig.17 Shown is a structural diagram showing the second state of the lower limit mechanism of the present invention.
[0033] Fig.18 Shown is a structural diagram showing the first state of the upper limit mechanism of the present invention.
[0034] Fig.19 Shown is a structural diagram showing the second state of the upper limit mechanism of the present invention.
[0035] Fig. 20 Shown is a structural display diagram of the back side of the mounting stand of the present invention.
[0036] Fig.21 Shown is a structural display diagram of the belt tightening mechanism of the present invention.
[0037] Fig. 22 Shown is a structural display diagram of the parking mechanism of the present invention.
[0038] Fig.23 yes Fig. 22 Exploded diagram of the structure.
[0039] Explanation of reference numerals: unwinding device 1, cleaning device 2, front guide roller 2.1, rear guide roller 2.2, lower pressure roller 2.3, cleaning tank 2.4, annular plate 2.5; shearing device 3; first frame 4; inlet and outlet 4.1, first column 4.2, side baffle 4.3, material receiving tank 4.4, material receiving box 4.5, supporting crossbeam 4.6; conveying roller mechanism 5, active conveying roller 5.1, auxiliary conveying roller 5.2, first driving motor 5.3; ultrasonic generator 6, lifting trolley 7, upper support frame 7.1, lower support frame 7.2, cross articulated frame 7.3, lifting telescopic rod 7.4, first rotating shaft 7.5, articulated shaft 7.6, second rotating shaft 7.7, articulated connection part 7.8, universal wheel 7.9, drain valve 7.1 0; rotating frame 8, first supporting vertical plate 8.1, first rotating shaft 8.2, sliding slot rod 8.3, first sliding slot 8.4, first sliding rod 8.5, first telescopic rod 8.6, first supporting plate 8.7; first distance adjustment mechanism 9, first adjusting knob 9.1, first slider 9.2, first roller sliding slot 9.3, handle 9.4, first threaded rod 9.5; wiping mechanism 10, fixed wiping roller 10.1, movable wiping roller 10.2, first mounting seat 10.3, first mounting slot 10.4, first lifting cylinder 10.5, wiping sleeve 10.6; air drying mechanism 11, air spray box 11.1, air spray port 11.2; transmission seat 12, transmission slot 12.1; second frame 13, vertical support column 13.1, lateral support Column 13.2; shearing mechanism 14, shearing cylinder 14.1, shearing knife 14.2, shearing blade 14.3; pressing mechanism 15, pressing cylinder 15.1, pressing seat 15.2; third frame 16, first step surface 16.1, second step surface 16.2, mounting plate 16.3, mounting top plate 16.4, mounting column 16.5, motor support seat 16.6; expansion device 17, rotating spindle 17.1, rotating support plate 17.2, limiting groove 17.3, rotating screw rod 17.4, rotating handle 17.5, nut sleeve 17.6, expansion assembly 17.7, outer support plate 17.8, slide plate 17.9, limiting bearing 17.10, connecting side plate 17.11, rolling support ring 17.12 , connecting column 17.13, supporting wheel 17.14, expansion connecting rod 17.15; upper limit mechanism 18, upper limit bearing seat 18.1, upper limit rotating shaft 18.2, upper limit blocking rod 18.3, upper limit sleeve 18.4, upper limit block 18.5, upper buckle 18.6; lower limit mechanism 19, lower limit bearing seat 19.1, lower limit rotating shaft 19.2, lower limit blocking rod 19.3, lower limit sleeve 19.4, lower limit block 19.5, limiting groove 19.6; first disc 20, driven pulley 21, second reduction motor 22, driving pulley 23, transmission belt 24; belt tightening mechanism 25, U-shaped limiting member 25.1, adjusting threaded rod 25.2, second slider 25.3, clamping wheel 25.4; parking mechanism 26, parking base 27, brake shaft 28, brake member 29, rotating connecting ear 30, brake seat 31, brake drive telescopic rod 32, trapezoidal block 33, trapezoidal push block 34, reset shaft 35, compression spring 36. . DETAILED DESCRIPTION
[0040] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0041] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0042] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] The embodiment of the present invention first provides a steel strip shearing device, see Figure 1The figure shows the overall structure of the steel strip shearing device of the present invention. The steel strip shearing device mainly consists of three parts: an unwinding device 1, a cleaning device 2, and a shearing device 3; wherein the cleaning device 2 and the shearing device 3 are arranged on the first frame 4, and the unwinding device 1 and the shearing device 3 are located on both sides of the cleaning device 2. The steel strip coil is installed on the unwinding device 1 for unwinding, and the unwinding steel strip is sent to the shearing device 3 for shearing after being cleaned by the cleaning device 2.
[0045] In order to solve the technical problem of cleaning the surface of the steel strip before shearing, the cleaning device 2 provided by the present invention includes a front guide roller 2.1, a rear guide roller 2.2, a lower pressure roller 2.3, and a cleaning tank 2.4. Figure 2 The figure shows the structure of the cleaning device 2 of the present invention. A front guide roller 2.1 and a rear guide roller 2.2 are arranged in parallel on the first frame 4, and a lower pressure roller 2.3 is arranged between the front guide roller 2.1 and the rear guide roller 2.2; the lower pressure roller 2.3 is parallel to the front guide roller 2.1 and the rear guide roller 2.2, and the lower pressure roller 2.3 is arranged at a height lower than the front guide roller 2.1 and the rear guide roller 2.2; the front guide roller 2.1, the rear guide roller 2.2, and the lower pressure roller 2.3 are distributed in a triangular shape. A cleaning tank 2.4 with an opening at the top is arranged below the lower pressure roller 2.3, and a cleaning agent is stored in the cleaning tank 2.4. The cleaning agent can be a commercially available chemical cleaning agent or a water-based cleaning agent, and the present invention does not limit this. The length of the lower pressure roller 2.3 is less than the width of the top opening of the cleaning tank 2.4, so that the lower pressure roller 2.3 can press the steel strip into the cleaning tank 2.4 for cleaning.
[0046] An unwinding device 1 is arranged on one side of the front guide roller 2.1, and a shearing device 3 is arranged on one side of the rear guide roller 2.2. A conveying roller mechanism 5 is arranged between the rear guide roller 2.2 and the shearing device 3; the conveying roller mechanism 5 includes an active conveying roller 5.1 and an auxiliary conveying roller 5.2, and an auxiliary conveying roller 5.2 is arranged above the active conveying roller 5.1 in parallel, and a gap is left between the active conveying roller 5.1 and the auxiliary conveying roller 5.2 to allow the steel belt to pass through. One end of the active conveying roller 5.1 is connected to a first driving motor 5.3, and the first driving motor 5.3 is used to drive the active conveying roller 5.1 to rotate. The steel belt is driven by the conveying roller mechanism 5 to enter the shearing device 3.
