Rolling forming device for blade rolling mill

By designing an automated blade rolling mill system, using hydraulic arms and hydraulic cylinders to achieve automated control, the problems of low efficiency and difficult to ensure accuracy of traditional blade rolling mills are solved, the rolling pass rate and accuracy are improved, and labor costs are reduced. It meets the high-precision rolling needs of complex shapes of aircraft engine blades.

CN119158890APending Publication Date: 2024-12-20LIAONING TECHNICAL UNIVERSITY

Patent Information

Application Number
CN202411620228.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

Traditional blade rolling mills are inefficient and difficult to guarantee when rolling aircraft engine blades. They rely on manual operations to lead to low pass rate, long repair cycles and high labor costs, which cannot achieve automation, high efficiency and high precision rolling requirements.

Method used

An automated system including rolling mill rolling lifting device and rolling upper and lower drive device of rolling mill rolling is designed. It adopts components such as hydraulic arms, hydraulic cylinders, support seats and copper guide rails to achieve automated identification and control through hinging and bolting connections, reducing labor Intervention to improve rolling accuracy and efficiency.

Benefits of technology

Automatic rolling is realized, which improves the rolling pass rate of blade wool, shortens the dressing cycle, reduces manual consumption, and improves the processing accuracy and performance of aircraft engine blades.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a device for rolling forming of a blade rolling mill, and aims to improve the machining precision and the production efficiency of aero-engine blades. The device comprises a rolling mill rolling lifting device, a rolling mill rolling up-and-down driving device, up-and-down hydraulic arms, up-and-down hydraulic cylinders, a supporting seat and a mounting base. The hydraulic arm and the hydraulic cylinder are installed on the driving device in a hinged mode, and the supporting base is fixedly connected to the installation base through bolts and hinged to the hydraulic cylinder. The rolling lifting device is composed of a plurality of parts and comprises an outer shell, an ejector block, a supporting device and the like, and the rolling up-down driving device comprises a driving mechanism and a driven mechanism. Through the automation technology, manual intervention is reduced, the qualified rate of blade blank rolling is increased, the finishing period is shortened, and the labor cost is reduced. The working principle of the device is that the hydraulic cylinder is used for pushing the driving tapered iron, so that gears of the rolling driving mechanism and the driven mechanism are meshed, and forming machining of materials is achieved.
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Description

Technical Field

[0001] A roll forming device for a blade rolling mill relates to the technical field of roller processing, in particular to the technical field of roll forming of aircraft engine blades. Background Art

[0002] In the field of aero-engine blade manufacturing, the forming quality of blades directly affects the performance and life of the engine. Traditional blade rolling mills often rely on manual adjustment and control when rolling blade raw materials. This method is not only inefficient, but also difficult to ensure accuracy, resulting in low rolling qualification rate of blade raw materials, long trimming cycle, and high labor costs. In addition, the instability of manual operation may also lead to inconsistent blade sizes, affecting the overall performance of the engine. In order to improve the efficiency and quality of blade rolling, this device should be able to realize automatic identification control, reduce manual intervention, thereby saving adjustment time, improving rolling qualification rate, shortening blade trimming cycle, and reducing labor consumption. However, the existing technical solutions still have many deficiencies in terms of automation, precision control, and ease of operation. Although some solutions use automation technology, they still require a lot of manual adjustment and monitoring in actual applications, and cannot completely get rid of manual dependence. At the same time, these solutions also have limitations in the design of roller lifting and drive devices, and cannot meet the requirements of high-precision and high-efficiency rolling. Therefore, developing a new type of blade rolling mill roll forming device to achieve automated, efficient and high-precision blade rolling has become a technical problem that needs to be solved in this field. This device needs to be innovative in structural design to adapt to the complex shape and high-precision requirements of aircraft engine blades, while also ensuring ease of operation and convenience of maintenance. Summary of the invention

[0003] In view of the problems existing in the existing blade rolling mills of aircraft engines in my country, a roll forming device for blade rolling mills has been invented. The device can roll the blade raw material and replace manual work with automatic identification control, which greatly saves adjustment time, improves the qualified rate of blade raw material rolling, shortens the blade trimming cycle, and reduces labor consumption.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a roller lifting device of a rolling mill comprises a roller lifting device of a rolling mill and a roller upper and lower driving device of a rolling mill.

