Pulp molding machine and pulp molding hot pressing process
By designing a pulp molding machine with a drive mechanism, the uniform molding of the slurry and the continuous automation processing of the product are realized, solving the problem of cumbersome operation and poor product quality in existing technology, and improved production efficiency and product quality.
Patent Information
- Application Number
- CN202411631254.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-11-15
AI Technical Summary
The existing pulp molding machines have complicated operation steps and cannot achieve integrated processing, resulting in low production efficiency and inconsistent thickness of the pulp product after forming, and poor quality.
A pulp molding machine is designed, including the slurry box, molding mechanism and plastic surgery cutting edge mechanism. It drives the installation column and installation box to rotate through the drive mechanism to achieve the uniform molding of the pulp and the continuous automation of the product.
The continuous automation processing of the molding, plastic surgery, drying, cutting edges and feeding of pulp products, improved production efficiency, and consistent with the thickness of the pulp products after molding, and improved quality.
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Figure CN119145252B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pulp molding, and in particular to a pulp molding machine and a pulp molding hot pressing process. Background Art
[0002] Pulp molding machines are commonly used equipment for producing pulp products. During the working process, the molding mold sucks material in the pulp box, allowing the pulp to enter the pulp through the holes and openings on the molding mold, and then the pulp stays on the mold net on the molding mold for molding, and then it is squeezed and shaped by the shaping module to obtain a wet pulp product, which is then placed in a drying mechanism for drying, and then placed in a trimming mechanism for trimming. During the entire production process, the operating steps are relatively cumbersome and cannot be integrated for processing, resulting in low production efficiency of pulp products. At the same time, during the molding process of the pulp product, the pulp enters the molding mold. Due to the action of gravity, the pulp raw material will be deposited at the bottom of the molding mold, resulting in a thicker bottom thickness and a thinner side thickness, which causes the problem of poor pulp in the molded pulp product. Summary of the invention
[0003] The object of the present invention is to provide a pulp molding machine and a pulp molding hot pressing forming process to solve the deficiencies in the above-mentioned background technology.
[0004] The purpose of the present invention can be achieved through the following technical solutions:
[0005] A pulp molding machine, comprising:
[0006] A slurry box and a support plate, and a mounting column rotatably connected to the support plate, wherein the outer surface of the mounting column is fixedly connected to a plurality of mounting plates, and the outer surface of the mounting column is transmission-connected to a driving mechanism connected to the support plate, and the driving mechanism is used to drive the mounting column to rotate;
[0007] A molding mechanism, which is arranged on a mounting plate by driving an electric telescopic rod and is used to shape the slurry in the slurry box into a finished product;
[0008] The molding mechanism comprises a mounting frame fixedly connected to the mounting plate, and a feeding and molding mechanism for molding the finished product is rotatably arranged in the mounting frame;
[0009] The shaping, drying and trimming mechanism is arranged in the installation frame, and is used for pressing and shaping the product formed in the feeding and molding mechanism, drying and shaping it at the same time, and finally trimming its burrs.
[0010] As a further solution of the present invention: the feeding and molding mechanism comprises:
[0011] Two mounting shafts are rotatably arranged on the mounting frame, a mounting ring is fixedly connected between the two mounting shafts, a mounting groove is provided on the mounting ring, a transmission ring is rotatably connected in the mounting groove, a connecting block is fixedly connected to the inner surface of the transmission ring, a forming mold is fixedly connected to the connecting block by bolts, a first transmission mechanism transmission-connected to the transmission ring is arranged in the mounting groove, and the first transmission mechanism transmission-connected to the disturbance mechanism connected to the mounting ring;
[0012] The outer surface of the installation shaft is transmission-connected with a first turning mechanism connected to the installation frame.
[0013] As a further solution of the present invention: the first transmission mechanism includes a transmission motor fixedly connected to the mounting groove, the output end of the transmission motor is fixedly connected to the first transmission shaft through a coupling, the outer surface of the first transmission shaft is fixedly sleeved with a first transmission gear, the outer surface of the first transmission gear is meshingly connected with a transmission ring gear fixedly connected to the transmission ring, and the outer surface of the transmission ring gear is transmission connected to the disturbance mechanism on the mounting ring.
[0014] As a further solution of the present invention: the disturbance mechanism includes a plurality of second transmission gears meshingly connected to the transmission gear ring, the middle of the second transmission gear is fixedly sleeved with a second transmission shaft rotatably connected to the mounting ring, and the top and bottom ends of the second transmission shaft are fixedly connected with a spiral rod.