[0047] The working principle of the steel strip shearing device of the present invention is as follows: the steel strip unwound from the unwinding device 1 passes through the front guide roller 2.1, the lower pressure roller 2.3, and the rear guide roller 2.2 in sequence; then passes through the gap between the active conveying roller 5.1 and the auxiliary conveying roller 5.2; and finally is sent to the shearing device 3 for shearing. When the steel strip passes under the lower pressure roller 2.3, it is immersed in the cleaning agent in the cleaning tank 2.4.
[0048] In one embodiment of the present invention, the cleaning tank 2.4 is an ultrasonic cleaning tank, and a chamber is provided on the bottom surface of the cleaning tank 2.4, and a transducer is provided in the chamber. The ultrasonic generator 6 generates high frequency and high voltage, which is transmitted to the transducer through the cable connection line, and the transducer and the bottom surface of the cleaning tank generate high frequency resonance together, so that the cleaning agent in the cleaning tank 2.4 is acted upon by the ultrasonic wave to clean the dirt on the steel strip.
[0049] like Figure 3 The figure shows the structure of a cleaning tank 2.4 of the present invention. In one embodiment of the present invention, the cleaning tank 2.4 is installed on a lifting trolley 7, and the lifting trolley 7 includes an upper support frame 7.1, a lower support frame 7.2, a cross-hinged frame 7.3, and a lifting telescopic rod 7.4. Figure 4 The structure display diagram of the lifting trolley 7 of the present invention is shown. The upper support frame 7.1 is a rectangular frame, and the upper support frame 7.1 is installed on the bottom surface of the cleaning tank 2.4. Two parallel first rotating shafts 7.5 are arranged inside the upper support frame 7.1. The lower support frame 7.2 is connected to the lower support frame 7.1 through two symmetrically arranged cross hinge frames 7.3. Specifically, each cross hinge frame 7.3 is composed of two cross-intersecting connecting rods, and the cross intersection of the two connecting rods is passed through a hinge shaft 7.6. The upper ends of the two connecting rods are rotatably connected to the two first rotating shafts 7.5 respectively. Two parallel second rotating shafts 7.7 are arranged inside the lower support frame 7.2; the second rotating shaft 7.7 is parallel to the upper first rotating shaft 7.5. The lower ends of the two connecting rods are rotatably connected to the two second rotating shafts 7.7 respectively. An articulated connection part 7.8 is provided on the articulated shaft 7.6, and the piston rod end of the lifting telescopic rod 7.4 is hingedly connected to the articulated connection part 7.8, and the cylinder end of the lifting telescopic rod 7.4 is rotatably connected to the second rotating shaft 7.7. The upper support frame 7.1 is raised and lowered by extending or retracting the piston rod of the lifting telescopic rod 7.4. In addition, universal wheels 7.9 can be installed on the four corners of the lower support frame 7.2, so that the cleaning tank 2.4 can be easily moved. A drain valve 7.10 can also be provided on the bottom surface of the cleaning tank 2.4. The drain valve 7.10 is used to discharge the waste liquid after cleaning in the cleaning tank 2.4, and then replace new cleaning agent. Figure 3 As shown in FIG. 2 , the cleaning tank 2.4 is driven to rise by the lifting telescopic rod 7.4, so that the lower pressure roller 2.3 can enter the cleaning tank 2.4.
[0050] like Figure 3 As shown in the figure, in order to facilitate the lifting trolley 7 to be moved out of the first frame 4, in one embodiment of the present invention, an entrance 4.1 is provided on the side of the first frame 4, and a side baffle 4.3 arranged laterally is supported by first columns 4.2 on both sides of the entrance 4.1. The upper edge of the cleaning tank 2.4 is lower than the lower edge of the side baffle 4.3, and the maximum width of the lifting trolley 7 and the cleaning tank 2.4 thereon is smaller than the distance between the two first columns 4.2. The cleaning tank 2.4 can be moved out of the entrance 4.1 after the height is lowered.
[0051] Of course, the cleaning tank 2.4 in the present invention can be arranged on a support or a trolley with a fixed height, and the lower pressing roller 2.3 can be arranged in a height-adjustable structural form. Figure 2 As shown in, in one embodiment of the present invention, the lower pressure roller 2.3 is mounted on a rotating frame 8, and the rotating frame 8 is driven to rotate by a rotating drive mechanism. The lower pressure roller 2.3 can enter the cleaning tank 2.4 through the rotation of the rotating frame 8. Specifically, the rotating frame 8 includes two first supporting uprights 8.1 arranged opposite to each other, and the first supporting uprights 8.1 are connected to the first frame 4. A first rotating shaft 8.2 is rotatably installed between the two first supporting uprights 8.1, and two slide rods 8.3 are symmetrically arranged on the first rotating shaft 8.2, and the lower pressure roller 2.3 is rotatably installed in the middle of the ends of the two slide rods 8.3. The first rotating shaft 8.2 is arranged parallel to the lower pressure roller 2.3.
[0052] The two slide rods 8.3 are provided with a first slide 8.4, and a first slide rod 8.5 is slidably connected between the two slide rods 8.3. Both ends of the first slide rod 8.5 can be slidably engaged in the first slide 8.4 of the two slide rods 8.3. An inclined first telescopic rod 8.6 is provided on the first frame 4, and the piston rod of the first telescopic rod 8.6 extends obliquely downward, and the end of the piston rod is hingedly connected to the first slide rod 8.5. The first telescopic rod 8.6 drives the rotating frame 8 to rotate. Figure 2 As shown in FIG. 4 , a first support plate 8.7 is arranged on the first frame 4, and a first telescopic rod 8.6 is installed on the first support plate 8.7.
[0053] In one embodiment of the present invention, the lifting trolley 7 and the rotating frame 8 are used simultaneously.
[0054] like Figure 2 As shown in , in one embodiment of the present invention, an annular limiting groove is provided on the front guide roller 2.1 and the rear guide roller 2.2. The annular limiting groove is a space sandwiched between two oppositely arranged annular plates 2.5. The spacing between the two annular plates 2.5 allows the steel belt to pass through. The annular limiting grooves provided on the front guide roller 2.1 and the rear guide roller 2.2 are on the same straight line, ensuring that the steel belt will not generate a large positional offset and distortion during the transmission process.