[0005] A roll forming device for a blade rolling mill, comprising a roll lifting device for the rolling mill, an upper and lower rolling drive device for the rolling mill, a hydraulic arm, a hydraulic cylinder, a support seat, and a mounting base. The hydraulic arm and the hydraulic cylinder are respectively mounted on the upper and lower rolling drive device of the rolling mill, and are connected in an articulated manner. The support seats are respectively bolted to the mounting base for installation and fixation; the support seat and the hydraulic cylinder are connected in an articulated manner; the hydraulic cylinder is the power device of the upper and lower rolling drive device of the rolling mill, and the roll lifting device of the rolling mill provides pressure for the entire roll forming device of the blade rolling mill.

[0006] The roller lifting device is respectively composed of an outer shell, a top block, a supporting device, a crossbeam frame, a connecting beam, a column, a lifting device, a lifting inclined block, a short copper guide rail, an inclined slideway, a driving device, a driving inclined iron, an oil guide groove, a fixed block slider track, a copper guide rail, a slideway, a lug plate, a driving supporting device, a hydraulic cylinder, an axle seat pad, and a fixed pad; The outer shell is where the roller lifting device and the roller upper and lower driving device of the roller mill are placed, and the outer shell is fixed to the mounting base by bolt connection; The slide base is where the driving inclined iron is placed. The driving inclined iron can slide on the slide base. The slide base is fixed to the outer shell by bolt connection. The slide base is placed below the inner part of the outer shell. Four copper guide rails are placed on both sides above the slide base and below the slide fixing seat, and the copper guide rails are respectively fixed to the slide base and the slide fixing seat by bolt connection. The copper guide rails are the parts that directly contact the driving inclined iron and are the tracks of the driving inclined iron, which are convenient for oil injection and lubrication. Furthermore, the driving inclined iron has the protruding parts on both sides below placed in the grooves of the two copper guide rails, which constrains the longitudinal and vertical movement of the driving inclined iron of the roller lifting device; The ear plate is a connecting piece connecting the driving inclined iron and the hydraulic cylinder. The ear plate is connected to the driving inclined iron by bolts for installation and fixation. Furthermore, the ear plate is hingedly fixed to the hydraulic cylinder. The hydraulic cylinder fixing plate is a part for fixing the hydraulic cylinder, controlling the hydraulic cylinder to perform only telescopic movements, and the hydraulic cylinder fixing plate is connected with the hydraulic cylinder by bolts for installation and fixing; Furthermore, the fixing plate pad is a part that supports the fixing plate of the hydraulic cylinder, and the fixing plate pad is connected with the fixing plate of the hydraulic cylinder by bolts for installation and fixation; Furthermore, the fixing plate pad is fixed to the outer shell by bolt connection; The crossbeam frame is installed and fixed on both sides of the lower part of the outer shell, and the crossbeam frame and the outer shell are connected and installed and fixed by bolts; Preferably, the four columns are respectively connected to the outer shell and the crossbeam frame by bolts for installation and fixation, and the four columns are placed below the outer shell and inside the crossbeam frame; Further, two connecting beams are connected to four columns by bolts for installation and fixation, and the two connecting beams are respectively installed and fixed above the four columns; The inclined plane of the lifting inclined iron and the inclined plane of the driving inclined iron are in contact with each other, the inclined iron slideway below the lifting inclined iron and the inclined iron slideway above the driving inclined iron are installed in the fixed block slideway, the fixed block slideway is bolted to the short copper guide rail, the short copper guide rail is placed on the upper and lower sides of the fixed block slideway, and the fixed block slideway constrains and adjusts the vertical movement of the inclined iron; Preferably, the inclined iron slideway of the lifting inclined iron is placed in the protrusions on both sides of the lifting inclined iron and the driving inclined iron, and the lifting inclined iron slideway constrains the lifting inclined iron so that it cannot move in the horizontal direction; Furthermore, an oil guide groove is opened on the side of the driving inclined iron in contact with the adjusting inclined iron. The oil guide groove is convenient for oil filling and lubrication. Since both the driving inclined iron and the adjusting inclined iron have a certain slope, the oil can flow down naturally from a high place after filling, saving lubrication time.

