A device for removing rust from groove of metal plate
By using the frame adaptive lifting mechanism and the disassembly tightening control mechanism in the bevel rust removal device of metal sheets, the automatic disassembly and installation of the polishing belt is realized, solving the problem of difficult replacement of the polishing belt in the prior art, and improving the operation Efficiency and adaptability.
Patent Information
- Application Number
- CN202411615976.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-11-13
AI Technical Summary
The prior art is difficult to quickly and easily remove and install polishing tapes, especially when different forms of bevels require replacement of different polishing tapes.
A bevel rust removal device for metal sheets is designed, using a frame adaptive lifting mechanism and a disassembly and tightening control mechanism. The lifting and lowering of the hollow longitudinal beam is automatically controlled through hydraulic linkage, and the automatic disassembly and installation of the polishing belt is realized.
It realizes rapid disassembly and installation of polishing belts, simplifies structural design and operation steps, and is suitable for frequent replacement of special-shaped bevels.
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Figure CN119141391B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of polishing and rust removal, and in particular relates to a device for removing rust from the groove of a metal plate. Background Art
[0002] Due to processing or assembly requirements, there are various grooves on metal plates. Some of these grooves are located at the edge of the plate, and some are located in the middle. Since these grooves are mostly post-processed, the anti-rust coating often no longer exists. Therefore, before actual application, the groove position needs to be polished and rust-removed.
[0003] There are many ways to grind and remove rust, but the best effect is to use a polishing belt that matches the cross-section of the groove to grind and remove rust on the groove longitudinally; however, different forms of grooves often require different polishing belts to be replaced, so how to quickly and conveniently remove and install the polishing belt is the main technical problem faced by this solution. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention proposes a metal plate groove rust removal device which can automatically control the lifting and lowering of the hollow longitudinal beam when replacing the polishing belt; the frame adaptive lifting mechanism can actively realize the lifting and lowering control adjustment of the hollow longitudinal beam to cope with plate bodies of different thicknesses; and by disassembling the linkage of the tension control mechanism, the lifting and lowering of the hollow longitudinal beam can be automatically controlled by hydraulic linkage during the process of controlling the approach and distance of the pulley; thereby achieving the technical effect of automatically lifting the hollow longitudinal beam for avoidance during disassembly and automatically lowering the hollow longitudinal beam for polishing during installation; greatly simplifying the structural design and the actual operating steps of the operator; and being particularly suitable for use scenarios where different polishing belts need to be frequently replaced according to the form of special-shaped grooves.
[0005] The technical solution adopted by the present invention is as follows: The present invention proposes a device for removing rust from the bevel of a metal plate, comprising a plate fixing mechanism, a frame adaptive lifting mechanism, a disassembly tightness control mechanism and a rust removal and dust collection mechanism, the plate fixing mechanism comprising a base and a plate body, the plate body being fixed to the base by bolts, the plate body being provided with a special-shaped bevel, the frame adaptive lifting mechanism being slidably arranged on the plate fixing mechanism, the disassembly tightness control mechanism being arranged on the frame adaptive lifting mechanism, and the rust removal and dust collection mechanism being arranged on the disassembly tightness control mechanism.
[0006] The frame adaptive lifting mechanism can not only actively adjust the height of the hollow longitudinal beam, but also automatically raise the height of the hollow longitudinal beam when removing and replacing the polishing belt to leave space for replacing the polishing belt. After the polishing belt is replaced, the hollow longitudinal beam can be automatically controlled to descend and reset to its initial height during the tensioning process.
[0007] Furthermore, the frame adaptive lifting mechanism includes a frame sliding component, a lifting execution component and a lifting control component, the frame sliding component is slidably arranged on the plate fixing mechanism, the lifting execution component is arranged on the frame sliding component, and the lifting control component is arranged in the lifting execution component.
[0008] Preferably, sliding guide rails are symmetrically provided on both sides of the base, the frame sliding assembly includes a sliding block and a sliding plate, the sliding block is snap-fitted and slidably arranged on the sliding guide rail, the sliding plate is arranged on the sliding block, the lifting actuator assembly includes a fixed seat, a lifting sleeve and a lifting leg, the fixed seat is fixedly connected to the side of the hollow longitudinal beam, the lifting sleeve is fixedly connected to the fixed seat, the lifting leg is snap-fitted and slidably arranged in the lifting sleeve, and the lifting leg is arranged on the sliding plate.
