An attached vibrator with adjustable vibration

By introducing a radial adjustment mechanism into the eccentric module of the attached vibrator, the radial adjustment of the eccentric member is allowed to be radially adjustable, solving the problem of limited vibration adjustment in the prior art, and achieving a more flexible and extensive vibration adjustment effect.

CN119145647BActive Publication Date: 2025-03-04FOSHAN YUNQUE VIBRATOR
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Patent Information

Application Number
CN202411647661.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-03-04
Estimated Expiration
2044-11-18

AI Technical Summary

Technical Problem

The existing adhesion vibrators have limitations in vibration adjustment, mainly by changing the rotation speed through the motor frequency conversion to achieve vibration adjustment, but the vibration adjustment is limited and the adjustment range is small.

Method used

An adhesion vibrator with adjustable vibration is designed. By introducing a radial adjustment mechanism into the eccentric module, the eccentric member is allowed to be radially adjustable along the rotor shaft, and thus adjust the eccentric distance, thereby achieving flexible adjustment of vibration.

Benefits of technology

By adjusting the radial position of the eccentric member, the excitation force can be adjusted at the existing rotation speed, meeting the vibration parameters of different needs, and expanding the range and flexibility of vibration adjustment.

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Abstract

The present invention discloses an attached vibrator with adjustable vibration, comprising a casing and a vibration system, wherein the vibration system comprises a stator assembly, a rotor assembly and an eccentric assembly, wherein the stator assembly comprises a stator winding fixed in the casing, the rotor assembly comprises a rotor shaft penetrating the stator assembly, and a rotor winding fixedly sleeved on the outer periphery of the rotor shaft, the rotor shaft is rotatably installed in the casing, and the eccentric assembly comprises at least one eccentric module installed on the rotor shaft, the eccentric module comprises an eccentric piece and a radial adjustment mechanism, and the eccentric piece is adjustably connected to the outer peripheral wall of the rotor shaft along the radial direction of the rotor shaft through the radial adjustment mechanism. Under the existing speed of frequency conversion by the motor, the present technology also adjusts the exciting force by adjusting the radial position of the eccentric piece to meet different needs. The present invention relates to the technical field of concrete vibrators.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete vibrators, in particular to an attached vibrator with adjustable vibration. Background Art

[0002] Attached vibrators, also known as flat plate vibrators or surface vibrators, are widely used in the compaction of concrete or soil in construction projects, such as the surface compaction of concrete foundation surface and general concrete components. When the existing attached vibrators are in operation, the stator winding is energized to generate a driving magnetic field with the rotor assembly to drive the rotor shaft to rotate, and then drive the eccentric assembly to rotate to generate vibration.

[0003] In actual use, under different conditions of concrete pouring, the vibration needs to be adjusted according to different needs. In addition to the eccentric weight and rotation speed, the setting of the eccentric distance is also particularly critical. The existing attached vibrator only adjusts the vibration frequency by changing the rotation speed through the frequency conversion of the motor. The vibration adjustment is limited and the adjustment range is small. Summary of the invention

[0004] The object of the present invention is to provide an attached vibrator with adjustable vibration to solve one or more technical problems existing in the prior art and at least provide a beneficial choice or create conditions.

[0005] The technical solutions adopted to solve the above technical problems are:

[0006] The present invention provides an attached vibrator with adjustable vibration, comprising:

[0007] chassis;

[0008] A vibration system includes a stator assembly, a rotor assembly and an eccentric assembly, wherein the stator assembly includes a stator winding fixed in the housing, the rotor assembly includes a rotor shaft penetrating the stator assembly and a rotor winding fixedly sleeved on the outer periphery of the rotor shaft, the rotor shaft is rotatably installed in the housing, the eccentric assembly includes at least one eccentric module installed on the rotor shaft, the eccentric module includes an eccentric piece and a radial adjustment mechanism, and the eccentric piece is adjustably connected to the outer peripheral wall of the rotor shaft along the radial direction of the rotor shaft through the radial adjustment mechanism.

[0009] The attached vibrator of the present invention has the following beneficial effects:

[0010] When in use, the stator winding is energized to generate a driving magnetic field with the rotor winding to drive the rotor shaft to rotate, and the rotor shaft drives the eccentric piece to generate vibration. When the vibration needs to be adjusted, the axial position of the eccentric piece along the rotor shaft is adjusted by the radial adjustment mechanism to adjust the eccentricity of the eccentric piece. Under the existing speed through the frequency conversion of the motor, this technology also adjusts the exciting force by adjusting the radial position of the eccentric piece to meet different needs.