[0007] The roller mill upper and lower driving device comprises a roller mill upper driving device and a roller mill lower driving device. Since the structure and working principle of the roller mill upper and lower driving devices are the same, only the structure of one driving device will be described below, and they are collectively referred to as driving devices below.

[0008] The rolling drive device of the rolling mill is further divided into two parts, the rolling drive mechanism of the rolling mill and the rolling driven mechanism of the rolling mill; the following is introduced based on the upper part of the rolling drive mechanism of the rolling mill.

[0009] The rolling drive mechanism of the rolling mill is respectively composed of a support seat, a left end cover, a bearing, a bearing shaft seat, an end cover fixing ring, an end cover gasket, a right end cover, a driving gear, a key block, a cushion block, a driving shaft, and a key; Preferably, the two driving gears are installed on both sides of the middle of the shaft by key connection; the key is installed in the keyway of the shaft; fixing blocks are installed on both sides of the key to fix the key and prevent the key from moving, thereby fixing the two driving gears; Three high-performance bearings are installed inside the bearing shaft seat to ensure the stability of mechanical operation and reduce wear; Furthermore, the end cover fixing ring is installed in the bearing shaft seat and on the outside of the bearing shaft seat, and is fixed by bolt connection; Further, the end covers are mounted on both sides of the bearing shaft seat and are fixed by bolt connection; Further bearing seats are finally mounted on both sides of the shaft.

[0010] Since the upper and lower parts of the rolling mill's roll follower mechanism are on the same bearing shaft seat and have a symmetrical structure on the left and right, only the upper end of the rolling mill's roll follower mechanism will be described here.

[0011] The rolling driven mechanism of the rolling mill is respectively composed of a driven shaft, a rolling block, a key, a driven gear, a support seat, a screw, a left end cover, a bearing, a bearing shaft seat, a right end cover, and a load-bearing bearing; Preferably, the driven gear is installed on both sides of the middle of the shaft by key connection; the key is installed in the keyway of the driven shaft; A high-performance bearing is installed inside the bearing shaft seat to ensure the stability of mechanical operation and reduce wear; Further, the end covers are mounted on both sides of the bearing shaft seat and are fixed by bolt connection; Further driven gears are mounted on both sides of the driven shaft; Further bearing shaft seats are respectively mounted on both sides of the driven shaft; A further rolling block is installed in the middle of the shaft and is fixed by bolt connection.

[0012] Advantages of the present invention: 1. By replacing manual work with automation, the blade raw material can be roll-formed more accurately, thereby improving the surface quality of the blade. The application of automation technology reduces the dependence on manual operation and reduces the risks caused by unstable manual operation. 2. Since the surface quality and dimensional accuracy of the blades directly affect the performance of aerospace engines, the performance of aerospace engine blades can be improved by improving the machining accuracy of the blades; 3. An automated blade rolling mill roll forming device reduces manual intervention, saves work forming time, and thus improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. Figure 1 It is a schematic diagram of a roll forming device for a blade rolling mill of the present invention; Figure 2 It is a schematic diagram of the position of a lifting device used in a blade rolling mill roll forming device of the present invention; Figure 3 It is a schematic diagram of the position of a part of the lifting device in the roll forming device of a blade rolling mill of the present invention; Figure 4 It is a schematic diagram of a driving oblique iron structure used in a blade rolling mill roll forming device of the present invention; Figure 5 It is a schematic diagram of the position of a driving mechanism in a blade rolling mill roll forming device of the present invention; Figure 6 It is a schematic diagram of the structure of a bearing shaft seat in a drive mechanism of a blade rolling mill roll forming device of the present invention; Figure 7 It is a schematic diagram of the position of a driven mechanism in a blade rolling mill roll forming device of the present invention; Figure 8 The present invention is a schematic diagram of a bearing shaft seat structure in a driven mechanism of a blade rolling mill roll forming device.

