A combined operation trolley for arch-anchoring and grouting and a construction method thereof

By designing a joint trolley with integrated mixing grouting function, the problems of complex design, high cost of use and lack of grouting function in the existing technology have been solved, and efficient and safe tunnel construction has been achieved. .

CN119145874BActive Publication Date: 2025-02-25LUOYANG ZHONGTIE STRONG MACHINERY

Patent Information

Application Number
CN202411579107.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-02-25
Estimated Expiration
2044-11-07

AI Technical Summary

Technical Problem

The existing tunnel construction arch anchor trolley has complex design, high cost of use, and lacks integrated mixing and grouting function, resulting in insufficient construction efficiency and safety.

Method used

A joint trolley of arch anchor injection was designed, including a trailer body, a boom system, a working platform and an integrated mixing grouting device. The hydraulic leg lifting operation platform is separated from the trailer body, and the transportation and grouting operations for both use of one vehicle are realized.

Benefits of technology

Simplify the structure, reduce production costs, and improve construction efficiency and safety. The integrated mixing grouting device is convenient for operation, shortens construction time and avoids the use of additional equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

An arch-anchor-grouting combined operation trolley and a construction method relate to the technical field of tunnel construction equipment, comprising a trailer body and a boom system for construction operations, and also comprising an operation platform and a stirring grouting device; the trailer body is provided with a chassis structure that can be separated from the bottom of the operation platform; the four corner ends of the operation platform are provided with hydraulic legs for lifting and supporting the operation platform; a stirring grouting device for grouting operations is provided at the bottom of one side of the operation platform corresponding to the position between the front and rear wheels of the trailer body; the discharge port of the stirring device is correspondingly connected to the feed port of a screw conveyor through a plug valve; the operation end of the telescopic arm of the boom system is detachably connected with an adaptive clamp; the operation platform of the invention can be separated from the trailer body; one vehicle has two uses, which improves practicality; the stirring device is integrated on the operation platform, which is convenient for grouting operations during tunnel construction; the adaptive clamp of the invention has higher clamping reliability.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of tunnel construction equipment, and in particular to an arch-anchor-grouting combined operation trolley and a construction method. Background Art

[0002] The arch anchor trolley in tunnel construction is a mechanical equipment specially designed for tunnel support. It is mainly used for initial support after tunnel excavation, especially under soft surrounding rock conditions. It can quickly and effectively complete tasks such as arch frame installation, anchor construction and grouting. The design of the arch anchor trolley integrates multiple functions, which can significantly improve construction efficiency while ensuring the safety of workers. However, most of the existing arch anchor trolleys for tunnel construction are special vehicles. In actual use, the arch anchor trolley often needs to be fixed in the same position for a long time. At the same time, the transportation of materials required for construction requires the purchase of additional special material transfer vehicles, which undoubtedly increases the cost of the project.

[0003] In addition, most of the existing arch anchor trolley construction operations use two clamping cylinders to drive two clamping claw mechanisms, which has a complex control method and high cost.

[0004] Most existing arch anchor trolleys do not have the grouting function. When performing grouting operations, the mixing station outside the tunnel is connected to the working surface through a pipeline, and the slurry is provided by the external mixing station; or the mixing equipment is directly moved into the tunnel. As the tunnel construction work progresses, the mixing equipment also needs to be continuously moved forward. These two methods have many inconveniences in actual operation. Since the ground conditions are often not flat enough during tunnel construction, each time the mixing equipment is moved, it takes extra time to place and level it, which not only increases the complexity of the operation, but also seriously slows down the construction progress, resulting in a significant reduction in overall operation efficiency. Therefore, the development of a multifunctional arch anchor trolley that can integrate mixing and grouting functions can not only solve the above problems, but also further improve construction efficiency and safety.

[0005] A Chinese patent (publication number: CN217925939U) discloses an arch anchor trolley with a grouting function; the patent provides an inwardly recessed groove area on the side of the vehicle body, a grouting machine is embedded in the groove area, and the grouting machine is connected to the vehicle body through a lifting assembly; but the patent is also for a special vehicle, and the transportation of materials required for construction requires the purchase of a special material transfer vehicle; in actual use, it was found that since the grouting machine was embedded in the side of the vehicle body, it was not convenient for feeding operations and was inconvenient to use. Summary of the invention

[0006] In order to overcome the deficiencies in the background technology, the present invention discloses an arch-anchor-grouting combined operation trolley.