[0055] like Figure 2As shown in, in one embodiment of the present invention, the auxiliary conveying roller 5.2 in the conveying roller mechanism 5 is arranged on the first distance adjusting mechanism 9, and the first distance adjusting mechanism 9 is used to adjust the auxiliary conveying roller 5.2 to make it close to or away from the active conveying roller 5.1. When the auxiliary conveying roller 5.2 is adjusted away from the active conveying roller 5.1, the distance between the two increases, and the steel belt can be easily passed through. When the auxiliary conveying roller 5.2 is adjusted close to the active conveying roller 5.1, the steel belt can be clamped, thereby driving the steel belt transmission. In a preferred embodiment, the auxiliary conveying roller 5.2 and the active conveying roller 5.1 are provided with a rubber layer to increase the friction.
[0056] like Figure 5 The figure shows a structural display diagram of a first distance adjustment mechanism 9 of the present invention. The first distance adjustment mechanism 9 includes a first adjustment knob 9.1 and a first slider 9.2; two first roller chutes 9.3 are arranged on the first frame 4 corresponding to the auxiliary conveying roller 5.2, and a first slider 9.2 that can move up and down is arranged in the first roller chutes 9.3; the auxiliary conveying roller 5.2 is rotatably installed between the two first sliders 9.2. The first adjustment knob 9.1 is composed of a handle 9.4 and a first threaded rod 9.5; the top end of the first threaded rod 9.5 is connected to the handle 9.4, the first threaded rod 9.5 passes through the threaded through hole above the first roller chutes 9.3, and the bottom end of the first threaded rod 9.5 is rotatably connected to the first slider 9.2. By rotating the first adjustment knob 9.1, the first slider 9.2 is controlled to move up and down in the first roller chutes 9.3, thereby controlling the auxiliary conveying roller 5.2 to move up and down.
[0057] In the present invention, the cleaning agent is attached to the steel strip coming out of the cleaning tank 2.4. In one embodiment of the present invention, a wiping mechanism 10 and an air drying mechanism 11 are provided; wherein the wiping mechanism 10 is used to wipe the cleaning agent attached to the steel strip, and the air drying mechanism 11 is used to blow dry the steel strip. Figure 6 The figure shows the position display of the wiping mechanism 10 and the air-drying mechanism 11 of the present invention. The wiping mechanism 10 and the air-drying mechanism 11 are installed between the lower pressure roller 2.3 and the rear guide roller 2.2, wherein the wiping mechanism 10 is close to the lower pressure roller 2.3, and the wiping mechanism 10 is set at a height higher than the height of the lower pressure roller 2.3 when entering the cleaning tank 2.4. The wiping mechanism 10 is set at a height higher than the upper edge height of the cleaning tank 2.4 to avoid interference with the cleaning tank 2.4. The air-drying mechanism 11 is away from the lower pressure roller 2.3, and the air-drying mechanism 11 is set at a height higher than the wiping mechanism 10. Figure 6 As shown in FIG. 1 , the steel strip passes under the lower pressure roller 2.3, first enters the wiping mechanism 10 obliquely upward, and then enters the air-drying mechanism 11 obliquely upward.
[0058] like Figure 6As shown in, in one embodiment of the present invention, the wiping mechanism 10 includes a fixed wiping roller 10.1 and a movable wiping roller 10.2, the fixed wiping roller 10.1 and the movable wiping roller 10.2 are arranged opposite to each other up and down, and the fixed wiping roller 10.1 is arranged below the movable wiping roller 10.2 as shown in the figure. Specifically, two opposite first mounting seats 10.3 are arranged on the first frame 4, and a first mounting groove 10.4 is arranged on the first mounting seat 10.3; both ends of the fixed wiping roller 10.1 are rotatably connected to the bearings in the first mounting groove 10.4; both ends of the movable wiping roller 10.2 pass through the first mounting groove 10.4 and are rotatably connected to the piston rod end of the first lifting cylinder 10.5; the first lifting cylinder 10.5 is installed on the first frame 4, the piston rod of the first lifting cylinder 10.5 is telescoped downward, a support block is arranged at the end of the piston rod, a bearing is arranged on the support block, and both ends of the movable wiping roller 10.2 are rotatably connected in the bearings of the support block. The first lifting cylinder 10.5 controls the movable wiping roller 10.2 to move closer to or farther from the fixed wiping roller 10.1. In addition, the movable wiping roller 10.2 and the fixed wiping roller 10.1 are sleeved with wiping sleeves 10.6, which are in the shape of a round tube and made of a water-absorbing sponge. When the steel belt passes through the middle of the two wiping sleeves 10.6, the wiping sleeves 10.6 absorb the detergent on the surface of the steel belt.
[0059] like Figure 6 As shown in FIG. 1 , in one embodiment of the present invention, the air drying mechanism 11 comprises two air spray boxes 11.1 disposed opposite to each other in the vertical direction, and the opposite surfaces of the air spray boxes 11.1 are provided with long strip-shaped air spray ports 11.2. Figure 7 The structure of the air jet 11.2 of the present invention is shown. Both ends of the air jet box 11.1 are connected to the first frame 4, and an air inlet is arranged on one side of the air jet box 11.1, and the air inlet is connected to the fan through an air duct. A large gap is left between the two air jet boxes 11.1, and the steel belt passes through the air jet area between the two air jet boxes 11.1 for air drying, and the steel belt does not contact the two air jet boxes 11.1.
[0060] like Figure 8 Shown is a first-view structural display diagram of a shearing device 3 of the present invention. Fig. 9 FIG. 1 is a second perspective structural diagram of a shearing device 3 of the present invention. In one embodiment of the present invention, the shearing device 3 includes a transmission seat 12, a second frame 13, a shearing mechanism 14, and a pressing mechanism 15; the transmission seat 12 and the second frame 13 are arranged on the first frame 4; specifically, Figure 8 , Fig. 9As shown in the figure, a receiving trough 4.4 is arranged on the first frame 4 and on one side of the conveying roller mechanism 5, and a receiving box 4.5 is placed in the receiving trough 4.4; a supporting crossbeam 4.6 is arranged above the receiving trough 4.4, and the supporting crossbeam 4.6 is arranged parallel to the conveying roller mechanism 5; a transmission seat 12 is arranged vertically on the supporting crossbeam 4.6, and a transmission trough 12.1 is arranged on the transmission seat 12; the transmission trough 12.1 is perpendicular to the conveying roller mechanism 5, and one end of the transmission trough 12.1 opens toward the conveying roller mechanism 5 as the steel strip entrance; the other end of the transmission trough 12.1 opens toward the receiving box 4.5 as the steel strip exit. The depth of the transmission trough 12.1 is greater than the thickness of the steel strip, and the width of the transmission trough 12.1 is slightly greater than the width of the steel strip to prevent the steel strip from deflecting when shearing.
