Energy-saving drainage channel cement partition plate production device
By using transparent plates and reflectors to guide the solar thermal energy to heat and cure the cement partitions in the energy-saving drainage cement partition production device, and quickly place the steel bars with hydraulic cylinders and push frames, the low resource utilization efficiency and poor operating efficiency are solved. Problem, efficient cement partition production has been achieved.
Patent Information
- Application Number
- CN202411285472.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing energy-saving drain cement partition production equipment is not efficient in high thermal lighting environments, resulting in waste of resources. The operators are inefficient in placing steel bars, have a long operating time and poor operating convenience.
A production device including transparent plate, reflector plate, hydraulic cylinder, push frame, close frame and heat conduction pipe was designed. The cement partition is cured by using solar thermal energy to assist in heating and curing, and the reinforcement is quickly positioned and placed through the hydraulic cylinder and push frame. Improve operational efficiency.
It improves the curing and forming efficiency of cement partitions, reduces resource waste, simplifies the operation process, and improves the efficiency of steel bar placement and operation convenience.
Smart Images
Figure CN119141669A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of energy-saving building material production, and in particular to an energy-saving drainage channel cement partition production device. Background Art
[0002] Energy-saving drainage channel cement partitions generally choose high-quality insulation materials as filling materials for cement partitions, and adopt multi-layer structures or set air layers to enhance the insulation effect. When producing and processing energy-saving drainage channel cement partitions, corresponding production equipment is usually used for operation. The existing production equipment relies on simple heating equipment to achieve heating and curing treatment during use. It is difficult to use it when there is a high heat and light environment around it, resulting in low resource utilization efficiency and a certain degree of resource waste. At the same time, it is difficult for operators to quickly position and place the steel bars, and the operation takes a long time and the operation is not convenient.
[0003] Therefore, a kind of energy-saving drainage ditch cement partition production device is now developed in response to the above problems. Summary of the invention
[0004] In order to overcome the shortcomings of existing devices that are difficult to use when there is a high heat and light environment around, resulting in low resource utilization efficiency and a certain degree of resource waste, and at the same time it is difficult for operators to quickly position and place the steel bars, the operation takes a long time, and the operation convenience is poor, the present invention provides an energy-saving drainage ditch cement partition production device.
[0005] The technical solution of the present invention is: an energy-saving drainage channel cement partition production device, including an installation box, a transparent plate is installed on the front side of the installation box, a first fixed seat is connected to the front side of the right part of the installation box, and also includes: a curing mechanism, the left part of the installation box is provided with the curing mechanism for drying and curing the formed cement partition; a placing mechanism, the placing mechanism is arranged on the first fixed seat, and the placing mechanism is used to assist the operator to quickly place the steel bars for cement shaping.
[0006] In one embodiment, the curing mechanism includes a fixing plate, the front left side of the installation box is connected to the fixing plate by bolts, the fixing plate is connected to a reflective plate, the left side of the installation box is slidably connected to a baffle frame, the left side of the baffle frame is connected to a handle, the upper left side of the installation box is connected to a mounting plate, and the mounting plate is connected to a heating component for heating and curing treatment.
[0007] In one embodiment, the placement mechanism includes a first hydraulic cylinder, the first hydraulic cylinder is connected to the upper sides of the left and right parts of the first fixed seat, a pushing frame is connected between the telescopic ends of the first hydraulic cylinder, the pushing frame is slidably connected to the first fixed seat, a closing frame is slidably connected to the pushing frame, the pushing frame and the closing frame cooperate to form six steel bar placement grooves, two first springs are connected between the closing frame and the pushing frame, and two left and right fixed columns are connected to the rear right side of the installation box, and the fixed columns can push the closing frame.
[0008] In one of the embodiments, a pressing mechanism is further included, and the pressing mechanism includes a heat-conducting pipe. Two of the first mounting frames are connected to the upper right side of the mounting box, and a second hydraulic cylinder is connected between the first mounting frames. The telescopic end of the second hydraulic cylinder is set to face downward, and a lower pressing frame for shaping and extruding the cement partition is connected to the telescopic end of the second hydraulic cylinder. Two heat-conducting pipes are connected to the lower pressing frame, and the heat-conducting pipes are through-connected to the middle partition of the mounting box.
