A corrosion resistance detection device and detection method for automobile interior decoration materials
By designing a test box, console, storage box, infusion pump, solvent nozzle, and switching component's corrosion -resistant detection device, it solves the problem of secondary pollution of the external environment during the sample transfer process, and realizes the accuracy of the test results. Improvement of work efficiency.
Patent Information
- Application Number
- CN202411641791.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-11-18
AI Technical Summary
The existing corrosion-resistant detection devices of automotive interior materials are prone to secondary pollution of the external environment due to operating errors during sample transfer, which affects the accuracy of the detection results.
A corrosion detection device including test box, console, storage box, input pump, solvent nozzle, and switching component is designed to reduce the time and operation steps of sample transfer by completing salt fog testing and cleaning in the test box.
The seamless connection from salt fog test to sample cleaning is achieved, reducing the complexity and potential errors of artificial operations, ensuring the accuracy and repetitiveness of the test results, improving the efficiency of work and reducing the purchase cost of laboratory equipment.
Smart Images

Figure CN119147448B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of corrosion resistance detection, and in particular to a corrosion resistance detection device and a detection method for automobile interior decoration materials. Background Art
[0002] With the increasing requirements for product quality, salt spray corrosion resistance has gradually received high attention as an important indicator for evaluating materials and their protective layers. In particular, automotive interior materials are in direct contact with drivers and passengers, and are in a relatively closed space inside the car that may be exposed to a variety of environmental factors. Therefore, there are high requirements for their corrosion resistance. At present, when conducting corrosion resistance tests on automotive interior materials, salt spray test devices are usually used for testing. However, after completing the test, the current salt spray test device needs to transfer the sample to another place for cleaning and drying before it can be observed and weighed to evaluate the results. This leads to secondary contamination or influence of the external environment on the sample due to operator errors during the sample transfer process, resulting in inaccurate test results.
[0003] For example, the salt spray test device for simulating salt spray environment disclosed in the publication number CN112798516B can realize the airtightness of the test box during the loading and unloading process, but it cannot avoid the secondary contamination or influence of the external environment on the sample during the transfer of the sample to the cleaning process, resulting in inaccurate test results.
[0004] Therefore, a corrosion resistance detection device and a detection method for automobile interior decoration materials are proposed. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a corrosion resistance detection device and method for automotive interior materials, which solves the problem that during the sample transfer process, the external environment may easily cause secondary contamination or influence on the sample due to operator errors, resulting in inaccurate test results.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a corrosion resistance testing device for automobile interior materials, comprising a material plate to be tested, a test box, a console fixed to the side wall of the test box, a storage box fixed in the console for storing a test solvent, a feed pump fixed in the console for delivering the test solvent, a solvent nozzle installed in the test box for spraying the test solvent, a delivery pipe connected to the feed pump and the solvent nozzle, and a box cover movably installed on the top of the test box, wherein a switching component for switching the area where the material plate is located, an auxiliary component for assisting the operation of the switching component, and an exhaust component for reducing the time required for switching are arranged in the test box, and the switching component includes:
[0007] The main electric push rod is fixed on the side wall of the test box to drive the switching component to operate;
[0008] Auxiliary electric push rod, fixed at the bottom of the test box, used to drive the switching component to operate;
[0009] A material hanging rack is slidably installed in the test box for hanging material plates, and a switching sleeve for switching the area where the material plates are located is fixed on one side of the material hanging rack;
[0010] The support block is fixed in the test box to provide support for the hanger rack.
[0011] Preferably, one end of the main electric push rod is fixed with a support plate included in the auxiliary component, a support rod is slidably inserted into the support plate, a reinforcement plate is fixedly inserted into the support rod, a fixing pin is slidably inserted into the reinforcement plate, one end of the fixing pin is slidably inserted into the support rod and the support plate, a partition plate is fixed to the bottom of the support rod, a sliding hole matching the size of the partition plate is opened on the box cover, and a scraper abutting the partition plate is fixed to the bottom of the box cover.
[0012] Preferably, a connecting plate is fixed to one end of the auxiliary electric push rod, a sliding rod is fixed to the front of the connecting plate, one end of the sliding rod is slidably inserted into the test box, a guide plate is fixed to the top of the sliding rod, a fixed block is slidably inserted into the guide plate, and one end of the fixed block is inclined.