[0061] The second frame 13 includes two vertical support columns 13.1 and two transverse support columns 13.2; the two vertical support columns 13.1 are symmetrically installed on both sides of the receiving trough 4.4, and two transverse support columns 13.2 are horizontally installed between the two vertical support columns 13.1; the two transverse support columns 13.2 are perpendicular to the transmission seat 12 and are located above the steel strip outlet of the transmission seat 12. The shearing mechanism 14 and the pressing mechanism 15 are installed on the two transverse support columns 13.2. Figure 8 As shown in FIG. 1 , the shearing mechanism 14 is arranged above the steel strip outlet of the transmission seat 12, and the pressing mechanism 15 is arranged above the transmission groove 12.1.
[0062] The clamping mechanism 15 is used to clamp the steel strip in the transmission groove 12.1 during shearing. In one embodiment of the present invention, the clamping mechanism 15 includes a clamping cylinder 15.1 and a clamping seat 15.2. The clamping cylinder 15.1 is installed on the transverse support column 13.2 of the second frame 13. The piston rod of the clamping cylinder 15.1 is telescoped downward, and the clamping seat 15.2 is installed at the bottom end of the piston rod. Fig.10 The structure of the clamping seat 15.2 of the present invention is shown in FIG. The clamping seat 15.2 is in the shape of a rectangular parallelepiped, and its width is smaller than the width of the transmission slot 12.1; the clamping seat 15.2 can enter the transmission slot 12.1 to clamp the steel belt. One end of the clamping seat 15.2 extends to the steel belt outlet of the transmission seat 12.
[0063] In the present invention, the shearing mechanism 14 is used to cut the steel strip. In one embodiment of the present invention, the shearing mechanism 14 includes a shearing cylinder 14.1 and a shearing knife 14.2; the shearing cylinder 14.1 is installed on the transverse support column 13.2 of the second frame 13, the piston rod of the shearing cylinder 14.1 is telescoped downward, and the shearing knife 14.2 is installed at the bottom end of the piston rod. Fig.10 As shown in the figure, the shearing knife 14.2 forms a shearing blade 14.3 extending downward at the steel strip outlet of the transmission seat 12. The cut steel strip falls into the receiving box 4.5 below.
[0064] The embodiment of the present invention further provides a shearing system, which includes the above-mentioned steel strip shearing device and also includes an unwinding device 1 adapted to the device of the present invention. Fig.11 Shown is a structural display diagram of the unwinding device 1 of the present invention from a first viewing angle. Fig.12 Shown is a structural display diagram of the unwinding device 1 of the present invention from a second viewing angle. Fig.13 Shown is a structural display diagram of the unwinding device 1 of the present invention from a third viewing angle.
[0065] In one embodiment of the present invention, the unwinding device 1 includes a third frame 16 and a tensioning device 17; a rotatable tensioning device 17 is provided on the third frame 16, and the tensioning device 17 is used to tension the inner ring of the steel strip coil. Specifically, in one embodiment of the present invention, the upper surface of the third frame 16 is stepped, forming a first step surface 16.1 and a second step surface 16.2, and the first step surface 16.1 is lower than the second step surface 16.2. A mounting plate 16.3 is provided on the second step surface 16.2, and the mounting plate 16.3 is vertically arranged, and a horizontal mounting top plate 16.4 is provided on the top of the mounting plate 16.3. Fig.13 As shown in FIG. 1 , a mounting column 16.5 is arranged at the center of the front side of the mounting plate 16.3. A motor support seat 16.6 extends from the rear side of the first stepped surface 16.1.
[0066] like Fig.14 The figure shows a partial structure of the expansion device 17 of the present invention. The expansion device 17 comprises a rotating spindle 17.1, a rotating support plate 17.2, a rotating screw 17.4, a nut sleeve 17.6, an expansion assembly 17.7, and an expansion connecting rod 17.15.
[0067] The rotating main shaft 17.1 passes horizontally through the mounting column 16.5 and the mounting plate 16.3, and the rotating main shaft 17.1 is rotatably connected to the mounting column 16.5; specifically, the rotating main shaft 17.1 passes through the bearing on the mounting column 16.5. A rotating support plate 17.2 is coaxially arranged on the front side of the rotating main shaft 17.1, and the rotating support plate 17.2 rotates synchronously with the rotating main shaft 17.1. Fig.14 As shown in FIG. 1 , the rotation support plate 17.2 is provided with limiting grooves 17.3 distributed in a circular array; the limiting grooves 17.3 extend radially with the rotation main axis 17.1 as the center.
[0068] A rotatable rotating screw 17.4 is installed at the front end of the rotating main shaft 17.1, and the rotating screw 17.4 is coaxially arranged with the rotating main shaft 17.1. A rotating handle 17.5 is installed at the end of the rotating screw 17.4. A nut sleeve 17.6 is sleeved on the rotating screw 17.4, and the nut sleeve 17.6 is threadedly connected with the rotating screw 17.4. A tightening assembly 17.7 is arranged in an array around the rotating main shaft 17.1; Fig.14In the illustrated embodiment, three expansion assemblies 17.7 are arranged in an array. Three limit grooves 17.3 distributed in a circular array are provided on the rotating support plate 17.2 corresponding to the expansion assemblies 17.7. The expansion assembly 17.7 is composed of an outer support plate 17.8, a slide plate 17.9, and a limit bearing 17.10. In one embodiment of the present invention, the outer support plate 17.8 is an arc-shaped plate, and the inner surface of the outer support plate 17.8 is vertically connected to the slide plate 17.9. The slide plate 17.9 passes through the limit groove 17.3 on the rotating support plate 17.2, and the slide plate 17.9 can move along the limit groove 17.3 to approach the rotating main shaft 17.1 or away from the rotating main shaft 17.1. Two rotatable limit bearings 17.10 are respectively provided on the two side surfaces of the slide plate 17.9, and the rotating support plate 17.2 is clamped between the two limit bearings 17.10.