[0009] In one of the embodiments, a vibration mechanism is also included, which includes a second fixed seat, the upper sides of the four corners of the lower pressure frame are connected to the second fixed seat, a driving motor is installed on the second fixed seat, a cam is connected to the output shaft of the driving motor, a sliding rod for knocking and vibrating the lower pressure frame is slidably connected to the second fixed seat, the sliding rod is squeezed by the adjacent cam, and a second spring is connected between the sliding rod and the adjacent second fixed seat.
[0010] In one of the embodiments, a placement frame is further included, and the front right side of the installation frame is connected to the placement frame for quickly positioning and placing the steel bars by bolts.
[0011] In one of the embodiments, an auxiliary lifting mechanism is also included, which includes a second mounting frame, the second mounting frame is connected to the left side of the baffle frame, the third mounting frame is connected to the middle of the baffle frame, the upper part of the third mounting frame is slidably connected to the mounting plate, and the second mounting frame is connected to the third mounting frame.
[0012] In one embodiment, the reflective plate is a 45-degree inclined structure.
[0013] By adopting the above technical solution, the beneficial effects of the present invention are:
[0014] 1. The present invention relies on a heating component to heat and cure the initially formed cement partition, so that the cement board can be quickly formed. At the same time, the 45-degree angle of the reflector is used to guide the heat energy generated by external sunlight to enter the left part of the installation box, thereby assisting the heating component to quickly cure the cement partition, thereby improving the curing efficiency and resource utilization efficiency.
[0015] 2. The present invention can quickly place steel bars in the steel bar placement groove formed by the push frame and the approaching frame, which can improve the operator's efficiency in placing steel bars and enhance the convenience of operation. After the placement is completed, it is only necessary to control the movement of the telescopic end of the first hydraulic cylinder to achieve rapid addition of steel bars, and the operation is simple and convenient.
[0016] 3. In the present invention, after the cement partition is delivered to the right part of the installation box, the second hydraulic cylinder is started. The downward extension of the telescopic end of the second hydraulic cylinder will cause the lower pressing frame to move downward synchronously, thereby pressing and molding the cement partition. At the same time, it should be noted that as the entire device is started, the heat generated in the left part of the installation box can be transported to the lower pressing frame through the heat pipe, thereby increasing the temperature at the bottom of the lower pressing frame, and performing hot pressing molding on the cement board, thereby improving the molding efficiency of the cement partition. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0018] Figure 2 It is a partial cross-sectional three-dimensional structural schematic diagram of the curing mechanism of the present invention.
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the placement mechanism of the present invention.
[0020] Figure 4 It is a partial cross-sectional three-dimensional structural schematic diagram of the placement mechanism of the present invention.
[0021] Figure 5 It is a partial cross-sectional three-dimensional structural schematic diagram of the pressing mechanism of the present invention.
[0022] Figure 6 It is a partial cross-sectional three-dimensional structural schematic diagram of the vibration mechanism of the present invention.
[0023] Figure 7 It is a partial three-dimensional structural schematic diagram of the present invention.
[0024] Figure 8 It is a partial cross-sectional three-dimensional structural schematic diagram of the auxiliary lifting mechanism of the present invention.
[0025] In the accompanying drawings: 1-installation box, 2-transparent plate, 3-first fixed seat, 4-curing mechanism, 41-fixed plate, 42-reflective plate, 43-baffle frame, 44-installation plate, 45-heating assembly, 5-placing mechanism, 51-first hydraulic cylinder, 52-pushing frame, 53-approaching frame, 54-first spring, 55-fixed column, 6-pressing mechanism, 61-heat pipe, 62-pressing frame, 63-first mounting frame, 64-second hydraulic cylinder, 7-vibration mechanism, 71-second fixed seat, 72-driving motor, 73-cam, 74-sliding rod, 75-second spring, 8-placing frame, 9-auxiliary lifting mechanism, 91-second mounting frame, 92-third mounting frame. DETAILED DESCRIPTION
[0026] The following descriptions are merely preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention.
