A sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite
By introducing scraping and flushing components into the shaftless screw conveyor, the problem of spiral blade cleaning is solved, automatic cleaning is achieved, and maintenance efficiency and convenience are improved.
Patent Information
- Application Number
- CN202411620030.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2044-11-13
AI Technical Summary
During the maintenance and cleaning process of existing shaftless screw conveyors, it is difficult to efficiently clean the sludge on the spiral blades, resulting in time and effort.
A sludge shaftless screw conveyor including scraping assembly and flushing assembly is designed, and the scraper is fitted with the spiral blade and rotates to clean it, combined with the slide, slide rail and adjustment assembly to achieve automatic cleaning, and comprehensive cleaning is carried out using water flow and gear transmission system.
It realizes efficient and automatic cleaning of spiral blades, reduces manual operation steps, improves cleaning efficiency and convenience, and ensures the normal operation of the screw conveyor.
Smart Images

Figure CN119160614B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sludge treatment, and specifically to a sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite. Background Technique
[0002] The process of sludge regeneration of ceramsite mainly involves high-temperature calcination of sludge. This process is usually carried out in a rotary kiln. During the calcination process, organic matter and moisture in the sludge are removed. At the same time, by controlling the temperature and time, the sludge is transformed into ceramsite with specific properties. This regenerated ceramsite is not only an environmentally friendly and lightweight building material, but also due to its unique physical and chemical properties, it is widely used in multiple fields. In the process of sludge regeneration of ceramsite, a shaftless screw conveyor is needed to transport the sludge.
[0003] For example, the patent with the publication number CN211225186U discloses a sludge dewatering directly driven shaftless screw conveyor. This patent removes the gearbox, and the screw conveyor and the driving device are directly driven and connected, thereby reducing the use cost, having higher transmission efficiency, being more energy-saving, and being more convenient for installation and maintenance. However, in the process of maintenance and cleaning of this type of shaftless screw conveyor, it is not convenient to automatically clean the sludge on the blades, resulting in time-consuming and laborious maintenance.
[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite is proposed. Summary of the Invention
[0005] The purpose of the present invention is to provide a sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite, including a housing and a scraping component. One side of the housing is fixed with a motor, and the output shaft of the motor is connected with a spiral blade. The scraping component is arranged outside one end of the spiral blade. The scraping component includes a slide rail, a sliding seat, a limiting column, a connecting plate, a top plate, a first scraping plate, a second scraping plate, a connecting column and a one-way valve. Slide rails are arranged on both sides of the housing, and the sliding seat is slidably connected to the outside of the slide rail. Limiting columns are fixed at both ends of the top of the sliding seat, and the connecting plate is slidably connected to the outside of the lower end of the limiting column. One side of the connecting plate is fixed with a top plate, and first scraping plates are arranged at both ends of the bottom of the top plate. One side of the first scraping plate is connected with a second scraping plate, and a connecting column is fixed at the bottom of the second scraping plate, and a one-way valve is arranged inside the connecting column.
[0007] Further, an adjustment component is arranged inside the connecting plate. The adjustment component includes a damper, a spring, a pressing plate and a sliding column. A damper is arranged in the center inside the connecting plate, and a spring is sleeved outside the damper. The top of the spring is connected with a pressing plate, and the pressing plate is in an n shape. A sliding column is fixed inside the lower end of the pressing plate.
[0008] Further, the adjustment component further includes a driving block, a positioning pin and a positioning hole. A driving block is slidably connected to the outer side of the end of the sliding column. Positioning pins are symmetrically arranged on one side of the driving block, and the positioning pins are slidably connected with the connecting plate. Positioning holes are formed in the upper and lower ends on one side of the limiting column.
[0009] Further, a flushing component is arranged on the top of the top plate. The flushing component includes a fixing cover, a guiding cover, a water inlet hose, a driving blade, a transmission shaft and a driving gear. A fixing cover is arranged on the top of the top plate, and a guiding cover is arranged on the top of the fixing cover. A water inlet hose is connected to one side of the guiding cover. A driving blade is slidably connected inside the guiding cover. A transmission shaft is fixed on one side of the driving blade, and a driving gear is arranged on the outer side of the lower end of the transmission shaft.