[0069] The outer wall of the nut sleeve 17.6 is provided with a connecting side plate 17.11 corresponding to the three expansion components 17.7, and the connecting side plate 17.11 and the corresponding slide plate 17.9 in the expansion component 17.7 are in the same plane. The connecting side plate 17.11 and the slide plate 17.9 are connected by an expansion connecting rod 17.15. Fig.14 In the embodiment shown in the figure, the connecting side plate 17.11 and the chute plate 17.9 are connected by four expansion links 17.15. Specifically, two expansion links 17.15 are arranged in parallel as a group, and two groups of expansion links 17.15 are symmetrically arranged on two sides of the connecting side plate 17.11 and the chute plate 17.9. The expansion links 17.15 are arranged obliquely. When specifically connected, the two ends of the expansion links 17.15 are respectively rotatably connected to the connecting side plate 17.11 and the chute plate 17.9.
[0070] The working principle of the above-mentioned tensioning device 17 of the present invention is as follows: the inner ring of the steel strip roll is put on the tensioning assembly 17.7, and the outer support plate 17.8 is driven to move away from the rotating main shaft 17.1 by rotating the rotating screw 17.4, thereby tensioning the inner ring of the steel strip roll. The steel strip is released during the rotation of the rotating main shaft 17.1. In the present invention, the steel strip roll is suspended above the first step surface 16.1.
[0071] Since the steel strip coil is heavy, the rotating main shaft 17.1 is prone to bending and deformation. In one embodiment of the present invention, a rolling support ring 17.12 is further provided on the front side of the rotating support plate 17.2. Fig.13 As shown in , a circular array of connecting posts 17.13 is arranged on the front side of the rotating support plate 17.2; Fig.14 In the embodiment shown in FIG. 1 , three connecting posts 17.13 are provided. The front end of the connecting post 17.13 is connected to the annular rolling support ring 17.12. Fig.11As shown in , a through hole is provided in the center of the rolling support ring 17.12, and the rotating main shaft 17.1, the expansion assembly 17.7, etc. pass through the through hole. Two supporting wheels 17.14 are arranged on the second step surface 16.2, and the two supporting wheels 17.14 are rotatably mounted on the bearing seat. The two supporting wheels 17.14 are symmetrically arranged on both sides of the rolling support ring 17.12, and the two supporting wheels 17.14 are in rolling contact with the rolling support ring 17.12. Fig.15 The figure shows a schematic diagram of a steel strip coil of the present invention installed on an unwinding device 1. The front side of the supporting wheel 17.14 and the rolling support ring 17.12 are flush, and the outermost edge of the supporting wheel 17.14 exceeds the edge of the steel strip coil. The side of the steel strip coil fits the front side of the supporting wheel 17.14 and the rolling support ring 17.12.
[0072] Furthermore, in order to prevent the steel strip coil from escaping from the tensioning device 17, an upper limit mechanism 18 and a lower limit mechanism 19 are also provided on the third frame 16. Fig.11 As shown, the lower limit mechanism 19 is arranged on the first step surface 16.1, and the upper limit mechanism 18 is arranged on the lower surface of the mounting top plate 16.4. The upper limit mechanism 18 and the lower limit mechanism 19 are arranged opposite to each other up and down.
[0073] like Fig.16 The figure shows the structure of the lower limit mechanism 19 in the first state of the present invention. Fig.17 The figure shows the structure of the lower limit mechanism 19 in the second state of the present invention. The lower limit mechanism 19 comprises two lower limit bearing seats 19.1 arranged opposite to each other, a lower limit rotating shaft 19.2 is rotatably mounted between the two lower limit bearing seats 19.1, a lower limit blocking rod 19.3 is vertically connected to the lower limit rotating shaft 19.2, and a rotatable lower limit sleeve 19.4 is sleeved on the lower limit blocking rod 19.3. Fig.17 As shown in the figure, the steel strip coil rotates counterclockwise to unwind. A lower limit block 19.5 is provided between the two lower limit bearing seats 19.1, and the lower limit block 19.5 is a quarter circle; the lower limit block 19.5 is arranged on the right side of the lower limit rotating shaft 19.2, and a semi-cylindrical limit groove 19.6 is provided on its left side. A rubber layer can be provided in the limit groove 19.6.
[0074] Fig.17 When the lower limit stop rod 19.3 rotates clockwise to a vertical state (i.e. Fig.16 In the state shown in the figure, the lower limit blocking rod 19.3 blocks the outside of the steel strip coil, and at this time, the lower limit blocking rod 19.3 is vertically pointed to the rotating main shaft 17.1; the lower limit sleeve 19.4 is in rolling contact with the outer side of the steel strip coil. In this state, the lower limit blocking rod 19.3 is stuck in the limit groove 19.6 of the lower limit block 19.5, preventing the lower limit blocking rod 19.3 from tipping over.
[0075] In one embodiment of the present invention, the lower limit blocking rod 19.3 is made of an iron rod, the lower limit block 19.5 is made of a magnet block, and the lower limit blocking rod 19.3 is magnetically attracted to the lower limit block 19.5.
[0076] like Fig.18 The figure shows the structure of the upper limit mechanism 18 in the first state of the present invention. Fig.19 The structure of the upper limit mechanism 18 of the present invention in the second state is shown in the figure. The upper limit mechanism 18 includes two upper limit bearing seats 18.1 arranged opposite to each other, and the two upper limit bearing seats 18.1 are installed on the bottom surface of the mounting top plate 16.4; an upper limit rotating shaft 18.2 is rotatably installed between the two upper limit bearing seats 18.1, and an upper limit blocking rod 18.3 is vertically connected to the upper limit rotating shaft 18.2; a rotatable upper limit sleeve 18.4 is sleeved on the upper limit blocking rod 18.3. An upper limit block 18.5 is arranged between the two upper limit bearing seats 18.1, and the upper limit block 18.5 is a quarter circle; the upper limit block 18.5 is arranged on the left side of the upper limit rotating shaft 18.2, and a semi-cylindrical limiting groove 19.6 is arranged on the right side thereof. A rubber layer can be arranged in the limiting groove 19.6.
