Sludge shaftless screw conveyor for regenerating ceramsite through sludge treatment
The sludge shaftless screw conveyor addresses the challenge of blade cleaning in existing conveyors by incorporating automated scraping and flushing mechanisms, enabling efficient and labor-saving maintenance through automated water flow direction switching and comprehensive cleaning.
Patent Information
- Application Number
- CN202411620030.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-11-13
AI Technical Summary
Existing shaftless screw conveyors for sludge disposal and ceramsite regeneration face challenges in convenient and efficient cleaning of the blades during maintenance, making the process time-consuming and labor-intensive.
A sludge shaftless screw conveyor with a scraper assembly, adjustment component, flushing assembly, and rotating assembly that allows for automated cleaning of the spiral blade by rotating the blade to scrape off residues, using water jets and brushes, and automatic switching of water flow directions to enhance cleaning efficiency.
Facilitates quick and efficient cleaning of the spiral blade surfaces, reducing manual intervention and enhancing the convenience of maintenance operations while ensuring comprehensive coverage and reduced residue accumulation.
Smart Images

Figure CN119160614A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sludge treatment, in particular to a sludge shaftless screw conveyor for treating sludge and regenerating ceramsite. Background Art
[0002] The process of sludge regeneration ceramsite mainly involves high-temperature calcination of the sludge, which is usually carried out in a rotary kiln. During the calcination process, the organic matter and moisture in the sludge are removed. At the same time, by controlling the temperature and time, the sludge is converted into ceramsite with specific properties. This regenerated ceramsite is not only an environmentally friendly and lightweight building material, but also widely used in many fields due to its unique physical and chemical properties. In the process of sludge regeneration ceramsite, a shaftless screw conveyor is needed to transport the sludge.
[0003] For example, the patent with publication number CN211225186U discloses a direct-drive shaftless screw conveyor for sludge dehydration. The patent removes the gear box, and the screw conveyor and the drive device are directly connected by transmission, thereby reducing the use cost, having higher transmission efficiency, more energy saving, and more convenient installation and maintenance. However, during the maintenance and cleaning process of this type of shaftless screw conveyor, it is inconvenient to automatically clean the sludge on the blades, resulting in a problem of being time-consuming and labor-intensive during maintenance.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a sludge shaftless screw conveyor for sludge disposal and regeneration of expanded clay is proposed. Summary of the invention
[0005] The object of the present invention is to provide a sludge shaftless screw conveyor for regenerating ceramsite in sludge disposal, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a sludge shaftless screw conveyor for sludge disposal and regeneration of expanded clay, comprising a shell and a scraper assembly, a motor is fixed to one side of the shell, and the output shaft of the motor is connected to a spiral blade, the scraper assembly is arranged on the outer side of one end of the spiral blade, the scraper assembly comprises a slide rail, a slide seat, a limit column, a connecting plate, a top plate, a first scraper, a second scraper, a connecting column and a one-way valve, slide rails are arranged on both sides of the shell, and the outer side of the slide rail is slidably connected to the slide seat, the top ends of the slide seat are fixed with limit columns, and the outer side of the lower end of the limit column is slidably connected to the connecting plate, the top plate is fixed to one side of the connecting plate, and the first scraper is arranged at the two ends of the bottom of the top plate, the second scraper is connected to one side of the first scraper, and the bottom of the second scraper is fixed with a connecting column, and a one-way valve is arranged inside the connecting column.
[0007] Furthermore, an adjustment component is provided inside the connecting plate, and the adjustment component includes a damper, a spring, a pressure plate and a sliding column. The damper is placed in the center of the interior of the connecting plate, and the spring is sleeved on the outside of the damper. The top of the spring is connected to a pressure plate, and the pressure plate is n-shaped, and a sliding column is fixed inside the lower end of the pressure plate.
[0008] Furthermore, the adjustment assembly also includes a driving block, a positioning pin and a positioning hole. The driving block is slidably connected to the outer side of the end of the sliding column, and the positioning pin is symmetrically arranged on one side of the driving block, and the positioning pin is slidably connected to the connecting plate. Positioning holes are opened at the upper and lower ends of one side of the limit column.
