Intelligent welding equipment with protection structure

By using servo motors and infrared sensors in intelligent welding equipment, the automatic positioning and fixing of steel pipes is solved, and the problem of time-consuming and inaccurate positioning of traditional welding equipment is improved, and the welding quality and efficiency are improved.

CN119159285AInactive Publication Date: 2024-12-20NANTONG JINZHUO INTELLIGENT EQUIPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411433364.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional intelligent welding equipment is time-consuming when positioning and fixing metal pipes and is prone to inaccurate positioning problems, affecting welding quality and efficiency.

Method used

An intelligent welding equipment with a protective structure was designed, using servo motors, bidirectional threaded rods, infrared sensors and other components to realize the automatic positioning and fixing of steel pipes, reduce manual intervention, and improve welding accuracy and efficiency.

Benefits of technology

This equipment can facilitate staff to position and fix steel pipes, improve the degree of welding automation, ensure welding quality, reduce the end of steel pipe shaking, simplify the loading and unloading of steel pipes, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119159285A_ABST
    Figure CN119159285A_ABST
Patent Text Reader

Abstract

The invention provides intelligent welding equipment with a protection structure, and relates to the technical field of welding equipment. The welding equipment comprises a supporting plate, transmission boxes are fixedly connected to the two sides of the upper surface of the supporting plate, first transmission boxes are fixedly connected to the middles of the outer walls of the front ends of the transmission boxes, second transmission boxes are fixedly connected to the outer walls of the rear ends of the transmission boxes, first servo motors are fixedly connected to the middles of the upper surfaces of the first transmission boxes, and second servo motors are fixedly connected to the middles of the upper surfaces of the second transmission boxes. The output end of the first servo motor penetrates through the first transmission box and is fixedly connected with a first bidirectional threaded rod. According to the intelligent welding equipment with the protection structure, a worker can conveniently position and fix a to-be-welded steel pipe, meanwhile, the worker can conveniently feed and discharge the steel pipe, meanwhile, the welding position of the steel pipe can be accurately positioned, the automation degree of the welding process of the steel pipe is high, and the welding efficiency is high. Manual welding of workers is not needed, and the welding quality is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of welding equipment, in particular to intelligent welding equipment with a protective structure. Background Art

[0002] With the rapid development of China's economy, welding plays an important role in the manufacturing and construction industries. Welding equipment is a tool used to connect metal parts together. Specifically, it can weld pipes, aluminum plates and steel structures to meet the needs of different industries. Among them, the development of intelligent welding equipment is also becoming more and more rapid. Intelligent welding equipment can realize automated operation and reduce dependence on and intervention by manual labor. By pre-setting welding parameters and procedures, the equipment can automatically complete the welding process, improve production efficiency, and reduce the risk of operational errors and human errors.