[0010] Further, the flushing component further includes a driven gear, a cleaning shaft, bristles and water spraying holes. Driven gears are engaged on both sides of the driving gear, and a cleaning shaft is fixed inside the driven gear. The cleaning shaft is hollow and is rotatably connected with the top plate. Bristles are fixed on the outer side of the lower end of the cleaning shaft, and water spraying holes are formed on the outer side of the lower end of the cleaning shaft.
[0011] Further, the flushing component further includes a water delivery pipe, a three-way valve and a connecting pipe. A water delivery pipe is connected to the other side of the guiding cover, and the end of the water delivery pipe is connected with a three-way valve. A connecting pipe is connected to one side of the three-way valve, and the inside of the connecting pipe is communicated with the inside of the fixing cover.
[0012] Further, a limiting seat is fixed at one end of the sliding rail, and a sliding rod is slidably connected to one side of the limiting seat. A fixing plate is arranged on the top of the sliding rod, and a strong magnet is connected to one end of the fixing plate. A driving plate is arranged at the upper end of the three-way valve.
[0013] Further, a rotating component is connected to one side of the fixing cover. The rotating component includes a synchronous gear, a driving column and a limiting plate. A synchronous gear is rotatably connected to one end of the bottom of the fixing cover, and the synchronous gear is engaged with the driving gear. A driving column is fixed at the bottom of the synchronous gear, and a limiting plate is slidably connected to the outer side of the driving column.
[0014] Further, the rotating assembly further includes a connecting rod, an adjusting block and a rotating plate. A connecting rod is fixed to the bottom of the limiting plate, and the connecting rod is slidably connected to the top plate. Adjusting blocks are arranged at the bottoms of both ends of the connecting rod, and a rotating plate is slidably connected to one side of the adjusting block.
[0015] Further, the rotating assembly further includes a water spraying pipe and a shunt hose. The water spraying pipe is fixed to the bottom of the rotating plate, and the water spraying pipe is rotatably connected to the top plate. One end of the top of the water spraying pipe is connected to the shunt hose, and the shunt hose is fixedly connected to the three-way valve.
[0016] The present invention provides a sludge shaftless screw conveyor for sludge disposal and recycled ceramsite, having the following beneficial effects:
[0017] 1. When the shaftless screw blade needs to be cleaned in the present invention, only the motor needs to be started to make the screw blade rotate. At this time, since the first scraper and the second scraper are respectively attached to both sides of the screw blade, the surface of the screw blade can be scraped and cleaned. Moreover, the connecting column can also block the gap formed between the first scraper and the second scraper to prevent residues from passing through. At the same time, the height of the top plate is positioned by using the sliding seat, the sliding rail, the connecting plate and the adjusting assembly, so as to prevent the first scraper from sliding vertically. Therefore, when the screw blade rotates, it will also push the first scraper to move, so as to comprehensively clean the outside of the screw blade. And there are two groups of first scrapers, which is beneficial to improving the cleaning effect on the surface of the screw blade.
[0018] 2. After cleaning in the present invention, the sliding seat will move to the other end along the sliding rail. At this time, only need to hold the connecting plate by hand and press the pressing plate with the thumb, so that the sliding columns at both ends can squeeze the driving block, which drives the positioning pin to separate from the positioning hole at the lower part of the limiting column, so as to quickly release the restriction between the connecting plate and the limiting column. After lifting the top plate, release the thumb. At this time, the spring will drive the pressing plate to move up and reset, so that the positioning pin is inserted into the positioning hole at the upper part of the limiting column, and the first scraper moves out of the housing. At this time, the top plate can be conveniently moved horizontally through the sliding rail and the sliding seat, and the normal conveying work of the screw blade will not be affected in this state.
[0019] 3. When the spiral blade drives the first scraper to move, the present invention can also use an external pump to transport cleaning water through the water inlet hose into the diversion cover. At this time, the water flow will push the internal drive blades, so that the drive shaft can drive the driving gear to rotate, causing the driven gear to drive the bristles outside the cleaning shaft to brush and clean the outside of the spiral blade. And the number of cleaning shafts is set to two, which can clean both sides of the spiral blade, making the cleaning more comprehensive. At the same time, the water flow flowing out from the other end of the diversion cover will enter the fixed cover through the water delivery pipe, three-way valve, and connecting pipe, then flow into the inside of the cleaning shaft and spray out from the spray holes on the outside, so that flushing can also be carried out during cleaning, further enhancing the cleaning effect. And when the water accumulation between the two first scrapers is too much, it will be discharged through the one-way valve.