[0009] Furthermore, a flushing assembly is arranged on the top of the top plate, and the flushing assembly includes a fixed cover, a guide cover, a water inlet hose, a driving blade, a transmission shaft and a driving gear. A fixed cover is arranged on the top of the top plate, and a guide cover is arranged on the top of the fixed cover. One side of the guide cover is connected to the water inlet hose, and the inside of the guide cover is slidably connected to the driving blade. A transmission shaft is fixed to one side of the driving blade, and a driving gear is arranged on the outer side of the lower end of the transmission shaft.
[0010] Furthermore, the flushing component also includes a driven gear, a cleaning shaft, bristles and a water spray hole. The driven gear is meshed on both sides of the driving gear, and a cleaning shaft is fixed inside the driven gear. The cleaning shaft is hollow and rotatably connected to the top plate. Bristles are fixed to the outer side of the lower end of the cleaning shaft, and a water spray hole is provided on the outer side of the lower end of the cleaning shaft.
[0011] Furthermore, the flushing assembly also includes a water pipe, a three-way valve and a connecting pipe. The other side of the deflector cover is connected to the water pipe, and the end of the water pipe is connected to the three-way valve. One side of the three-way valve is connected to the connecting pipe, and the interior of the connecting pipe is connected to the interior of the fixed cover.
[0012] Furthermore, a limit seat is fixed at one end of the slide rail, and a slide rod is slidably connected to one side of the limit seat. A fixed plate is placed on the top of the slide rod, and one end of the fixed plate is connected to a strong magnet. A driving plate is provided at the upper end of the three-way valve.
[0013] Furthermore, a rotating assembly is connected to one side of the fixed cover, and the rotating assembly includes a synchronous gear, a driving column and a limit plate. One end of the bottom of the fixed cover is rotatably connected to the synchronous gear, and the synchronous gear is meshed with the driving gear. A driving column is fixed to the bottom of the synchronous gear, and the outer side of the driving column is slidably connected to the limit plate.
[0014] Furthermore, the rotating assembly also includes a connecting rod, an adjusting block and a rotating plate. A connecting rod is fixed to the bottom of the limiting plate, and the connecting rod is slidably connected to the top plate. Adjusting blocks are arranged at the bottom of both ends of the connecting rod, and one side of the adjusting block is slidably connected to the rotating plate.
[0015] Furthermore, the rotating assembly also includes a water spray pipe and a diverter hose. A water spray pipe is fixed to the bottom of the rotating plate and is rotatably connected to the top plate. A diverter hose is connected to one end of the top of the water spray pipe and is fixedly connected to the three-way valve.
[0016] The present invention provides a sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite, which has the following beneficial effects: 1. When the shaftless spiral blade needs to be cleaned, the present invention only needs to start the motor to rotate the spiral blade. At this time, since the first scraper and the second scraper are respectively in contact with the two sides of the spiral blade, the surface of the spiral blade can be scraped and cleaned, and the connecting column can also block the gap formed between the first scraper and the second scraper to prevent residue from passing through. At the same time, the height of the top plate is positioned by using the slide seat, the slide rail, the connecting plate and the adjustment component, so as to prevent the first scraper from sliding vertically. Therefore, when the spiral blade rotates, it will also push the first scraper to move, so that it can fully clean the outside of the spiral blade. In addition, two groups of first scrapers are provided, which is beneficial to improve the effect of cleaning the surface of the spiral blade.
[0017] 2. After cleaning, the slide seat of the present invention will move to the other end along the slide rail. At this time, you only need to hold the connecting plate with your hand and press the pressure plate with your thumb to make the slide columns at both ends squeeze the driving blocks, so that the positioning pins can be driven to separate from the positioning holes at the bottom of the limit column, thereby quickly releasing the restriction between the connecting plate and the limit column. After moving the top plate up, release your thumb. At this time, the spring will drive the pressure plate to move up and reset, so that the positioning pins are inserted into the positioning holes at the top of the limit column, so that the first scraper moves out of the shell. At this time, the slide rail and the slide seat can facilitate the horizontal movement of the top plate, and the normal conveying work of the spiral blade will not be hindered in this state.
[0018] 3. In the present invention, when the spiral blade drives the first scraper to move, the external pump body can be used to transport the cleaning water to the guide cover through the water inlet hose. At this time, the water flow will push the internal driving blade, so that the driving gear can be driven to rotate through the transmission shaft, so that the driven gear drives the bristles on the outside of the cleaning shaft to brush and clean the outside of the spiral blade, and there are two cleaning shafts, which can clean both sides of the spiral blade, making the cleaning more comprehensive. At the same time, the water flowing out from the other end of the guide cover will enter the fixed cover through the water supply pipe, the three-way valve, and the connecting pipe, and then flow into the interior of the cleaning shaft and spray out from the water spray hole on the outside, so that flushing can be performed during cleaning, further enhancing the cleaning effect, and when there is too much water between the two first scrapers, it will be discharged through the one-way valve.