[0014] The following is a supplementary description of the attached drawings: Among them, 1. Roller lifting device of rolling mill, 1-1. Outer shell, 1-2. Top block, 1-3. Support device, 1-3-2. Crossbeam frame, 1-3-3. Connecting beam, 1-3-4. Column, 1-4. Lifting device, 1-4-1. Lifting inclined block, 1-4-2. Short copper guide rail, 1-4-3. Inclined slideway, 1-5. Driving device, 1-5-1. Driving inclined iron, 1-5-1-1. Oil guide groove, 1 -5-2, fixed block slider track, 1-5-3, copper guide rail, 1-5-4, slide base, 1-6, ear plate, 1-7, drive support device, 1-7-1, hydraulic cylinder, 1-7-2, shaft seat pad, 1-7-3, fixed pad, 3, rolling mill rolling drive mechanism, 3-1, support seat, 3-1-1, left end cover, 3-1-2, bearing, 3-1-3, bearing, 3-1-4, bearing, 3- 1-5, bearing shaft seat, 3-1-6, end cover fixing ring, 3-1-7, end cover gasket, 3-1-8, right end cover, 3-2, gear pair, 3-2-1, gear, 3-2-2, key block, 3-2-3, cushion block, 3-3, drive shaft, 3-4, key, 4, rolling driven mechanism of rolling mill, 4-1, driven shaft, 4-2, rolling block, 4-3, gear pair, 4-3-1, key, 4-3-2, gear Wheel, 4-4, support seat, 4-4-1, screw, 4-4-2, left end cover, 4-4-3, bearing, 4-4-4, bearing shaft seat, 4-4-5 right end cover, 4-5 load-bearing bearing, 6. Rolling drive mechanism of rolling mill is the same as 3. Rolling drive mechanism structure of rolling mill, 2. Upper hydraulic arm, 7. Lower hydraulic arm, 5. Upper hydraulic cylinder, 8. Lower hydraulic cylinder, 9. Upper support seat, 10. Lower support seat, 11. Mounting base. DETAILED DESCRIPTION

[0015] The present invention will be further described below in conjunction with the embodiments of the present invention, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work, any modifications, equivalent substitutions, improvements, etc., should be included in the protection scope of the present invention.

[0016] In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "top", "bottom", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. Moreover, the terms "vertical", "horizontal", "first", "second", etc. are used to distinguish similar objects, and are not necessarily used to describe specific spatial positions or sequential orders. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein.

[0017] See also Figures 1 to 8 A blade rolling mill roll forming device of the present invention is described in detail. The blade rolling mill roll forming device of the present invention is mainly used for the processing and manufacturing of aircraft engine blades. It is used for the one-time forming processing of aircraft engine blades. This equipment is very important for improving the processing accuracy of aircraft engine blades, because the processing accuracy of blades directly affects the performance of the engine. Replacing manual work with automatic identification control greatly saves adjustment time, improves the qualified rate of blade raw material rolling, shortens the blade dressing cycle, and reduces labor consumption.

[0018] See also Figures 1 to 8A blade rolling mill roll forming device of the present invention is described in detail. To achieve the above-mentioned purpose, the technical scheme adopted by the present invention is as follows: a blade rolling mill roll forming device, comprising a rolling mill roll lifting device 1, a rolling mill roll upper and lower driving devices 6 and 3, upper and lower hydraulic arms 2 and 7, upper and lower hydraulic cylinders 5 and 8, upper and lower support seats 9 and 10, and a mounting base 11. The upper and lower hydraulic arms 2 and 7, and upper and lower hydraulic cylinders 5 and 8 are respectively mounted on the rolling mill roll upper and lower driving devices 6 and 3, and adopt an articulated connection method. The upper and lower support seats 9 and 10 are respectively bolted and fixed to the mounting base 11; the support seats 9 and 10 are articulated with the hydraulic cylinders 5 and 8; the hydraulic cylinders 5 and 8 are the power devices of the rolling mill roll upper and lower driving devices, and the rolling mill roll lifting device 1 provides pressure for the entire blade rolling mill roll forming device.

