Hoisting device for pipeline construction
By designing a lifting device for pipeline construction, the pipe is fixed by lifting and lateral bolts, the corrosion-proof layer damage caused by conventional lifting devices is solved, and a safe and stable pipeline lifting is achieved.
Patent Information
- Application Number
- CN202411217061.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2024-12-17
AI Technical Summary
In pipeline construction, conventional lifting devices require a high lateral clamping preload force when clamping the pipeline, which can easily damage the anti-corrosion layer of the pipeline.
A pipe construction hoisting device is designed, and the pipe is clamped and positioned with lateral bolts by lifting method. The screw and slide system are driven by the motor, and the pipe is fixed by using the traction rope and the compression screw to avoid excessive height. Clamping preload force.
It effectively avoids damage to the corrosion-proof layer on the outside of the pipe, ensuring that the pipe is not affected by excessive clamping force during the lifting process, and prevents deformation.
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Figure CN119142994A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline construction, in particular to a pipeline construction hoisting device. Background Art
[0002] During pipeline construction, a lifting device is usually used to lift pipelines with larger diameters or higher total mass to a suitable position and then release the pipeline. Since the pipeline is cylindrical and has a smooth surface, conventional lifting devices require a higher lateral clamping preload during clamping, which can easily lead to excessive preload, damaging the anti-corrosion layer on the outside of the pipeline and further damaging the pipeline. Summary of the invention
[0003] In view of the problems existing in the prior art, the present invention discloses a pipeline construction lifting device, comprising a lifting plate, a hanging ear, an upper screw rod mounting seat, a screw rod, an upper screw rod slider, a coupling, a motor, a lower screw rod mounting block, a lower screw rod slider, a lower screw rod slider connecting plate, a support rod, an upper connecting plate, a lower connecting plate, a support rod locking nut, a lifting support, a side fixing plate, a clamping screw, a locking nut, a pressure block, an upper slider connecting plate, and a traction rope; hanging ears are installed at the four corners of the upper surface of the lifting plate; the upper screw rod mounting seat is installed on the left and right sides of the upper surface of the lifting plate; the lower screw rod mounting block is installed on the left and right sides of the lower side of the lifting plate, and is located directly below the upper screw rod mounting seat; the left and right ends of the screw rod are equipped with bearings respectively installed on the upper screw rod mounting seat and the lower screw rod mounting block, the screw rod threads are half left-handed and the other half right-handed, and the screw rods above the lifting plate are each equipped with two upper screw rods The slider and the screw rod below the lifting plate are each equipped with four lower screw sliders; the motor is equipped with a coupling and installed at the left end of the screw rod above the lifting plate; the upper slider connecting plate is installed between the upper screw slider and the lower screw slider; the lower screw slider connecting plate is installed on the upper surface of the two inner lower screw sliders; the support rod is installed on the lower side of the upper slider connecting plate; the cross-section of the lifting support is a 90° fan-shaped, and the upper connecting plate is installed on the upper side of the front and rear sides, and the lower connecting plate is installed on the lower side; the support rod is passed through the upper connecting plate and is equipped with a support rod locking nut to lock and fix it; the side fixing plate is vertically installed on the upper surface of the lifting support, and a number of screw holes are opened on it, and compression screws are installed in the screw holes, and locking nuts are installed on both sides of the compression screws; the pressure block is installed at one end of the compression screw; one end of the traction rope is fixed to the lower side of the lower screw slider connecting plate, and the other end is tied to the lower connecting plate.
[0004] As a preferred technical solution of the present invention, the motors are both servo motors with brakes, and the two motors are driven synchronously.
[0005] As a preferred technical solution of the present invention, the lower screw rod slider connecting plate consists of two pieces, the length of which is the same as the width of the hanging plate, and the upper surface is in contact with the lower surface of the hanging plate.
[0006] As a preferred technical solution of the present invention, the upper surface of the hanging support is parallel to the hanging plate, and the lower extension section is parallel to the hanging plate.