[0003] However, when traditional intelligent welding equipment is used to position and fix metal pipes, workers need to spend time to correctly position the pipes and fix them with clamps or fixtures. This process may be cumbersome and time-consuming. At the same time, if the pipe positioning is inaccurate, workers may need to adjust and fix the pipes multiple times to ensure the accuracy and quality of the welding, which will lead to an extension of the fixing time, thereby affecting the welding cycle of the outer wall of the pipe. Therefore, technical improvements are urgently needed. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides an intelligent welding device with a protective structure, which solves the problem that when traditional welding equipment is used to position and fix metal pipes, workers need to spend time to correctly position the pipes and fix them with clamps or fixtures.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an intelligent welding device with a protective structure, comprising a support plate, both sides of the upper surface of the support plate are fixedly connected with a transmission box, the middle of the front end outer wall of the transmission box is fixedly connected with a first transmission box, the outer wall of the rear end of the transmission box is fixedly connected with a second transmission box, the middle of the upper surface of the first transmission box is fixedly connected with a first servo motor, the output end of the first servo motor passes through the first transmission box and is fixedly connected with a first bidirectional threaded rod, and the middle of the bottom surface of the second transmission box is rotatably connected with a second bidirectional threaded rod; The top end and the bottom end of the second bidirectional threaded rod are both sleeved with a transverse threaded plate, and one end of the transverse threaded plate near the center of the transmission box is fixedly connected to a connecting plate, and a transmission groove is opened in the middle of the outer wall of the front end and the rear end of the transmission box, and the bottom surface and the top surface of the transmission groove are fixedly connected to an adjusting plate, and one end of the lower portion of the adjusting plate near the center of the transmission box is fixedly connected to an adjusting box, and three adjusting blocks are fixedly connected to the middle of the lower surface of the connecting plate near the lower surface, respectively. A second rectangular through hole is opened at one end of the upper surface of the adjusting box away from the center of the transmission box, and the adjusting blocks are slidably connected inside the second rectangular through hole, and a plurality of adjusting springs are fixedly connected inside the adjusting box, and the end of the adjusting spring near the center of the transmission box is fixedly connected to the adjusting baffle, and the end of the connecting plate near the center of the transmission box is hingedly connected to a positioning arc plate, and the plate body of the positioning arc plate is rotatably connected to a plurality of rotating beads; The middle parts of both sides of the lower surface of the support plate are fixedly connected with a support box, and one end of the support box away from the center of the support plate is fixedly connected to the second servo motor, the output end of the second servo motor passes through the support box and is fixedly connected to a one-way threaded rod, the rod body of the one-way threaded rod is sleeved with a vertical threaded plate, the upper surface of the vertical threaded plate is fixedly connected with a fixing plate, one end of the fixing plate close to the center of the support plate is fixedly connected with a clamping ring, the middle parts of the upper and lower surfaces of the clamping ring are fixedly connected with a mounting frame, the inner wall of the mounting frame away from the end of the clamping ring is fixedly connected with the first electric telescopic rod, and the output end of the first electric telescopic rod passes through the clamping ring and is fixedly connected with an arc clamping plate; A welding seat is fixedly connected to the middle of the upper surface of the support plate, a welding box is fixedly connected to the edge of the middle of the upper surface of the support plate, a welding box is fixedly connected to the middle of the outer wall of the front end of the welding box, a third servo motor is fixedly connected to the middle of the outer wall of one side of the welding box, the output end of the third servo motor passes through the welding box and is fixedly connected to a driving gear, the upper end of the welding seat is fixedly connected to a connecting ring, the interior of the connecting ring is slidably connected to a rotating ring, the outer wall of the rotating ring is fixedly connected to a plurality of teeth, the driving gear is meshed with the teeth, and the first infrared sensor and the second infrared sensor are fixedly connected to both sides of the inner top surface of the welding box; Through the above technical scheme, the welding equipment can facilitate the workers to position and fix the steel pipes to be welded, and facilitate the workers to load and unload the steel pipes. At the same time, the welding position of the steel pipe can be accurately positioned. The welding process of the steel pipe has a high degree of automation, and the workers do not need to manually fix and adjust the position of the steel pipe, thereby ensuring the quality of welding. At the same time, during the welding process of the steel pipe, the end of the steel pipe is positioned by the positioning arc plate and the rotating bead, thereby reducing the shaking of the end of the steel pipe during the welding process, further ensuring the welding quality of the steel pipe.

[0006] Preferably, one end of the transmission box close to the center of the support plate is fixedly connected to a limit frame, the inner top surface and the inner bottom surface of the limit frame are provided with sliding grooves, the mounting frames are slidably connected inside the sliding grooves, the outer wall of the clamping ring is fixedly connected with a plurality of limit blocks, the inner walls of the front end and the rear end of the limit frame are provided with a plurality of limit grooves, and the limit blocks are slidably connected inside the limit grooves.

[0007] Through the above technical solution, the limiting block slides inside the limiting groove, so that the clamping ring can be more stable during the movement.

[0008] Preferably, guide rods are fixedly connected to both sides of the bottom surfaces of the first transmission box and the second transmission box, and the transverse threaded plates are slidably connected to the outer walls of the guide rods.

[0009] Through the above technical solution, the guide rod can make the transverse threaded plate more stable during the rising and falling process.

[0010] Preferably, the upper surfaces of the connecting plates are each provided with a first rectangular through hole, and the adjusting plates are each slidably connected inside the first rectangular through hole.

[0011] Preferably, a second electric telescopic rod is fixedly connected to the middle of the inner top surface of the rotating ring, and the output ends of the second electric telescopic rod are fixedly connected to welding guns. Cleaning rings are respectively fixedly connected to the two sides of the inner wall of the rotating ring, and the inner walls of the cleaning rings are fixedly connected to cleaning pads.