[0011] When multiple eccentric modules are provided and the multiple eccentric modules are distributed along the axial direction of the rotor shaft, the eccentricity of the eccentric piece on each eccentric module can be adjusted individually during adjustment, so that different vibration sources can be formed along the axial direction of the rotor shaft when the rotor shaft rotates.

[0012] As a further improvement of the above technical solution, the radial adjustment mechanism includes a screwdriver and a connecting tube, the connecting tube is arranged on the outer periphery of the rotor shaft and extends radially along the rotor shaft, the eccentric is provided with a connecting screw extending radially along the rotor shaft, the connecting screw is threadedly connected to the connecting tube, the outer end of the eccentric away from the rotor shaft is provided with a rotating part coaxially arranged with the connecting screw, the outer peripheral wall of the casing is provided with an operating hole corresponding to the rotating part, the screwdriver is provided with a bit matching and engaging with the rotating part, and the operating hole is detachably covered with a cover.

[0013] As a further improvement of the above technical solution, the radial adjustment mechanism also includes a locking structure, and the locking structure is used to lock the relative rotation between the connecting screw and the connecting cylinder.

[0014] As a further improvement of the above technical solution, an end of the connecting tube away from the rotor shaft is provided with an adjusting screw hole that is threadably matched with the connecting screw, an annular locking step is provided at the bottom of the adjusting screw hole, and a plurality of first locking portions are evenly distributed in an annular shape on the locking step, and an annular abutting shoulder is provided on the outer periphery of the connecting screw, and the abutting shoulder is located in the connecting tube;

[0015] The locking structure includes a locking ring and an elastic locking module group, the locking ring is axially slidably sleeved on the connecting screw, the locking ring is arranged between the locking step and the abutting shoulder, and the locking ring has a plurality of second locking parts evenly distributed in an annular shape on the end face facing the locking step, and the elastic locking module group is configured to drive the locking ring to move axially along the connecting screw so that the second locking part engages with the first locking part to lock the relative rotation between the connecting screw and the connecting cylinder, so that the second locking part separates from the first locking part to loosen the relative rotation between the connecting screw and the connecting cylinder.

[0016] As a further improvement of the above technical solution, the connecting screw is provided with a guide channel that penetrates along the axial direction of the connecting screw and a guide groove that penetrates along the radial direction of the connecting screw, the guide groove extends along the axial direction of the connecting screw, one end of the guide channel penetrates to the rotating part, and the other end of the guide channel penetrates the guide groove, and a connecting cross bar is connected to the inner circumference of the locking ring, and the connecting cross bar and the guide groove slide together along the axial direction of the connecting screw, and the elastic locking module includes an elastic member and a push rod, and the push rod is slidably arranged in the guide channel, one end of the push rod abuts against the connecting cross rod, and the elastic member acts between the locking ring and the abutting shoulder to push the locking ring close to the locking step and make the other end of the push rod extend from the rotating part, and the screw head is configured to push the push rod downward when it is matched and engaged with the rotating part.

[0017] As a further improvement of the above technical solution, the rotating part is a countersunk hole structure, the countersunk hole structure extends downward into the connecting screw, and the depth of the countersunk hole structure is greater than the radial adjustment stroke of the eccentric piece along the rotor shaft.

[0018] As a further improvement of the above technical solution, the push rod is provided with a limiting shoulder, the guide channel is provided with a first limiting step, and the limiting shoulder abuts against the first limiting step to limit the upper limit position of the push rod relative to the guide channel.

[0019] As a further improvement of the above technical solution, a second limiting step is provided on the inner circumference of the connecting cylinder, and the abutting shoulder abuts against the second limiting step to limit the upper limit position of the connecting screw relative to the connecting cylinder.

[0020] As a further improvement of the above technical solution, the attached vibrator also includes a stopping mechanism, which includes a stopping plate and a stopping structure. The stopping plate is fixedly sleeved on the rotor shaft and is located outside the casing. The outer periphery of the stopping plate is evenly distributed with at least one stopping portion. The stopping structure is provided with a stopping member, which is engaged with the stopping portion to lock the rotor shaft so that the rotating portion corresponds to the operating hole.