[0007] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:

[0008] An arch-anchor-grouting combined operation trolley comprises a trailer body and a boom system for construction operations, and also comprises an operation platform and a stirring grouting device;

[0009] The trailer body is provided with a chassis structure that can be separated from the bottom of the working platform; the four corners of the working platform are provided with hydraulic legs for lifting and supporting the working platform; a stirring grouting device for grouting operations is provided at the bottom of one side of the working platform at a position between the front and rear wheels of the trailer body;

[0010] The stirring grouting device comprises a mounting frame, and the two sides of the top of the mounting frame are respectively connected to the bottom side of the working platform by telescopic slide rails; a screw conveyor for conveying slurry is provided at the bottom of the mounting frame, and a stirring device is provided above the screw conveyor; the discharge port of the stirring device is connected to the feed port of the screw conveyor through a gate valve;

[0011] The boom system is installed on the top of the working platform, and the working end of the telescopic arm of the boom system is detachably connected with an adaptive clamp.

[0012] Preferably, the chassis structure includes a support frame that is fastened to the top of the beam of the trailer body, and a support plate for supporting the working platform is provided above the support frame; the support plate is slidably connected to the support frame left and right through a sliding mechanism, and the support frame and the support plate are provided with clearance gaps corresponding to the positions of the stirring grouting device; a guide groove is provided at the top of the support plate, and a plurality of guide columns that can slide and cooperate with the groove walls of the guide groove are provided at the bottom of the working platform; the sliding mechanism includes a support beam arranged at the top of the support frame, and a gap is left between the top of the support beam and the bottom of the support plate; a plurality of guide rods are movably connected through the beam body of the support beam, and the two ends of the guide rods are respectively fastened to the bottom of the working platform through connecting plates, and the guide rods are provided with springs corresponding to the rod body sleeves between the support beam and the connecting plate; a plurality of support wheels that are in rolling contact with the support frame are provided at intervals on both sides of the beam body of the support beam at the bottom of the support plate; a telescopic rod for aligning the support plate with the support frame is installed between the support beam and the support plate.

[0013] Preferably, the column body of the guide column is rotatably connected with a roller.

[0014] Preferably, the working platform and the supporting plate are provided with correspondingly overlapped pin holes, and a limit pin is movably inserted into the pin hole.

[0015] Preferably, the stirring device comprises a box body with an open top, a stirring shaft with stirring blades is rotatably connected to the bottom of the box body, and the stirring shaft is horizontally arranged, and a driving device for driving the stirring shaft is arranged outside the box body; an anti-splash device is provided at the top of the box body, the anti-splash device comprises a frame connected to the top of the box body, two inclined baffles are arranged at intervals on both sides of the frame, and an inverted V-shaped baffle is provided in the middle position of the frame, and the bottom edge of the inverted V-shaped baffle extends between the upper and lower inclined baffles on the corresponding side.

[0016] Preferably, the frame is plugged into the top of the box body correspondingly, and a limiting retaining edge is provided outside the frame.

[0017] Preferably, a vibrator is provided at the bottom of the box.

[0018] Preferably, the adaptive clamp includes a fixed seat, and a group of clamps are provided at both ends of the fixed seat; a cavity is provided at the bottom of the fixed seat, and a telescopic cylinder for driving the two groups of clamps to open or close is provided in the cavity; the clamp includes two U-shaped clamp arms symmetrically arranged on both sides of the fixed seat, and one end of the two U-shaped clamp arms is rotatably connected to the fixed seat; both ends of the telescopic cylinder are connected to the corresponding clamps through a fork-shaped connecting mechanism, and the fork-shaped connecting mechanism includes a guide groove arranged at the bottom of the fixed seat, and a slider corresponding to the guide groove; one end of the U-shaped clamp arm corresponding to the bottom of the fixed seat is fastened with a connecting rod, and the two connecting rods of the same clamp are correspondingly crossed and staggered up and down, and the connecting rod body is provided with a strip groove; the slider body is provided with a guide rod that movably passes through the strip groove, and the end of the guide rod away from the slider is connected to the telescopic cylinder.

[0019] Preferably, the fixing seat is detachably connected to the working end of the telescopic arm of the boom system through a quick-release mechanism; the quick-release mechanism includes a square connecting sleeve, a square connecting head which can be plugged into the square connecting sleeve is provided at the bottom of the fixing seat, a pin is plugged into the body of the square connecting sleeve, and the square connecting head is provided with two pin holes which can cooperate with the pin, and the two pin holes are corresponding and vertical.

[0020] The construction method of the arch anchor grouting combined operation trolley includes the following steps:

[0021] S1. Transport the working platform to the designated construction area in the tunnel through the trailer body;

[0022] S2, pull out the stirring grouting device from the bottom of the working platform so that the stirring grouting device avoids the wheels of the trailer body; then lift and support the working platform through four hydraulic legs so that the working platform is separated from the trailer body;

[0023] S3. Drive the trailer out of the working platform to transport materials required for tunnel construction.

[0024] Due to the adoption of the above-mentioned technical solution, the present invention has the following beneficial effects:

[0025] The invention discloses an arch-anchor-grouting combined operation trolley and a construction method, which have a simple structure and a low production cost. The operation platform can be separated from the trailer body by lifting and supporting the operation platform through four hydraulic legs. The operator can use the trailer body to transport materials required for tunnel construction, and one vehicle can be used for two purposes, thereby improving practicality.