[0013] Preferably, a fixing hole matching the size of the switching sleeve is provided at one end of the sliding rod, a positioning hole matching the size of the fixing block is provided at the top of the switching sleeve, and a switching hole is provided in the switching sleeve.
[0014] Preferably, a fixing frame is fixed in the test box, a switching rod is fixed on the fixing frame, the switching rod is adapted to the size of the switching hole, an air storage bag is fixed on the fixing frame, an air pipe is fixed in the switching rod, the air storage bag is connected to an elastic air bag through the air pipe, and the elastic air bag is adapted to the size of the positioning hole.
[0015] Preferably, the exhaust assembly includes an air inlet opened on the side wall of the test box, a fan is fixed on the back of the test box, the fan is connected to a waste liquid tank through a discharge pipe, the top of the waste liquid tank is fixed to the bottom of the test box, a support shaft is movably installed at the discharge pipe, fan blades are fixed on the side wall of the support shaft, a push rod is fixed at one end of the support shaft, and the bottom of the push rod abuts against a power rod.
[0016] Preferably, a guide rod 1 fixed on the inner wall of the test box is slidably passed through the power rod, a spring is fixed on the top of the guide rod, the other end of the spring is fixed in the power rod, one end of the power rod is tilted and abuts against a rotating bevel block, a rear movable shaft movably mounted on the bottom of the inner wall of the test box is fixed on the side wall of the rotating bevel block, a rear fan plate is fixed on the top of the rear movable shaft, a gear is fixedly passed through the rear movable shaft, a tooth plate is meshed on the gear, a half gear is meshed on the tooth plate, a front movable shaft is fixedly passed through the half gear, and a front fan plate is fixed on the top of the front movable shaft.
[0017] Preferably, a water storage tank is fixed on the side wall of the test box, a water pipe is fixedly penetrated in the test box, a clean water nozzle is connected to the water pipe, and a waste water tank and a waste liquid tank are fixed on the bottom of the test box.
[0018] The present invention also provides a detection method applicable to a corrosion resistance detection device for automobile interior decoration materials, comprising the following steps:
[0019] S1. Open the box cover and install the material rack with the test sample on the support block, close the box cover and assemble the auxiliary components;
[0020] S2. Control the feed pump through the control console to deliver the test solvent in the storage tank to the solvent nozzle through the delivery pipe to spray it out, thereby performing the salt spray test;
[0021] S3. After the salt spray test is completed, the exhaust assembly is controlled by the console;
[0022] S4. After the exhaust is completed, the control console controls the switching component to operate, and the material plate is cleaned after the switching;
[0023] S5. Take out the cleaned material sheet for observation and weighing.
[0024] Preferably, the time required for switching the material plates is between 30-60s.
[0025] The present invention provides a corrosion resistance detection device and detection method for automobile interior decoration materials. Compared with the prior art, it has the following beneficial effects:
[0026] (1) The corrosion resistance testing device and testing method for automobile interior materials are provided with a test box, a control console, a storage box, a feed pump, a delivery pipe, a solvent nozzle, a box cover, a support block, a material hanger, and a material plate. The material plate of the automobile interior material to be subjected to corrosion resistance testing is placed in the test box, and the feed pump is started to deliver the salt spray test solvent stored in the storage box to the solvent nozzle through the delivery pipe for atomization and spraying. The atomized solvent adheres to the material plate. After a period of time, the material plate is taken out to observe the corrosion condition of the sample surface, so as to evaluate the tolerance and service life of these materials in a specific corrosive environment, ensure the quality of automobile interior parts and the safety and comfort of passengers, prevent the material from aging, discoloration, strength reduction or odor due to corrosion, and can also screen out materials with poor corrosion resistance, optimize material selection and surface treatment process, and improve the overall quality and durability of automobile interior.