[0019] The outer shell 1-1 contains a roller lifting device 1, a roller lower driving device 6 and a roller upper driving device 3 of a roller mill; the roller lifting device 1 is composed of an outer shell 1-1, a top block 1-2, a supporting device 1-3, a crossbeam frame 1-3-1, a connecting beam 1-3-2, a column 1-3-3, a lifting device 1-4, a lifting inclined block 1-4-1, a short copper guide rail 1-4-2, an inclined slide 1-4-3, a driving device 1-5, a driving inclined iron 1-5-1, an oil guide groove 1-5-1-1, a fixed block slider track 1-5-2, a copper guide rail 1-5-3, a slide 1-5-4, an ear plate 1-6, a driving supporting device 1-7, a hydraulic cylinder 1-7-1, an axle seat pad 1-7-2, and a fixed pad 1- 7-3; the outer shell 1-1 is where the roller lifting device 1 and the roller upper drive device 3 and the lower drive device 6 of the roller mill are placed, and the outer shell 1-1 is fixed to the mounting base 11 by bolt connection; the slide base 1-5-4 is where the driving inclined iron 1-5-1 is placed, and the driving inclined iron 1-5-1 can slide on the slide base 1-5-4 to play a guiding and supporting role; the slide base 1-5-4 is fixed to the outer shell 1-1 by bolt connection, and the slide base 1-5-4 is placed at the bottom of the inner part of the outer shell 1-1; further four copper guide rails 1-5-3 are respectively placed on both sides above the slide base 1-5-4 and below the slide fixing seat 1-5-2, and the copper guide rails 1-5-3 are connected by bolts. The connection method is respectively installed and fixed with the slide base 1-5-4 and the slide fixing seat 1-5-2 to prevent the copper guide rail from detaching due to the sliding of the driving inclined iron; the copper guide rail 1-5-3 is the part directly in contact with the driving inclined iron 1-5-1, and is the track of the driving inclined iron 1-5-1. Its good sliding property enables the driving inclined iron to slide above it; further, the driving inclined iron 1-5-1, the protruding parts on both sides of its lower side are placed in the grooves of the two copper guide rails 1-5-3, constraining the longitudinal and vertical movement of the driving inclined iron of the rolling lifting device; the ear plate 1-6 is a connecting piece connecting the driving inclined iron 1-5-1 and the hydraulic cylinder 1-7-3, and the ear plate 1-6 is installed and fixed with the driving inclined iron 1-5-1 by bolt connection; further, the ear plate 1-6 is hingedly fixed with the hydraulic cylinder 1-7-3; further, the hydraulic cylinder fixing plate 1-7-2 is a part for fixing the hydraulic cylinder, controlling the hydraulic cylinder to perform only telescopic movements, and the hydraulic cylinder fixing plate 1-7-2 is installed and fixed with the hydraulic cylinder 1-7-3 by bolt connection; further, the fixing plate pad 1-7-1 is a part for supporting the hydraulic cylinder fixing plate 1-7-2, and the fixing plate pad 1-7-1 is installed and fixed with the hydraulic cylinder fixing plate 1-7-2 by bolt connection; further, the fixing plate pad 1-7-1 is fixed with the outer shell 1-1 by bolt connection; the crossbeam frame 1-3-1 is installed and fixed on both sides of the lower part of the outer shell 1-1, and the crossbeam frame 1-3-1 is installed and fixed with the outer shell 1-1 by bolt connection;The four columns 1-3-2 are respectively connected and fixed to the outer shell 1-1 and the crossbeam frame 1-3-1 by bolts, and the four columns are placed below the outer shell and on the inner side of the crossbeam frame; further, two connecting beams 1-3-3 are connected and fixed to the four columns 1-3-2 by bolts, and the two connecting beams are respectively installed and fixed above the four columns; the inclined plane of the lifting inclined iron 1-4-1 and the inclined plane of the driving inclined iron 1-5-1 are in contact with each other; the inclined iron slideway below the lifting inclined iron and the inclined iron slideway above the driving inclined iron are installed in the fixed block slide track; the fixed block slide track Bolted to the short copper rail 1-4-3, the short copper rail is placed on the upper and lower sides of the fixed block slide rail, the fixed block slide rail constrains the vertical movement of the adjustment inclined iron; the inclined iron slideway 1-4-2 of the lifting inclined iron is placed in the protrusions on both sides of the lifting inclined iron and the driving inclined iron, the lifting inclined iron slideway constrains the lifting inclined iron so that it cannot move in the horizontal direction; further, the driving inclined iron has an oil guide groove 1-5-1-1 on the side in contact with the adjustment inclined iron, the oil guide groove 1-5-1-1 is convenient for oil injection and lubrication, because the driving inclined iron and the adjustment inclined iron have a certain slope, the oil can flow down naturally from a high place after injection, saving lubrication time. ;