[0019] 4. In the present invention, when the slide seat moves to the end of the slide rail, the driving plate on the three-way valve will contact the strong magnet and squeeze and rotate under the limit of the fixed plate, so that the flow direction of the water inside the three-way valve can be automatically switched. Therefore, when the spiral blade is separated from the first scraper, the water inside the water pipe will flow into the diversion hose through the three-way valve and be sprayed out from the nozzle at the bottom of the water spray pipe, so as to wash the surface of the first scraper and the second scraper, reduce the sludge adhesion on the scraper surface, and help to improve the convenience of subsequent cleaning. At the same time, the active gear will also drive the synchronous gear to rotate, so that the driving column reciprocates to push and pull the limit plate, thereby driving the connecting rod to move synchronously, and the adjusting block will drive the water spray pipe to rotate reciprocatingly through the rotating plate, so as to automatically change the direction of flushing, which is beneficial to improve the range of flushing the scraper, and in the subsequent process of moving the top plate up, it will also drive the fixed plate to move up. At this time, the slide rod can slide in the limit seat, and when the slide seat is moved to move it toward the motor, the strong magnet will adsorb the iron drive plate to reset it, so that there is no need to manually switch the three-way valve, saving steps during operation and being more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of a sludge shaftless screw conveyor for regenerating ceramsite in sludge treatment according to the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of a scraping component of a shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to the present invention; Figure 3 It is a bottom view structural schematic diagram of a scraping assembly of a sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of an adjustment component of a sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of a flushing component of a sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of a limit seat of a sludge shaftless screw conveyor for sludge treatment and regeneration of ceramsite according to the present invention; Figure 7 The present invention is a schematic diagram of the three-dimensional structure of the rotating component part of a sludge shaftless screw conveyor for regenerating ceramsite in sludge disposal.
[0021] In the figure: 1, housing; 2, motor; 3, spiral blade; 4, scraping assembly; 401, slide rail; 402, slide seat; 403, limit column; 404, connecting plate; 405, top plate; 406, first scraper; 407, second scraper; 408, connecting column; 409, one-way valve; 5, adjustment assembly; 501, damper; 502, spring; 503, pressure plate; 504, slide column; 505, drive block; 506, positioning pin; 507, positioning hole; 6, flushing assembly; 601, fixed cover; 602, guide cover; 603, water inlet hose; 60 4. Driving blade; 605. Transmission shaft; 606. Driving gear; 607. Driven gear; 608. Cleaning shaft; 609. Bristles; 610. Water spray hole; 611. Water pipe; 612. Three-way valve; 613. Connecting pipe; 7. Limit seat; 8. Sliding rod; 9. Fixed plate; 10. Strong magnet; 11. Driving plate; 12. Rotating assembly; 1201. Synchronous gear; 1202. Driving column; 1203. Limit plate; 1204. Connecting rod; 1205. Adjusting block; 1206. Rotating plate; 1207. Water spray pipe; 1208. Diverter hose. DETAILED DESCRIPTION
[0022] See also Figures 1 to 7 The present invention provides a technical solution: a sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite, comprising a shell 1 and a scraper assembly 4, a motor 2 is fixed to one side of the shell 1, and the output shaft of the motor 2 is connected to a spiral blade 3, the scraper assembly 4 is arranged on the outer side of one end of the spiral blade 3, the scraper assembly 4 comprises a slide rail 401, a slide seat 402, a limit column 403, a connecting plate 404, a top plate 405, a first scraper 406, a second scraper 407, a connecting column 408 and a one-way valve 409, and slide rails are arranged on both sides of the shell 1 401, and the outer side of the slide rail 401 is slidably connected to a slide seat 402, the top two ends of the slide seat 402 are fixed with limit columns 403, and the lower outer side of the limit column 403 is slidably connected to a connecting plate 404, a top plate 405 is fixed to one side of the connecting plate 404, and the first scraper 406 is arranged at the two ends of the bottom of the top plate 405, one side of the first scraper 406 is connected to the second scraper 407, and the bottom of the second scraper 407 is fixed with a connecting column 408, and a one-way valve 409 is arranged inside the connecting column 408.