[0007] As a preferred technical solution of the present invention, the upper connecting plate and the lower connecting plate are both welded and fixed, a screw hole is opened in the center of the upper connecting plate, a round hole is opened in the center of the lower connecting plate, and an external thread is provided at the lower end of the support rod.
[0008] As a preferred technical solution of the present invention, the side fixing plates are welded and fixed to the upper surface of the lifting support in a group of two. The side fixing plates have three layers, upper, middle and lower, and each layer has a number of screw holes arranged at equal intervals.
[0009] As a preferred technical solution of the present invention, the traction rope is made of rubber, and the rope length is not less than twice the length of the support rod.
[0010] As a preferred technical solution of the present invention, the upper slider connecting plate is concave-shaped, with its upper surface installed on the lower side of the upper screw slider and its lower surface installed on the upper surface of the lower screw slider and attached to the side of the lifting plate.
[0011] Beneficial effects of the present invention: The present invention adopts a lifting method to hoist the pipeline, and clamps and positions the pipeline through lateral bolts, thereby avoiding the pipeline being too heavy and requiring too high a clamping pre-tightening force, which may damage the anti-corrosion layer on the outside of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the specific implementation of the present invention or the technical solution in the prior art, the following will briefly introduce the drawings required for the specific implementation or the prior art description. In all the drawings, each element or part is not necessarily drawn according to the actual scale.
[0013] Figure 1 It is a three-dimensional schematic diagram of the present invention;
[0014] Figure 2 It is the front view of the present invention;
[0015] Figure 3 It is a left side view of the present invention;
[0016] Figure 4 The present invention is cut away Figure 1 ;
[0017] Figure 5 The present invention is cut away Figure 2 ;
[0018] In the figure: lifting plate 1, hanging ear 2, upper screw mounting seat 3, screw 4, upper screw slider 5, coupling 6, motor 7, lower screw mounting block 8, lower screw slider 9, lower screw slider connecting plate 10, support rod 11, upper connecting plate 12, lower connecting plate 13, support rod locking nut 14, lifting support 15, side fixing plate 16, clamping screw 17, locking nut 18, pressure block 19, upper slider connecting plate 20, traction rope 21. DETAILED DESCRIPTION
[0019] Example 1
[0020] like Figures 1 to 5As shown, the present invention discloses a pipeline construction hoisting device, including a hoisting plate 1, a hanging ear 2, an upper screw rod mounting seat 3, a screw rod 4, an upper screw rod slider 5, a coupling 6, a motor 7, a lower screw rod mounting block 8, a lower screw rod slider 9, a lower screw rod slider connecting plate 10, a support rod 11, an upper connecting plate 12, a lower connecting plate 13, a support rod locking nut 14, a hoisting support 15, a side fixing plate 16, a pressing screw 17, a locking nut 18, a pressing block 19, an upper slider connecting plate 20, and a traction rope 2 1; the four corners of the upper surface of the hanging plate 1 are equipped with hanging ears 2; the upper screw rod mounting seat 3 is installed on the left and right sides of the upper surface of the hanging plate 1; the lower screw rod mounting block 8 is installed on the left and right sides of the lower side of the hanging plate 1, and is located directly below the upper screw rod mounting seat 3; the left and right ends of the screw rod 4 are equipped with bearings respectively installed on the upper screw rod mounting seat 3 and the lower screw rod mounting block 8, and the screw rod 4 threads are half left-handed and the other half right-handed. The screw rod 4 above the hanging plate 1 is equipped with two upper screw rod sliders 5, and the hanging plate 1 The lower screw rods 4 are each equipped with four lower screw rod sliders 9; the motor 7 is equipped