[0026] The present invention further integrates the stirring device on the working platform, which facilitates grouting operations during tunnel construction without occupying the working space on the working platform surface and affecting the normal operation of other working equipment on the working platform surface. When grouting operations are required, the mounting frame can be pulled out through the telescopic slide rail, and then the stirring device can be pulled out. When the working platform needs to be transferred, the stirring device can be retracted into the bottom of the working platform through the telescopic slide rail, which is convenient and quick to use.

[0027] The present invention further provides an anti-splashing device on the top of the stirring device, which can prevent mortar from splashing while reducing the height of the box, making it easy to integrate the stirring grouting device at the bottom of the working platform.

[0028] The present invention further guides the operator to drive the trailer body into the bottom of the working platform through the cooperation of the guide column and the guide groove, thereby reducing the difficulty of operation when the trailer body is combined with the working platform; the sliding mechanism is slidably connected to the support frame left and right, on the one hand, it avoids the application of a large lateral force to the working platform during the process of the trailer body entering the bottom of the working platform, and on the other hand, it avoids the need for the operator to drive the trailer body out of the working platform multiple times to adjust the direction of the trailer body, effectively reducing the difficulty of operation when the trailer body is combined with the working platform and improving the working efficiency.

[0029] The present invention further has an adaptive clamp detachably connected to the working end of the telescopic arm of the boom system, and only one telescopic cylinder for driving the two groups of clamps to open or close is provided at the bottom of the fixed seat. The telescopic cylinder can drive the guide rod, and the guide rod drives the slider to move along the guide slide groove. During the movement of the guide rod, the connecting rod is driven to deflect, and the connecting rod drives the U-shaped clamp arm to rotate, thereby achieving the purpose of driving the clamp to open or close; for the same adaptive clamp, only one telescopic cylinder needs to be controlled to drive the two groups of clamps to open or close, and the two groups of clamps can automatically adapt to irregular objects, effectively improving the reliability of clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural schematic diagram of the present invention;

[0031] Figure 2 is a top view of the support plate;

[0032] Figure 3 Schematic diagram of the matching state of the guide column and the guide groove;

[0033] Figure 4 is a bottom view of the support frame;

[0034] Figure 5 This is a schematic diagram of the mixing grouting device being pulled out from the working platform;

[0035] Figure 6 It is a structural schematic diagram of a stirring device;

[0036] Figure 7 It is a schematic diagram of the three-dimensional structure of the anti-splash device;

[0037] Figure 8 is a cross-sectional view of the splash protection device;

[0038] Fig. 9 It is a schematic diagram of the structure of the adaptive gripper;

[0039] Fig.10 is a schematic diagram of the three-dimensional structure of the fixing seat;

[0040] Fig.11 It is a schematic diagram of the connection structure between the roller and the guide column.

[0041] In the figure: 1. trailer body; 1-1. support frame; 1-2. support beam; 1-3. support plate; 1-4. guide rod; 1-5. connecting plate; 1-6. spring; 1-7. support wheel; 1-8. telescopic rod; 1-9. guide groove; 1-10. guide column; 1-11. roller; 1-12. limit pin; 1-13. cover plate; 2. working platform; 3. mixing grouting device; 3-1. telescopic slide rail; 3-2. mounting frame; 3-3. screw conveyor; 3-4. gate valve; 3-5. box; 3-6. mixing shaft ;3-7, driving device;3-8, frame;3-9, inclined baffle;3-10, inverted V-shaped baffle;3-11, limit rib;3-12, vibrator;4, hydraulic support leg;5, arm system;6, adaptive clamp;6-1, fixed seat;6-2, telescopic cylinder;6-3, slider;6-4, connecting rod;6-5, U-shaped clamp arm;6-6, guide rod;6-7, square connecting sleeve;6-8, square connecting head;6-9, guide slide;6-10, strip slide;6-11, pin;6-12, rubber sleeve. DETAILED DESCRIPTION

[0042] The present invention can be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention. In the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "front", "back", "left", "right", etc. indicating directions or positional relationships, they only correspond to the drawings of the present application for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction.

[0043] Embodiment 1, in combination with Figures 1 to 4 A combined arch-anchor-grouting operation trolley comprises a trailer body 1 and a boom system 5 for construction operations, and also comprises an operation platform 2 and a stirring grouting device 3.

[0044] The trailer body 1 is provided with a chassis structure that can be separated from the bottom of the working platform 2. Figure 1 As shown, the four corners of the working platform 2 are provided with hydraulic legs 4 for lifting and supporting the working platform 2. When the working platform 2 needs to be separated from the trailer body 1, the stirring grouting device 3 is first pulled out from the bottom of the working platform 2 so that the stirring grouting device 3 avoids the wheels of the trailer body 1; then the working platform 2 is lifted and supported by the four hydraulic legs 4, so that the working platform 2 can be separated from the trailer body 1. The operator can use the trailer body 1 to transport the materials needed for tunnel construction, and the vehicle can be used for two purposes, which improves the practicality.