[0021] As a further improvement of the above technical solution, the rotor winding is arranged in the middle of the rotor shaft, and both ends of the rotor shaft are rotatably connected to the casing respectively. The rotor shaft is provided with a plurality of eccentric modules at both ends of the rotor winding and are symmetrically arranged.

[0022] Other features and advantages of the present invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described below in conjunction with the accompanying drawings and embodiments;

[0024] Figure 1 is a cross-sectional view of an embodiment of the attached vibrator provided by the present invention in normal operation;

[0025] Figure 2 yes Figure 1 A partial enlarged view of part A;

[0026] Figure 3 yes Figure 2 Sectional view of the CC section;

[0027] Figure 4 is a cross-sectional view of an embodiment of the attached vibrator provided by the present invention when adjusting vibration;

[0028] Figure 5 yes Figure 4 A partial enlarged view of part B;

[0029] Figure Number:

[0030] Housing 100; cylinder 110; first end cover 120; second end cover 130; vibration chamber 140; bracket 150; operating hole 160; cover 161;

[0031] Stator winding 200;

[0032] Rotor shaft 300; hexagonal counterbore 310;

[0033] Rotor winding 400;

[0034] Eccentric module 500; eccentric member 510; rotating part 511; screwdriver 520; screwdriver head 521; connecting tube 530; adjusting screw hole 531; locking step 532; first locking part 533; second limiting step 534; connecting sleeve 540; connecting screw 550; abutting shoulder 551; guiding channel 552; first limiting step 5521; guiding channel 553; locking structure 560; locking ring 561; second locking part 5611; connecting cross bar 5612; elastic member 562; ejector rod 563; limiting shoulder 5631;

[0035] Stop mechanism 600 ; stop plate 610 ; stop portion 611 ; stop member 620 ; guide seat 630 . DETAILED DESCRIPTION

[0036] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0037] In the description of the present invention, it should be understood that descriptions involving orientation, such as orientation or positional relationship indicated as up, down, etc., are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0038] In the description of the present invention, "a plurality" means more than two. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0039] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0040] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the embodiments described below are only some embodiments of the present invention, not all embodiments.

[0041] When the existing attached vibrator is in operation, the stator winding 200 is energized to generate a driving magnetic field with the rotor assembly, so as to drive the rotor shaft 300 to rotate, and then drive the eccentric assembly to rotate to generate vibration.

[0042] In actual use, under different conditions of concrete pouring, the vibration needs to be adjusted according to different needs. In addition to the eccentric weight and the rotation speed, the setting of the eccentric distance is also particularly critical. The existing attached vibrator only adjusts the vibration frequency by changing the rotation speed through the frequency conversion of the motor. The adjustment of the vibration is limited, the adjustment range is small, and the vibration source is single. The embodiment of the present invention proposes an attached vibrator with adjustable vibration, which adjusts the vibration by adjusting the eccentric distance.

[0043] like Figure 1 As shown, the attached vibrator according to the embodiment of the present invention includes a housing 100 and a vibration system.

[0044] The housing 100 includes a barrel 110 , a first end cover 120 and a second end cover 130 . In some other embodiments, the barrel 110 may extend in the front-to-back or up-to-down direction. This embodiment takes the barrel 110 extending left-to-right as an example.

[0045] The first end cover 120 and the second end cover 130 of the embodiment of the present invention are respectively installed at the left and right ends of the cylinder 110 , so that a vibration cavity 140 is formed inside the housing 100 , and the vibration system is installed in the vibration cavity 140 .

[0046] In order to facilitate inspection and maintenance, the first end cover 120 and the second end cover 130 of this embodiment are both detachably connected to the cylinder 110. In some other embodiments, the cylinder 110 may be an integral structure with the first end cover 120 and the second end cover 130.

[0047] A bracket 150 is provided at the bottom of the cylinder 110 of this embodiment, and the bracket 150 is used for installing and fixing the vibrator.