[0009] By overall controlling the extension extent of the lifting legs from the lifting sleeve, the height of the hollow longitudinal beam relative to the sliding plate can be changed, thereby achieving height adjustment of the entire disassembly tightness control mechanism and the rust removal and dust collection mechanism, which includes both manual adjustment and automatic adjustment.
[0010] As a further preferred embodiment of the present invention, the lifting control assembly includes a piston plate, a screw hole bracket and a manual adjustment stud. The piston plate is slidably arranged in the lifting sleeve, a branch conduit is provided on the piston plate, the screw hole bracket is fixedly connected to the top of the lifting sleeve, the manual adjustment stud is rotatably arranged on the piston plate, and the manual adjustment stud and the screw hole bracket are threadedly connected.
[0011] By rotating the manual adjustment stud, the extension range of the lifting legs from the lifting sleeve can be manually adjusted while the distance between the piston plate and the lifting legs remains unchanged, thereby adapting to the working height required for plates of different thicknesses.
[0012] Furthermore, the disassembly tension control mechanism includes a hollow longitudinal beam, a tension quick adjustment component and a tension control component, the hollow longitudinal beam is arranged on the lifting execution component, the tension quick adjustment component is slidably arranged on the hollow longitudinal beam, and the tension control component is arranged on the hollow longitudinal beam.
[0013] Preferably, the tension quick adjustment assembly comprises a square slide, a cantilever rotating shaft, a tension control strut and a lifting articulated seat; a transverse slide groove is provided on the hollow longitudinal beam, the square slide is snap-fitted and slidably arranged in the transverse slide groove, the cantilever rotating shaft is rotatably arranged in the square slide, the hollow longitudinal beam is also provided with a longitudinal slide groove perpendicular to the transverse slide groove, the lifting articulated seat is snap-fitted and slidably arranged in the longitudinal slide groove, one end of the tension control strut is hinged to the cantilever rotating shaft, and the other end of the tension control strut is hinged to the lifting articulated seat.
[0014] By lifting and sliding the lifting hinge seat, the approach and distance between the two cantilevered rotating shafts and the two pulleys can be controlled, thereby changing the tension of the polishing belt, creating basic conditions for disassembling and installing the polishing belt.
[0015] As a further preferred embodiment of the present invention, the tension control assembly includes a hollow box body, a lifting top block and a control screw, the control screw is rotatably arranged on the top of the hollow longitudinal beam, the lifting hinge seat is provided with a threaded hole, the control screw and the threaded hole are threadedly connected, the hollow box body is fixedly connected to the top inner wall of the hollow longitudinal beam, the lifting top block is snap-fitted and slidably arranged in the hollow box body, the lifting top block is arranged on the lifting hinge seat, the hollow box body is provided with a main duct, and the main duct and the branch duct are connected through a hose.
[0016] By lifting and lowering the lifting articulated seat and driving the lifting top block to slide at the same time, the liquid exchange between the hollow box body and the lifting sleeve can be controlled, so that the height of the hollow longitudinal beam is automatically raised when the polishing belt is loosened and removed, leaving space for replacing the polishing belt; when installing and tensioning the polishing belt, the height of the hollow longitudinal beam can be automatically lowered to return it to its initial position.
[0017] Furthermore, the rust removal and dust collection mechanism includes a rust removal component, and the rust removal component includes a pulley and a polishing belt. The pulley is fixedly connected to the frame adaptive lifting mechanism, and the polishing belt is arranged on the pulley.
[0018] Preferably, the rust removal and dust collection mechanism also includes a dust collection component, which includes a dust collecting impeller, a dust hood and a fine-bristle brush. The dust collecting impeller is fixedly connected to a pulley at one end of the hollow longitudinal beam, and a rust removal motor is provided at the other end of the hollow longitudinal beam. The housing of the rust removal motor is provided on a square slide seat, and the output shaft of the rust removal motor is connected to the cantilever rotating shaft. The dust hood is fixedly connected to the hollow longitudinal beam, and the fine-bristle brush is provided below the dust hood.