[0020] 4. When the sliding seat moves to the end of the slide rail, the drive plate on the three-way valve will contact the strong magnet and be squeezed and rotated under the limit of the fixed plate, so that the water flow direction inside the three-way valve can be automatically switched. Therefore, when the spiral blade is separated from the first scraper, the water flow inside the water delivery pipe will flow into the shunt hose through the three-way valve and spray out from the nozzles at the bottom of the spray pipe, so as to flush the surfaces of the first scraper and the second scraper, reducing the sludge attachment on the scraper surface and facilitating subsequent cleaning. At the same time, the driving gear will also drive the synchronous gear to rotate, causing the driving column to push and pull the limiting plate reciprocally, thereby driving the connecting rod to move synchronously, and the adjusting block will drive the spray pipe to rotate reciprocally through the rotating plate, so that the flushing direction can be automatically changed, which is beneficial to increasing the flushing range of the scraper. And during the subsequent upward movement of the top plate, the fixed plate will also be driven to move upward. At this time, the sliding rod can slide in the limiting seat. When the sliding seat is moved towards the motor, the strong magnet will adsorb the iron driving plate to reset it, so that there is no need to manually switch the three-way valve, saving the operation steps and being more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is the overall three-dimensional structural schematic diagram of a sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to the present invention;
[0022] Figure 2 is the three-dimensional structural schematic diagram of the scraping component of a sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to the present invention;
[0023] Figure 3 is the bottom view structural schematic diagram of the scraping component of a sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to the present invention;
[0024] Figure 4 is the three-dimensional structural schematic diagram of the adjusting component of a sludge shaftless screw conveyor for sludge disposal and regeneration of ceramsite according to the present invention;
[0025] Figure 5Schematic three-dimensional structure diagram of the flushing assembly of the shaftless screw conveyor for sludge in the sludge disposal and recycled ceramsite of the present invention;
[0026] Figure 6 Schematic three-dimensional structure diagram of the limit seat of the shaftless screw conveyor for sludge in the sludge disposal and recycled ceramsite of the present invention;
[0027] Figure 7 Schematic three-dimensional structure diagram of a part of the rotating assembly of the shaftless screw conveyor for sludge in the sludge disposal and recycled ceramsite of the present invention.
[0028] In the figure: 1. Housing; 2. Motor; 3. Spiral blade; 4. Scraping assembly; 401. Slide rail; 402. Slide seat; 403. Limit post; 404. Connecting plate; 405. Top plate; 406. First scraper; 407. Second scraper; 408. Connecting column; 409. Check valve; 5. Adjusting assembly; 501. Damper; 502. Spring; 503. Pressing plate; 504. Slide post; 505. Driving block; 506. Positioning pin; 507. Positioning hole; 6. Flushing assembly; 601. Fixed cover; 602. Flow guide cover; 603. Inlet hose; 604. Driving blade; 605. Transmission shaft; 606. Driving gear; 607. Driven gear; 608. Cleaning shaft; 609. Brush bristles; 610. Water spraying hole; 611. Water delivery pipe; 612. Three-way valve; 613. Connecting pipe; 7. Limit seat; 8. Slide bar; 9. Fixed plate; 10. Strong magnet; 11. Driving plate; 12. Rotating assembly; 1201. Synchronous gear; 1202. Driving column; 1203. Limit plate; 1204. Connecting rod; 1205. Adjusting block; 1206. Rotating plate; 1207. Water spraying pipe; 1208. Shunt hose. Detailed implementation manners
[0029] Please refer to Figures 1 to 7 , the present invention provides a technical solution: A shaftless screw conveyor for sludge in sludge disposal and recycled ceramsite, including a housing 1 and a scraping assembly 4. A motor 2 is fixed on one side of the housing 1, and the output shaft of the motor 2 is connected to a spiral blade 3. The scraping assembly 4 is arranged on the outer side of one end of the spiral blade 3. The scraping assembly 4 includes a slide rail 401, a slide seat 402, a limit post 403, a connecting plate 404, a top plate 405, a first scraper 406, a second scraper 407, a connecting column 408 and a check valve 409. Slide rails 401 are arranged on both sides of the housing 1, and slide seats 402 are slidably connected to the outer sides of the slide rails 401. Limit posts 403 are fixed at both ends of the top of the slide seat 402, and connecting plates 404 are slidably connected to the outer sides of the lower ends of the limit posts 403. A top plate 405 is fixed on one side of the connecting plate 404, and first scrapers 406 are arranged at both ends of the bottom of the top plate 405. A second scraper 407 is connected to one side of the first scraper 406, and a connecting column 408 is fixed at the bottom of the second scraper 407, and a check valve 409 is arranged inside the connecting column 408.