[0048] like Figure 1 As shown, the vibration system of the embodiment of the present invention includes a stator assembly, a rotor assembly and an eccentric assembly. The stator assembly includes a stator winding 200, and the stator winding 200 is provided with a stator core. The stator winding 200 is fixed to the inner circumferential wall of the cylinder 110, and the rotor assembly includes a rotor shaft 300 and a rotor winding 400. The rotor shaft 300 is extended left and right and arranged in the vibration cavity 140, and the rotor shaft 300 is rotatably installed in the vibration cavity 140. The rotor shaft 300 passes through the stator winding 200 left and right. The left and right ends of the rotor shaft 300 of this embodiment are rotatably connected to the first end cover 120 and the second end cover 130 respectively. In order to improve the rotation stability of the rotor shaft 300, bearing seats are respectively provided on the second end cover 130 and the first end cover 120, and the bearing seats are installed with rotating bearings that rotate with the rotor shaft 300.

[0049] The rotor winding 400 is fixedly sleeved on the outer circumference of the rotor shaft 300 , and the position of the rotor winding 400 corresponds to that of the stator winding 200 . When the stator winding 200 is energized, it can generate a driving magnetic field with the rotor winding 400 to drive the rotor shaft 300 to rotate.

[0050] The eccentric assembly includes at least one eccentric module 500, which is installed on the rotor shaft 300. The eccentric module 500 of this embodiment is staggered with the stator winding 200, so that the installation of the eccentric module 500 is not limited to the stator winding 200, and the magnetic field driving force between the stator winding 200 and the rotor winding 400 is also improved.

[0051] The eccentric module 500 includes an eccentric piece 510 and a radial adjustment mechanism. The eccentric piece 510 is adjustably connected to the outer peripheral wall of the rotor shaft 300 in the radial direction through the radial adjustment mechanism.

[0052] When in use, the stator winding 200 is energized to generate a driving magnetic field with the rotor winding 400 to drive the rotor shaft 300 to rotate, and the rotor shaft 300 drives the eccentric piece 510 to generate vibration. When the vibration needs to be adjusted, the axial position of the eccentric piece 510 along the rotor shaft 300 is adjusted by the radial adjustment mechanism to adjust the eccentricity of the eccentric piece 510. Under the existing speed of the motor through frequency conversion, the present technology also adjusts the exciting force by adjusting the radial position of the eccentric piece 510 to meet different needs.

[0053] like Figure 1 and Figure 4 As shown, the radial adjustment mechanism of the embodiment of the present invention includes a screwdriver 520 and a connecting tube 530. The connecting tube 530 is fixed to the outer periphery of the rotor shaft 300, and the connecting tube 530 is extended radially along the rotor shaft 300. The outer periphery of the rotor shaft 300 of this embodiment is sleeved with a connecting sleeve 540, and the connecting sleeve 540 is connected to the rotor shaft 300 by a key to achieve axial locking. The inner end of the connecting tube 530 is fixedly connected to the connecting sleeve 540.

[0054] like Figure 2 As shown, the eccentric member 510 of this embodiment is provided with a connecting screw 550 extending radially along the rotor shaft 300, and the connecting screw 550 is threadedly connected to the connecting cylinder 530, and a rotating portion 511 is provided at the outer end of the eccentric member 510 radially away from the rotor shaft 300, and the rotating portion 511 is coaxially arranged with the connecting screw 550.

[0055] like Figure 2 As shown, a manipulation hole 160 is provided on the outer peripheral wall of the housing 100. In this embodiment, a manipulation hole 160 is provided on the outer peripheral wall of the cylinder 110. The manipulation hole 160 is provided corresponding to the rotating part 511. It can be understood that the manipulation hole 160 is provided on the trajectory of the rotating part 511 following the rotation of the rotor shaft 300. Figure 5 As shown, the screwdriver 520 is provided with a screwdriver head 521 that matches and engages with the rotating portion 511. When the radial position of the eccentric member 510 needs to be adjusted, the rotor shaft 300 rotates to a position corresponding to the rotating portion 511 and the operating hole 160, and then the screwdriver head 521 extends into the operating hole 160 from the outside to the inside. The screwdriver head 521 engages with the rotating portion 511, and the eccentric member 510 is driven to rotate by the screwdriver 520 to realize the rotation of the connecting screw 550 in the connecting cylinder 530 to adjust the radial position of the eccentric member 510.

[0056] like Figure 2 As shown, the operating hole 160 of the embodiment of the present invention is detachably covered with a cover 161. After adjustment, the cover 161 blocks the operating hole 160, so that the vibration cavity 140 remains closed, thereby achieving a dust-proof effect.