[0012] Through the above technical solution, the cleaning pad can be used to clean the steel pipe to be welded, which effectively reduces the impact of dust and impurities on the welding effect at the steel pipe welding point.

[0013] Preferably, a filter box and a high-pressure air pump are fixedly connected to the middle part of the front end of the upper surface of the welding box, and a large-pore filter screen plate, a medium-pore filter screen plate and a fine-pore filter screen plate are fixedly connected to the inside of the filter box. A sealing plate is fixedly connected to the upper surface of the filter box by bolts, and a plurality of dust suction heads are fixedly connected to the upper and lower parts of the front end inner wall of the welding box, respectively. The front ends of the dust suction heads all penetrate the welding box and are connected with dust suction pipes. The filter box is connected to the dust suction pipe through a pipe, and the high-pressure air pump is connected to the filter box through a pipe.

[0014] Through the above technical solution, the dust enters the interior of the filter box through the dust suction pipe, and then the adsorbed gas is filtered through the large-pore filter plate, the medium-pore filter plate and the fine-pore filter plate, thereby improving the environmental protection performance of the device.

[0015] Preferably, a protective door is hingedly connected to the middle part of the rear end of the welding box, a plurality of ventilation holes are provided on both sides of the outer wall of the protective door, a handle is fixedly connected to one side of the outer wall of the protective door, an observation window is fixedly connected to the middle part of the outer wall of the protective door, and a control panel and a PLC controller are respectively fixedly connected to one side of the outer wall of the front end of the welding box.

[0016] Through the above technical solution, the control panel, the first servo motor, the second servo motor, the third servo motor, the first electric telescopic rod, the second electric telescopic rod, the first infrared sensor, the second infrared sensor and the high-pressure air pump are electrically connected to the PLC controller, which can be convenient for staff to operate it.

[0017] Preferably, a driving pinion is fixedly connected to the outer wall of the upper end of the first bidirectional threaded rod, and a driven pinion is fixedly connected to the outer wall of the upper end of the second bidirectional threaded rod. The outer walls of the driving pinion and the driven pinion are both sleeved with racks.

[0018] The present invention provides an intelligent welding device with a protective structure. It has the following beneficial effects: The present invention provides an intelligent welding device with a protective structure. Compared with existing welding devices, the welding device can facilitate workers to position and fix steel pipes to be welded, and at the same time facilitate workers to load and unload steel pipes.

[0019] The present invention provides an intelligent welding device with a protective structure. Compared with existing welding equipment, the welding device can realize accurate positioning of the welding position of a steel pipe. At the same time, the welding process of the steel pipe has a high degree of automation, and there is no need for workers to manually fix and adjust the position of the steel pipe, thereby ensuring the quality of welding.

[0020] The present invention provides an intelligent welding equipment with a protective structure. Compared with the existing welding equipment, the overall structure of the welding equipment is reasonable and compact, and the protective effect is strong. At the same time, during the welding process of the steel pipe, the end of the steel pipe is positioned by a positioning arc plate and a rotating bead, thereby reducing the shaking of the end of the steel pipe and further ensuring the welding quality of the steel pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the forward main structure of the present invention; Figure 2 It is a schematic diagram of the reverse main body structure of the present invention; Figure 3 It is a schematic structural diagram of the second bidirectional threaded rod, the transverse threaded plate, the guide rod, the driving pinion, the driven pinion, the rack, the connecting plate, the adjusting plate, the adjusting box, the positioning arc plate and the rotating ball of the present invention; Figure 4It is a schematic structural diagram of the transmission box, the first bidirectional threaded rod, the guide rod and the transverse threaded plate of the present invention; Figure 5 It is a schematic structural diagram of the first rectangular through hole, the adjustment plate, the adjustment box, the adjustment block, the second rectangular through hole and the adjustment baffle of the present invention; Figure 6 It is a schematic structural diagram of the second rectangular through hole, the adjusting spring and the adjusting baffle of the present invention; Figure 7 It is a schematic diagram of the structure of the support plate, the clamping ring, the mounting frame and the second servo motor of the present invention; Figure 8 It is a schematic diagram of the structure of the support box, the second servo motor, the one-way threaded rod, the vertical threaded plate, the fixing plate, the clamping ring and the mounting frame of the present invention; Fig. 9 It is a schematic structural diagram of the clamping ring, the mounting frame, the first electric telescopic rod, the arc-shaped clamping plate and the limit block of the present invention; Fig.10 It is a schematic diagram of the structure of the limit frame, the sliding groove and the limit groove of the present invention; Fig.11 It is a schematic structural diagram of the third servo motor, the driving gear, the connecting ring, the rotating ring, the teeth, the cleaning ring and the cleaning pad of the present invention; Fig.12 It is a structural schematic diagram of the connecting ring and the welding seat of the present invention; Fig.13 It is a schematic diagram of the structure of the third servo motor, the driving gear, the rotating ring, the teeth, the cleaning ring, the cleaning pad, the second electric telescopic rod, and the welding gun of the present invention; Fig.14 It is a schematic diagram of the structure of the welding box, the filter box, the high-pressure air pump, the dust suction head and the dust suction pipe of the present invention; Fig.15 It is a bottom view structural schematic diagram of the welding box of the present invention; Fig.16 It is a schematic diagram of the explosion structure of the filter box of the present invention.