[0027] Example 1
[0028] An energy-saving drainage channel cement partition production device, such as Figure 1 and Figure 2 As shown, it includes an installation box 1, a transparent plate 2 is installed on the front side of the installation box 1, a first fixed seat 3 is connected to the front right side of the installation box 1, and also includes: a curing mechanism 4, a curing mechanism 4 for drying and curing the formed cement partition is arranged on the left side of the installation box 1; a placing mechanism 5, the placing mechanism 5 is arranged on the first fixed seat 3, and the placing mechanism 5 is used to assist the operator to quickly place the steel bars for cement shaping.
[0029] It should be noted that when producing energy-saving drainage channel cement partitions, the present device can be used to assist in operation. First, the steel bars are placed in the placement mechanism 5, and then the cement board mold is placed in the right part of the mounting seat. The placement mechanism 5 is then controlled to move backward so that the steel bars can follow the placement mechanism 5 and enter the mold. As the cement board is initially formed, the mold is pushed to the left so that the mold enters under the curing mechanism 4. The curing mechanism 4 is then started to cure the cement board. After waiting for the cement board to be completely formed, the mold is taken out to obtain the formed energy-saving drainage channel cement partition.
[0030] like Figure 1 and Figure 2 As shown, the curing mechanism 4 includes a fixing plate 41, the front left side of the installation box 1 is connected to the fixing plate 41 by bolts, the fixing plate 41 is connected to a reflective plate 42, the reflective plate 42 is a 45-degree inclined structure, the left side of the installation box 1 is slidably connected to a baffle frame 43, the left side of the baffle frame 43 is connected to a handle, the upper left side of the installation box 1 is connected to a mounting plate 44, and the mounting plate 44 is connected to a heating component 45 for heating and curing treatment.
[0031] It should be noted that when the cement partition needs to be cured, the baffle frame 43 needs to be pushed upward first so that the baffle frame 43 no longer blocks the inside of the installation box 1. As the cement partition enters the left part of the installation box 1, the baffle frame 43 is released at this time, so that the baffle frame 43 moves downward and resets under the action of gravity, thereby sealing and blocking the left part of the installation box 1, and then the heating component 45 is started. After the heating component 45 is started, the temperature of the left part of the installation box 1 will rise, so that the cement partition placed in the left part of the installation box 1 can be quickly cured. At the same time, the device can also be placed in a position with sufficient light, so that the transparent plate 2 can be directly exposed to sunlight, and the heat generated by the sunlight can be transferred to the left part of the installation box 1 through the transparent plate 2 by relying on the 45-degree angle guidance of the reflector 42, thereby improving the curing efficiency.
[0032] like Figure 1 , Figure 3 and Figure 4 As shown, the placement mechanism 5 includes a first hydraulic cylinder 51, and the first hydraulic cylinder 51 is connected to the upper sides of the left and right parts of the first fixed seat 3, a pushing frame 52 is connected between the telescopic ends of the first hydraulic cylinder 51, the pushing frame 52 is slidably connected to the first fixed seat 3, and a closing frame 53 is slidably connected to the pushing frame 52. The pushing frame 52 and the closing frame 53 cooperate to form six steel bar placement grooves, and two first springs 54 are connected between the closing frame 53 and the pushing frame 52. Two left and right fixed columns 55 are connected to the rear side of the right part of the installation box 1, and the fixed columns 55 can push the closing frame 53.
[0033] It should be noted that in order to improve the operator's efficiency in placing the steel bars and improve the convenience of operation, the operator can directly throw the steel bars into the placement groove between the pushing frame 52 and the approaching frame 53, so that the steel bars can be stably placed, and then start the first hydraulic cylinder 51. The backward extension movement of the telescopic end of the first hydraulic cylinder 51 will push the pushing frame 52 to move backward, thereby causing the approaching frame 53 to move backward synchronously, and then drive the steel bars to move above the cement partition that is about to be formed. As the pushing frame 52 continues to move backward, the fixed column 55 will contact the approaching frame 53 at this time, The approach frame 53 is pushed to make the approach frame 53 slide forward. As the approach frame 53 slides forward, the first spring 54 is compressed. At this time, the approach frame 53 and the push frame 52 are no longer close to each other, and the steel bars between the approach frame 53 and the push frame 52 will fall directly downward into the cement partition, thereby achieving the effect of quickly adding steel bars. As the telescopic end of the first hydraulic cylinder 51 drives the push frame 52 to move forward and reset, the approach frame 53 is no longer in contact with the fixed column 55, so that under the action of the first spring 54, the approach frame 53 can slide backward and reset.