[0057] In the embodiment of the present invention, the radial position of the eccentric member 510 is adjusted by means of a screwdriver 520 , and the housing 100 can be closed after the adjustment, so the operation is convenient and simple.

[0058] like Figure 2 and Figure 5 As shown, the embodiment of the present invention takes into account that during the operation of the vibrator, relative rotation may occur between the connecting screw 550 and the connecting cylinder 530, which may cause the eccentric piece 510 to malfunction or even be thrown out. The radial adjustment mechanism of the embodiment of the present invention also includes a locking structure 560. When the vibrator is operating normally, the locking structure 560 is used to lock the relative rotation between the connecting screw 550 and the connecting cylinder 530, thereby avoiding relative rotation between the connecting screw 550 and the connecting cylinder 530. When the vibration needs to be adjusted, the lock between the connecting screw 550 and the connecting cylinder 530 is released.

[0059] like Figure 2 and Figure 5 As shown, the outer end of the connecting tube 530 away from the rotor shaft 300 of the embodiment of the present invention is provided with an adjusting screw hole 531, and the connecting screw 550 is threadedly connected to the adjusting screw hole 531 to achieve radial adjustment, and an annular locking step 532 is provided at the bottom of the adjusting screw hole 531, the locking step 532 is arranged on the inner circumferential wall of the connecting tube 530 and is arranged downward, and a plurality of first locking portions 533 are evenly distributed in an annular manner on the bottom surface of the locking step 532, and an annular abutting shoulder 551 is provided on the outer periphery of the connecting screw 550, and the abutting shoulder 551 is located in the connecting tube 530. It can be understood that the abutting shoulder 551 is arranged on the outer periphery of the inner end of the connecting screw 550, and the locking step 532 and the abutting shoulder 551 are arranged opposite to each other up and down.

[0060] like Figure 2 and Figure 5 As shown, the locking structure 560 includes a locking ring 561 and an elastic locking module. The locking ring 561 is axially slidably sleeved on the outer periphery of the connecting screw 550. The locking ring 561 is located between the locking step 532 and the abutting shoulder 551, and the end face of the locking ring 561 facing the locking step 532 is annularly evenly distributed with a plurality of second locking portions 5611.

[0061] The elastic locking module is configured to drive the locking ring 561 to move axially so that the second locking portion 5611 is engaged with the first locking portion 533, thereby locking the relative rotation between the connecting screw 550 and the connecting cylinder 530, so that the second locking portion 5611 is separated from the first locking portion 533 and the relative rotation between the connecting screw 550 and the connecting cylinder 530 is loosened. It can be understood that when the eccentricity of the eccentric member 510 needs to be adjusted, the elastic locking module drives the locking ring 561 to move downward and away from the locking step 532, so that the second locking portion 5611 and the first locking portion 533 are engaged. The fixed part 533 is separated, and the connecting screw 550 can be controlled to rotate relative to the connecting tube 530. After the eccentricity of the eccentric piece 510 is adjusted, the elastic locking module drives the locking ring 561 to move upward, close to the locking step 532, so that the second locking part 5611 is engaged with the first locking part 533. At this time, since the locking ring 561 and the connecting screw 550 can only move relative to each other in the axial direction and are relatively fixed in the circumferential direction, the connecting screw 550 and the connecting tube 530 are locked in the circumferential direction under the locking of the locking ring 561 and the locking step 532.

[0062] like Figure 2 and Figure 5 As shown, the second locking portion 5611 of this embodiment is a boss structure, and the first locking portion 533 is a groove structure. In some other embodiments, the second locking portion 5611 is a groove structure, and the first locking portion 533 is a boss structure.

[0063] Furthermore, for the convenience of operation, the embodiment of the present invention combines the moving operation of the locking ring 561 and the rotating operation of the eccentric member 510 together, specifically: Figure 2 , Figure 3 and Figure 5 As shown, the connecting screw 550 of the embodiment of the present invention is provided with a guide channel 552 and a guide groove 553, and the guide groove 553 is provided at the lower part of the connecting screw 550. In the axial perspective, the guide groove 553 penetrates the connecting screw 550 in the radial direction and is in a straight line shape. In other embodiments, it may be in a cross shape. In the side view, the guide groove 553 extends in the axial direction.