[0022] Among them, 1. support plate; 2. transmission box; 3. first transmission box; 4. second transmission box; 5. first servo motor; 6. first bidirectional threaded rod; 7. second bidirectional threaded rod; 8. transverse threaded plate; 9. guide rod; 10. driving pinion; 11. driven pinion; 12. rack; 13. connecting plate; 14. transmission groove; 15. first rectangular through hole; 16. adjustment plate; 17. adjustment box; 18. adjustment block; 19. second rectangular through hole; 20. adjustment spring; 21. adjustment baffle; 22. positioning arc plate; 23. rotating bead; 24. support box; 25. second servo motor; 26. one-way threaded rod; 27. vertical threaded plate; 28. fixing plate; 29. ​​clamping ring; 30. installation frame; 31. first electric telescopic rod; 32. arc Clamp; 33. Limit block; 34. Limit frame; 35. Sliding groove; 36. Limit groove; 37. Welding seat; 38. Welding box; 39. Welding box; 40. Third servo motor; 41. Active large gear; 42. Connecting ring; 43. Rotating ring; 44. Tooth; 45. Cleaning ring; 46. Cleaning pad; 47. Second electric telescopic rod; 48. Welding gun; 49. Filter box; 50. High-pressure air pump; 51. Large-pore filter screen; 52. Medium-pore filter screen; 53. Fine-pore filter screen; 54. Sealing plate; 55. Dust head; 56. Dust pipe; 57. First infrared sensor; 58. Second infrared sensor; 59. Protective door; 60. Ventilation hole; 61. Handle; 62. Observation window; 63. Control panel; 64. PLC controller. Implementation