[0020] The rolling mill upper and lower driving device comprises a rolling mill upper driving device and a rolling mill lower driving device. Since the structure and working principle of the rolling mill upper and lower driving devices are the same, only the structure of one driving device will be described below, which will be collectively referred to as the driving device. The driving device has a left-right symmetrical structure, so only half of the driving device will be introduced.

[0021] The rolling drive device of the rolling mill is further divided into two parts, the rolling drive mechanism 3, 6 of the rolling mill and the rolling driven mechanism 4 of the rolling mill; the rolling drive mechanisms 3, 6 of the rolling mill are introduced by 3 below, and the rolling drive mechanism 3 of the rolling mill is respectively composed of a support seat 3-1, a left end cover 3-1-1, a bearing 3-1-2, a bearing 3-1-3, a bearing 3-1-4, a bearing shaft seat 3-1-5, an end cover fixing ring 3-1-6, an end cover gasket 3-1-7, a right end cover 3-1-8, a driving gear pair 3-2, a driving gear 3-2-1, a key block 3-2-2, a cushion block 3-2-3, a driving shaft 3-3, and a key 3-4; preferably, two driving gears 3-2-3 are installed on both sides of the middle of the driving shaft 3-3 by a key 3-2-1 connection method; the key 3 -2-1 is installed in the keyway of the drive shaft 3-3; fixed blocks 3-2-2 are installed on both sides of the key to fix the key 3-2-1 to prevent the key 3-2-1 from moving, thereby fixing the two driving gears 3-2-1; further, three high-performance bearings 3-1-2, 3-1-3, and 3-1-4 are installed on the inner side of the bearing shaft seat 3-1-5 to ensure the stability of mechanical operation and reduce wear; further, an end cover fixing ring 3-1-6 is installed in the bearing shaft seat 3-1-5 and on the outer side of the bearing shaft seat, and is installed and fixed by bolt connection; further, end covers 3-1-1 and 3-1-8 are installed on both sides of the bearing shaft seat, and are installed and fixed by bolt connection; further, the bearing shaft seat 3-1-5 is finally installed on both sides of the shaft.

[0022] Since the upper and lower parts of the rolling follower mechanism 4 of the rolling mill are on the same bearing shaft seat 4-4-4 and the left and right parts are symmetrical, only the upper and lower parts of the rolling follower mechanism 4 are described here. Figure 7 The rolling driven mechanism of the rolling mill at the upper right end, the rolling driven mechanism 4 of the rolling mill, is respectively composed of a driven shaft 4-1, a rolling block 4-2, a driven gear pair 4-3, a key 4-3-1, a driven gear 4-3-2, a support seat 4-4, a screw 4-4-1, a left end cover 4-4-2, a bearing 4-4-3, a bearing shaft seat 4-4-4, a right end cover 4-4-5, and a load-bearing bearing 4-5; the preferred driven gear 4-3-2 is installed on both sides of the middle of the shaft by means of a key 4-3-1 connection; the key 4-3-1 is installed in the keyway of the driven shaft 4-1; A high-performance bearing 4-4-3 is installed on the inner side of the bearing shaft seat 4-4-4 to ensure the stability of mechanical operation and reduce wear; further, end covers 4-4-2 and 4-4-5 are installed on both sides of the bearing shaft seat 4-4-4 and are installed and fixed by bolt connection; further, driven gears 4-3-2 are installed on both sides of the driven shaft 4-1; further, bearing shaft seats 4-4-4 are installed on both sides of the driven shaft 4-1; further, rolling blocks 4-2 are installed in the middle position of the driven shaft and are installed and fixed by bolt connection.