[0019] As a further preferred embodiment of the present invention, a filter screen and a dust box are provided inside the dust hood, and impurities in the dust box need to be cleaned regularly.
[0020] As a further preferred embodiment of the present invention, a dust collecting duct is provided at the rear of the dust collecting hood, and impurities appearing at the grinding and rust removal position can be continuously transported to an external filtering device through the dust collecting duct.
[0021] The dust collecting impeller can generate directional airflow to collect the dust generated by rust removal into the dust collecting hood, and the fine-bristled brush can block one end of the grinding area, thereby significantly reducing the possibility of small particles overflowing.
[0022] The beneficial effects achieved by the present invention using the above structure are as follows:
[0023] (1) The frame adaptive lifting mechanism can not only actively adjust the height of the hollow longitudinal beam, but also automatically raise the height of the hollow longitudinal beam when removing and replacing the polishing belt to leave space for replacing the polishing belt. After the polishing belt is replaced, the hollow longitudinal beam can be automatically controlled to descend and reset to the initial height during the tensioning process.
[0024] (2) By overall controlling the extension of the lifting legs from the lifting sleeve, the height of the hollow longitudinal beam relative to the sliding plate can be changed, thereby achieving height adjustment of the entire disassembly tension control mechanism and the rust removal and dust collection mechanism, which includes both manual adjustment and automatic adjustment.
[0025] (3) By rotating the manual adjustment stud, the extension range of the lifting leg from the lifting sleeve can be manually adjusted while the spacing between the piston plate and the lifting leg remains unchanged, thereby adapting to the working height required for plates of different thicknesses.
[0026] (4) By lifting and sliding the lifting hinge seat, the two cantilevered rotating shafts and the two pulleys can be controlled to move closer and farther away from each other, thereby changing the tension of the polishing belt and creating basic conditions for disassembling and installing the polishing belt.
[0027] (5) By lifting and lowering the lifting hinge seat and driving the lifting top block to slide, the liquid exchange between the hollow box body and the lifting sleeve can be controlled, so that the height of the hollow longitudinal beam can be automatically raised when the polishing belt is loosened or removed, leaving space for replacing the polishing belt; when installing and tensioning the polishing belt, the height of the hollow longitudinal beam can be automatically lowered to return it to its initial position.
[0028] (6) The dust collecting impeller can generate directional airflow to collect the dust generated by rust removal into the dust collecting hood. The fine-bristled brush can be used to block one end of the grinding area, thereby significantly reducing the possibility of small particles overflowing. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 A three-dimensional diagram of a metal plate groove rust removal device proposed by the present invention;
[0030] Figure 2 This is a front view of a device for removing rust from the groove of a metal plate proposed by the present invention;
[0031] Figure 3 This is a left view of a metal plate groove rust removal device proposed by the present invention;
[0032] Figure 4 A top view of a device for removing rust from the groove of a metal plate proposed by the present invention;
[0033] Figure 5 for Figure 2A cross-sectional view along the cutting line AA;
[0034] Figure 6 for Figure 3 A cross-sectional view along the cutting line BB;
[0035] Figure 7 for Figure 2 A cross-sectional view along the cutting line CC;
[0036] Figure 8 for Figure 3 A cross-sectional view along the cutting line DD;
[0037] Fig. 9 for Figure 3 A cross-sectional view along the cutting line EE;
[0038] Fig.10 This is an exploded schematic diagram of a metal plate groove rust removal device proposed by the present invention;
[0039] Fig.11 for Figure 8 A partial enlarged view of point Ⅰ in the middle;
[0040] Fig.12 for Fig. 9 A partial enlarged view of the middle II;
[0041] Fig.13 for Fig.10 A partial enlarged view of point III in the middle.