[0015] As a further solution of the present invention: the first flipping mechanism includes a first electric telescopic rod fixedly connected to the mounting frame, one end of the first electric telescopic rod is fixedly connected to a first transmission rack slidably connected to the mounting frame, and the outer surface of the first transmission rack is meshedly connected to a third transmission gear fixedly sleeved on the mounting shaft.
[0016] As a further solution of the present invention: the shaping, drying and trimming mechanism comprises:
[0017] A connecting frame, the top of the connecting frame is fixedly connected to the mounting frame through a second electric telescopic rod, two mounting tubes are rotatably connected in the connecting frame, a mounting disk is fixedly connected between the two mounting tubes, a shaping module is fixedly connected to one side of the mounting disk, the outer surface of the mounting tube is transmission-connected to a second flipping mechanism connected to the connecting frame, and a drying mechanism and a trimming mechanism are provided on the mounting disk.
[0018] As a further solution of the present invention: the drying mechanism includes a through groove opened in the mounting plate, the through groove is communicated with one of the mounting tubes, one end of one of the mounting tubes is rotatably connected to a connecting tube fixedly connected to a connecting frame, one end of the connecting tube is fixedly connected to a fan through a pipeline, one side of the mounting plate is fixedly connected to a first air outlet pipe communicated with the through groove, an electromagnetic valve is provided on the first air outlet pipe, one side of the mounting plate is fixedly connected to a second air outlet pipe, an electric heating wire is fixedly connected between the first air outlet pipe and the second air outlet pipe, and air outlets are provided on outer surfaces of the first air outlet pipe and the second air outlet pipe.
[0019] As a further solution of the present invention: the trimming mechanism comprises a pressing ring rotatably connected to the mounting plate, two third electric telescopic rods fixedly connected to the mounting plate, one end of the third electric telescopic rod is fixedly connected to a cutter through a connecting block, and one side of the mounting plate is fixedly connected to a plurality of blowing pipes communicating with the through slots, and the blowing pipes are provided with electromagnetic valves;
[0020] The second flipping mechanism includes a fourth electric telescopic rod fixedly connected to the connecting frame, one end of the fourth electric telescopic rod is fixedly connected to the second transmission rack, and one side of the second transmission rack is meshedly connected to the fourth transmission gear fixedly sleeved with the mounting tube.
[0021] As a further solution of the present invention: the driving mechanism includes a driving motor fixedly connected to the support plate, the output end of the driving motor is fixedly connected to the driving shaft through a coupling, the outer surface of the driving shaft is fixedly sleeved with a first driving gear, and the outer surface of the first driving gear is meshingly connected with a second driving gear fixedly sleeved with the mounting column.
[0022] A pulp molding hot pressing process comprises the following steps:
[0023] Step 1: Pour the evenly mixed pulp into the pulp box; and at the same time, fix the support plate in the specified position;
[0024] Step 2: The driving mechanism starts the molding mechanism at the same time, the molding mechanism performs pulp molding, and the molded product is processed at the same time;
[0025] Step 3: The molding mechanism unloads the formed pulp product onto a belt conveyor for transportation, and then packages the finished product to obtain a pulp product.
[0026] Beneficial effects of the present invention:
[0027] (1) The driving mechanism drives the mounting column to rotate, and the mounting column rotates through the mounting plate belt feeding and molding mechanism, and then the feeding and molding mechanism enters the pulp box for feeding and molding, and then cooperates with the shaping, drying and trimming mechanism to realize the continuous automatic processing of pulp products for molding, shaping, drying, trimming and unloading, which greatly improves the production efficiency of pulp products.
[0028] (2) By driving the mounting frame to move downward, the forming mold on the mounting ring in the mounting frame enters the slurry box, and then by driving the mounting shaft to rotate back and forth, the mounting shaft drives the mounting ring to swing back and forth, and at the same time drives the transmission ring and the forming mold to rotate, so that the forming mold swings back and forth comprehensively, so that the slurry entering the forming mold flows evenly in the forming mold, and the slurry adhered to the forming mold can be evenly attached to the forming net in the forming mold, so that the thickness of the formed pulp product is consistent, and at the same time drives the spiral rod to rotate, so that the slurry can enter the forming mold evenly, and further makes the thickness of the formed pulp product consistent, thereby greatly improving the quality of the formed pulp product.