[0077] Fig.18 When the upper limit blocking rod 18.3 rotates clockwise to a vertical state, the upper limit blocking rod 18.3 blocks the outside of the steel strip roll. At this time, the upper limit blocking rod 18.3 points vertically to the rotating spindle 17.1; the upper limit sleeve 18.4 rolls in contact with the outer side of the steel strip roll. In this state, the upper limit blocking rod 18.3 is stuck in the limiting groove 19.6 of the upper limit block 18.5. In addition, an upper buckle 18.6 is provided on the bottom surface of the mounting top plate 16.4. The upper buckle 18.6 is an arc-shaped elastic buckle with an opening facing downward. Fig.19 As shown, the upper limit blocking rod 18.3 rotates counterclockwise and is clamped in the upper buckle 18.6.
[0078] In the present invention, the inner side of the steel strip coil fits the front side of the support wheel 17.14 and the rolling support ring 17.12; the outer side of the steel strip coil is limited by two limiting blocking bars to prevent the steel strip coil from moving when unwinding.
[0079] Further, in one embodiment of the present invention, if Fig.15 As shown in FIG. 1 , the rotating main shaft 17.1 passes through the end of the mounting plate 16.3 and a first disc 20 is arranged, and a gap is left between the first disc 20 and the mounting plate 16.3. Fig. 20 The structure of the back side of the mounting plate 16.3 of the present invention is shown. A driven pulley 21 is arranged on the back side of the first disc 20. A second reduction motor 22 is arranged on the motor support seat 16.6, and a driving pulley 23 is arranged on the driving shaft of the second reduction motor 22; a transmission belt 24 is arranged on the driven pulley 21 and the driving pulley 23. The second reduction motor 22 drives the rotating main shaft 17.1 to rotate.
[0080] Furthermore, a belt tightening mechanism 25 is provided on the mounting plate 16.3; the belt tightening mechanism 25 is used to adjust the tension of the transmission belt 24. Fig.21 The structure of the belt tightening mechanism 25 of the present invention is shown in the figure. The belt tightening mechanism 25 includes a U-shaped stopper 25.1, an adjusting threaded rod 25.2, a second slider 25.3, and a pinch wheel 25.4. The U-shaped stopper 25.1 has a slide groove facing the transmission belt 24, and the adjusting threaded rod 25.2 extends into the slide groove through the threaded hole on the U-shaped stopper 25.1 and is rotatably connected to the second slider 25.3; rotating the adjusting threaded rod 25.2 can drive the second slider 25.3 to approach or move away from the transmission belt 24. The second slider 25.3 is rotatably connected to the pinch wheel 25.4; the pinch wheel 25.4 is in rolling contact with the transmission belt 24.
[0081] like Fig. 20 As shown in FIG. 1 , in one embodiment of the present invention, a parking mechanism 26 is provided at the edge of the first disk 20, and the parking mechanism 26 is used to stop the rotation of the rotating spindle 17.1. Fig. 22 Shown is a structural diagram of the parking mechanism 26 of the present invention. Fig.23 yes Fig. 22 Exploded diagram of the structure.
[0082] The parking mechanism 26 includes a parking base 27 and a brake member 29. The parking base 27 is U-shaped and is mounted on the mounting plate 16.3. A brake shaft 28 is provided inside the parking base 27. Two brake members 29 are rotatably connected to the brake shaft 28. Fig.23 As shown in , the opposite surfaces of the two brake members 29 are provided with protruding rotating connecting ears 30, and the rotating connecting ears 30 are provided with shaft holes, and the brake shaft 28 passes through the shaft holes on the rotating connecting ears 30 of the two brake members 29. The two brake members 29 are provided with two opposite brake seats 31, and the brake seats 31 are rotatably connected to the top of the brake members 29 through a pin shaft; the brake seats 31 are located above the rotating connecting ears 30. The opposite surfaces of the two brake seats 31 are provided with rubber pads. Fig. 22 As shown in FIG. 1 , two brake seats 31 are located at both sides of the first disc 20 , and the two brake seats 31 are close to each other to clamp the first disc 20 to achieve braking.
[0083] In one embodiment of the present invention, the two brake seats 31 are driven to move closer to each other by the brake drive telescopic rod 32; Fig.23 As shown in FIG. 1 , two opposing trapezoidal blocks 33 are provided on the opposing surfaces of the two brake members 29, and the two trapezoidal blocks 33 are located below the rotating connecting ear 30; a trapezoidal channel is formed between the two trapezoidal blocks 33, and a movable trapezoidal push block 34 is provided in the trapezoidal channel, and the trapezoidal push block 34 is connected to the piston rod end of the brake driving telescopic rod 32. Fig. 22As shown in , the brake driving telescopic rod 32 is connected to the mounting vertical plate 16.3 through the mounting seat. When the piston rod of the brake driving telescopic rod 32 is extended, the trapezoidal push block 34 moves along the trapezoidal channel, and the trapezoidal push block 34 pushes the trapezoidal blocks 33 on both sides outward, and at this time, the two brake seats 31 are close to each other.
[0084] When the piston rod of the brake-driving telescopic rod 32 is retracted, the trapezoidal push block 34 exits the trapezoidal channel, but the two brake members 29 cannot be automatically reset. To this end, in one embodiment of the present invention, a reset shaft 35 is provided at the lower ends of the two brake members 29; the reset shaft 35 passes through the through holes at the lower ends of the two brake members 29, and is a clearance fit; compression springs 36 are provided on both sides of the reset shaft 35, and the compression springs 36 squeeze the outer side of the brake member 29. When the piston rod of the brake-driving telescopic rod 32 is retracted, the two compression springs 36 squeeze the outer side of the bottom of the brake member 29, so that the two brake seats 31 at the top of the brake member 29 are separated from each other.
[0085] It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present invention are within the scope of protection of the present invention.