[0045] Combination mechanism of trailer body 1 and working platform 2:

[0046] The chassis structure includes a support frame 1-1 that is fastened to the top of the beam of the trailer body 1, and a support plate 1-3 for supporting the working platform 2 is provided above the support frame 1-1. The support plate 1-3 is slidably connected to the support frame 1-1 left and right through a sliding mechanism. A guide groove 1-9 is provided on the top of the support plate 1-3, and a plurality of guide posts 1-10 that can slide and cooperate with the groove wall of the guide groove 1-9 are provided at the bottom of the working platform 2. Through the cooperation of the guide posts 1-10 and the guide grooves 1-9, the operator is guided to drive the trailer body 1 into the bottom of the working platform 2, so that the support plate 1-3 can overlap with the working platform 2, so as to facilitate the alignment of the central axis of the working platform 2 with the central axis of the trailer body 1, and avoid the deviation of the center of gravity of the trailer body 1.

[0047] In order to reduce the difficulty of operation when the trailer body 1 is combined with the working platform 2, two guide pillars 1-10 are arranged at the bottom of the working platform 2, which are respectively located at the two ends of the bottom of the working platform 2.

[0048] In order to avoid serious hard friction between the guide post 1-10 and the groove wall of the guide groove 1-9 when the trailer body 1 is combined with the working platform 2, the column body of the guide post 1-10 is rotatably connected with the roller 1-11, as shown in the attached Fig.11 In this way, when the trailer body 1 drives the support plate 1-3 to enter the bottom of the working platform 2, the roller 1-11 rolls along the groove wall of the guide groove 1-9, effectively reducing the friction between the guide column 1-10 and the groove wall of the guide groove 1-9.

[0049] When the working platform 2 needs to be transported by the trailer body 1, the operator can drive the trailer body 1 to the bottom of the working platform 2. Before the trailer body 1 enters the bottom of the working platform 2, the guide groove 1-9 needs to be aligned with the guide post 1-10. The end of the guide groove 1-9 corresponding to the rear of the trailer body 1 is in a trumpet-shaped structure, which facilitates the guide post 1-10 to smoothly enter the guide groove 1-9.

[0050] During the process of the trailer body 1 entering the bottom of the working platform 2, if the longitudinal axis of the guide groove 1-9 is not parallel to the longitudinal axis of the working platform 2, the second guide post 1-10 cannot enter the guide groove 1-9. At this time, the operator only needs to adjust the driving direction of the trailer body 1, and the support plate 1-3 can adaptively move left and right under the action of the sliding mechanism, which on the one hand avoids applying a large lateral force to the working platform 2, and on the other hand avoids the operator from having to drive the trailer body 1 out of the working platform 2 multiple times to adjust the direction of the trailer body 1, effectively reducing the difficulty of operation when the trailer body 1 is combined with the working platform 2, and improving the operating efficiency.

[0051] It should be noted that before the trailer body 1 enters the bottom of the working platform 2, it is necessary to adjust the height of the working platform 2 through the hydraulic legs 4 so that the bottom of the working platform 2 is higher than the top surface of the support plate 1-3, and the bottom end of the guide column 1-10 is located in the guide groove 1-9 to prevent the guide column 1-10 from slipping out of the guide groove 1-9 and losing its guiding function.

[0052] Combined with Figure 3 and 4 The sliding mechanism includes a support beam 1-2 disposed at the top of the support frame 1-1, and a gap is left between the top of the support beam 1-2 and the bottom of the support plate 1-3. The support beam 1-2 is movably connected with a plurality of guide rods 1-4 at intervals, and the two ends of the guide rods 1-4 are respectively fastened to the bottom of the working platform 2 through the connecting plates 1-5. The guide rods 1-4 are provided with springs 1-6 corresponding to the rod bodies between the support beam 1-2 and the connecting plates 1-5. When the connecting plate 1-5 is not subjected to external force, the connecting plate 1-5 can automatically align with the support frame 1-1 left and right under the action of the spring 1-6. When the guide column 1-10 applies lateral force to the connecting plate 1-5, the connecting plate 1-5 can move left and right along the axial direction of the guide rod 1-4 and the support frame 1-1.

[0053] A plurality of support wheels 1-7 that are in rolling contact with the support frame 1-1 are arranged at intervals on both sides of the beam body of the support beam 1-2 at the bottom of the support plate 1-3. The support plate 1-3 can directly apply its own gravity and bearing capacity to the support frame 1-1 through the support wheels 1-7 to prevent the guide rod 1-4 from bending due to a large bending moment.