[0034] Example 2
[0035] On the basis of Example 1, Figure 1 and Figure 5 As shown, it also includes a pressing mechanism 6, which includes a heat pipe 61. Two first mounting frames 63 are connected to the upper right side of the installation box 1. A second hydraulic cylinder 64 is connected between the first mounting frames 63. The telescopic end of the second hydraulic cylinder 64 is set to face downward. A lower pressing frame 62 for shaping and extruding the cement partition is connected to the telescopic end of the second hydraulic cylinder 64. Two heat pipes 61 are connected to the lower pressing frame 62. The heat pipes 61 are through-connected to the middle partition of the installation box 1.
[0036] It should be noted that after the cement partition is sent into the right part of the installation box 1, the second hydraulic cylinder 64 is started. The downward extension of the telescopic end of the second hydraulic cylinder 64 will cause the lower pressure frame 62 to move downward synchronously, thereby pressing and molding the cement partition. At the same time, it should be noted that as the entire device is started, the heat generated in the left part of the installation box 1 can be transported to the lower pressure frame 62 through the heat pipe 61, thereby increasing the temperature at the bottom of the lower pressure frame 62, thereby hot pressing the cement board and improving the molding efficiency of the cement partition.
[0037] like Figure 1 and Figure 6 As shown, a vibration mechanism 7 is also included, which includes a second fixed seat 71. The upper sides of the four corners of the lower pressure frame 62 are connected to the second fixed seats 71. The second fixed seats 71 are each equipped with a driving motor 72. The output shaft of the driving motor 72 is connected to a cam 73. The second fixed seat 71 is slidably connected with a sliding rod 74 for knocking and vibrating the lower pressure frame 62. The sliding rod 74 is squeezed by the adjacent cam 73. A second spring 75 is connected between the sliding rod 74 and the adjacent second fixed seat 71.
[0038] It should be noted that when the cement partition is pressed, the drive motor 72 can be started synchronously. The rotation of the output shaft of the drive motor 72 will drive the cam 73 to rotate, so that the cam 73 squeezes the adjacent sliding rod 74. The sliding rod 74 will slide downward after being squeezed, thereby squeezing and knocking the lower pressing frame 62. The vibration generated will be transmitted when the lower pressing frame 62 contacts the cement partition, thereby avoiding the appearance of bubbles in the cement partition. At the same time, the second spring 75 will be stretched, and then as the cam 73 continues to rotate, the sliding rod 74 is no longer squeezed. Under the action of the second spring 75, the sliding rod 74 will slide upward and reset.
[0039] like Figure 1 and Figure 7 As shown, a placement frame 8 is also included, and the front right side of the installation frame is connected with the placement frame 8 for quickly positioning and placing the steel bars by bolts.
[0040] It should be noted that when placing the steel bars, the steel bars are directly thrown into the placement frame 8. Under the guidance of the corrugated structure in the placement frame 8, the steel bars can be automatically positioned in the placement groove between the approach frame 53 and the push frame 52, so that the steel bars can automatically enter the placement groove, further improving the efficiency of steel bar placement.
[0041] like Figure 1 and Figure 8 As shown, it also includes an auxiliary lifting mechanism 9, which includes a second mounting frame 91. The second mounting frame 91 is connected to the left side of the baffle frame 43, and the third mounting frame 92 is connected to the middle of the baffle frame 43. The upper part of the third mounting frame 92 is slidably connected to the mounting plate 44, and the second mounting frame 91 is connected to the third mounting frame 92.
[0042] It should be noted that in order to further improve the operational stability of the baffle frame 43, the operator can directly pull the second mounting frame 91 or the third mounting frame 92, so that the left and right parts of the baffle frame 43 can be lifted at the same time, thereby improving the operational convenience.
[0043] The above description is only an example of the present invention and is not intended to limit the present invention. Any equivalent substitutions made within the principles of the present invention should be included in the protection scope of the present invention. The contents not elaborated in detail in the present invention belong to the existing technologies known to those skilled in the art.