with a coupling 6 and is installed at the left end of the screw rod 4 above the hanging plate 1; the upper slider connecting plate 20 is installed between the upper screw rod slider 5 and the lower screw rod slider 9; the lower screw rod slider connecting plate 10 is installed on the upper surface of the two inner lower screw rod sliders 9; the support rod 11 is installed on the lower side of the upper slider connecting plate 20; the cross-section of the hanging support 15 is a 90° fan-shaped, and the upper connecting plate 12 is installed on the upper side of the front and rear sides, and the lower side is installed A lower connecting plate 13 is installed; the support rod 11 passes through the upper connecting plate 12 and is locked and fixed with a support rod locking nut 14; the side fixing plate 16 is vertically installed on the upper surface of the lifting support 15, and a number of screw holes are opened on it. The screw holes are equipped with compression screws 17, and the two sides of the compression screws 17 are fixed with locking nuts 18; the pressure block 19 is installed at one end of the compression screw 17; one end of the traction rope 21 is fixed to the lower side of the lower screw slider connecting plate 10, and the other end is tied to the lower connecting plate 13. The motors 7 are all servo motors with brakes. The two motors 7 are driven synchronously to improve the overall clamping accuracy so that the lifting support 15 is located in the center of the lifting plate 1 when aligned; the upper surface of the lifting support 15 is parallel to the lifting plate 1, and the lower extension section is parallel to the lifting plate 1. The pipeline is supported in a lifting manner to avoid excessive preload during lateral clamping, which may damage the anti-corrosion layer on the outer side of the pipeline, thereby causing deformation of the pipeline. The traction rope 21 is made of rubber, and its length is not less than twice the length of the support rod 11. The traction rope is used to assist in lifting the pipeline, and to limit the position of the pipeline from both sides, and cooperate with the clamping screw 17 to clamp and fix the pipeline.
[0021] Working principle of the present invention: When the present invention is in use, after hanging the lifting rope on the boom, tie the lifting rope to the hanging ear 2, and then control the boom to move above the pipe to be lifted, and then slowly descend so that the two lifting supports 15 are located on both sides of the pipe, and then after confirming that the upper surface of the lifting support 15 is not higher than the center of the pipe, control the motor 7 to start, drive the screw rod 4 to rotate through the coupling, and then drive the upper screw rod slider 5 to move inward, and then drive the outer lower screw rod slider 9 to move inward through the upper slider connecting plate 20, and then drive the lower side screw rod 4 to rotate, and then drive the inner screw rod slider 9 to move. When the two lifting supports 15 are aligned, the traction ropes 21 on both sides are pressed on the pipeline, the lifting arm is controlled to rise, the pipeline is fitted with the lifting support 15 and then stopped, the traction rope 21 is pulled down to make the traction rope 21 in a tensioned state, and after it is fixed on the lower connecting plate 13, the clamping screw 17 can be installed at a suitable position, and the clamping screws 17 on both sides are rotated to make the pressure block 19 press against the center and upper side of the pipeline to fix the pipeline, and finally the pipeline can be lifted normally. The present invention adopts a lifting method to lift the pipeline, and clamps and positions the pipeline by lateral bolts to avoid the pipeline being too heavy and requiring too high a clamping pre-tightening force to damage the anti-corrosion layer on the outside of the pipeline.
[0022] Components not described in detail herein are prior art.
[0023] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in this field without departing from the purpose of the present invention, and modifications or deformations without creative labor are still within the protection scope of the present invention.