[0023] Working principle of the present invention: When the hydraulic cylinder is activated and pushes the driving bevel iron, the driving bevel iron moves forward, and the lifting bevel iron in contact with it responds by moving upward. This action causes the rolling drive mechanism of the rolling mill to be pushed upward by the lifting bevel iron until the gears of the rolling drive mechanism and the rolling driven mechanism are fully engaged, ensuring that the rolling block is in the best contact position. Subsequently, when the upper and lower hydraulic cylinders of the rolling drive mechanism of the rolling mill work together, they cause the upper and lower gears of the driving mechanism to rotate in opposite directions. Until it is transmitted to the driven mechanism, causing the driven gear to also rotate in the corresponding direction. During this process, the intermediate forming device starts to operate, and the material is introduced and processed. As the blade blank continues to advance, the forming device continues to work to achieve precise cutting of the blade. This cycle ensures a continuous and efficient production process.

Claims

1. A blade rolling mill roll forming device, comprising a rolling mill roll lifting device (1), a rolling mill roll upper and lower drive devices (6) and (3), upper and lower hydraulic arms (2) and (7), upper and lower hydraulic cylinders (5) and (8), upper and lower support seats (9) and (10), and a mounting base (11), wherein the upper and lower hydraulic arms (2) and (7), and the upper and lower hydraulic cylinders (5) and (8) are respectively mounted on the rolling mill roll upper and lower drive devices (6) and (3) in an articulated manner, and the upper and lower support seats (9) and (10) are respectively bolted to the mounting base (11) for mounting and fixing; the support seats (9) and (10) and the hydraulic cylinders (5) and (8) are articulated; the hydraulic cylinders (5) and (8) are the power devices of the rolling mill roll upper and lower drive devices, and the rolling mill roll lifting device (1) provides pressure for the entire blade rolling mill roll forming device.