[0029] (3) The connecting frame is driven to move downward, and the connecting frame drives the mounting plate and the shaping module to move downward, so that the formed pulp product is squeezed and shaped, and then the shaped pulp product is blown by the second air outlet pipe, and at the same time, the forming mold is driven to rotate and swing, so that the second air outlet pipe can also blow hot air to the corners of the formed pulp product for drying, thereby achieving full and uniform drying of the formed pulp product.
[0030] (4) By driving the mounting plate to move downward, the pressing ring on the mounting plate forms the pulp product under low pressure, and then the cutter is driven to move and cut, and then the formed pulp product is driven to rotate to achieve edge trimming of the formed pulp product, and at the same time, the blow pipe is used to realize automatic unloading of the processed pulp product. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The present invention will be further described below in conjunction with the accompanying drawings.
[0032] Figure 1 is a first stereogram of the external structure of the present invention;
[0033] Figure 2 is a second stereoscopic diagram of the external structure of the present invention;
[0034] Figure 3 It is a three-dimensional diagram of the external structure of the mounting frame and the molding mechanism of the present invention;
[0035] Figure 4 It is a three-dimensional diagram of the internal structure of the installation frame and the molding mechanism of the present invention;
[0036] Figure 5 is a top view of the internal structure of the mounting ring of the present invention;
[0037] Figure 6 The present invention Figure 3 A magnified view of middle;
[0038] Figure 7 The present invention Figure 4 Enlarged view of B.
[0039] In the figure: 1, slurry box; 2, support plate; 3, mounting column; 4, mounting plate; 5, mounting frame; 6, driving electric telescopic rod; 11, mounting shaft; 12, mounting ring; 13, mounting groove; 14, transmission ring; 15, connecting block; 16, forming mold; 21, transmission motor; 22, first transmission shaft; 23, first transmission gear; 24, transmission gear ring; 25, second transmission gear; 26, second transmission shaft; 27, spiral rod; 28, first electric telescopic rod; 29, first transmission rack; 290, third transmission gear; 31, Connecting frame; 32, second electric telescopic rod; 33, mounting tube; 34, mounting plate; 35, shaping module; 36, connecting tube; 37, fan; 38, first air outlet pipe; 39, second air outlet pipe; 390, electric heating wire; 391, air outlet; 41, pressing ring; 42, third electric telescopic rod; 43, cutter; 44, blow pipe; 45, fourth electric telescopic rod; 46, second transmission rack; 47, fourth transmission gear; 51, driving motor; 52, driving shaft; 53, first driving gear; 54, second driving gear. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] Embodiment 1
[0042] See also Figure 1-Figure 7As shown, the present invention is a pulp molding machine, comprising a pulp box 1 and a support plate 2, a mounting column 3 is rotatably connected to the support plate 2, the outer surface of the mounting column 3 is transmission-connected with a driving mechanism connected to the support plate 2, the outer surface of the mounting column 3 is fixedly connected with a plurality of mounting plates 4, a molding mechanism is arranged on the mounting plate 4, the molding mechanism comprises a mounting frame 5 fixedly connected to the mounting plate 4, the top of the mounting frame 5 is fixedly connected with a driving electric telescopic rod 6 fixedly connected to the mounting plate 4, a feeding molding mechanism is arranged in the mounting frame 5, a shaping, drying and trimming mechanism fixedly connected to the mounting frame is arranged above the feeding molding mechanism, and the driving mechanism is fixedly connected to the mounting frame. The driving mechanism includes a driving motor 51 fixedly connected to the support plate 2. The driving motor 51 is controlled by a PLC programming program, and can be controlled to rotate forward and reverse and rotate at an angle. The output end of the driving motor 51 is fixedly connected to a driving shaft 52 through a coupling. The outer surface of the driving shaft 52 is fixedly sleeved with a first driving gear 53. The outer surface of the first driving gear 53 is meshingly connected with a second driving gear 54 fixedly sleeved with the mounting column 3. The driving motor 51 drives the driving shaft 52 to rotate, and the driving shaft 52 drives the mounting column 3 to rotate through the first driving gear 53 and the second driving gear 54.