[0027] (2) The corrosion resistance testing device and testing method for automobile interior materials are provided with a switching sleeve, a sliding rod, a guide plate, a fixing block, a connecting plate, an auxiliary electric push rod, a switching rod, a fixing frame, an air storage bag, an air pipe, an elastic air bag, a water storage tank, a clean water nozzle, a waste water tank, a waste liquid tank, a main electric push rod, a support plate, a support rod, a reinforcing plate, a fixing pin, a partition plate, a scraper, a fixing seat, a threaded rod, and a tightening rod. When the material plate reaches the set salt spray test time, the switching program is entered, and the switching component is driven by the main electric push rod and the auxiliary electric push rod to switch the material plate from the test area to the cleaning area. Then, the water pump is started by the control console, and the water in the water storage tank is transported to the cleaning area by the water pump, and is sprayed out by the clean water nozzle after being atomized. The material plate is cleaned with atomized clean water. After cleaning the material plate, the fixing pin is pulled out, and the support plate is rotated 180° with the main electric push rod as the axis. The cleaned material plate can be taken out by opening the box cover. After drying, it can be observed and weighed to obtain the test results. This achieves a seamless connection from salt spray test to sample cleaning, reduces the time and operation steps for sample transfer, improves overall work efficiency, reduces the complexity and potential errors of manual operation, and conducts testing and cleaning in the same closed environment, which is conducive to maintaining the consistency of sample processing, reducing the secondary contamination or influence of the external environment on the sample, ensuring the accuracy and repeatability of the test results, taking up less space, and reducing the purchase cost and maintenance cost of laboratory equipment.
[0028] (3) The corrosion resistance testing device and testing method for automobile interior materials are provided with an air inlet, a fan, a support shaft, a fan blade, a push rod, a power rod, a spring, a guide rod 1, a rotating inclined block, a rear movable shaft, a rear fan plate, a gear, a toothed plate, a guide rod 2, a front movable shaft, and a front fan plate. When the salt spray test reaches the set time, the fan is started by controlling the console, and the salt spray in the test area is discharged into the waste liquid tank through the discharge pipe by the fan, so that the salt spray is condensed and collected in the waste liquid tank for centralized treatment. When the salt spray is discharged, the switching program is entered again, and the material plate whose test time reaches the set time is transferred from the test area to the cleaning area for cleaning, which helps to create a purer cleaning space, avoid the formation of electrolyte after contact with water during the cleaning process, and cause secondary corrosion to the sample, and can prevent the salt spray from continuing to be deposited on the surface of the sample, resulting in incomplete cleaning or causing new corrosion points, thereby ensuring the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 Another perspective view of the overall structure of the present invention;
[0031] Figure 3 It is a schematic diagram of the position of the fan of the present invention;
[0032] Figure 4 This is a diagram of the internal structure of the test box of the present invention;
[0033] Figure 5 It is a partial structural diagram of the auxiliary components of the present invention;
[0034] Figure 6 It is a partial structural diagram of the auxiliary components of the present invention;
[0035] Figure 7 It is a partial structural diagram of the auxiliary components of the present invention;
[0036] Figure 8 It is a partial structural diagram of the switching component of the present invention;
[0037] Fig. 9 This is an exploded state diagram of the fixing block of the present invention;
[0038] Fig.10 It is a partial structural combination state diagram of the switching component of the present invention;
[0039] Fig.11 It is a partial structural diagram of the switching component of the present invention;
[0040] Fig.12 It is a cross-sectional structural diagram of the switching lever of the present invention;
[0041] Fig.13It is a partial structural diagram of the exhaust assembly of the present invention;
[0042] Fig.14 It is a partial structural diagram of the exhaust assembly of the present invention;
[0043] Fig.15 It is a partial structural diagram of the exhaust component of the present invention.