[0023] See also Figures 1 to 4, an adjusting component 5 is arranged inside the connecting plate 404, and the adjusting component 5 includes a damper 501, a spring 502, a pressure plate 503 and a sliding column 504. The damper 501 is arranged in the center of the connecting plate 404, and the spring 502 is sleeved on the outside of the damper 501, the top of the spring 502 is connected to the pressure plate 503, and the pressure plate 503 is n-shaped, and the sliding column 504 is fixed inside the lower end of the pressure plate 503, the adjusting component 5 also includes a driving block 505, a positioning pin 506 and a positioning hole 507, the driving block 505 is slidably connected to the outer side of the end of the sliding column 504, and the positioning pin 506 is symmetrically arranged on one side of the driving block 505, and the positioning pin 506 is slidably connected to the connecting plate 404, and the positioning holes 507 are opened at the upper and lower ends of one side of the limiting column 403; The specific operation is as follows: when it is necessary to deliver sludge, first hold the connecting plate 404 with your hand, and press the pressure plate 503 with your thumb, so that the sliding columns 504 at both ends can squeeze the driving block 505, so that it drives the positioning pin 506 to separate from the positioning hole 507 at the bottom of the limiting column 403, thereby quickly releasing the restriction between the connecting plate 404 and the limiting column 403, and after moving the top plate 405 upward, release your thumb, at this time, the spring 502 will drive the pressure plate 503 to move up and reset, so that the positioning pin 506 is inserted into the positioning hole 507 at the top of the limiting column 403, so that the first scraper 406 moves out of the shell 1, and then the motor 2 is started to drive the spiral blade 3 to rotate to transport the sludge, and when it is necessary to maintain and clean the shaftless screw conveyor, first use the slide seat 402 or the slide The rail 401 facilitates moving it to one end of the spiral blade 3. Similarly, the adjustment component 5 is used to move and fix the top plate 405 to the outer side of the lower end of the limit column 403. At this time, the height of the top plate 405 can be positioned, and the first scraper 406 and the second scraper 407 will fit respectively with the two sides of the spiral blade 3. Then, the motor 2 is started to rotate the spiral blade 3, which will push the first scraper 406 to move under the guidance of the slide rail 401 and the slide seat 402. Therefore, the surface of the spiral blade 3 can be scraped and cleaned, and the connecting column 408 can also block the gap formed between the first scraper 406 and the second scraper 407 to prevent residues from passing through, and the first scraper 406 is provided with two groups, which is beneficial to improve the effect of cleaning the surface of the spiral blade 3.
[0024] See also Figures 5 to 7A flushing assembly 6 is arranged on the top of the top plate 405, and the flushing assembly 6 includes a fixed cover 601, a guide cover 602, a water inlet hose 603, a driving blade 604, a transmission shaft 605 and a driving gear 606. A fixed cover 601 is arranged on the top of the top plate 405, and a guide cover 602 is arranged on the top of the fixed cover 601. One side of the guide cover 602 is connected to the water inlet hose 603, and the inside of the guide cover 602 is slidably connected to the driving blade 604. A transmission shaft 605 is fixed on one side of the driving blade 604, and a driving gear 606 is arranged on the outer side of the lower end of the transmission shaft 605. The flushing assembly 6 also includes a driven gear 607, a cleaning shaft 608, bristles 609 and a water spray hole 610, driven gears 607 are meshed on both sides of the driving gear 606, and a cleaning shaft 608 is fixed inside the driven gear 607, the cleaning shaft 608 is hollow, and the cleaning shaft 608 is rotatably connected to the top plate 405, bristles 609 are fixed to the outer side of the lower end of the cleaning shaft 608, and a water spray hole 610 is opened on the outer side of the lower end of the cleaning shaft 608, the flushing component 6 also includes a water pipe 611, a three-way valve 612 and a connecting pipe 613, the other side of the guide cover 602 is connected to the water pipe 611, and the end of the water pipe 611 is connected to the three-way valve 612, one side of the three-way valve 612 is connected to the connecting pipe 613, and the interior of the connecting pipe 613 is connected to the interior of the