[0043] The driving mechanism drives the mounting column 3 to rotate, and the mounting column 3 drives the mounting plate 4 and the mounting frame 5 to rotate, so that the mounting frame 5 rotates to the top of the slurry box 1, and then the feeding and molding mechanism is inserted into the slurry box 1, so that the pulp in the slurry box 1 is evenly attached to the molding mold 16, and then it is fished out from the slurry box 1, and then the driving mechanism drives the mounting frame 5 to rotate to the next station, so that the next mounting frame 5 rotates to the top of the slurry box 1, and then enters the slurry box 1 for dipping and molding. At the same time, the shaping, drying and trimming mechanism above the feeding and molding mechanism that has just been formed presses and shapes the molded product in the molding mold 16, and then dries it and cuts the surrounding burrs, and then automatically unloads it onto the belt conveyor for transportation, thereby realizing continuous automatic processing of molding, shaping, drying, trimming and unloading of pulp products, greatly improving the production efficiency of pulp products.
[0044] Embodiment 2
[0045] Based on Example 1, please refer to Figure 2 , Figure 3 and Figure 5As shown, the feed molding mechanism includes two mounting shafts 11 rotatably connected to the mounting frame 5, a first electric telescopic rod 28 is fixedly connected to one side of the mounting frame 5, one end of the first electric telescopic rod 28 is fixedly connected to a first transmission rack 29 slidably connected to the mounting frame 5, the outer surface of the first transmission rack 29 is meshedly connected to a third transmission gear 290 fixedly sleeved with the mounting shaft 11, a mounting ring 12 is fixedly connected between the two mounting shafts 11, a mounting groove 13 is provided on the mounting ring 12, a transmission ring 14 is rotatably connected in the mounting groove 13, a connecting block 15 is fixedly connected to the inner surface of the transmission ring 14, and the connecting block 15 is connected to the connecting block 15. A forming mold 16 is fixedly connected with bolts, a transmission motor 21 is fixedly connected in the mounting groove 13, an output end of the transmission motor 21 is fixedly connected with a first transmission shaft 22 through a coupling, an outer surface of the first transmission shaft 22 is fixedly sleeved with a first transmission gear 23, an outer surface of the first transmission gear 23 is meshingly connected with a transmission gear ring 24 fixedly connected to the transmission ring 14, an outer surface of the transmission gear ring 24 is meshingly connected with a plurality of second transmission gears 25, a second transmission shaft 26 rotatably connected to the mounting ring 12 is fixedly sleeved in the middle of the second transmission gear 25, and a screw rod 27 is fixedly connected to the top and bottom ends of the second transmission shaft 26.
[0046] The electric telescopic rod 6 is driven to drive the installation frame 5 to move downward, and the installation frame 5 drives the installation ring 12 to move downward through the installation shaft 11, so that the forming mold 16 on the installation ring 12 moves downward, so that the forming mold 16 enters the slurry box 1. At this time, the slurry in the slurry box 1 passes through the feeding hole on the forming mold 16 and enters the forming net on the forming mold 16 from the top. At the same time, the first transmission shaft 22 is driven to rotate by the transmission motor 21, and the first transmission shaft 22 drives the transmission ring 24 to rotate through the first transmission gear 23. The transmission ring 24 drives the installation ring 12 to rotate, and the installation ring 12 drives the forming mold 16 to rotate through the connecting block 15. At the same time, the first transmission rack 29 is driven to reciprocate through the first electric telescopic rod 28, and the first transmission rack 29 drives the third transmission gear 290 to rotate forward and reverse, and the third transmission gear 290 drives the installation shaft 11 and the installation ring 12 to swing forward and reverse. The transmission ring 14 in 12 drives the forming mold 16 to rotate, so that the forming mold 16 performs a comprehensive reciprocating swing, so that the slurry entering the forming mold 16 flows evenly in the forming mold 16, and the slurry adhered in the forming mold 16 can be evenly attached to the forming net in the forming mold 16, so that the thickness of the formed pulp product is consistent. At the same time, while swinging, the design of the transmission gear ring 24 and the second transmission gear 25 drives the second transmission gear 25 to rotate rapidly, and the second transmission gear 25 drives the second transmission shaft 26 to rotate, and the second transmission shaft 26 drives the screw rod 27 to rotate, and the screw rod 27 stirs the slurry in the slurry box 1, so that the slurry remains uniform under stirring, and at the same time, the slurry is transported upward, so that the slurry can enter the forming mold 16 evenly, and further promotes the thickness of the formed pulp product to be consistent, thereby greatly improving the quality of the formed pulp product.