[0030] Please refer to Figures 1 to 4 Figures 1 to 4 , an adjusting assembly 5 is arranged inside the connecting plate 404. The adjusting assembly 5 includes a damper 501, a spring 502, a pressing plate 503 and a sliding column 504. The damper 501 is arranged at the center inside the connecting plate 404, and the spring 502 is sleeved outside the damper 501. The top of the spring 502 is connected to the pressing plate 503, and the pressing plate 503 is in an n shape. And a sliding column 504 is fixed inside the lower end of the pressing plate 503. The adjusting assembly 5 further includes a driving block 505, a positioning pin 506 and a positioning hole 507. The driving block 505 is slidably connected to the outer side of the end of the sliding column 504, and the positioning pins 506 are symmetrically arranged on one side of the driving block 505, and the positioning pins 506 are slidably connected to the connecting plate 404. Positioning holes 507 are opened at the upper and lower ends on one side of the limiting column 403;
[0031]
[0031] The specific operation is as follows. When it is necessary to deliver sludge, first hold the connecting plate 404 by hand and press the pressing plate 503 with the thumb, so that the sliding columns 504 at both ends can squeeze the driving block 505, causing it to drive the positioning pin 506 to separate from the positioning hole 507 at the lower part of the limiting column 403, thereby quickly releasing the restriction between the connecting plate 404 and the limiting column 403. After moving the top plate 405 upward and releasing the thumb, at this time the spring 502 will drive the pressing plate 503 to move upward and reset, so that the positioning pin 506 is inserted into the positioning hole 507 at the upper part of the limiting column 403, causing the first scraper 406 to move out of the housing 1. Then start the motor 2 to drive the spiral blade 3 to rotate to convey the sludge. And when it is necessary to maintain and clean the shaftless screw conveyor, first use the sliding seat 402 or the slide rail 401 to conveniently move it to one end of the spiral blade 3. Similarly, then use the adjusting assembly 5 to move and fix the top plate 405 outside the lower end of the limiting column 403. At this time, the height of the top plate 405 can be positioned. At the same time, the first scraper 406 and the second scraper 407 will respectively fit on both sides of the spiral blade 3. Then start the motor 2, so that the spiral blade 3 rotates, which will push the first scraper 406 to move under the guidance of the slide rail 401 and the sliding seat 402. Therefore, the surface of the spiral blade 3 can be scraped and cleaned. And the connecting column 408 can also block the gap formed between the first scraper 406 and the second scraper 407 to prevent residues from passing through. And there are two groups of the first scrapers 406, which is beneficial to improving the cleaning effect on the surface of the spiral blade 3.