[0042] Among them, 1. Plate fixing mechanism, 2. Rack adaptive lifting mechanism, 3. Disassembly tension control mechanism, 4. Rust removal and dust collection mechanism, 5. Base, 6. Plate body, 7. Sliding guide rail, 8. Special-shaped groove, 9. Rack sliding assembly, 10. Lifting execution assembly, 11. Lifting control assembly, 12. Sliding slider, 13. Sliding slide plate, 14. Fixed seat, 15. Lifting sleeve, 16. Lifting support leg, 17. Piston plate, 18. Screw hole bracket, 19. Manual adjustment stud, 20. Branch duct, 2 1. Hollow longitudinal beam, 22. Quick tension adjustment component, 23. Tension control component, 24. Horizontal slide, 25. Longitudinal slide, 26. Square slide seat, 27. Cantilever rotating shaft, 28. Tension control support rod, 29. Lifting hinge seat, 30. Hollow box body, 31. Lifting top block, 32. Control screw, 33. Threaded hole, 34. Main pipe, 35. Rust removal component, 36. Dust collection component, 37. Pulley, 38. Polishing belt, 39. Dust collection impeller, 40. Dust collection hood, 41. Fine brush.
[0043] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0045] In the description of the present invention, it should be understood that terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “top”, “bottom”, “inside” and “outside” indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0046] like Figure 1 to Figure 13 As shown, the present invention proposes a device for removing rust from the groove of a metal plate, comprising a plate fixing mechanism 1, a frame adaptive lifting mechanism 2, a disassembly tightness control mechanism 3 and a rust removal and dust collection mechanism 4, the plate fixing mechanism 1 comprises a base 5 and a plate body 6, the plate body 6 is fixed to the base 5 by bolts, and a special-shaped groove 8 is provided on the plate body 6, the frame adaptive lifting mechanism 2 is slidably arranged on the plate fixing mechanism 1, the disassembly tightness control mechanism 3 is arranged on the frame adaptive lifting mechanism 2, and the rust removal and dust collection mechanism 4 is arranged on the disassembly tightness control mechanism 3.
[0047] Through the frame adaptive lifting mechanism 2, not only can the height of the hollow longitudinal beam 21 be actively adjusted, but also the height of the hollow longitudinal beam 21 can be automatically raised when the polishing belt 38 is disassembled and replaced to leave space for the replacement of the polishing belt 38, and after the polishing belt 38 is replaced, the hollow longitudinal beam 21 can be automatically controlled to descend and reset to the initial height during the tensioning process.
[0048] The disassembly tension control mechanism 3 includes a hollow longitudinal beam 21, a tension quick adjustment component 22 and a tension control component 23. The hollow longitudinal beam 21 is arranged on the lifting execution component 10, the tension quick adjustment component 22 is slidably arranged on the hollow longitudinal beam 21, and the tension control component 23 is arranged on the hollow longitudinal beam 21.
[0049] The tension quick adjustment component 22 includes a square slide 26, a cantilever rotating shaft 27, a tension control strut 28 and a lifting hinge seat 29. A transverse slide groove 24 is provided on the hollow longitudinal beam 21. The square slide 26 is slidably engaged in the transverse slide groove 24. The cantilever rotating shaft 27 is rotatably disposed in the square slide 26. A longitudinal slide groove 25 perpendicular to the transverse slide groove 24 is also provided on the hollow longitudinal beam 21. The lifting hinge seat 29 is slidably engaged in the longitudinal slide groove 25. One end of the tension control strut 28 is hinged to the cantilever rotating shaft 27, and the other end of the tension control strut 28 is hinged to the lifting hinge seat 29.
[0050] By lifting and sliding the lifting hinge seat 29, the approach and distance between the two cantilevered rotating shafts 27 and the two pulleys 37 can be controlled, thereby changing the tension of the polishing belt 38, creating basic conditions for disassembling and installing the polishing belt 38.
[0051] The tension control assembly 23 includes a hollow box body 30, a lifting top block 31 and a control screw 32. The control screw 32 is rotatably arranged on the top of the hollow longitudinal beam 21. A threaded hole 33 is provided on the lifting hinge seat 29. The control screw 32 and the threaded hole 33 are threadedly connected. The hollow box body 30 is fixedly connected to the top inner wall of the hollow longitudinal beam 21. The lifting top block 31 is snap-fitted and slidably arranged in the hollow box body 30. The lifting top block 31 is arranged on the lifting hinge seat 29. A main conduit 34 is provided on the hollow box body 30. The main conduit 34 and the branch conduit 20 are connected through a hose.