[0064] The guide channel 552 is arranged along the axial direction of the connecting screw 550. It can be understood that the upper end of the guide channel 552 passes through the rotating part 511, and the lower end of the guide channel 552 passes through the guide groove 553 and extends downward to the lower end of the connecting screw 550.

[0065] like Figure 2 , Figure 3 and Figure 5As shown, the inner circumference of the locking ring 561 is connected with a connecting cross bar 5612, which passes through the guide groove 553 laterally and slides along the axial direction of the connecting screw 550. The two ends of the connecting cross bar 5612 are respectively fixedly connected to the inner circumference of the locking ring 561. Through the sliding cooperation between the connecting cross bar 5612 and the guide groove 553, the axial sliding of the locking ring 561 along the axial direction of the connecting screw 550 and the circumferential locking are realized.

[0066] The elastic locking module of the embodiment of the present invention includes an elastic member 562 and a push rod 563. The push rod 563 is slidably arranged in the guide channel 552 up and down. The lower end of the push rod 563 abuts against the connecting cross bar 5612, and the elastic member 562 acts between the locking ring 561 and the abutting shoulder 551 to push the locking ring 561 close to the locking step 532 and make the upper end of the push rod 563 extend from the rotating part 511. The screwdriver bit 521 is configured to push the push rod 563 downward when it is matched and engaged with the rotating part 511.

[0067] It is understandable that if Figure 5 As shown, when adjusting the eccentricity of the eccentric member 510, the screwdriver bit 521 is inserted into the rotating portion 511 downward, and the push rod 563 is pushed downward to drive the locking ring 561 to move downward, and the elastic member 562 is compressed, so that the second locking portion 5611 is separated from the first locking portion 533. Then, the screwdriver 520 is rotated to drive the connecting screw 550 to rotate, so as to drive the eccentric member 510 to move radially along the rotor shaft 300; Figure 2 After adjusting the eccentricity of the eccentric member 510, the screwdriver bit 521 is pulled out. At this time, under the action of the resetting elastic force of the elastic member 562, the locking ring 561 moves upward, so that the second locking portion 5611 is engaged with the first locking portion 533, thereby realizing the locking between the connecting screw 550 and the connecting tube 530. Therefore, the present invention does not need to add an additional operation step to drive the locking ring 561 to move, and can be done by operating the screwdriver 520.

[0068] The elastic member 562 of the embodiment of the present invention is a spring, which is sleeved on the outer circumference of the connecting screw 550 to achieve positioning installation. The upper end of the spring abuts against the locking ring 561 , and the lower end of the spring abuts against the abutting shoulder 551 .

[0069] According to the transmission principle, when the eccentricity of the eccentric member 510 is reduced, the upper end of the push rod 563 will move upward relative to the eccentric member 510. In order to provide a sufficient upward position for the push rod 563 without affecting the normal operation of the eccentric member 510, Figure 2 and Figure 5As shown, the rotating portion 511 of the embodiment of the present invention is configured as a countersunk hole structure, and the countersunk hole structure extends downward into the connecting screw 550, and the depth of the countersunk hole structure is greater than the radial adjustment stroke of the eccentric member 510 along the rotor shaft 300. It can be understood that when the eccentric member 510 is located at the maximum eccentricity position, the upper end of the push rod 563 at this time will extend into the countersunk hole structure to ensure that the screwdriver 521 can push the push rod 563, and when the eccentric member 510 moves radially inward along the rotor shaft 300 and reduces the eccentricity, the push rod 563 at this time moves upward relative to the eccentric member 510, limiting the depth of the countersunk hole structure to be greater than the radial adjustment stroke of the eccentric member 510, and limiting the upper end of the push rod 563 to be always located in the countersunk hole structure, thereby preventing the upper end of the push rod 563 from being exposed and contacting the inner wall of the casing 100, affecting the normal operation of the vibrator, and also ensuring that the screwdriver 521 can quickly and accurately extend into the countersunk hole structure and then push the push rod 563.

[0070] The cross section of the rotating portion 511 of the embodiment of the present invention is cross-shaped, and the bit 521 is also cross-shaped.