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] like Figure 1-16 As shown, an embodiment of the present invention provides an intelligent welding device with a protective structure, including a support plate 1, both sides of the upper surface of the support plate 1 are fixedly connected with a transmission box 2, the middle of the front end outer wall of the transmission box 2 is fixedly connected with a first transmission box 3, the outer wall of the rear end of the transmission box 2 is fixedly connected with a second transmission box 4, the middle of the upper surface of the first transmission box 3 is fixedly connected with a first servo motor 5, the output end of the first servo motor 5 passes through the first transmission box 3 and is fixedly connected with a first bidirectional threaded rod 6, and the middle of the bottom surface of the second transmission box 4 is rotatably connected with a second bidirectional threaded rod 7; The upper and lower ends of the first bidirectional threaded rod 6 and the second bidirectional threaded rod 7 are sleeved with a transverse threaded plate 8, and one end of the transverse threaded plate 8 near the center of the transmission box 2 is fixedly connected to a connecting plate 13, and a transmission groove 14 is provided in the middle of the front and rear end outer walls of the transmission box 2, and the bottom and top surfaces of the transmission groove 14 are fixedly connected to an adjusting plate 16, and one end of the lower part of the adjusting plate 16 near the center of the transmission box 2 is fixedly connected to an adjusting box 17, and three adjusting blocks 18 are fixedly connected to the middle of the connecting plate 13 near the lower surface, respectively, and a second rectangular through hole 19 is provided at one end of the upper surface of the adjusting box 17 away from the center of the transmission box 2, and the adjusting blocks 18 are slidably connected inside the second rectangular through hole 19, and a plurality of adjusting springs 20 are fixedly connected inside the adjusting box 17, and an adjusting baffle 21 is fixedly connected to one end of the adjusting spring 20 near the center of the transmission box 2, and a positioning arc plate 22 is hingedly connected to one end of the connecting plate 13 near the center of the transmission box 2, and a plurality of rotating beads 23 are rotatably connected to the plate body of the positioning arc plate 22; A support box 24 is fixedly connected to the middle of both sides of the lower surface of the support plate 1, and a second servo motor 25 is fixedly connected to one end of the support box 24 away from the center of the support plate 1, and the output end of the second servo motor 25 passes through the support box 24 and is fixedly connected to a one-way threaded rod 26, and the rod body of the one-way threaded rod 26 is sleeved with a vertical threaded plate 27, and the upper surface of the vertical threaded plate 27 is fixedly connected to a fixing plate 28, and one end of the fixing plate 28 close to the center of the support plate 1 is fixedly connected to a clamping ring 29, and the middle of the upper and lower surfaces of the clamping ring 29 are fixedly connected to a mounting frame 30, and the inner wall of the mounting frame 30 away from one end of the clamping ring 29 is fixedly connected to a first electric telescopic rod 31, and the output end of the first electric telescopic rod 31 passes through the clamping ring 29 and is fixedly connected to an arc clamping plate 32; A welding seat 37 is fixedly connected to the middle of the upper surface of the support plate 1, a welding box 38 is fixedly connected to the edge of the middle of the upper surface of the support plate 1, a welding box 39 is fixedly connected to the middle of the outer wall of the front end of the welding box 38, a third servo motor 40 is fixedly connected to the middle of the outer wall of one side of the welding box 39, the output end of the third servo motor 40 passes through the welding box 39 and is fixedly connected to a driving gear 41, the upper end of the welding seat 37 is fixedly connected to a connecting ring 42, the interior of the connecting ring 42 is slidably connected to a rotating ring 43, the outer wall of the rotating ring 43 is fixedly connected to a plurality of teeth 44, the driving gear 41 and the teeth 44 are meshed with each other, and the first infrared sensor 57 and the second infrared sensor 58 are fixedly connected to both sides of the inner top surface of the welding box 39; The welding equipment can facilitate the workers to position and fix the steel pipes to be welded, and is also convenient for the workers to load and unload the steel pipes. At the same time, the welding position of the steel pipe can be accurately positioned. The welding process of the steel pipe has a high degree of automation, and the workers do not need to manually fix and adjust the position of the steel pipe, thereby ensuring the quality of welding. At the same time, during the welding process of the steel pipe, the end of the steel pipe is positioned by the positioning arc plate 22 and the rotating bead 23, thereby reducing the shaking of the end of the steel pipe during the welding process, further ensuring the welding quality of the steel pipe.

[0025] One end of the transmission box 2 close to the center of the support plate 1 is fixedly connected to the limit frame 34, and the inner top surface and the inner bottom surface of the limit frame 34 are provided with sliding grooves 35. The mounting frame 30 is slidably connected inside the sliding groove 35. The outer wall of the clamping ring 29 is fixedly connected with a plurality of limit blocks 33. The inner walls of the front and rear ends of the limit frame 34 are provided with a plurality of limit grooves 36, and the limit blocks 33 are slidably connected inside the limit grooves 36.

[0026] By the limiting block 33 sliding inside the limiting groove 36 , the clamping ring 29 can be made more stable during the movement.

[0027] Both sides of the bottom surfaces of the first transmission box 3 and the second transmission box 4 are fixedly connected with guide rods 9 , and the transverse threaded plates 8 are slidably connected to the outer walls of the guide rods 9 .

[0028] The guide rods 9 can make the transverse threaded plate 8 more stable during the rising and falling processes.

[0029] The upper surfaces of the connecting plates 13 are each provided with a first rectangular through hole 15 , and the adjusting plates 16 are each slidably connected inside the first rectangular through hole 15 .

[0030] A second electric telescopic rod 47 is fixedly connected to the middle of the inner top surface of the rotating ring 43, and a welding gun 48 is fixedly connected to the output end of the second electric telescopic rod 47. Cleaning rings 45 are fixedly connected to both sides of the inner wall of the rotating ring 43, and a cleaning pad 46 is fixedly connected to the inner wall of the cleaning ring 45.

[0031] The cleaning pad 46 can be used to clean the steel pipe at the welding location, effectively reducing the influence of dust and impurities at the steel pipe welding location on the welding effect.