fixed cover 601 A limit seat 7 is fixed at one end of the slide rail 401, and a slide rod 8 is slidably connected to one side of the limit seat 7. A fixed plate 9 is arranged on the top of the slide rod 8, and a strong magnet 10 is connected to one end of the fixed plate 9. A driving plate 11 is arranged on the upper end of the three-way valve 612. A rotating assembly 12 is connected to one side of the fixed cover 601. The rotating assembly 12 includes a synchronous gear 1201, a driving column 1202 and a limit plate 1203. The synchronous gear 1201 is rotatably connected to one end of the bottom of the fixed cover 601, and the synchronous gear 1201 is meshed with the driving gear 606. A driving column 1202 is fixed to the bottom of the synchronous gear 1201, and the outer side of the driving column 1202 is slidably connected to the limit plate 1203. The rotating assembly 12 also includes a connecting rod 1204, an adjusting block 1205 and a rotating plate 1206. The connecting rod 1204 is fixed to the bottom of the limit plate 1203, and the connecting rod 1204 is slidably connected to the top plate 405. Adjusting blocks 1205 are arranged at the bottom of both ends of the connecting rod 1204, and one side of the adjusting block 1205 is slidably connected to the rotating plate 1206. The rotating assembly 12 also includes a water spray pipe 1207 and a diverter hose 1208. The water spray pipe 1207 is fixed to the bottom of the rotating plate 1206, and the water spray pipe 1207 is rotatably connected to the top plate 405. The top end of the water spray pipe 1207 is connected to the diverter hose 1208, and the diverter hose 1208 is fixedly connected to the three-way valve 612. The specific operation is as follows. During the scraping and cleaning process, the external pump body is started to transport the cleaning water to the guide cover 602 through the water inlet hose 603. At this time, the water flow will push the internal driving blade 604, so that the driving gear 606 can be driven to rotate through the transmission shaft 605, so that the driven gear 607 drives the bristles 609 on the outside of the cleaning shaft 608 to brush and clean the outside of the spiral blade 3. There are two cleaning shafts 608, which can clean both sides of the spiral blade 3, making the cleaning more comprehensive. At the same time, the water flowing out from the other end of the guide cover 602 will be driven through the inlet hose 603. The water pipe 611, the three-way valve 612, and the connecting pipe 613 enter the fixed cover 601, and then flow into the interior of the cleaning shaft 608 and spray out from the outer water spray hole 610, so that it can also be flushed during cleaning, further enhancing the cleaning effect, and when there is too much water between the two first scrapers 406, it will also be discharged through the one-way valve 409, and when the slide seat 402 moves to the end of the slide rail 401, the driving plate 11 on the three-way valve 612 will contact the strong magnet 10, and squeeze and rotate under the limit of the fixed plate 9, so that the water flow inside the three-way valve 612 can be automatically adjusted. The first scraper 406 is switched, so when the spiral blade 3 is separated from the first scraper 406, the water flow in the water pipe 611 will flow into the diversion hose 1208 through the three-way valve 612, and will be sprayed out from the nozzle at the bottom of the water spray pipe 1207, so as to wash the surface of the first scraper 406 and the second scraper 407, reduce the sludge adhesion on the scraper surface, and help to improve the convenience of subsequent cleaning. At the same time, the active gear 606 will also drive the synchronous gear 1201 to rotate, so that the driving column 1202 reciprocates to push and pull the limit plate 1203, thereby driving the connecting rod 1204 to move synchronously, and the adjusting block 1205 will drive the water spray pipe 1207 to rotate back and forth through the rotating plate 1206, which can automatically change the direction of flushing and increase the range of flushing. After cleaning the scraper, the first scraper 406 is moved out of the shell 1 through the adjusting component 5. In the process of the top plate 405 moving up, the fixed plate 9 will also be driven to move up. At this time, the slide rod 8 can slide in the limit seat 7, and when the slide seat 402 is moved toward the motor 2, the strong magnet 10 will absorb the iron drive plate 11 to reset it, thereby eliminating the need for manual switching of the three-way valve 612, saving steps during operation, and being more labor-saving and convenient.