[0047] Embodiment 3
[0048] Based on Example 2, please refer to Figure 3 , Figure 4 , Figure 6 and Figure 7As shown, the shaping, trimming and drying mechanism includes a second electric telescopic rod 32 fixedly connected to the mounting frame 5, the bottom end of the second electric telescopic rod 32 is fixedly connected to the connecting frame 31, two mounting tubes 33 are rotatably connected in the connecting frame 31, a fourth electric telescopic rod 45 is fixedly connected to one side of the connecting frame 31, a second transmission rack 46 is fixedly connected to one end of the fourth electric telescopic rod 45, a fourth transmission gear 47 fixedly sleeved with the mounting tube 33 is meshedly connected to one side of the second transmission rack 46, a mounting plate 34 is fixedly connected between the two mounting tubes 33, and a mounting plate 34 is fixedly connected to one side of the mounting plate 34. The shaping module 35 has a through slot identical to one of the mounting tubes 33 on the mounting plate 34, one end of the mounting tube 33 is rotatably connected to a connecting tube 36 fixedly connected to the connecting frame 31, one end of the connecting tube 36 is fixedly connected to a fan 37 through a pipeline, one side of the mounting plate 34 is fixedly connected to a first air outlet pipe 38 communicating with the through slot, one side of the mounting plate 34 is fixedly connected to a second air outlet pipe 39, an electric heating wire 390 is fixedly connected between the first air outlet pipe 38 and the second air outlet pipe 39, and an air outlet 391 is provided on the outer surfaces of the first air outlet pipe 38 and the second air outlet pipe 39;
[0049] After the pulp product in the forming mold 16 is formed, the electric telescopic rod 6 is driven to drive the mounting frame 5 to move upward, so that the mounting ring 12 and the forming mold 16 are separated from the pulp box 1. At the same time, the driving mechanism drives the mounting column 3 to rotate, so that the mounting frame 5 rotates to the next station, and then the second electric telescopic rod 32 drives the connecting frame 31 to move downward, and the connecting frame 31 drives the mounting pipe 33 and the mounting plate 34 to move downward, and the mounting plate 34 drives the shaping module 35 to move downward, so that the shaping module 35 enters the forming net in the forming mold 16 for extrusion and shaping, and at the same time squeezes out excess water. After the shaping is completed, the connecting frame 31 is driven upward by the second electric telescopic rod 32, and then the second transmission rack 46 is driven to move by the fourth electric telescopic rod 45, and the second transmission rack 46 drives the fourth transmission gear 47 to rotate, and the fourth transmission gear 47 drives the mounting pipe 33 to rotate 180°, and then the mounting pipe 33 is installed. The mounting plate 34 is driven to rotate 180° so that the second air outlet pipe 39 on the mounting plate 34 faces downward, and then the connecting frame 31 is driven downward by the second electric telescopic rod 32, so that the second air outlet pipe 39 enters the forming mold 16, and then is heated by the electric heating wire 390, and the fan 37 is started at the same time, the fan 37 blows air to the connecting pipe 36 through the pipeline, and the connecting pipe 36 passes the wind into the first air outlet pipe 38 through the mounting pipe 33 and the through groove, and then the first air outlet pipe 38 blows the wind out through the air outlet 391, and then is heated by the electric heating wire 390, and the heated gas is evenly blown out through the air outlet 391 on the second air outlet pipe 39, and the blown hot air is used to dry the pulp product in the forming mold 16 with hot air, and at the same time, the forming mold 16 is driven to rotate and swing, so that the second air outlet pipe 39 can also blow hot air to the corners in the formed pulp product for drying, thereby achieving sufficient and uniform drying of the formed pulp product.
[0050] Embodiment 4
[0051] Based on the second and third embodiments, please refer to Figure 1 , Figure 3 and Figure 6 As shown, a pressing ring 41 is rotatably connected to one side of the mounting plate 34, two third electric telescopic rods 42 are fixedly connected to the mounting plate 34, one end of the third electric telescopic rod 42 is fixedly connected to a cutter 43 through a connecting block, and a plurality of blowing pipes 44 communicated with the through grooves are fixedly connected to one side of the mounting plate 34, and an electromagnetic valve is provided on the blowing pipe 44.