Claims
1. A shearing system, comprising a steel strip shearing device, characterized in that: The steel strip shearing device comprises an unwinding device (1), a cleaning device (2), and a shearing device (3); wherein the cleaning device (2) and the shearing device (3) are arranged on a first frame (4), and the unwinding device (1) and the shearing device (3) are located on both sides of the cleaning device (2); the cleaning device (2) comprises a front guide roller (2.1), a rear guide roller (2.2), a lower pressure roller (2.3), and a cleaning tank (2.4); the front guide roller (2.1) and the rear guide roller (2.2) are arranged in parallel on the first frame (4), and the lower pressure roller (2.3) is arranged in parallel between the front guide roller (2.1) and the rear guide roller (2.2); a cleaning tank (2.4) with a top opening is arranged below the lower pressure roller (2.3), and the cleaning tank (2.4) stores cleaning fluid. The length of the lower pressure roller (2.3) is smaller than the width of the top opening of the cleaning tank (2.4), and the lower pressure roller (2.3) can press the steel strip into the cleaning tank (2.4) for cleaning; the steel strip coil is mounted on the unwinding device (1) for unwinding, and the unwinding steel strip is cleaned by the cleaning device (2) and then sent to the shearing device (3) for shearing; the lower pressure roller (2.3) is mounted on the rotating frame (8), and the rotating frame (8) includes two first supporting vertical plates (8.1) arranged opposite to each other, and the first supporting vertical plates (8.1) are connected to the first frame (4); a first rotating shaft (8.2) is rotatably mounted between the two first supporting vertical plates (8.1), and two slide slot rods (8.3) are symmetrically arranged on the first rotating shaft (8.2), and the two slide slot rods (8.3) ) is rotatably installed in the middle of the end of the lower pressure roller (2.3); the first rotating shaft (8.2) is arranged in parallel with the lower pressure roller (2.3); a first slide groove (8.4) is arranged on the two slide groove rods (8.3), a first slide rod (8.5) is slidably connected between the two slide groove rods (8.3), and both ends of the first slide rod (8.5) can be slidably clamped in the first slide grooves (8.4) of the two slide groove rods (8.3); a first telescopic rod (8.6) is arranged on the first frame (4), the piston rod of the first telescopic rod (8.6) extends obliquely downward, and the end of the piston rod is hingedly connected to the first slide rod (8.5); the lower pressure roller (2.3) can enter the cleaning tank (2.4) by rotating through the rotating frame (8); the cleaning tank (2.4) is installed on the lifting trolley (7), The lifting mechanism on the lifting trolley (7) drives the cleaning tank (2.4) to lift and lower. The lifting trolley (7) comprises an upper support frame (7.1), a lower support frame (7.2), a cross hinge frame (7.3), and a lifting telescopic rod (7.4). The upper support frame (7.1) is a rectangular frame, and the upper support frame (7.1) is installed on the bottom surface of the cleaning tank (2.4). The lower part of the upper support frame (7.1) is connected to the lower support frame (7.2) through two symmetrically arranged cross hinge frames (7.3). The piston rod end of the lifting telescopic rod (7.4) is hingedly connected to the cross hinge frame (7.3). Two parallel second rotating shafts (7.7) are arranged inside the lower support frame (7.2). The cylinder end of the lifting telescopic rod (7.4) is rotatably connected to the second rotating shaft (7.7); the upper support frame (7.1) is raised or lowered by extending or retracting the piston rod of the lifting telescopic rod (7.4); universal wheels (7.9) are installed on the four corners of the lower support frame (7.2), so that the cleaning tank (2.4) can be easily moved; a drain valve (7.10) is arranged on the bottom surface of the cleaning tank (2.4), and the drain valve (7.10) is used to discharge the waste liquid after cleaning in the cleaning tank (2.4); the cleaning tank (2.4) is driven to rise by the lifting telescopic rod (7.4), so that the lower pressure roller 2.3 can enter the cleaning tank (2.4); an inlet and outlet (4.1) is arranged on the side of the first frame (4), and a side baffle (4.3) arranged horizontally is supported on both sides of the inlet and outlet (4.1) by the first column (4.2); the cleaning tank (2.4) The upper edge of the side baffle (4.3) is lower than the lower edge of the side baffle (4.3); the maximum width of the lifting trolley (7) and the cleaning tank (2.4) thereon is less than the distance between the two first columns (4.2); the cleaning tank (2.4) can be moved out from the entrance (4.1) after the height is lowered; the unwinding device (1) includes a third frame (16), and a rotatable expansion device (17) is provided on the third frame (16); the expansion device (17) includes a rotating spindle (17.1), a rotating support plate (17.2), a rotating screw (17.4), a nut sleeve (17.6), an expansion assembly (17.7), and an expansion connecting rod (17.15); the rotating spindle (17.1) horizontally passes through the mounting column and the mounting plate on the third frame (16); the rotating spindle (17.1) 17.1) is rotatably connected to the mounting column; a rotating support plate (17.2) is coaxially arranged on the front side of the rotating main shaft (17.1), and a ring array of limiting grooves (17.3) are arranged on the rotating support plate (17.2); the limiting grooves (17.3) are radially extended with the rotating main shaft (17.1) as the center; a rotatable rotating screw (17.4) is installed at the front end of the rotating main shaft (17.1), and the rotating screw (17.4) is coaxially arranged with the rotating main shaft (17.1); a rotating handle (17.5) is installed at the end of the rotating screw (17.4); a nut sleeve (17.6) is sleeved on the rotating screw (17.4), and the nut sleeve (17.6) is threadedly connected to the rotating screw (17.4); a rotating handle (17.5) is installed around the rotating main shaft (17.1) ) array is provided with a tightening assembly (17.7); the tightening assembly (17.7) is composed of an outer support plate (17.8), a slide plate (17.9), and a limit bearing (17.10); the inner surface of the outer support plate (17.8) is vertically connected to the slide plate (17.9), the slide plate (17.9) passes through the limit groove (17.3) on the rotating support plate (17.2), two rotatable limit bearings (17.10) are respectively provided on the two side surfaces of the slide plate (17.9), and the rotating support plate (17.2) is clamped between the two limit bearings (17.10); the outer wall of the nut sleeve (17.6) is provided with a connecting side plate (17.11) corresponding to the tightening assembly (17.7), and the connecting side plate (17.11) is connected to the corresponding tightening assembly (17.7) in the same plane; the connecting side plate (17.11) and the slide plate (17.9) are connected by an expansion connecting rod (17.15); an upper limit mechanism (18) and a lower limit mechanism (19) are also provided on the third frame (16); the lower limit mechanism (19) is provided on the first step surface (16.1), and the upper limit mechanism (18) is provided on the lower surface of the mounting top plate (16.4); the upper limit mechanism (18) and the lower limit mechanism (19) are arranged opposite to each other in the upper and lower directions; the lower limit mechanism (19) includes two lower limit bearing