[0025] In summary, when using this shaftless screw conveyor for sludge disposal and regeneration of expanded clay, first, when using the shaftless screw conveyor to transport sludge, first hold the connecting plate 404 with your hand, and press the pressure plate 503 with your thumb, so that the sliding columns 504 at both ends can squeeze the driving block 505, so that it drives the positioning pin 506 to separate from the positioning hole 507 at the bottom of the limiting column 403, thereby quickly releasing the restriction between the connecting plate 404 and the limiting column 403, and after moving the top plate 405 upward, release your thumb, at this time, the spring 502 will drive the pressure plate 503 to move up and reset, so that the positioning pin 506 is inserted into the positioning hole 507 at the top of the limiting column 403, so that the first scraper 406 moves out of the shell 1, and then, start the motor 2 to drive the spiral blade 3 to rotate, The sludge inside one end of the shell 1 is transported. Then, when the shaftless screw conveyor needs to be maintained and cleaned, the slide 402 or the slide rail 401 is first used to move it to one end of the spiral blade 3. Similarly, the adjustment component 5 is used to move and fix the top plate 405 to the outer side of the lower end of the limit column 403. At this time, the height of the top plate 405 can be positioned, and the first scraper 406 and the second scraper 407 will fit with the two sides of the spiral blade 3 respectively. Then, the motor 2 is started to make the spiral blade 3 rotate, which will push the first scraper 406 to move under the guidance of the slide rail 401 and the slide 402. Therefore, the surface of the spiral blade 3 can be scraped and cleaned, and the connecting column 408 can also form a space between the first scraper 406 and the second scraper 407. The gap is blocked, and then, the cleaning water is delivered to the guide cover 602 through the water inlet hose 603 by using the external pump body. At this time, the water flow will push the internal driving blade 604, so that the driving gear 606 can be driven to rotate through the transmission shaft 605, so that the driven gear 607 drives the bristles 609 on the outside of the cleaning shaft 608 to brush and clean the outside of the spiral blade 3. At the same time, the water flow flowing out from the other end of the guide cover 602 will enter the fixed cover 601 through the water delivery pipe 611, the three-way valve 612, and the connecting pipe 613, and then flow into the inside of the cleaning shaft 608 and spray out from the outer water spray hole 610, so that it can also be flushed during cleaning. When there is too much water between the two first scrapers 406, it will also pass through the one-way valve 409. After that, when the slide 402 moves to the end of the slide rail 401, the driving plate 11 on the three-way valve 612 will contact the strong magnet 10 and squeeze and rotate under the limit of the fixed plate 9, so that the water flow direction inside the three-way valve 612 can be automatically switched. Therefore, when the spiral blade 3 is separated from the first scraper 406, the water flow inside the water pipe 611 will flow into the diversion hose 1208 through the three-way valve 612 and be sprayed out from the nozzle at the bottom of the water spray pipe 1207, so as to wash the surface of the first scraper 406 and the second scraper 407. At the same time, the active gear 606 will also drive the synchronous gear 1201 to rotate, so that the driving column 1202 pushes and pulls the limit plate 1203 back and forth, thereby driving the connecting rod 1204 to move synchronously.The adjusting block 1205 will drive the water spray pipe 1207 to rotate back and forth through the rotating plate 1206, so as to increase the range of flushing. Finally, after cleaning the scraper, the first scraper 406 is moved out of the housing 1 through the adjusting component 5. In the process of the top plate 405 moving up, the fixed plate 9 is also driven to move up. At this time, the slide bar 8 can slide in the limit seat 7. When the slide seat 402 is moved toward the motor 2, the strong magnet 10 will absorb the iron drive plate 11 to reset it, so that there is no need to manually switch the three-way valve 612.
[0026] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite, characterized in that: The invention comprises a housing (1) and a scraping assembly (4), wherein a motor (2) is fixed to one side of the housing (1), and the output shaft of the motor (2) is connected to a spiral blade (3), and the scraping assembly (4) is arranged outside one end of the spiral blade (3), and the scraping assembly (4) comprises a slide rail (401), a slide seat (402), a limit column (403), a connecting plate (404), a top plate (405), a first scraper (406), a second scraper (407), a connecting column (408) and a one-way valve (409), and slide rails (401) are arranged on both sides of the housing (1), and the slide rails (401) ) is slidably connected to the outer side of a slide seat (402), limiting columns (403) are fixed at both ends of the top of the slide seat (402), and a connecting plate (404) is slidably connected to the outer side of the lower end of the limiting column (403), a top plate (405) is fixed on one side of the connecting plate (404), and a first scraper (406) is arranged at both ends of the bottom of the top plate (405), a second scraper (407) is connected to one side of the first scraper (406), and a connecting column (408) is fixed to the bottom of the second scraper (407), and a one-way valve (409) is arranged inside the connecting column (408).