[0052] After the pulp product is dried and formed, the second electric telescopic rod 32 drives the connecting frame 31 to move downward, so that the pressing ring 41 on the mounting plate 34 is pressed against the edge of the formed pulp product to squeeze and fix the edge of the pulp product. Then, the third electric telescopic rod 42 drives the cutter 43 to move downward to cut the edge of the pulp product. Then, the transmission ring 14 and the forming mold 16 are driven to rotate, thereby driving the pulp product to rotate, so that the cutter 43 trims the edge of the pulp product, thereby realizing automatic drying of the dried pulp product. The trimming improves the quality of the formed pulp product, and then the driving mechanism drives the mounting column 3 to rotate to the next station, and then the mounting shaft 11 is driven to flip 180° to turn the forming mold 16 over, and then the electromagnetic valve on the blowing pipe 44 is opened, and the electromagnetic valve on the first air outlet pipe 38 is closed, and then the fan 37 is started, and then the wind is blown out through multiple blowing pipes 44, and the pulp product formed in the forming mold 16 is blown off the forming mold 16 under the action of wind force, so as to realize automatic unloading of the formed pulp product.
[0053] Embodiment 5
[0054] A pulp molding hot pressing process comprises the following steps:
[0055] Step 1: Pour the evenly mixed pulp into the pulp box; and at the same time, fix the support plate in the specified position;
[0056] Step 2: The driving mechanism starts the molding mechanism at the same time, the molding mechanism performs pulp molding, and the molded product is processed at the same time;
[0057] Step 3: The molding mechanism unloads the formed pulp product onto a belt conveyor for transportation, and then packages the finished product to obtain a pulp product.
[0058] The working principle of the present invention is as follows: the driving mechanism drives the mounting column 3 to rotate, and the mounting column 3 drives the mounting plate 4 and the mounting frame 5 to rotate, so that the mounting frame 5 rotates to the top of the slurry box 1, and then the feeding and molding mechanism is inserted into the slurry box 1, so that the pulp in the slurry box 1 is evenly attached to the molding mold 16, and then it is fished out from the slurry box 1, and then the driving mechanism drives the mounting frame 5 to rotate to the next station, so that the next mounting frame 5 rotates to the top of the slurry box 1, and then enters the slurry box 1 for dipping molding. At the same time, the shaping, drying and trimming mechanism above the just-formed feeding and molding mechanism presses and shapes the molded product in the molding mold 16, and then dries it and cuts the surrounding burrs, and then automatically unloads it onto the belt conveyor for transportation, thereby realizing continuous automatic processing of molding, shaping, drying, trimming and unloading of pulp products, greatly improving the production efficiency of pulp products.
[0059] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A pulp molding machine, characterized in that: include: A slurry box (1) and a support plate (2), and a mounting column (3) rotatably connected to the support plate (2), wherein the outer surface of the mounting column (3) is fixedly connected to a plurality of mounting plates (4), and the outer surface of the mounting column (3) is drivingly connected to a driving mechanism connected to the support plate (2), and the driving mechanism is used to drive the mounting column (3) to rotate; A molding mechanism, the molding mechanism being arranged on the mounting plate (4) by driving an electric telescopic rod (6) and being used for molding the slurry in the slurry box (1) into a finished product; The molding mechanism comprises a mounting frame (5) fixedly connected to the mounting plate (4), wherein a feeding and molding mechanism for molding the finished product is rotatably arranged in the mounting frame (5); A shaping, drying and trimming mechanism, the shaping, drying and trimming mechanism being arranged in the mounting frame (5) and used for pressing and shaping the product formed in the feeding and molding mechanism, drying and shaping the product, and finally trimming the rough edges thereof; The feeding and molding mechanism comprises: Two mounting shafts (11) are rotatably mounted on the mounting frame (5); a mounting ring (12) is fixedly connected between the two mounting shafts (11); a mounting groove (13) is provided on the mounting ring (12); a transmission ring (14) is rotatably connected in the mounting groove (13); a connecting block (15) is fixedly connected to the inner surface of the transmission ring (14); a forming mold (16) is fixedly connected to the connecting block (15) via bolts; a first transmission mechanism is provided in the mounting groove (13) and is transmission-connected to the transmission ring (14); the first transmission mechanism is transmission-connected to a disturbance mechanism connected to the mounting ring (12); The outer surface of the installation shaft (11) is drivingly connected to a first turning mechanism connected to the installation frame (5); The first transmission mechanism comprises a transmission motor (21) fixedly connected to the mounting groove (13); an output end of the transmission motor (21) is fixedly connected to a first transmission shaft (22) via a coupling; a first transmission gear (23) is fixedly sleeved on an outer surface of the first transmission shaft (22); an outer surface of the first transmission gear (23) is meshingly connected to a transmission ring gear (24) fixedly connected to a transmission ring (14); and an outer surface of the transmission ring gear (24) is transmission-connected to a disturbance mechanism on the mounting ring (12); The disturbance mechanism comprises a plurality of second transmission gears (25) meshingly connected to the transmission gear ring (24); a second transmission shaft (26) rotatably connected to the mounting ring (12) is fixedly sleeved in the middle of the second transmission gear (25); and a spiral rod (27) is fixedly connected to the top and bottom ends of the second transmission shaft (26); The first flip mechanism comprises a first electric telescopic rod (28) fixedly connected to the mounting frame (5), one end of the first electric telescopic rod (28) being fixedly connected to a first transmission rack (29) slidably connected to the mounting frame (5), and an outer surface of the first transmission rack (29) being meshingly connected to a third transmission gear (290) fixedly sleeved on the mounting shaft (11).