[0044] In the figure: 1. Test box; 11. Control console; 12. Storage box; 13. Feed pump; 14. Delivery pipe; 15. Solvent nozzle; 16. Box cover; 2. Main electric push rod; 21. Support plate; 22. Support rod; 23. Reinforcement plate; 24. Fixing pin; 25. Divider plate; 26. Scraper; 27. Hanger; 28. Support block; 29. Material plate; 210. Fixing seat; 211. Threaded rod; 212. Tightening rod; 3. Switching sleeve; 31. Sliding rod; 32. Guide plate; 33. Fixing block; 34. Connecting plate; 35. Auxiliary electric Push rod; 36, switch rod; 37, fixing frame; 38, air storage bag; 39, air pipe; 310, elastic air bag; 4, air inlet; 41, fan; 42, support shaft; 43, fan blade; 44, push rod; 45, power rod; 46, spring; 47, guide rod one; 48, rotating bevel block; 49, rear movable shaft; 410, rear fan plate; 411, gear; 412, tooth plate; 413, guide rod two; 414, front movable shaft; 415, front fan plate; 5, water storage tank; 51, clean water nozzle; 52, waste water tank; 53, waste liquid tank. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] See also Figures 1 to 15 , the present invention provides the following technical solutions:
[0047] Embodiment 1: A corrosion resistance testing device for automobile interior materials, comprising a material plate 29 to be tested, a test box 1, a control console 11 fixedly mounted on the side wall of the test box 1, a storage box 12 fixedly mounted in the control console 11 for storing a test solvent, a feed pump 13 fixedly mounted in the control console 11 for conveying the test solvent, a solvent nozzle 15 fixedly mounted in the test box 1 through a delivery pipe 14 for spraying the test solvent, a delivery pipe 14 connected to the feed pump 13 and the solvent nozzle 15, and a box cover 16 movably mounted on the top of the test box 1.
[0048] When in use, the material plate 29 of the automobile interior material to be tested for corrosion resistance is hung on the hanger 27, and then the hanger 27 is installed on the support block 28, and the box cover 16 is closed. At this time, the feed pump 13 can be started through the control console 11. The feed pump 13 conveys the salt spray test solvent stored in the storage box 12 to the solvent nozzle 15 through the delivery pipe 14, and then sprays it out after being atomized. The atomized solvent adheres to the material plate 29. After a period of time, the material plate 29 is taken out to observe the corrosion condition of the sample surface, so as to evaluate the tolerance and service life of these materials in a specific corrosive environment.
[0049] Embodiment 2, the technical solution of this embodiment is different from that of embodiment 1 and includes: a water storage tank 5 is fixedly installed on the side wall of the test box 1, a water pipe is fixedly installed in the test box 1, and two clean water nozzles 51 are connected to the water pipe, a waste water tank 52 and a waste liquid tank 53 are fixedly installed at the bottom of the test box 1, the waste water tank 52 is connected to the cleaning area, and the waste liquid tank 53 is connected to the testing area, and a switching component for switching the area where the material plate 29 is located and an auxiliary component for assisting the operation of the switching component are provided in the test box 1, and the switching component includes: a main electric push rod 2, a switching sleeve 3, a sliding rod 31, a guide plate 32, a fixed block 33, a connecting plate 34, an auxiliary electric push rod 35, a switching rod 36, a fixing frame 37, an air storage bag 38, an air pipe 39, and an elastic air bag 310;
[0050] The auxiliary components include: a support plate 21, a support rod 22, a reinforcing plate 23, a fixing pin 24, a partition plate 25, a scraper 26, a material hanger 27, a support block 28, a material plate 29, a fixing seat 210, a threaded rod 211, and a tightening rod 212;
[0051] The bottom of the main electric push rod 2 is fixedly mounted on the side wall of the test box 1 through a mounting plate 1 to drive the switching component to operate;
[0052] One end of the auxiliary electric push rod 35 is fixedly mounted on the bottom of the test box 1 through a mounting plate 2 to drive the switching component to operate;
[0053] The inner wall of the material hanger 27 is slidably mounted on the support block 28 for hanging the material plate 29. A switching sleeve 3 for switching the area where the material plate 29 is located is fixedly mounted on one side of the material hanger 27. A fixing seat 210 is fixedly mounted on the bottom of the material hanger 27 through a connecting rod. A tightening rod 212 is slidably inserted in the fixing seat 210. A threaded rod 211 is threadedly mounted in the tightening rod 212. One end of the threaded rod 211 is movably mounted on the side wall of the fixing seat 210 through a bearing.