[0054] A telescopic rod 1-8 is installed between the support beam 1-2 and the support plate 1-3 to align the support plate 1-3 with the support frame 1-1. When the support plate 1-3 overlaps with the working platform 2, there may be a left-right misalignment between the support plate 1-3 and the support frame 1-1. At this time, the hydraulic support legs 4 are controlled to shorten so that the working platform 2 falls on the support plate 1-3, and the hydraulic support legs 4 are ensured to be completely off the ground. The support plate 1-3 is driven to move along the guide rod 1-4 by the telescopic rod 1-8 until the support plate 1-3 overlaps with the support frame 1-1, ensuring that the central axis of the working platform 2 is aligned with the central axis of the trailer body 1.

[0055] It should be noted that, when the trailer body 1 enters the bottom of the working platform 2, the telescopic rod 1-8 needs to be kept in a freely telescopic state to avoid interference with the adaptive movement of the support plate 1-3.

[0056] The positions of the support frame 1-1 and the support plate 1-3 corresponding to the stirring grouting device 3 are both provided with a clearance notch, as shown in the attached Figure 1 and 2 When the working platform 2 is transported, the stirring and grouting device 3 can be pushed into the bottom of the working platform 2, and the stirring and grouting device 3 can enter the clearance area, thereby reducing the overall width, making it easier for the operator to drive the trailer body 1 through the narrow area.

[0057] The structure and working principle of the stirring grouting device 3:

[0058] As attached Figure 5 As shown, a stirring grouting device 3 for grouting operation is provided at the bottom of one side of the working platform 2 corresponding to the position between the front and rear wheels of the trailer body 1. The stirring grouting device 3 can be integrated on the working platform 2, which is convenient for grouting operation during tunnel construction, and does not occupy the working space on the working platform 2, and does not affect the normal operation of other working equipment on the working platform 2.

[0059] The stirring grouting device 3 includes a mounting frame 3-2, and the top two sides of the mounting frame 3-2 are respectively connected to the bottom side of the working platform 2 by telescopic slide rails 3-1. A screw conveyor 3-3 for conveying slurry is provided at the bottom of the mounting frame 3-2, and a stirring device is provided above the screw conveyor 3-3. The discharge port of the stirring device is correspondingly connected to the feed port of the screw conveyor 3-3 through a gate valve 3-4.

[0060] When grouting is required, the mounting frame 3-2 can be pulled out through the telescopic slide rail 3-1, and then the stirring device can be pulled out to stir the mortar. After the mortar is stirred, the gate valve 3-4 is opened to allow the mortar in the stirring device to flow into the screw conveyor 3-3. The outlet of the screw conveyor 3-3 is connected to the grouting hose to carry out the grouting operation. When the work platform 2 needs to be moved, the stirring device can be retracted to the bottom of the work platform 2 through the telescopic slide rail 3-1. As shown in the attached figure Figure 5 As shown, a side box which can be pulled out together with the stirring and grouting device 3 is connected to the work platform 2 corresponding to the stirring and grouting device 3, and tools or grouting hoses can be stored in the side box.

[0061] Combined with Figure 6 The stirring device comprises a box body 3-5 with an open top, and a stirring shaft 3-6 with stirring blades is rotatably connected to the bottom of the box body 3-5, and the stirring shaft 3-6 is arranged horizontally. This design can effectively reduce the overall height of the stirring device while ensuring the stirring efficiency, and is convenient for installation at the bottom of the working platform 2. A driving device 3-7 for driving the stirring shaft 3-6 is arranged outside the box body 3-5, and the driving device 3-7 can be an electric motor or a hydraulic motor.

[0062] In order to further reduce the overall height of the mixing device and prevent mortar from splashing during mixing, an anti-splash device is provided on the top of the box 3-5. Figure 7 and 8 As shown, the anti-splash device includes a frame 3-8 connected to the top of the box 3-5, two inclined baffles 3-9 are arranged at intervals on both sides of the frame 3-8, and an inverted V-shaped baffle 3-10 is arranged in the middle of the frame 3-8, and the bottom edge of the inverted V-shaped baffle 3-10 extends between the two upper and lower inclined baffles 3-9 on the corresponding side. The purpose of anti-splash is achieved by the staggered arrangement of the inverted V-shaped baffle 3-10 and the inclined baffle 3-9, thereby preventing the mortar from splashing while reducing the height of the box 3-5. At the same time, there is no need to remove the anti-splash device when feeding into the box 3-5, which is convenient for operation.

[0063] The frame 3-8 is correspondingly plugged into the top of the box 3-5, and a limit retaining edge 3-11 is provided outside the frame 3-8, that is, the frame 3-8 is detachably connected to the top of the box 3-5. The operator can regularly remove the anti-splash device and clean the mortar adhered to the anti-splash device.