2. According to the roll forming device for a blade rolling mill as described in claim 1, the roll lifting device (1) is respectively composed of an outer shell (1-1), a top block (1-2), a supporting device (1-3), a crossbeam frame (1-3-1), a connecting beam (1-3-2), a column (1-3-3), a lifting device (1-4), a lifting inclined block (1-4-1), a short copper guide rail (1-4-2), an inclined slideway (1-4-3), a driving device (1-5), a driving inclined iron (1-5-1), an oil guide groove (1-5-1-1), a fixed block slider track (1-5-2), a copper guide rail (1-5-3), a slideway (1-5-4), an ear plate (1-6), a driving support device (1-7), a hydraulic cylinder (1-7-1), and an axle seat pad. The outer shell (1-1) is fixedly mounted on the mounting base (11) by bolt connection; the slide base (1-5-4) is fixedly mounted on the outer shell (1-1) by bolt connection; further, four copper guide rails (1-5-3) are respectively placed on both sides above the slide base (1-5-4) and below the slide fixing base (1-5-2); the copper guide rails (1-5-3) are respectively fixedly mounted on the slide base (1-5-4) and the slide fixing base (1-5-2) by bolt connection, which is convenient for oil injection and lubrication; further, the protruding parts on both sides below the driving inclined iron (1-5-1) are placed in the grooves of the copper guide rails (1-5-3). The driving inclined iron of the roller lifting device is constrained to move longitudinally and vertically; the ear plate (1-6) is bolted to the driving inclined iron (1-5-1) for installation and fixation; the ear plate (1-6) is further hingedly fixed to the hydraulic cylinder (1-7-3); the hydraulic cylinder fixing plate (1-7-2) is further bolted to the hydraulic cylinder (1-7-3) for installation and fixation; the fixing plate pad (1-7-1) is further bolted to the hydraulic cylinder fixing plate for installation and fixation; the fixing plate pad (1-7-1) is further bolted to the outer shell for installation and fixation; the crossbeam frame (1-3-1) is bolted to the outer shell (1-1) for installation and fixation; the four columns (1-3- 2) They are respectively connected to the outer shell and the crossbeam frame by bolts for installation and fixation; further, two connecting beams (1-3-3) are connected to the four columns by bolts for installation and fixation; the inclined plane of the lifting inclined iron (1-4-1) and the inclined plane of the driving inclined iron (1-5-1) are in contact with each other, the inclined iron slideway below the lifting inclined iron and the inclined iron slideway above the driving inclined iron are installed in the fixed block slide track, the fixed block slide track is bolted to the short copper guide rail (1-4-3), the short copper guide rail is placed on the upper and lower sides of the fixed block slide track, and the fixed block slide track constrains and adjusts the vertical movement of the inclined iron; the inclined iron slideway (1-4-2) of the lifting inclined iron is placed in the protrusions on both sides of the lifting inclined iron and the driving inclined iron;Furthermore, the driving inclined iron has an oil guide groove (1-5-1-1) on the side in contact with the adjusting inclined iron. The oil guide groove (1-5-1-1) is convenient for oil injection and lubrication. Since both the driving inclined iron and the adjusting inclined iron have a certain slope, the oil can flow down naturally from a high place after injection, thus saving lubrication time. ; 3. A roll forming device for a blade rolling mill according to claim 1, characterized in that: The rolling mill rolling upper and lower driving device comprises a rolling mill rolling upper driving device and a rolling mill rolling lower driving device. Since the structure and working principle of the rolling mill rolling upper and lower driving devices are the same, they are collectively referred to as driving devices below. The rolling mill rolling driving mechanism (3) is respectively composed of a support seat (3-1), a left end cover (3-1-1), a bearing (3-1-2), a bearing (3-1-3), a bearing (3-1-4), a bearing shaft seat (3-1-5), an end cover fixing ring (3-1-6), an end cover gasket (3-1-7), a right end cover (3-1-8), a driving gear pair (3-2), a driving gear (3-2-1), a key block (3-2-2), a gasket (3-2-3), a driving shaft (3-3), and a key (3-4); preferably, the two driving gears (3-2-3) are connected by a key (3- 2-1) connection mode is installed on the drive shaft (3-3); the key (3-2-1) is installed in the keyway of the drive shaft (3-3); fixed blocks (3-2-2) are installed on both sides of the key to prevent the key from moving; further, three high-performance bearings (3-1-2), (3-1-3), and (3-1-4) are installed on the inner side of the bearing shaft seat (3-1-5) to ensure the stability of mechanical operation and reduce wear; further, the end cover fixing ring (3-1-6) is installed in the bearing shaft seat (3-1-5) and on the outer side of the bearing shaft seat, and is installed and fixed by bolt connection; further, the end covers (3-1-1) and (3-1-8) are installed on both sides of the bearing shaft seat, and are installed and fixed by bolt connection; further, the bearing shaft seat (3-1-5) is finally installed on both sides of the shaft.

4. A roll forming device for a blade rolling mill according to claim 1, characterized in that: The rolling driven mechanism (4) of the rolling mill is respectively composed of a driven shaft (4-1), a rolling block (4-2), a driven gear pair (4-3), a key (4-3-1), a driven gear (4-3-2), a support seat (4-4), a screw (4-4-1), a left end cover (4-4-2), a bearing (4-4-3), a bearing shaft seat (4-4-4), a right end cover (4-4-5), and a load-bearing bearing (4-5); preferably, the driven gear (4-3-2) is installed on both sides of the middle of the shaft by means of a key (4-3-1); the key (4-3-1) is installed in the keyway of the driven shaft (4-1); A high-performance bearing (4-4-3) is installed inside the bearing shaft seat (4-4-4) to ensure the stability of mechanical operation and reduce wear; further, end covers (4-4-2) and (4-4-5) are installed on both sides of the bearing shaft seat (4-4-4) and are installed and fixed by bolt connection; further, driven gears (4-3-2) are installed on both sides of the driven shaft (4-1); further, bearing shaft seats (4-4-4) are installed on both sides of the driven shaft (4-1); further, rolling blocks (4-2) are installed in the middle position of the driven shaft and are installed and fixed by bolt connection.

Citation Information

Patent Citations

  • Loading, unloading, measuring and rolling integrated blade rolling system

    CN103008512A

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