[0054] One end of the support block 28 is fixedly installed in the test box 1 to provide support for the hanger 27, and one end of the main electric push rod 2 is fixedly installed with a support plate 21, a support rod 22 is slidably inserted in the support plate 21, an L-shaped reinforcing plate 23 is fixedly inserted on the support rod 22, a fixing pin 24 is slidably inserted in the reinforcing plate 23, one end of the fixing pin 24 is slidably inserted in the support rod 22 and the support plate 21, a partition plate 25 is fixedly installed at the bottom of the support rod 22, a sliding hole matching the size of the partition plate 25 is opened on the box cover 16, and two scrapers 26 abutting against the partition plate 25 are fixedly installed at the bottom of the box cover 16;
[0055] A fixing hole matching the size of the switching sleeve 3 is formed at one end of the sliding rod 31, a positioning hole matching the size of the fixing block 33 is formed at the top of the switching sleeve 3, and a switching hole is formed in the switching sleeve 3;
[0056] A connecting plate 34 is fixedly installed at one end of the auxiliary electric push rod 35, a sliding rod 31 is fixedly installed on the front of the connecting plate 34, one end of the sliding rod 31 is slidably installed in the test box 1, and a guide plate 32 is fixedly installed on the top of the sliding rod 31 on one side inside the test box 1, a fixed block 33 is slidably installed in the guide plate 32, and one end of the fixed block 33 is inclined and slidably installed in the positioning hole
[0057] A fixing frame 37 is fixedly installed in the test box 1, a switching rod 36 is fixedly installed on the fixing frame 37, the switching rod 36 is adapted to the size of the switching hole, an air storage bag 38 is fixedly installed on the fixing frame 37, an air pipe 39 is fixedly installed in the switching rod 36, the air storage bag 38 is connected to the elastic air bag 310 through the air pipe 39, and the elastic air bag 310 is adapted to the size of the positioning hole.
[0058] When in use, by rotating the threaded rod 211, the threaded rod 211 and the clamping rod 212 are threadedly matched, and the clamping rod 212 and the fixed seat 210 are slidably matched, so that the clamping rod 212 can move linearly along the fixed seat 210 under the drive of the threaded rod 211, and the material plate 29 is clamped on the hanging rack 27 through the matching between the clamping rod 212 and the fixed seat 210, and then the hanging rack 27 is slid onto the support block 28 to close the box cover 16;
[0059] After closing the box cover 16, the partition plate 25 is placed in the sliding hole opened at the top of the box cover 16 and then the feed pump 13 is started. A closed inner cavity is formed between the partition plate 25, the scraper 26 and the box cover 16 to prevent the salt mist from escaping from the sliding hole. At the same time, when the partition plate 25 moves upward, the scraper 26 can scrape off the salt mist attached to the surface of the partition plate 25, and the partition plate 25 provides a supporting force to the support rod 22. One end of the support rod 22 is inserted into the support plate 21, and the support rod 22 provides a supporting force to the reinforcing plate 23. The reinforcing plate 23 and the fixing pin 24 are slidably matched. The support rod 22 and the support plate 21 are combined by the fixing pin 24, and the main electric push rod 2 provides a supporting force to the support plate 21;
[0060] When the material plate 29 reaches the set salt spray test time, the switching program is entered, and the main electric push rod 2 is controlled to start through the console 11, and the support plate 21 is driven to move up through the main electric push rod 2, and the support plate 21 drives the partition plate 25 to move up through the fixing pin 24, the reinforcing plate 23, and the support rod 22. At the same time, the auxiliary electric push rod 35 is controlled to start through the console 11, and the connecting plate 34 is driven to move through the auxiliary electric push rod 35, and the sliding rod 31 is driven to move through the connecting plate 34. The sliding rod 31 drives the guide plate 32 and the fixed block 33 to move synchronously, so that the sliding rod 31 moves to the side where the switching sleeve 3 is located, until the switching sleeve 3 is stuck in the sliding rod 31. At this time The switching sleeve 3 will first contact the inclined end of the fixing block 33 and squeeze the fixing block 33 to move upward. The fixing block 33 and the guide plate 32 slide together so that the fixing block 33 only moves in a straight line when moving. When the switching sleeve 3 is completely inserted into the sliding rod 31, the fixing block 33 falls down due to its own gravity and is inserted into the switching sleeve 3, so that the sliding rod 31 and the switching sleeve 3 are combined together. At this time, the auxiliary electric push rod 35 continues to move and drives the material hanging rack 27 to move through the switching sleeve 3, so that the material hanging rack 27 slides out from the supporting block 28, and the partition plate 25 also moves upward under the action of the main electric push rod 2, so that the material hanging rack 27 with the material plate 29 can enter the cleaning area.