[0032] A filter box 49 and a high-pressure air pump 50 are fixedly connected to the middle of the front end of the upper surface of the welding box 38, and a large-pore filter screen plate 51, a medium-pore filter screen plate 52 and a fine-pore filter screen plate 53 are fixedly connected to the inside of the filter box 49. A sealing plate 54 is fixedly connected to the upper surface of the filter box 49 by bolts, and a plurality of dust suction heads 55 are fixedly connected to the upper and lower parts of the front end inner wall of the welding box 38, and the front ends of the dust suction heads 55 all penetrate the welding box 38 and are connected with dust suction pipes 56, the filter box 49 is connected to the dust suction pipe 56 through a pipeline, and the high-pressure air pump 50 is connected to the filter box 49 through a pipeline.

[0033] The dust enters the interior of the filter box 49 through the dust suction pipe 56, and then the adsorbed gas is filtered by the large-pore filter screen plate 51, the medium-pore filter screen plate 52 and the fine-pore filter screen plate 53, thereby improving the environmental protection performance of the device.

[0034] A protective door 59 is hingedly connected to the middle part of the rear end of the welding box 38, and multiple ventilation holes 60 are opened on both sides of the outer wall of the protective door 59. A handle 61 is fixedly connected to one side of the outer wall of the protective door 59, and an observation window 62 is fixedly connected to the middle part of the outer wall of the protective door 59. A control panel 63 and a PLC controller 64 are fixedly connected to one side of the outer wall of the front end of the welding box 38.

[0035] By electrically connecting the control panel 63, the first servo motor 5, the second servo motor 25, the third servo motor 40, the first electric telescopic rod 31, the second electric telescopic rod 47, the first infrared sensor 57, the second infrared sensor 58 and the high-pressure air pump 50 to the PLC controller 64, it is convenient for staff to operate it.

[0036] A driving pinion 10 is fixedly connected to the outer wall of the upper end of the first bidirectional threaded rod 6 , and a driven pinion 11 is fixedly connected to the outer wall of the upper end of the second bidirectional threaded rod 7 . A rack 12 is sleeved on the outer walls of the driving pinion 10 and the driven pinion 11 .