Claims
1. A pipeline construction hoisting device, characterized in that: The invention comprises a lifting plate (1), a hanging ear (2), an upper screw rod mounting seat (3), a screw rod (4), an upper screw rod slider (5), a coupling (6), a motor (7), a lower screw rod mounting block (8), a lower screw rod slider (9), a lower screw rod slider connecting plate (10), a support rod (11), an upper connecting plate (12), a lower connecting plate (13), a support rod locking nut (14), a lifting support (15), a side fixing plate (16), a pressing screw rod (17), a locking nut (18), a pressing block (19), an upper slider connecting plate (20), and a traction rope (21); the lifting device comprises a lifting plate (1), a hanging ear (2), a upper screw rod mounting seat (3), a screw rod (4), an upper screw rod slider connecting plate (5), and a traction rope (21); the lifting device comprises a lifting plate (1), a lifting ear (5), a lifting ear (6), a lifting ear (7), a lower screw rod slider connecting plate (8), a lower screw rod slider connecting plate (9), a lower screw rod slider connecting plate (10), a support rod (11), an upper connecting plate (12), a lower connecting plate (13), a support rod locking nut (14), a lifting support (15), a side fixing plate (16), a pressing screw rod (17), a locking nut (18), a pressing block (19), an upper slider connecting plate (20), and a traction rope (21); The four corners of the upper surface of the mounting plate (1) are provided with hanging ears (2); the upper screw rod mounting seat (3) is mounted on the left and right sides of the upper surface of the hanging plate (1); the lower screw rod mounting block (8) is mounted on the left and right sides of the lower side of the hanging plate (1), and is located directly below the upper screw rod mounting seat (3); the left and right ends of the screw rod (4) are equipped with bearings respectively mounted on the upper screw rod mounting seat (3) and the lower screw rod mounting block (8); the screw rod (4) has half a left-handed and the other half a right-handed thread; the screw rod (4) above the hanging plate (1) is equipped with two upper screw rod sliders (5), and the screw rod below the hanging plate (1) is equipped with two upper screw rod sliders (5). The rod (4) is equipped with four lower screw sliders (9); the motor (7) is equipped with a coupling (6) and is installed at the left end of the screw (4) above the hanging plate (1); the upper slider connecting plate (20) is installed between the upper screw slider (5) and the lower screw slider (9); the lower screw slider connecting plate (10) is installed on the upper surface of the two inner lower screw sliders (9); the support rod (11) is installed on the lower side of the upper slider connecting plate (20); the hanging support member (15) has a cross section of 90° fan-shaped, and the upper side of the front and rear sides thereof is equipped with an upper connecting plate (12) and the lower side is equipped with There is a lower connecting plate (13); the support rod (11) is fitted with a support rod locking nut (14) after passing through the upper connecting plate (12) to be locked and fixed; the side fixing plate (16) is vertically installed on the upper surface of the lifting support (15), and a plurality of screw holes are opened on it, and a clamping screw (17) is installed in the screw holes, and the clamping screw (17) is fixed with locking nuts (18) on both sides; the pressure block (19) is installed at one end of the clamping screw (17); one end of the traction rope (21) is fixed to the lower side surface of the lower screw slider connecting plate (10), and the other end is tied to the lower connecting plate (13).
2. A pipeline construction hoisting device according to claim 1, characterized in that: The motors (7) are both servo motors with brakes, and the two motors (7) are driven synchronously.
3. A pipeline construction hoisting device according to claim 1, characterized in that: The lower screw rod slider connecting plate (10) consists of two pieces, the length of which is the same as the width of the hanging plate (1), and the upper surface is in contact with the lower surface of the hanging plate (1).
4. A pipeline construction hoisting device according to claim 1, characterized in that: The upper surface of the hanging support (15) is parallel to the hanging plate (1), and the lower extension section is parallel to the hanging plate (1).
5. A pipeline construction hoisting device according to claim 1, characterized in that: The upper connecting plate (12) and the lower connecting plate (13) are both welded and fixed, a screw hole is opened in the center of the upper connecting plate (12), a round hole is opened in the center of the lower connecting plate (13), and an external thread is provided at the lower end of the support rod (11).
6. A pipeline construction hoisting device according to claim 1, characterized in that: The side fixing plates (16) are welded and fixed to the upper surface of the hanging support member (15) in a group of two. The side fixing plates (16) have three layers, upper, middle and lower, and each layer is provided with a plurality of screw holes at equal intervals.
7. A pipeline construction hoisting device according to claim 1, characterized in that: The traction rope (21) is made of rubber, and its length is not less than twice the length of the support rod (11).
8. The pipeline construction hoisting device according to claim 1, characterized in that: The upper slider connecting plate (20) is concave-shaped, with its upper surface mounted on the lower side of the upper screw slider (5) and its lower surface mounted on the upper surface of the lower screw slider (9) and attached to the side of the hanging plate (1).
Citation Information
Cited By
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