[0061] As the hanger 27 moves, the switching rod 36 is inserted from the other side of the hanger 27 and penetrates into the switching sleeve 3, and the switching rod 36 squeezes the fixed block 33 to move upward again. At the same time, the hanger 27 squeezes the air storage bag 38 installed on the fixed frame 37, so that the gas in the air storage bag 38 is transported to the elastic air bag 310 through the air pipe 39, so that the elastic air bag 310 expands upward from the switching rod 36. In the process of the elastic air bag 310 expanding upward, the fixed block 33 is completely squeezed out of the sliding rod 31 and replaced by the fixed block 33 in the switching sleeve 3, so that the switching sleeve 3 and the sliding rod 31 are no longer combined together but combined with the switching rod 36;
[0062] At this time, the main electric push rod 2 and the auxiliary electric push rod 35 are both moved to the maximum distance, and the control console 11 controls the main electric push rod 2 and the auxiliary electric push rod 35 to reset to the initial position, and the main electric push rod 2 drives the partition plate 25 to fall again to separate the test area from the cleaning area. At this time, the water pump can be controlled by the control console 11 to start, and the water in the water storage tank 5 is transported to the cleaning area through the water pump, and sprayed out through the clean water nozzle 51 after being atomized, and the material plate 29 is cleaned by the atomized clean water;
[0063] After the material plate 29 is cleaned, the fixing pin 24 is pulled out, and the support plate 21 is rotated 180° with the main electric push rod 2 as the axis, and the box cover 16 is opened. By opening the one-way air outlet valve, the gas in the elastic air bag 310 passes through the air pipe 39 and the air storage bag 38 and finally flows out from the one-way air outlet valve. At this time, the cleaned material plate 29 can be taken out, and after drying, it can be observed and weighed to obtain the test result.
[0064] Embodiment 3, the technical solution of this embodiment is different from that of embodiment 2, including: an exhaust assembly for reducing the time required for switching is provided in the test box 1, and the exhaust assembly includes: an air inlet 4, a fan 41, a support shaft 42, a fan blade 43, a push rod 44, a power rod 45, a spring 46, a guide rod 1 47, a rotating inclined block 48, a rear movable shaft 49, a rear fan plate 410, a gear 411, a tooth plate 412, a guide rod 2 413, a half gear, a front movable shaft 414, and a front fan plate 415;
[0065] The air inlet 4 is opened on the side wall of the test box 1 and is installed with a one-way air inlet valve. A fan 41 is fixedly installed on the back of the test box 1. The fan 41 is connected with the waste liquid tank 53 through the discharge pipe. The top of the waste liquid tank 53 is fixedly installed on the bottom of the test box 1. A mounting plate 3 is fixedly installed at the discharge pipe. A support shaft 42 is movably installed on the front of the mounting plate 3 through a bearing. A group of fan blades 43 are fixedly installed on the side wall of the support shaft 42. A push rod 44 is fixedly installed at one end of the support shaft 42. The bottom of the push rod 44 abuts against a power rod 45. A guide rod 47 fixed on the inner wall of the test box 1 is slidably inserted in the power rod 45. A spring 46 is fixedly installed on the top of the guide rod 47. The other end of the spring 46 is fixed It is fixedly installed in the power rod 45, one end of the power rod 45 is tilted and slidably abuts against a rotating inclined block 48, a rear movable shaft 49 is fixedly installed on the side wall of the rotating inclined block 48 and is hinged to the bottom of the inner wall of the test box 1 through a torsion spring, a rear fan plate 410 is fixedly installed on the top of the rear movable shaft 49, a gear 411 is fixedly passed through the rear movable shaft 49, a tooth plate 412 is meshed on the gear 411, a guide rod 413 is slidably passed through the tooth plate 412, the bottom of the guide rod 413 is fixedly installed on the bottom of the inner wall of the test box 1, a half gear is meshed on the tooth plate 412, a front movable shaft 414 is fixedly passed through the half gear, and a front fan plate 415 is fixedly installed on the top of the front movable shaft 414.