2. The sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to claim 1 is characterized in that: An adjustment component (5) is arranged inside the connecting plate (404), and the adjustment component (5) comprises a damper (501), a spring (502), a pressure plate (503) and a sliding column (504). The damper (501) is arranged at the center of the connecting plate (404), and the spring (502) is sleeved on the outside of the damper (501). The top of the spring (502) is connected to the pressure plate (503), and the pressure plate (503) is in an n-shape, and the sliding column (504) is fixed inside the lower end of the pressure plate (503).
3. The sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to claim 2 is characterized in that: The adjustment assembly (5) further comprises a driving block (505), a positioning pin (506) and a positioning hole (507); the driving block (505) is slidably connected to the outer side of the end of the sliding column (504); the positioning pin (506) is symmetrically arranged on one side of the driving block (505); the positioning pin (506) is slidably connected to the connecting plate (404); and the positioning holes (507) are provided at upper and lower ends of one side of the limiting column (403).
4. The sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to claim 1 is characterized in that: A flushing assembly (6) is arranged on the top of the top plate (405), and the flushing assembly (6) comprises a fixed cover (601), a flow guide cover (602), a water inlet hose (603), a driving blade (604), a transmission shaft (605) and a driving gear (606). The fixed cover (601) is arranged on the top of the top plate (405), and the flow guide cover (602) is arranged on the top of the fixed cover (601). One side of the flow guide cover (602) is connected to the water inlet hose (603), and the inside of the flow guide cover (602) is slidably connected to the driving blade (604), one side of the driving blade (604) is fixed with a transmission shaft (605), and the driving gear (606) is arranged on the outer side of the lower end of the transmission shaft (605).
5. The sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to claim 4 is characterized in that: The flushing assembly (6) further comprises a driven gear (607), a cleaning shaft (608), bristles (609) and a water spray hole (610); the driven gears (607) are meshed on both sides of the driving gear (606); a cleaning shaft (608) is fixed inside the driven gear (607); the cleaning shaft (608) is hollow and rotatably connected to the top plate (405); bristles (609) are fixed to the outer side of the lower end of the cleaning shaft (608); and a water spray hole (610) is provided on the outer side of the lower end of the cleaning shaft (608).
6. The sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to claim 5 is characterized in that: The flushing assembly (6) further comprises a water pipe (611), a three-way valve (612) and a connecting pipe (613); the other side of the flow guide cover (602) is connected to the water pipe (611), and the end of the water pipe (611) is connected to the three-way valve (612); one side of the three-way valve (612) is connected to the connecting pipe (613), and the interior of the connecting pipe (613) is in communication with the interior of the fixed cover (601).
7. The shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to claim 6 is characterized in that: A limit seat (7) is fixed at one end of the slide rail (401), and a slide rod (8) is slidably connected to one side of the limit seat (7). A fixed plate (9) is arranged on the top of the slide rod (8), and a strong magnet (10) is connected to one end of the fixed plate (9). A driving plate (11) is arranged at the upper end of the three-way valve (612).
8. The sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to claim 4 is characterized in that: A rotating assembly (12) is connected to one side of the fixed cover (601), and the rotating assembly (12) comprises a synchronous gear (1201), a driving column (1202) and a limit plate (1203). One end of the bottom of the fixed cover (601) is rotatably connected to the synchronous gear (1201), and the synchronous gear (1201) is meshed with the driving gear (606). A driving column (1202) is fixed to the bottom of the synchronous gear (1201), and the outer side of the driving column (1202) is slidably connected to the limit plate (1203).
9. The sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to claim 8, characterized in that: The rotating assembly (12) further comprises a connecting rod (1204), an adjusting block (1205) and a rotating plate (1206); the connecting rod (1204) is fixed to the bottom of the limiting plate (1203), and the connecting rod (1204) is slidably connected to the top plate (405); the adjusting blocks (1205) are arranged at the bottom of both ends of the connecting rod (1204), and the rotating plate (1206) is slidably connected to one side of the adjusting block (1205).
10. The sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to claim 9, characterized in that: The rotating assembly (12) further comprises a water spray pipe (1207) and a diverter hose (1208); the water spray pipe (1207) is fixed to the bottom of the rotating plate (1206), and the water spray pipe (1207) is rotatably connected to the top plate (405); one end of the top of the water spray pipe (1207) is connected to the diverter hose (1208), and the diverter hose (1208) is fixedly connected to the three-way valve (612).
Citation Information
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