[0052] By lifting and lowering the lifting hinge seat 29 and driving the lifting top block 31 to slide, the liquid exchange between the hollow box body 30 and the lifting sleeve 15 can be controlled, so that the height of the hollow longitudinal beam 21 is automatically raised when the polishing belt 38 is loosened and removed, leaving space for replacing the polishing belt 38; when installing and tensioning the polishing belt 38, the height of the hollow longitudinal beam 21 can be automatically lowered to return it to its initial position.
[0053] The frame adaptive lifting mechanism 2 includes a frame sliding component 9, a lifting execution component 10 and a lifting control component 11. The frame sliding component 9 is slidably arranged on the plate fixing mechanism 1, the lifting execution component 10 is arranged on the frame sliding component 9, and the lifting control component 11 is arranged in the lifting execution component 10.
[0054] Sliding guide rails 7 are symmetrically provided on both sides of the base 5. The frame sliding assembly 9 includes a sliding block 12 and a sliding plate 13. The sliding block 12 is slidably arranged on the sliding guide rail 7, and the sliding plate 13 is arranged on the sliding block 12. The lifting actuator assembly 10 includes a fixed seat 14, a lifting sleeve 15 and a lifting leg 16. The fixed seat 14 is fixedly connected to the side of the hollow longitudinal beam 21, the lifting sleeve 15 is fixedly connected to the fixed seat 14, the lifting leg 16 is slidably arranged in the lifting sleeve 15, and the lifting leg 16 is arranged on the sliding plate 13.
[0055] By overall controlling the extension range of the lifting legs 16 from the lifting sleeve 15, the height of the hollow longitudinal beam 21 relative to the sliding plate 13 can be changed, thereby achieving height adjustment of the entire disassembly tension control mechanism 3 and the rust removal and dust collection mechanism 4, which includes both manual adjustment and automatic adjustment.
[0056] The lifting control assembly 11 includes a piston plate 17, a screw hole bracket 18 and a manual adjustment stud 19. The piston plate 17 is slidably engaged in the lifting sleeve 15. A branch conduit 20 is provided on the piston plate 17. The screw hole bracket 18 is fixedly connected to the top of the lifting sleeve 15. The manual adjustment stud 19 is rotatably arranged on the piston plate 17, and the manual adjustment stud 19 and the screw hole bracket 18 are threadedly connected.
[0057] By rotating the manual adjustment stud 19, the extension range of the lifting leg 16 from the lifting sleeve 15 can be manually adjusted without changing the distance between the piston plate 17 and the lifting leg 16, so as to adapt to the working height required for plates of different thicknesses.
[0058] The rust removal and dust collection mechanism 4 includes a rust removal component 35 , and the rust removal component 35 includes a pulley 37 and a polishing belt 38 . The pulley 37 is fixedly connected to the frame adaptive lifting mechanism 2 , and the polishing belt 38 is arranged on the pulley 37 .
[0059] The rust removal and dust collection mechanism 4 also includes a dust collecting component 36, which includes a dust collecting impeller 39, a dust hood 40 and a fine brush 41. The dust collecting impeller 39 is fixedly connected to the pulley 37 at one end of the hollow longitudinal beam 21. A rust removal motor is provided at the other end of the hollow longitudinal beam 21. The outer casing of the rust removal motor is provided on the square slide seat 26. The output shaft of the rust removal motor is connected to the cantilever rotating shaft 27. The dust hood 40 is fixedly connected to the hollow longitudinal beam 21, and the fine brush 41 is provided below the dust hood 40.
[0060] A filter screen and a dust box are provided inside the dust hood 40, and the impurities in the dust box need to be cleaned regularly.
[0061] A dust collecting duct is provided at the rear of the dust collecting hood 40, through which impurities appearing at the grinding and rust removal location can be continuously transported to an external filtering device.
[0062] The dust collecting impeller 39 can generate a directional airflow to collect the dust generated by rust removal into the dust collecting hood 40, and the fine brush 41 can block one end of the grinding area, thereby significantly reducing the possibility of small particles overflowing.
[0063] When in use, the user first needs to select a polishing belt 38 with a suitable cross-section according to the bevel form on the plate body 6, wherein the special-shaped bevel 8 mainly includes an edge bevel, a right-angle bevel, a V-shaped bevel, an arc bevel, and the like.