[0071] like Figure 2 As shown, a limiting shoulder 5631 is provided on the periphery of the push rod 563 of the embodiment of the present invention, and a first limiting step 5521 is provided on the upper portion of the guide channel 552. The first limiting step 5521 is in upper and lower contact with the limiting shoulder 5631 to limit the upper limit position of the push rod 563 relative to the guide channel 552. The upper limit position of the push rod 563 is limited to prevent the upper end of the push rod 563 from extending out of the eccentric member 510. This also limits the lower limit position of the connecting screw 550 relative to the connecting cylinder 530, that is, limits the minimum eccentric distance of the eccentric member 510.

[0072] In addition, a second limiting step 534 is provided on the inner periphery of the connecting tube 530, and the second limiting step 534 is in upper and lower abutment with the abutment shoulder 551 to limit the upper limit position of the connecting screw 550 relative to the connecting tube 530, that is, to limit the maximum eccentricity of the eccentric piece 510 to prevent the eccentric piece 510 from touching the inner wall of the casing 100.

[0073] In some embodiments, the outer wall of the abutting shoulder 551 is provided with an external thread, and the inner wall of the connecting tube 530 is provided with an internal thread, so that the outer periphery of the abutting shoulder 551 cooperates with the inner thread of the connecting tube 530 to form a two-point support connection in the upper and lower parts, thereby improving the structural strength and stability of the eccentric member 510.

[0074] When adjusting the vibration, in order to quickly make the rotating part 511 correspond to the operating hole 160, as shown in FIG. Figure 1 and Figure 4As shown, the attached vibrator of the embodiment of the present invention also includes a stopping mechanism 600, which includes a stopping plate 610 and a stopping structure. The stopping plate 610 is fixedly sleeved on the rotor shaft 300 and is located outside the casing 100. One end of the rotor shaft 300 extends out of the casing 100, and in order to facilitate the adjustment of the rotation position of the rotor shaft 300, a hexagonal countersunk hole 310 is coaxially arranged at the protruding end of the rotor shaft 300, so that the user can drive the rotor shaft 300 to rotate through the hexagonal head so that the rotating part 511 corresponds to the operating hole 160.

[0075] The outer circumference of the stop disk 610 is evenly distributed with at least one stop portion 611, and the number of the stop portions 611 corresponds to the number of the eccentric modules 500. The stop structure is provided with a stop member 620, and the stop member 620 is engaged with the stop portion 611 to lock the rotor shaft 300 so that the rotating portion 511 corresponds to the operating hole 160. The stop member 620 of the embodiment of the present invention adopts a pin shaft, and a guide seat 630 is provided on the outer wall of the housing 100. The stop member 620 is vertically inserted into the guide seat 630, and the stop portion 611 is a pin hole, such as Figure 4 As shown, when the stopping disk 610 rotates to the position corresponding to the stopping portion 611 and the stopping member 620 , the stopping portion 611 faces upward, and the stopping member 620 is inserted into the stopping portion 611 to lock the stopping disk 610 . At this time, the corresponding rotating portion 511 is opposite to the operating hole 160 .

[0076] Furthermore, the rotor winding 400 is disposed in the middle of the rotor shaft 300, and the rotor shaft 300 is provided with a plurality of eccentric modules 500 at both ends of the rotor winding 400, and the eccentric modules 500 at both ends are symmetrically arranged to ensure that the load bearing force at both ends of the rotor shaft 300 is uniform. Figure 1 As shown, in the embodiment of the present invention, two eccentric modules 500 are respectively arranged on the left and right sides of the rotor winding 400. When adjusting the vibration, the eccentricity of the eccentric piece 510 on each eccentric module 500 can be adjusted individually, so that different vibration sources can be formed along the axial direction of the rotor shaft 300 when the rotor shaft 300 rotates.