[0066] When in use, when the salt spray test reaches the set time, the control console 11 controls the blower 41 to start, and the salt spray in the test area is discharged into the waste liquid tank 53 through the discharge pipe by the blower 41, so that the salt spray is condensed and collected in the waste liquid tank 53 for centralized treatment, and at the same time, the outside air can enter the test area through the one-way air inlet valve at the air inlet 4, so that the internal and external air pressures are kept the same, so that the salt spray can be discharged more smoothly;
[0067] At the same time, the airflow driven by the fan 41 will drive the fan blades 43 to rotate around the support shaft 42 as the axis. The support shaft 42 will drive the push rod 44 to rotate during the synchronous rotation. The push rod 44 squeezes the power rod 45 to move. The power rod 45 and the guide rod 1 47 slide together, so that the power rod 45 only moves in a straight line. The power rod 45 squeezes the rotating bevel block 48 to rotate around the rear movable shaft 49 as the axis. The rotating bevel block 48 drives the rear movable shaft 49, the rear fan plate 410 and the gear 411 to rotate synchronously, and drives the tooth plate 412 to move through the gear 411. The tooth plate 412 slides with the guide rod 2 413, so that the tooth plate 412 moves in a straight line along the guide rod 2 413. The tooth plate 412 drives the half gear on the other side to rotate synchronously, the half gear drives the front movable shaft 414 to rotate, the front movable shaft 414 drives the front fan plate 415 to rotate, after the push rod 44 is separated from the power rod 45, the power rod 45 is reset to the initial state under the action of the spring 46, the rear fan plate 410 and the rear movable shaft 49 are reset to the initial state under the action of the torsion spring 1, the front fan plate 415 and the front movable shaft 414 are reset to the initial state under the action of the torsion spring 2, the rear fan plate 410 and the front fan plate 415 are rotated back and forth, so that the airflow in the test area flows to the exhaust pipe, the discharge speed of the salt mist is accelerated, and the discharge time of the salt mist is reduced;
[0068] At the same time, the salt mist condensed into water flow in the test area will be directly discharged into the waste liquid tank 53 through the waste outlet, and the clean water in the cleaning area will be directly discharged into the waste water tank 52 through the drain outlet.
[0069] The embodiment of the present invention also provides a detection method applicable to a corrosion resistance detection device for automobile interior materials, comprising the following steps:
[0070] S1, open the box cover 16 and install the hanger 27 with the test sample on the support block 28, close the box cover 16 and assemble the auxiliary components;
[0071] S2, the control console 11 controls the feed pump 13 to deliver the test solvent in the storage box 12 to the solvent nozzle 15 through the delivery pipe 14 for spraying, thereby performing a salt spray test;
[0072] S3, after the salt spray test is completed, the exhaust assembly is controlled to operate through the console 11;
[0073] S4. After the exhaust is completed, the control console 11 controls the switching component to switch the area where the material plate 29 is located. The time required for switching the material plate 29 is between 30-60 seconds, and the material plate 29 is cleaned after the switching.
[0074] S5. Take out the cleaned material plate 29 for observation and weighing.
[0075] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0076] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0077] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A corrosion resistance testing device for automobile interior materials, comprising a material plate (29) to be tested, a test box (1), a control console (11) fixed to a side wall of the test box (1), a storage box (12) fixed in the control console (11) for storing a test solvent, a feed pump (13) fixed in the control console (11) for delivering the test solvent, a solvent nozzle (15) installed in the test box (1) for spraying the test solvent, a delivery pipe (14) connected to the feed pump (13) and the solvent nozzle (15), and a box cover (16) movably installed on the top of the test box (1), characterized in that: The test box (1) is provided with a switching component for switching the area where the material plate (29) is located, an auxiliary component for assisting the operation of the switching component, and an exhaust component for reducing the time required for switching, wherein the switching component comprises: A main electric push rod (2) is fixed on the side wall of the test box (1) and is used to drive the switching component to operate; A secondary electric push rod (35), fixed to the bottom of the test box (1) and used to drive the switching component to operate; A material hanging rack (27) is slidably mounted in the test box (1) and is used to hang the material plate (29); a switching sleeve (3) for switching the area where the material plate (29) is located is fixed on one side of the material hanging rack (27); A support block (28) is fixed in the test box (1) and is used to provide support for the hanging rack (27); A support plate (21) included in the auxiliary component is fixed to one end of the main electric push rod (2), a support rod (22) is slidably inserted into the support plate (21), a reinforcing plate (23) is fixedly inserted into the support rod (22), a fixing pin (24) is slidably inserted into the reinforcing plate (23), one end of the fixing pin (24) is slidably inserted into the support rod (22) and the support plate (21), a partition plate (25) is fixed to the bottom of the support rod (22), a sliding hole matching the size of the partition plate (25) is opened on the box cover (16), and a scraper (26) abutting against the partition plate (25) is fixed to the bottom of the box cover (16); A connecting plate (34) is fixed to one end of the auxiliary electric push rod (35), a sliding rod (31) is fixed to the front of the connecting plate (34), one end of the sliding rod (31) is slidably inserted into the test box (1), a guide plate (32) is fixed to the top of the sliding rod (31), a fixing block (33) is slidably inserted into the guide plate (32), and one end of the fixing block (33) is inclined.