[0064] The steps for replacing the polishing belt 38 are as follows:
[0065] First, by rotating the control screw 32, the lifting articulated seat 29 is raised. At this time, through the linkage of the tension control strut 28, the cantilevered rotating shaft 27 and the square slide 26 at both ends will slide close to each other. At this time, due to the reduction in the spacing between the pulleys 37, the original polishing belt 38 will become loose and easy to remove; in this process, since the lifting top block 31 invades the hollow box body 30, the liquid in the hollow box body 30 will enter the piston plate 17 through the main conduit 34 and the branch conduit 20. At this time, although the position of the manual adjustment stud 19 does not move, when the liquid between the lifting leg 16 and the piston plate 17 increases, the lifting leg 16 will continue to extend from the lifting sleeve 15, thereby achieving the technical effect of automatically lifting the hollow longitudinal beam 21.
[0066] After removing the original polishing belt 38, replace it with a new one, and then rotate the control screw 32 in the opposite direction. The two pulleys 37 can be moved away from each other by lowering the lifting hinge seat 29, thereby achieving the tensioning of the polishing belt 38; at the same time, the liquid flowing out of the hollow box body 30 will also flow back, so that the hollow longitudinal beam 21 will be lowered and reset.
[0067] When facing plates of different thicknesses, it is necessary to actively change the height of the hollow longitudinal beam 21. At this time, by rotating the manual adjustment stud 19, the extension range of the lifting legs 16 can be changed while the amount of liquid in the lifting sleeve 15 remains unchanged, thereby achieving active adjustment of the height of the hollow longitudinal beam 21.
[0068] When removing rust, the housing of the rust removal motor is arranged on the square slide 26, and the output shaft of the rust removal motor is connected to the cantilevered rotating shaft 27, so when the rust removal motor is started, the polishing belt 38 will polish and remove rust from the target part by its own movement;
[0069] The overall sliding direction of the frame adaptive lifting mechanism 2 is opposite to the movement direction of the lower part of the polishing belt 38. Therefore, the fine particles polished off will enter the dust collecting hood 40 under the action of the airflow generated by the dust collecting impeller 39. The fine brush 41 can automatically adapt to the grooves of different sizes and can significantly reduce the possibility of small particles overflowing.
[0070] After dust enters the dust collecting cover 40, it is isolated and filtered by the filter and can be cleaned regularly.
[0071] As another new embodiment of the present invention, by providing a dust collecting pipe at the rear of the dust collecting hood 40, impurities appearing at the grinding and rust removal position can be continuously transported to an external filtering device through the dust collecting pipe.
[0072] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0073] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A device for removing rust from the groove of a metal plate, comprising a plate fixing mechanism (1), the plate fixing mechanism (1) comprising a base (5) and a plate body (6), the plate body (6) being fixed to the base (5) by bolts, the plate body (6) being provided with a special-shaped groove (8), characterized in that: It also comprises a frame adaptive lifting mechanism (2), a disassembly tension control mechanism (3) and a rust removal and dust collection mechanism (4), wherein the frame adaptive lifting mechanism (2) is slidably arranged on the plate fixing mechanism (1), the disassembly tension control mechanism (3) is arranged on the frame adaptive lifting mechanism (2), and the rust removal and dust collection mechanism (4) is arranged on the disassembly tension control mechanism (3); The frame adaptive lifting mechanism (2) comprises a frame sliding component (9), a lifting execution component (10) and a lifting control component (11); the frame sliding component (9) is slidably arranged on the plate fixing mechanism (1); the lifting execution component (10) is arranged on the frame sliding component (9); and the lifting control component (11) is arranged in the lifting execution component (10); The disassembly tension control mechanism (3) comprises a hollow longitudinal beam (21), a tension quick adjustment component (22) and a tension control component (23), wherein the hollow longitudinal beam (21) is arranged on the lifting and lowering actuator component (10), the tension quick adjustment component (22) is slidably arranged on the hollow longitudinal beam (21), and the tension control component (23) is arranged on the hollow longitudinal beam (21); The base (5) is symmetrically provided with sliding guide rails (7) on both sides, the frame sliding assembly (9) comprises a sliding block (12) and a sliding plate (13), the sliding block (12) is slidably mounted on the sliding guide rail (7), the sliding plate (13) is arranged on the sliding block (12), the lifting actuator assembly (10) comprises a fixed seat (14), a lifting sleeve (15) and a lifting leg (16), the fixed seat (14) is fixedly connected to the side of the hollow longitudinal beam (21), the lifting sleeve (15) is fixedly connected to the fixed seat (14), the lifting leg (16) is slidably mounted in the lifting sleeve (15), and the lifting leg (16) is arranged on the sliding plate (13); The lifting control assembly (11) comprises a piston plate (17), a screw hole bracket (18) and a manually adjustable stud (19); the piston plate (17) is slidably mounted in the lifting sleeve (15); a branch guide tube (20) is provided on the piston plate (17); the screw hole bracket (18) is fixedly connected to the top end of the lifting sleeve (15); the manually adjustable stud (19) is rotatably mounted on the piston plate (17); and the manually adjustable stud (19) and the screw hole bracket (18) are threadedly connected; The tension quick adjustment assembly (22) comprises a square slide seat (26), a cantilever rotating shaft (27), a tension control strut (28) and a lifting hinge seat (29); a transverse slide groove (24) is provided on the hollow longitudinal beam (21); the square slide seat (26) is slidably mounted in the transverse slide groove (24); the cantilever rotating shaft (27) is rotatably mounted in the square slide seat (26); a longitudinal slide groove (25) perpendicular to the transverse slide groove (24) is further provided on the hollow longitudinal beam (21); the lifting hinge seat (29) is slidably mounted in the longitudinal slide groove (25); one end of the tension control strut (28) is hinged to the cantilever rotating shaft (27); and the other end of the tension control strut (28) is hinged to the lifting hinge seat (29); The tension control assembly (23) comprises a hollow box body (30), a lifting top block (31) and a control screw (32); the control screw (32) is rotatably arranged on the top of the hollow longitudinal beam (21); a threaded hole (33) is provided on the lifting hinge seat (29); the control screw (32) and the threaded hole (33) are threadedly connected; the hollow box body (30) is fixedly connected to the top inner wall of the hollow longitudinal beam (21); the lifting top block (31) is slidably arranged in the hollow box body (30); the lifting top block (31) is arranged on the lifting hinge seat (29); a main conduit (34) is provided on the hollow box body (30); the main conduit (34) and the branch conduit (20) are connected through a hose.
2. The device for removing rust from the groove of a metal plate according to claim 1, characterized in that: The rust removal and dust collection mechanism (4) comprises a rust removal component (35), the rust removal component (35) comprises a belt pulley (37) and a polishing belt (38), the belt pulley (37) is fixedly connected to the frame self-adaptive lifting mechanism (2), and the polishing belt (38) is arranged on the belt pulley (37).
3. The device for removing rust from the groove of a metal plate according to claim 2, characterized in that: The rust removal and dust collection mechanism (4) further comprises a dust collection assembly (36), the dust collection assembly (36) comprising a dust collection impeller (39), a dust collection cover (40) and a fine brush (41), the dust collection impeller (39) being fixedly connected to a pulley (37) at one end of a hollow longitudinal beam (21), a rust removal motor being provided at the other end of the hollow longitudinal beam (21), the housing of the rust removal motor being provided on a square slide seat (26), the output shaft of the rust removal motor being connected to a cantilevered rotating shaft (27), the dust collection cover (40) being fixedly connected to the hollow longitudinal beam (21), and the fine brush (41) being provided below the dust collection cover (40).
4. The device for removing rust from the groove of a metal plate according to claim 3, characterized in that: The dust collecting cover (40) is provided with a filter screen and a dust collecting box inside, and the impurities in the dust collecting box need to be cleaned regularly.
5. The device for removing rust from the groove of a metal plate according to claim 3, characterized in that: The dust collecting hood (40) is provided with a dust collecting pipe at the rear end thereof, and impurities appearing at the grinding and rust removal position can be transported to an external filtering device through the dust collecting pipe.
Citation Information
Patent Citations
Metal plate surface polishing and rust removing device for civil engineering
CN108621000A
Self-pre-tightening type plate grinding and polishing device and using method thereof
CN114523395A