[0077] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0078] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. An attached vibrator with adjustable vibration, characterized in that: include: chassis; A vibration system, comprising a stator assembly, a rotor assembly and an eccentric assembly, wherein the stator assembly comprises a stator winding fixed in the housing, the rotor assembly comprises a rotor shaft penetrating the stator assembly and a rotor winding fixedly sleeved on the outer periphery of the rotor shaft, the rotor shaft is rotatably mounted in the housing, the eccentric assembly comprises at least one eccentric module mounted on the rotor shaft, the eccentric module comprises an eccentric piece and a radial adjustment mechanism, the eccentric piece is adjustably connected to the outer peripheral wall of the rotor shaft along the radial direction of the rotor shaft through the radial adjustment mechanism; The radial adjustment mechanism comprises a screwdriver and a connecting tube, wherein the connecting tube is arranged on the outer periphery of the rotor shaft and extends radially along the rotor shaft, the eccentric piece is provided with a connecting screw extending radially along the rotor shaft, the connecting screw is threadedly connected to the connecting tube, the outer end of the eccentric piece away from the rotor shaft is provided with a rotating part coaxially arranged with the connecting screw, the outer peripheral wall of the housing is provided with an operating hole corresponding to the rotating part, the screwdriver is provided with a bit matched and engaged with the rotating part, and the operating hole is detachably covered with a cover; The radial adjustment mechanism further comprises a locking structure, wherein the locking structure is used to lock the relative rotation between the connecting screw and the connecting cylinder; An end of the connecting tube away from the rotor shaft is provided with an adjusting screw hole that is threadably matched with the connecting screw, a bottom of the adjusting screw hole is provided with an annular locking step, and a plurality of first locking portions are evenly distributed in an annular manner on the locking step, and an annular abutting shoulder is provided on the outer periphery of the connecting screw, and the abutting shoulder is located in the connecting tube; The locking structure includes a locking ring and an elastic locking module group, the locking ring is axially slidably sleeved on the connecting screw, the locking ring is arranged between the locking step and the abutting shoulder, and the locking ring has a plurality of second locking parts evenly distributed in an annular shape on the end face facing the locking step, and the elastic locking module group is configured to drive the locking ring to move axially along the connecting screw so that the second locking part engages with the first locking part to lock the relative rotation between the connecting screw and the connecting cylinder, so that the second locking part separates from the first locking part to loosen the relative rotation between the connecting screw and the connecting cylinder.

2. The attached vibrator according to claim 1, characterized in that: The connecting screw is provided with a guide channel that penetrates axially along the connecting screw and a guide groove that penetrates radially along the connecting screw, the guide groove extends axially along the connecting screw, one end of the guide channel penetrates to the rotating part, and the other end of the guide channel penetrates the guide groove, the inner circumference of the locking ring is connected with a connecting cross bar, and the connecting cross bar and the guide groove are axially slidably matched, the elastic locking module includes an elastic member and a push rod, the push rod is slidably arranged in the guide channel, one end of the push rod abuts against the connecting cross bar, the elastic member acts between the locking ring and the abutting shoulder to push the locking ring close to the locking step and make the other end of the push rod extend from the rotating part, and the screw head is configured to push the push rod downward when it is matched and engaged with the rotating part.

3. The attached vibrator according to claim 2, characterized in that: The rotating part is a countersunk hole structure, and the countersunk hole structure extends downward into the connecting screw rod. The depth of the countersunk hole structure is greater than the radial adjustment stroke of the eccentric piece along the rotor shaft.

4. The attached vibrator according to claim 3, characterized in that: The push rod is provided with a limiting shoulder, the guide channel is provided with a first limiting step, and the limiting shoulder abuts against the first limiting step to limit the upper limit position of the push rod relative to the guide channel.

5. The attached vibrator according to claim 2, characterized in that: The inner circumference of the connecting cylinder is provided with a second limiting step, and the abutting shoulder abuts against the second limiting step to limit the upper limit position of the connecting screw relative to the connecting cylinder.

6. The attached vibrator according to claim 1, characterized in that: The attached vibrator also includes a stopping mechanism, which includes a stopping plate and a stopping structure. The stopping plate is fixedly sleeved on the rotor shaft and is located outside the housing. The outer periphery of the stopping plate is evenly distributed with at least one stopping portion. The stopping structure is provided with a stopping piece, and the stopping piece is engaged with the stopping portion to lock the rotor shaft so that the rotating portion corresponds to the operating hole.

7. The attached vibrator according to claim 1, characterized in that: The rotor winding is arranged in the middle of the rotor shaft, and both ends of the rotor shaft are rotatably connected to the casing respectively. A plurality of eccentric modules are arranged symmetrically at both ends of the rotor shaft located at the rotor winding.

Citation Information

Patent Citations

  • Multi-stage eccentric block vibration motor

    CN201616732U

  • Concrete vibrator capable of adjusting vibration

    CN209040571U