seats (19.1) arranged opposite to each other, a lower limit rotating shaft (19.2) is rotatably installed between the two lower limit bearing seats (19.1), and the lower limit rotating shaft (19.2) The upper limit blocking rod (19.3) is vertically connected to the lower limit blocking rod (19.3); a rotatable lower limit sleeve (19.4) is sleeved on the lower limit blocking rod (19.3); a lower limit block (19.5) is provided between the two lower limit bearing seats (19.1), and the lower limit block (19.5) is a quarter circle; the lower limit block (19.5) is arranged on the right side of the lower limit rotating shaft (19.2), and a semi-cylindrical limit groove (19.6) is provided on the left side thereof; the upper limit mechanism (18) comprises two upper limit bearing seats (18.1) arranged opposite to each other, and the two upper limit bearing seats (18.1) are installed on the bottom surface of the mounting top plate (16.4); an upper limit rotating shaft (18.2) is rotatably installed between the two upper limit bearing seats (18.1), and the upper limit rotating shaft (18.2) is rotatably installed between the two upper limit bearing seats (18.1). The upper limit blocking rod (18.3) is vertically connected to the rotating shaft (18.2); a rotatable upper limit sleeve (18.4) is sleeved on the upper limit blocking rod (18.3); an upper limit block (18.5) is arranged between the two upper limit bearing seats (18.1), and the upper limit block (18.5) is a quarter circle; the upper limit block (18.5) is arranged on the left side of the upper limit rotating shaft (18.2), and a semi-cylindrical limiting groove (19.6) is arranged on the right side thereof; when the lower limit blocking rod (19.3) rotates clockwise to a vertical state, the lower limit blocking rod (19.3) is blocked on the outside of the steel strip roll, and at this time, the lower limit blocking rod (19.3) is vertically pointed to the rotating main shaft (17.1); the lower limit sleeve (19.4) and the steel strip are The outer side of the roll is in rolling contact; the lower limit blocking rod (19.3) is stuck in the limit groove (19.6) of the lower limit block (19.5) in this state; when the upper limit blocking rod (18.3) rotates clockwise to a vertical state, the upper limit blocking rod (18.3) is blocked on the outside of the steel strip roll, and at this time, the upper limit blocking rod (18.3) points vertically to the rotating main shaft (17.1); the upper limit sleeve (18.4) is in rolling contact with the outer side of the steel strip roll; the upper limit blocking rod (18.3) is stuck in the limit groove (19.6) of the upper limit block (18.5) in this state; a first disc (20) is provided at the end of the rotating main shaft (17.1) passing through the mounting vertical plate (16.3), and the first disc (20) is connected to the mounting vertical plate (16.3) A gap is left between the first disk (20); a parking mechanism (26) is provided on the edge of the first disk (20), and the parking mechanism (26) is used to stop the rotation of the rotating main shaft (17.1).
2. A shearing system according to claim 1, characterized in that: The cleaning tank (2.4) is an ultrasonic cleaning tank (2.4), the bottom surface of the cleaning tank (2.4) is provided with a chamber, and a transducer is arranged in the chamber; the ultrasonic generator (6) generates high frequency and high voltage which is transmitted to the transducer through the cable connection line.
3. A shearing system according to claim 1, characterized in that: The front guide roller (2.1) and the rear guide roller (2.2) are provided with an annular limiting groove, which is a space clamped between two oppositely arranged annular plates (2.5), and the distance between the two annular plates (2.5) allows the steel belt to pass through; the annular limiting grooves provided on the front guide roller (2.1) and the rear guide roller (2.2) are on the same straight line.
4. A shearing system according to claim 1, characterized in that: A wiping mechanism (10) is arranged between the lower pressure roller (2.3) and the rear guide roller (2.2); the wiping mechanism (10) comprises a fixed wiping roller (10.1) and a movable wiping roller (10.2), the fixed wiping roller (10.1) and the movable wiping roller (10.2) being arranged opposite to each other up and down, and a wiping sleeve is sleeved on the movable wiping roller (10.2) and the fixed wiping roller (10.1), the wiping sleeve is in a round tube shape and is made of a water-absorbing sponge.
5. A shearing system according to claim 4, characterized in that: An air drying mechanism (11) is arranged between the wiping mechanism (10) and the rear guide roller (2.2); the air drying mechanism (11) comprises two air spray boxes (11.1) arranged opposite to each other up and down, and long strip-shaped air spray outlets (11.2) are arranged on opposite surfaces of the air spray boxes (11.1).
6. A shearing system according to claim 1, characterized in that: A conveying roller mechanism (5) is arranged between the rear guide roller (2.2) and the shearing device (3); the conveying roller mechanism (5) comprises an active conveying roller (5.1) and an auxiliary conveying roller (5.2); the auxiliary conveying roller (5.2) is arranged above the active conveying roller (5.1) in parallel; a gap is left between the active conveying roller (5.1) and the auxiliary conveying roller (5.2) to allow the steel belt to pass through; one end of the active conveying roller (5.1) is connected to a first drive motor (5.3), and the first drive motor (5.3) is used to drive the active conveying roller (5.1) to rotate.
7. A shearing system according to claim 6, characterized in that: The shearing device (3) comprises a transmission seat (12), a second frame (13), a shearing mechanism (14), and a pressing mechanism (15); a material receiving trough (4.4) is arranged on the first frame (4) and on one side of the conveying roller mechanism (5); a supporting crossbeam (4.6) is arranged above the material receiving trough (4.4), a transmission seat (12) is arranged on the supporting crossbeam (4.6), and a transmission trough (12.1) is arranged on the transmission seat (12); the transmission trough (12.1) is perpendicular to the conveying roller mechanism (5), one end of the transmission trough (12.1) opens toward the conveying roller mechanism (5) as a steel strip inlet, and the other end of the transmission trough (12.1) opens as a steel strip outlet; the second frame (13) is arranged above the material receiving trough (4.4), and the shearing mechanism (14) is arranged on the second frame (13); 14) and a clamping mechanism (15); wherein the shearing mechanism (14) is arranged above the steel strip outlet of the transmission seat (12), and the clamping mechanism (15) is arranged above the transmission slot (12.1); the clamping mechanism (15) comprises a clamping cylinder (15.1) and a clamping seat (15.2); the clamping seat (15.2) is installed at the bottom end of the piston rod of the clamping cylinder (15.1), and the clamping seat (15.2) can enter the transmission slot (12.1) to clamp the steel strip; the shearing mechanism (14) comprises a shearing cylinder (14.1) and a shearing knife (14.2); the shearing knife (14.2) is installed at the bottom end of the piston rod of the shearing cylinder (14.1), and the shearing knife (14.2) forms a shearing blade (14.3) extending downward at the steel strip outlet of the transmission seat (12).
Citation Information
Patent Citations
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