[0064] In order to further improve the uniformity of the mortar, a vibrator 3-12 is provided at the bottom of the box 3-5. During the mixing operation, the vibrator 3-12 can be turned on to improve the uniformity of the mortar and improve the mixing efficiency.

[0065] A screen is provided on the top of the stirring device to prevent large particles or foreign matter from entering the stirring device, thereby avoiding accidental blockage of the gate valve 3-4 or the screw conveyor 3-3 during the grouting operation.

[0066] The structure and working principle of the adaptive gripper 6:

[0067] As attached Figure 1 , 9As shown in 10, the boom system 5 is installed on the top of the working platform 2, and a hydraulic station is also provided on the top of the working platform 2 to provide a power source for the boom system 5 and the hydraulic legs 4. If the driving device 3-7 of the stirring grouting device 3 is a hydraulic motor, the hydraulic motor also obtains the power source through the hydraulic station. The working end of the telescopic arm of the boom system 5 is detachably connected with an adaptive clamp 6, which includes a fixed seat 6-1, and a group of clamps are provided at both ends of the fixed seat 6-1. A cavity is provided at the bottom of the fixed seat 6-1, and a telescopic cylinder 6-2 for driving the two sets of clamps to open or close is provided in the cavity. The telescopic cylinder 6-2 is arranged in the cavity at the bottom of the fixed seat 6-1 to avoid interference with the movement of the telescopic cylinder 6-2 by other components.

[0068] The clamp comprises two U-shaped clamp arms 6-5 symmetrically arranged on both sides of the fixing seat 6-1, and one end of the two U-shaped clamp arms 6-5 is correspondingly rotatably connected to the fixing seat 6-1. Fig. 9 As shown, the clamping head end of the U-shaped clamping arm 6-5 is not coaxial with the rod of the U-shaped clamping arm 6-5. When the U-shaped clamping arm 6-5 rotates along its rod, it drives the clamping head end to move toward the center to achieve a clamping action or to expand outward to achieve an opening action. A rubber sleeve 6-12 is provided at one end of the U-shaped clamping arm 6-5 corresponding to the top of the fixing seat 6-1, which can effectively prevent the U-shaped clamping arm 6-5 from clamping and damaging the clamped object.

[0069] Both ends of the telescopic cylinder 6-2 are connected to the corresponding clamps through a fork-shaped connection mechanism. The fork-shaped connection mechanism includes a guide slot 6-9 provided at the bottom of the fixed seat 6-1, and a slider 6-3 that slides in correspondence with the guide slot 6-9. The U-shaped clamp arm 6-5 is fastened with a connecting rod 6-4 at one end corresponding to the bottom of the fixed seat 6-1. The two connecting rods 6-4 of the same clamp are correspondingly crossed and staggered up and down, and the connecting rod 6-4 is provided with a strip slot 6-10. The slider 6-3 is provided with a guide rod 6-6 that movably passes through the strip slot 6-10, and the end of the guide rod 6-6 that is away from the slider 6-3 is connected to the telescopic cylinder 6-2. That is, the telescopic cylinder 6-2 can drive the guide rod 6-6, and the guide rod 6-6 drives the slider 6-3 to move along the guide slot 6-9. During the movement of the guide rod 6-6, the connecting rod 6-4 is driven to deflect, and the connecting rod 6-4 drives the U-shaped clamp arm 6-5 to rotate, thereby achieving the purpose of driving the clamp to open or close. As shown in the attached Fig.10 As shown, the clamp opens when the telescopic cylinder 6-2 is shortened, and the clamp closes when the telescopic cylinder 6-2 is extended.

[0070] It should be noted that when clamping an irregular object by two sets of clamps, when one set of clamps has clamped the object, the telescopic cylinder 6-2 can continue to extend so that the other set of clamps can also clamp the irregular object, thereby ensuring the reliability of clamping.

[0071] Embodiment 2, in combination with Figure 3 , 5And 11, an arch anchor injection combined operation trolley, which is different from Example 1 in that, on the basis of Example 1, the working platform 2 and the support plate 1-3 are provided with correspondingly overlapped pin holes, and the limit pins 1-12 are movably inserted in the pin holes, that is, during the process of transporting the working platform 2, the limit pins 1-12 can limit the slip of the working platform 2 to avoid the misalignment of the working platform 2 and the trailer body 1.

[0072] Embodiment 3, in combination with Figure 2 and 4 , an arch anchor grouting combined operation trolley, based on embodiment 1 or 2, a cover plate 1-13 is detachably connected to the support plate 1-3 corresponding to its clearance notch. When the trailer body 1 is used to transport materials required for tunnel construction, the clearance notch of the support plate 1-3 can be closed by the cover plate 1-13, effectively increasing the loading area of ​​the support plate 1-3; when the working platform 2 needs to be transferred, the cover plate 1-13 is removed, so that the stirring grouting device 3 can be retracted into the bottom of the working platform 2.