[0037] Working principle: The welding equipment first starts the first servo motor 5 according to the diameter of the steel pipe to be welded, which can make the first bidirectional threaded rod 6 rotate. At this time, under the action of the active pinion 10, the driven pinion 11 and the rack 12, the second bidirectional threaded rod 7 starts to rotate synchronously, and the transverse threaded plate 8 starts to move towards each other and drives the positioning arc plate 22 to move. At the same time, during the movement of the transverse threaded plate 8, the adjustment block 18 will be driven to move toward the inside of the second rectangular through hole 19. At this time, the adjustment baffle 21 will start to move toward the outside of the adjustment box 17 under the action of the adjustment spring 20. At this time, the positioning arc plate 22 starts to tilt slightly toward the center of the transmission box 2 under the action of the adjustment baffle 21. After the position adjustment of the positioning arc plate 22 is completed, Then put the steel pipe to be welded into the transmission box 2. At this time, the steel pipe will slide on the outer wall of the rotating bead 23. Since the positioning arc plate 22 is at an inclined angle at this time, the number of the rotating bead 23 and the outer wall of the steel pipe will increase, which makes it easier for the staff to place and position the steel pipe. At the same time, the steel pipe will pass through the limit frame 34 and move to the inside of the welding box 38 during the slow movement inside the transmission box 2. The first infrared sensor 57 and the second infrared sensor 58 are in the open state. When the steel pipe moves to the lower end of the first infrared sensor 57, the first infrared sensor 57 will send a signal command to the first electric telescopic rod 31, causing it to start working and clamp the outer wall of the steel pipe through the arc clamping plate 32, and then the second servo motor 25 will make the one-way The threaded rod 26 rotates, thereby causing the vertical threaded plate 27 and the fixed plate 28 to drive the clamping ring 29 and the steel pipe to move toward the direction of the second infrared sensor 58. When it moves to the bottom of the second infrared sensor 58, the second infrared sensor 58 will send a signal command to the second servo motor 25 to stop it. At this time, the welding position of the single steel pipe has been accurately determined, and then the steel pipe is placed in the other end of the transmission box 2 and the above steps are repeated. At this time, the two steel pipes to be welded are accurately positioned inside the welding box 38, and the welding positions are reserved for the two steel pipes to be welded. Then, the second servo motor 25 is manually started to make the steel pipes move slowly and synchronously toward each other and move to the inside of the rotating ring 43, and then the third servo motor 40 is started to The active large gear 41 drives the teeth 44 and the rotating ring 43 to rotate, and the rotating ring 43 drives the cleaning ring 45 and the cleaning pad 46 to rotate, so that the cleaning pad 46 can clean the steel pipe to be welded during the rotation process, effectively reducing the influence of dust and impurities on the welding effect of the steel pipe welding. At the same time, according to the diameter of the steel pipe, the second electric telescopic rod 47 is started to move the welding gun 48 to the welding position. At the same time, under the action of the second servo motor 25, the two steel pipes are moved to the welding position. At this time, the welding gun 48 starts to rotate in a circle and starts welding the outer wall of the steel pipe. At the same time, starting the high-pressure air pump 50 can make the dust suction head 55 start to do dust suction work, and the dust enters the interior of the filter box 49 through the dust suction pipe 56.The adsorbed gas is then filtered through the large-pore filter plate 51, the medium-pore filter plate 52 and the fine-pore filter plate 53, thereby improving the environmental performance of the device. After the steel pipe is welded and cooled, the first electric telescopic rod 31 and the second servo motor 25 on one side are turned off and the first electric telescopic rod 31 and the second servo motor 25 on the other side are started, so that the welded steel pipe can be moved to the inside of the transmission box 2 on one side. After moving to the initial position, the second servo motor 25 stops working, and the first electric telescopic rod 31 returns to its original position. At this time, the staff can pull out the steel pipe from the inside of the transmission box 2.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent welding device with a protective structure, comprising a support plate (1), characterized in that: Both sides of the upper surface of the support plate (1) are fixedly connected to a transmission box (2); the middle of the front end outer wall of the transmission box (2) is fixedly connected to a first transmission box (3); the rear end outer wall of the transmission box (2) is fixedly connected to a second transmission box (4); the middle of the upper surface of the first transmission box (3) is fixedly connected to a first servo motor (5); the output end of the first servo motor (5) passes through the first transmission box (3) and is fixedly connected to a first bidirectional threaded rod (6); the middle of the bottom surface of the second transmission box (4) is rotatably connected to a second bidirectional threaded rod (7); The upper and lower ends of the first bidirectional threaded rod (6) and the second bidirectional threaded rod (7) are sleeved with transverse threaded plates (8); one end of the transverse threaded plate (8) close to the center of the transmission box (2) is fixedly connected to a connecting plate (13); a transmission groove (14) is provided in the middle of the front and rear end outer walls of the transmission box (2); the bottom and top surfaces of the transmission groove (14) are fixedly connected to an adjustment plate (16); one end of the lower part of the adjustment plate (16) close to the center of the transmission box (2) is fixedly connected to an adjustment box (17); and three adjustment blocks ( 18), a second rectangular through hole (19) is formed at one end of the upper surface of the adjustment box (17) away from the center of the transmission box (2), the adjustment blocks (18) are slidably connected inside the second rectangular through hole (19), a plurality of adjustment springs (20) are fixedly connected inside the adjustment box (17), an end of the adjustment spring (20) close to the center of the transmission box (2) is fixedly connected to an adjustment baffle (21), an end of the connection plate (13) close to the center of the transmission box (2) is hingedly connected to a positioning arc plate (22), and a plate body of the positioning arc plate (22) is rotatably connected to a plurality of rotating beads (23); The middle parts of both sides of the lower surface of the support plate (1) are fixedly connected to support boxes (24); the ends of the support boxes (24) away from the center of the support plate (1) are fixedly connected to second servo motors (25); the output ends of the second servo motors (25) pass through the support boxes (24) and are fixedly connected to one-way threaded rods (26); the shafts of the one-way threaded rods (26) are sleeved with vertical threaded plates (27); the upper surfaces of the vertical threaded plates (27) are fixedly connected to fixing plates (28); the ends of the fixing plates (28) close to the center of the support plate (1) are fixedly connected to clamping rings (29); the middle parts of the upper and lower surfaces of the clamping rings (29) are fixedly connected to mounting frames (30); the inner wall of the end of the mounting frame (30) away from the clamping ring (29) is fixedly connected to first electric telescopic rods (31); the output ends of the first electric telescopic rods (31) pass through the clamping rings (29) and are fixedly connected to arc-shaped clamping plates (32); A welding seat (37) is fixedly connected to the middle of the upper surface of the support plate (1), a welding box (38) is fixedly connected to the edge of the middle of the upper surface of the support plate (1), a welding box (39) is fixedly connected to the middle of the front end outer wall of the welding box (38), a third servo motor (40) is fixedly connected to the middle of the outer wall of one side of the welding box (39), an output end of the third servo motor (40) passes through the welding box (39) and is fixedly connected to a driving gear (41), the upper end of the welding seat (37) is fixedly connected to a connecting ring (42), the interior of the connecting ring (42) is slidably connected to a rotating ring (43), the outer wall of the rotating ring (43) is fixedly connected to a plurality of teeth (44), the driving gear (41) and the teeth (44) are meshed with each other, and a first infrared sensor (57) and a second infrared sensor (58) are fixedly connected to both sides of the inner top surface of the welding box (39).