Claims
1. An energy-saving drainage channel cement partition production device, Features: The invention comprises an installation box (1), a transparent plate (2) is installed on the front side of the installation box (1), a first fixing seat (3) is connected to the front right side of the installation box (1), and further comprises: A curing mechanism (4), the left part of the installation box (1) is provided with the curing mechanism (4) for drying and curing the formed cement partition board; A placing mechanism (5), wherein the placing mechanism (5) is arranged on the first fixing seat (3), and the placing mechanism (5) is used to assist an operator in quickly placing steel bars for cement shaping.
2. An energy-saving drainage channel cement partition production device as claimed in claim 1, Features: The curing mechanism (4) comprises a fixing plate (41), the front side of the left part of the installation box (1) is connected to the fixing plate (41) by bolts, the fixing plate (41) is connected to a reflective plate (42), the left part of the installation box (1) is slidably connected to a baffle frame (43), the left side of the baffle frame (43) is connected to a handle, the upper side of the left part of the installation box (1) is connected to a mounting plate (44), and the mounting plate (44) is connected to a heating component (45) for performing a heating and curing treatment.
3. An energy-saving drainage channel cement partition production device as claimed in claim 2, Features: The placement mechanism (5) comprises a first hydraulic cylinder (51), the first hydraulic cylinder (51) is connected to the upper sides of the left and right parts of the first fixed seat (3), a pushing frame (52) is connected between the telescopic ends of the first hydraulic cylinder (51), the pushing frame (52) is slidably connected to the first fixed seat (3), a closing frame (53) is slidably connected to the pushing frame (52), the pushing frame (52) cooperates with the closing frame (53) to form six steel bar placement grooves, two first springs (54) are connected between the closing frame (53) and the pushing frame (52), and two left and right fixed columns (55) are connected to the rear side of the right part of the installation box (1), and the fixed columns (55) can push the closing frame (53).
4. An energy-saving drainage channel cement partition production device as claimed in claim 3, Features: It also includes a pressing mechanism (6), the pressing mechanism (6) including a heat-conducting pipe (61), two of the first mounting frames (63) are connected to the upper right side of the mounting box (1), a second hydraulic cylinder (64) is connected between the first mounting frames (63), the telescopic end of the second hydraulic cylinder (64) is arranged to face downward, a lower pressing frame (62) for shaping and extruding the cement partition is connected to the telescopic end of the second hydraulic cylinder (64), two heat-conducting pipes (61) are connected to the lower pressing frame (62), and the heat-conducting pipes (61) are connected to the middle partition of the mounting box (1) in a through-type connection.
5. An energy-saving drainage channel cement partition production device as claimed in claim 4, Features: The invention also comprises a vibration mechanism (7), wherein the vibration mechanism (7) comprises a second fixed seat (71), the upper sides of the four corners of the lower pressing frame (62) are connected to the second fixed seat (71), a driving motor (72) is installed on the second fixed seat (71), a cam (73) is connected to the output shaft of the driving motor (72), a sliding rod (74) for knocking and vibrating the lower pressing frame (62) is slidably connected to the second fixed seat (71), the sliding rod (74) is squeezed by the adjacent cam (73), and a second spring (75) is connected between the sliding rod (74) and the adjacent second fixed seat (71).
6. An energy-saving drainage channel cement partition production device as claimed in claim 5, Features: It also includes a placement frame (8), and the front side of the right part of the installation frame is connected to the placement frame (8) for quickly positioning and placing the steel bars via bolts.
7. An energy-saving drainage channel cement partition production device as claimed in claim 6, Features: It also includes an auxiliary lifting mechanism (9), the auxiliary lifting mechanism (9) includes a second mounting frame (91), the second mounting frame (91) is connected to the left side of the baffle frame (43), the middle of the baffle frame (43) is connected to a third mounting frame (92), the upper part of the third mounting frame (92) is slidably connected to the mounting plate (44), and the second mounting frame (91) is connected to the third mounting frame (92).
8. An energy-saving drainage channel cement partition production device as claimed in claim 2, Features: The reflective plate (42) is a 45-degree inclined structure.