[0073] Embodiment 4, in combination with Fig. 9 and 10 , an arch anchor grouting joint operation trolley, based on any one of the embodiments 1 to 3, the fixing seat 6-1 is detachably connected to the working end of the telescopic arm of the boom system 5 through a quick release mechanism, so that the fixing seat 6-1 can be quickly removed to replace the working mechanism. The quick release mechanism includes a square connecting sleeve 6-7, a square connecting head 6-8 that can be plugged into the square connecting sleeve 6-7 is provided at the bottom of the fixing seat 6-1, a pin 6-11 is plugged into the body of the square connecting sleeve 6-7, and the square connecting head 6-8 is provided with two pin holes that can be matched with the pin 6-11, and the two pin holes are vertically corresponding, as shown in the attached Fig.10 As shown. When in use, the square connecting sleeve 6-7 can be tightly connected to the working end of the folding telescopic arm, and the fixing seat 6-1 is driven to approach the object to be clamped by the folding telescopic arm. When it is necessary to clamp the object, the square connecting head 6-8 is correspondingly plugged into the square connecting sleeve 6-7, and the square connecting head 6-8 and the square connecting sleeve 6-7 are correspondingly locked by the pin 6-11. Since the square connecting head 6-8 is provided with two corresponding vertical pin holes, the square connecting head 6-8 can be rotated 90° and then correspondingly plugged into the square connecting sleeve 6-7, so that the fixing seat 6-1 can be rotated 90°, so as to adjust the clamping direction according to actual needs.

[0074] The rod of the U-shaped clamp arm 6-5 is sleeved with a torsion spring for opening the corresponding clamp. When it is not necessary to clamp an object, the power source of the telescopic cylinder 6-2 can be disconnected. When the power source of the telescopic cylinder 6-2 is disconnected, the telescopic cylinder 6-2 is in a free telescopic state, and the two sets of clamps are automatically opened and maintained under the action of the torsion spring, so as to prevent the two sets of clamps from moving randomly and facilitate the next clamping operation.

[0075] The parts of the present invention that are not described in detail are prior art. It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and it is intended that all changes that fall within the meaning and scope of equivalent elements are included in the present invention.

Claims

1. An arch anchor grouting combined operation trolley, comprising a trailer body (1) and a boom system (5) for construction operations, characterized in that: It also includes a working platform (2) and a stirring grouting device (3); The trailer body (1) is provided with a chassis structure that can be separated from the bottom of the working platform (2); the four corners of the working platform (2) are provided with hydraulic legs (4) for lifting and supporting the working platform (2); a stirring grouting device (3) for grouting operations is provided at the bottom of one side of the working platform (2) at a position corresponding to the position between the front and rear wheels of the trailer body (1); The stirring grouting device (3) comprises a mounting frame (3-2), and the top two sides of the mounting frame (3-2) are respectively connected to the bottom side of the working platform (2) by telescopic slide rails (3-1) in a drawable manner; a screw conveyor (3-3) for conveying slurry is provided at the bottom of the mounting frame (3-2), and a stirring device is provided above the screw conveyor (3-3); the discharge port of the stirring device is connected to the feed port of the screw conveyor (3-3) via a plug valve (3-4); The boom system (5) is installed on the top of the working platform (2), and the working end of the telescopic arm of the boom system (5) is detachably connected with an adaptive clamping claw (6); The chassis structure comprises a support frame (1-1) which is fastened to the top of the beam of the trailer body (1); a support plate (1-3) for supporting the working platform (2) is arranged above the support frame (1-1); the support plate (1-3) is slidably connected to the support frame (1-1) left and right via a sliding mechanism, and the support frame (1-1) and the support plate (1-3) are both provided with clearance notches at positions corresponding to the stirring grouting device (3); a guide groove (1-9) is arranged at the top of the support plate (1-3); and a plurality of guide columns (1-10) which can slide in correspondence with the groove wall of the guide groove (1-9) are arranged at the bottom of the working platform (2); the sliding mechanism comprises a support beam (1-2) arranged at the top of the support frame (1-1); the top of the support beam (1-2) A gap is left between the bottom of the support plate (1-3); a plurality of guide rods (1-4) are movably connected to the beam body of the support beam (1-2) at intervals, and the two ends of the guide rods (1-4) are respectively fastened to the bottom of the working platform (2) through connecting plates (1-5); the guide rods (1-4) are sleeved with springs (1-6) on the rod bodies corresponding to the support beam (1-2) and the connecting plates (1-5); a plurality of support wheels (1-7) are spaced apart on both sides of the beam body corresponding to the support beam (1-2) at the bottom of the support plate (1-3) and are in rolling contact with the support frame (1-1); and a telescopic rod (1-8) is installed between the support beam (1-2) and the support plate (1-3) for centering the support plate (1-3) and the support frame (1-1).