2. A corrosion resistance detection device for automobile interior materials according to claim 1, characterized in that: A fixing hole having a size matching that of the switching sleeve (3) is provided at one end of the sliding rod (31), a positioning hole having a size matching that of the fixing block (33) is provided at the top of the switching sleeve (3), and a switching hole is provided in the switching sleeve (3).
3. A corrosion resistance detection device for automobile interior materials according to claim 2, characterized in that: A fixing frame (37) is fixed in the test box (1), a switching rod (36) is fixed on the fixing frame (37), the switching rod (36) is matched in size to the switching hole, an air storage bag (38) is fixed on the fixing frame (37), an air pipe (39) is fixed in the switching rod (36), the air storage bag (38) is connected to an elastic air bag (310) through the air pipe (39), and the elastic air bag (310) is matched in size to the positioning hole.
4. The corrosion resistance detection device for automobile interior materials according to claim 1 is characterized in that: The exhaust assembly comprises an air inlet (4) opened on the side wall of the test box (1); a fan (41) is fixed on the back of the test box (1); the fan (41) is connected to a waste liquid tank (53) through a discharge pipe; the top of the waste liquid tank (53) is fixed to the bottom of the test box (1); a support shaft (42) is movably installed at the discharge pipe; a fan blade (43) is fixed on the side wall of the support shaft (42); a push rod (44) is fixed at one end of the support shaft (42); and the bottom of the push rod (44) is abutted against a power rod (45).
5. The corrosion resistance detection device for automobile interior materials according to claim 4 is characterized in that: A guide rod (47) fixed on the inner wall of the test box (1) is slidably inserted into the power rod (45), a spring (46) is fixed on the top of the guide rod (47), the other end of the spring (46) is fixed in the power rod (45), one end of the power rod (45) is inclined and abuts against a rotating inclined block (48), a rear movable shaft (49) movably mounted on the bottom of the inner wall of the test box (1) is fixed on the side wall of the rotating inclined block (48), a rear fan plate (410) is fixed on the top of the rear movable shaft (49), a gear (411) is fixedly inserted into the rear movable shaft (49), a toothed plate (412) is meshed on the gear (411), a half gear is meshed on the toothed plate (412), a front movable shaft (414) is fixedly inserted into the half gear, and a front fan plate (415) is fixed on the top of the front movable shaft (414).
6. The corrosion resistance detection device for automobile interior materials according to claim 1 is characterized in that: A water storage tank (5) is fixed on the side wall of the test box (1), a water pipe is fixedly provided inside the test box (1), and a clean water nozzle (51) is connected to the water pipe. A waste water tank (52) and a waste liquid tank (53) are fixed at the bottom of the test box (1).
7. A detection method for a corrosion resistance detection device for automobile interior materials according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1, open the box cover (16), install the material hanger (27) with the test sample on the support block (28), close the box cover (16) and assemble the auxiliary components; S2, controlling the feed pump (13) through the control console (11) to deliver the test solvent in the storage box (12) to the solvent spray head (15) through the delivery pipe (14) to spray out, thereby performing a salt spray test; S3. After the salt spray test is completed, the exhaust assembly is controlled to operate through the control console (11); S4, after the exhaust is completed, the control console (11) controls the switching component to operate, and after the switching, the material plate (29) is cleaned; S5, taking out the cleaned material plate (29) for observation and weighing.
8. The detection method of the corrosion resistance detection device for automobile interior materials according to claim 7 is characterized in that: The time required for switching the material plate (29) is between 30 and 60 seconds.
Citation Information
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