2. A pulp molding machine according to claim 1, characterized in that: The shaping, drying and trimming mechanism comprises: A connecting frame (31), the top of the connecting frame (31) being fixedly connected to the mounting frame (5) via a second electric telescopic rod (32), two mounting tubes (33) being rotatably connected inside the connecting frame (31), a mounting plate (34) being fixedly connected between the two mounting tubes (33), a shaping module (35) being fixedly connected to one side of the mounting plate (34), a second turning mechanism connected to the connecting frame (31) being drivingly connected to the outer surface of the mounting tube (33), and a drying mechanism and a trimming mechanism being arranged on the mounting plate (34).
3. A pulp molding machine according to claim 2, characterized in that: The drying mechanism comprises a through slot provided in the mounting plate (34), the through slot being in communication with one of the mounting tubes (33), one end of one of the mounting tubes (33) being rotatably connected to a connecting tube (36) fixedly connected to a connecting frame (31), one end of the connecting tube (36) being fixedly connected to a fan (37) via a pipeline, one side of the mounting plate (34) being fixedly connected to a first air outlet pipe (38) in communication with the through slot, the first air outlet pipe (38) being provided with an electromagnetic valve, one side of the mounting plate (34) being fixedly connected to a second air outlet pipe (39), an electric heating wire (390) being fixedly connected between the first air outlet pipe (38) and the second air outlet pipe (39), and air outlets (391) being provided on the outer surfaces of both the first air outlet pipe (38) and the second air outlet pipe (39).
4. A pulp molding machine according to claim 2, characterized in that: The trimming mechanism comprises a pressing ring (41) rotatably connected to the mounting plate (34), two third electric telescopic rods (42) fixedly connected to the mounting plate (34), one end of the third electric telescopic rod (42) being fixedly connected to a cutter (43) via a connecting block, and a plurality of blowing pipes (44) in communication with the through slots being fixedly connected to one side of the mounting plate (34), wherein the blowing pipes (44) are provided with electromagnetic valves; The second flip mechanism comprises a fourth electric telescopic rod (45) fixedly connected to the connection frame (31), one end of the fourth electric telescopic rod (45) being fixedly connected to a second transmission rack (46), and one side of the second transmission rack (46) being meshingly connected to a fourth transmission gear (47) fixedly sleeved on the mounting tube (33).
5. A pulp molding machine according to claim 1, characterized in that: The drive mechanism comprises a drive motor (51) fixedly connected to the support plate (2); an output end of the drive motor (51) is fixedly connected to a drive shaft (52) via a coupling; a first drive gear (53) is fixedly sleeved on an outer surface of the drive shaft (52); and a second drive gear (54) fixedly sleeved on an outer surface of the first drive gear (53) is meshingly connected to a second drive gear (54) fixedly sleeved on the mounting column (3).
6. A pulp molding hot pressing process, characterized in that: The method is obtained by using a pulp molding machine according to any one of claims 1 to 5, comprising the following steps: Step 1: Pour the evenly mixed pulp into the pulp box; and at the same time, fix the support plate in the specified position; Step 2: The driving mechanism starts the molding mechanism at the same time, the molding mechanism performs pulp molding, and the molded product is processed at the same time; Step 3: The molding mechanism unloads the formed pulp product onto a belt conveyor for transportation, and then packages the finished product to obtain a pulp product.
Citation Information
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