2. The intelligent welding equipment with a protective structure according to claim 1, characterized in that: One end of the transmission box (2) near the center of the support plate (1) is fixedly connected to a limit frame (34); the inner top surface and the inner bottom surface of the limit frame (34) are provided with sliding grooves (35); the mounting frame (30) is slidably connected inside the sliding grooves (35); the outer wall of the clamping ring (29) is fixedly connected to a plurality of limit blocks (33); the inner walls of the front end and the rear end of the limit frame (34) are provided with a plurality of limit grooves (36); the limit blocks (33) are slidably connected inside the limit grooves (36).

3. The intelligent welding equipment with a protective structure according to claim 1, characterized in that: Both sides of the bottom surfaces of the first transmission box (3) and the second transmission box (4) are fixedly connected to guide rods (9), and the transverse threaded plates (8) are slidably connected to the outer walls of the guide rods (9).

4. The intelligent welding equipment with a protective structure according to claim 1, characterized in that: The upper surface of the connecting plate (13) is provided with a first rectangular through hole (15), and the adjusting plates (16) are slidably connected inside the first rectangular through hole (15).

5. The intelligent welding equipment with a protective structure according to claim 1, characterized in that: A second electric telescopic rod (47) is fixedly connected to the middle of the inner top surface of the rotating ring (43), and the output ends of the second electric telescopic rod (47) are fixedly connected to a welding gun (48). Cleaning rings (45) are fixedly connected to both sides of the inner wall of the rotating ring (43), and the inner walls of the cleaning rings (45) are fixedly connected to a cleaning pad (46).

6. The intelligent welding equipment with a protective structure according to claim 1, characterized in that: A filter box (49) and a high-pressure air pump (50) are fixedly connected to the middle of the front end of the upper surface of the welding box (38), and a large-pore filter screen plate (51), a medium-pore filter screen plate (52) and a fine-pore filter screen plate (53) are fixedly connected to the inside of the filter box (49). A sealing plate (54) is fixedly connected to the upper surface of the filter box (49) by bolts. A plurality of dust suction heads (55) are fixedly connected to the upper and lower parts of the front end inner wall of the welding box (38), and the front ends of the dust suction heads (55) all penetrate the welding box (38) and are connected to dust suction pipes (56). The filter box (49) and the dust suction pipe (56) are connected to each other by a pipeline, and the high-pressure air pump (50) and the filter box (49) are connected to each other by a pipeline.

7. The intelligent welding equipment with a protective structure according to claim 1, characterized in that: A protective door (59) is hingedly connected to the middle of the rear end of the welding box (38), a plurality of ventilation holes (60) are provided on both sides of the outer wall of the protective door (59), a handle (61) is fixedly connected to one side of the outer wall of the protective door (59), an observation window (62) is fixedly connected to the middle of the outer wall of the protective door (59), and a control panel (63) and a PLC controller (64) are respectively fixedly connected to one side of the outer wall of the front end of the welding box (38).

8. The intelligent welding equipment with a protective structure according to claim 1, characterized in that: The outer wall of the upper end of the first bidirectional threaded rod (6) is fixedly connected to a driving pinion (10), and the outer wall of the upper end of the second bidirectional threaded rod (7) is fixedly connected to a driven pinion (11). The outer walls of the driving pinion (10) and the driven pinion (11) are both sleeved with racks (12).