2. The arch-anchor-grouting combined operation trolley according to claim 1 is characterized in that: The column body of the guide column (1-10) is rotatably connected to a roller (1-11).

3. The arch-anchor-grouting combined operation trolley according to claim 1 is characterized in that: The working platform (2) and the supporting plate (1-3) are provided with correspondingly overlapping pin holes, and a limit pin (1-12) is movably inserted into the pin hole.

4. The arch-anchor-grouting combined operation trolley according to claim 1 is characterized in that: The stirring device comprises a box body (3-5) with an open top, a stirring shaft (3-6) with stirring blades being rotatably connected to the bottom of the box body (3-5), and the stirring shaft (3-6) is arranged horizontally, and a driving device (3-7) for driving the stirring shaft (3-6) is arranged outside the box body (3-5); an anti-splash device is arranged at the top of the box body (3-5), and the anti-splash device comprises a frame (3-8) correspondingly connected to the top of the box body (3-5), two inclined baffles (3-9) are arranged at intervals on both sides of the frame (3-8), and an inverted V-shaped baffle (3-10) is arranged in the middle of the frame (3-8), and the bottom edge of the inverted V-shaped baffle (3-10) extends between the upper and lower inclined baffles (3-9) on the corresponding side.

5. The arch-anchor-grouting combined operation trolley according to claim 4 is characterized in that: The frame (3-8) is correspondingly plugged into the top of the box body (3-5), and a limiting retaining edge (3-11) is provided outside the frame (3-8).

6. The arch-anchor-grouting combined operation trolley according to claim 4 is characterized in that: A vibrator (3-12) is provided at the bottom of the box body (3-5).

7. The arch-anchor-grouting combined operation trolley according to claim 1 is characterized in that: The adaptive clamping claw (6) comprises a fixed seat (6-1), and a group of clamps are provided at both ends of the fixed seat (6-1); a cavity is provided at the bottom of the fixed seat (6-1), and a telescopic cylinder (6-2) is provided in the cavity for driving the two groups of clamps to open or close; the clamp comprises two U-shaped clamp arms (6-5) symmetrically arranged on both sides of the fixed seat (6-1), and one end of the two U-shaped clamp arms (6-5) is correspondingly connected to the fixed seat (6-1) for rotation; both ends of the telescopic cylinder (6-2) are connected to the corresponding clamps for driving via a fork-shaped connection mechanism, and the fork-shaped connection mechanism comprises a fork-shaped connection mechanism provided on the fixed seat ( The invention relates to a U-shaped clamp arm (6-5) and a U-shaped clamp arm (6-5). The U-shaped clamp arm (6-5) is provided with a guide slot (6-9) at the bottom of the fixing seat (6-1), and a slider (6-3) slidably matched with the guide slot (6-9); one end of the U-shaped clamp arm (6-5) corresponding to the bottom of the fixing seat (6-1) is fastened with a connecting rod (6-4), two connecting rods (6-4) of the same clamp are correspondingly crossed and staggered up and down, and the connecting rod (6-4) is provided with a strip slot (6-10); the slider (6-3) is provided with a guide rod (6-6) movably penetrating the strip slot (6-10), and the end of the guide rod (6-6) away from the slider (6-3) is connected to the telescopic cylinder (6-2).

8. The arch-anchor-grouting combined operation trolley according to claim 7 is characterized in that: The fixing seat (6-1) is detachably connected to the working end of the telescopic arm of the boom system (5) via a quick-release mechanism; the quick-release mechanism comprises a square connecting sleeve (6-7); a square connecting head (6-8) capable of correspondingly plugging into the square connecting sleeve (6-7) is provided at the bottom of the fixing seat (6-1); a pin (6-11) is plugged into the body of the square connecting sleeve (6-7); the square connecting head (6-8) is provided with two pin holes capable of correspondingly matching with the pin (6-11), and the two pin holes are correspondingly and vertically connected.

9. A construction method using the arch-anchor-grouting combined operation trolley according to any one of claims 1 to 8, characterized in that: Follow these steps: S1, transporting the working platform (2) to a predetermined construction area in the tunnel by means of the trailer body (1); S2, pulling the stirring grouting device (3) out from the bottom of the working platform (2) so that the stirring grouting device (3) avoids the wheels of the trailer body (1); then, the working platform (2) is lifted and supported by four hydraulic legs so that the working platform (2) is separated from the trailer body (1); S3. Drive the trailer body (1) out of the working platform (2) to transport materials required for tunnel construction.

Citation Information

Patent Citations

  • Arch anchor trolley with grouting function

    CN217925939U

  • EQUIPMENT FOR UNDERGROUND OPERATION OF A MOBILE EXCAVATION MACHINE

    ATA267485A

  • Pneumatic crawler carrier vehicle and supporting platform for tunnel excavation

    CN105525926A

Cited By

  • An arch automatic docking control system applied to an arch anchor injection combined operation trolley

    CN120575914B