[0032] Please refer to Figures 5 to 7, a flushing assembly 6 is arranged on the top of the top plate 405. The flushing assembly 6 includes a fixed cover 601, a diversion cover 602, a water inlet hose 603, a driving blade 604, a transmission shaft 605 and a driving gear 606. The fixed cover 601 is arranged on the top of the top plate 405, and a diversion cover 602 is arranged on the top of the fixed cover 601. One side of the diversion cover 602 is connected with the water inlet hose 603, and a driving blade 604 is slidably connected inside the diversion cover 602. One side of the driving blade 604 is fixed with a transmission shaft 605, and a driving gear 606 is arranged on the outer side of the lower end of the transmission shaft 605. The flushing assembly 6 further includes a driven gear 607, a cleaning shaft 608, bristles 609 and water spraying holes 610. The two sides of the driving gear 606 are engaged with the driven gear 607, and a cleaning shaft 608 is fixed inside the driven gear 607. The cleaning shaft 608 is hollow and is rotatably connected with the top plate 405. Bristles 609 are fixed on the outer side of the lower end of the cleaning shaft 608, and water spraying holes 610 are formed on the outer side of the lower end of the cleaning shaft 608. The flushing assembly 6 further includes a water delivery pipe 611, a three-way valve 612 and a connecting pipe 613. The other side of the diversion cover 602 is connected with the water delivery pipe 611, and the end of the water delivery pipe 611 is connected with the three-way valve 612. One side of the three-way valve 612 is connected with the connecting pipe 613, and the inside of the connecting pipe 613 is communicated with the inside of the fixed cover 601. One end of the slide rail 401 is fixed with a limit seat 7, and a slide bar 8 is slidably connected to one side of the limit seat 7. A fixing plate 9 is arranged on the top of the slide bar 8, and a strong magnet 10 is connected to one end of the fixing plate 9. A driving plate 11 is arranged at the upper end of the three-way valve 612. A rotating assembly 12 is connected to one side of the fixed cover 601. The rotating assembly 12 includes a synchronous gear 1201, a driving column 1202 and a limit plate 1203. The synchronous gear 1201 is rotatably connected to one end of the bottom of the fixed cover 601 and is engaged with the driving gear 606. The driving column 1202 is fixed to the bottom of the synchronous gear 1201, and the limit plate 1203 is slidably connected to the outer side of the driving column 1202. The rotating assembly 12 further includes a connecting rod 1204, an adjusting block 1205 and a rotating plate 1206. The connecting rod 1204 is fixed to the bottom of the limit plate 1203 and is slidably connected with the top plate 405. Adjusting blocks 1205 are arranged at the bottoms of both ends of the connecting rod 1204, and the rotating plate 1206 is slidably connected to one side of the adjusting block 1205. The rotating assembly 12 further includes a water spraying pipe 1207 and a shunt hose 1208. The water spraying pipe 1207 is fixed to the bottom of the rotating plate 1206 and is rotatably connected with the top plate 405. One end of the top of the water spraying pipe 1207 is connected with the shunt hose 1208, and the shunt hose 1208 is fixed to the three-way valve 612;
[0033] The specific operation is as follows. During the scraping and cleaning process, starting the external pump body will transport the cleaning water through the water inlet hose 603 to the flow guide cover 602. At this time, the water flow will push the internal drive blades 604, so that the drive shaft 605 can drive the driving gear 606 to rotate, enabling the driven gear 607 to drive the brush hairs 609 on the outer side of the cleaning shaft 608 to brush and clean the outer side of the spiral blade 3. And the number of cleaning shafts 608 is set to two, which can clean both sides of the spiral blade 3, making the cleaning more comprehensive. At the same time, the water flow flowing out from the other end of the flow guide cover 602 will enter the fixed cover 601 through the water delivery pipe 611, the three-way valve 612, and the connecting pipe 613, then flow into the inside of the cleaning shaft 608 and spray out from the spray holes 610 on the outer side, so that flushing can be carried out during cleaning, further enhancing the cleaning effect. And when the accumulated water between the two first scrapers 406 is too much, it will be discharged through the one-way valve 409. And when the slide seat 402 moves to the end of the slide rail 401, the drive plate 11 on the three-way valve 612 will contact the strong magnet 10 and be extruded and rotated under the limitation of the fixed plate 9, so that the water flow direction inside the three-way valve 612 can be automatically switched. Therefore, when the spiral blade 3 is separated from the first scraper 406, the water flow inside the water delivery pipe 611 will flow into the shunt hose 1208 through the three-way valve 612 and spray out from the nozzles at the bottom of the spray pipe 1207, so as to flush the surfaces of the first scraper 406 and the second scraper 407, reducing the sludge adhesion on the scraper surface, which is beneficial to improving the convenience during subsequent cleaning. At the same time, the driving gear 606 will also drive the synchronous gear 1201 to rotate, so that the driving column 1202 reciprocally pushes and pulls the limiting plate 1203, thereby driving the connecting rod 1204 to move synchronously. The adjusting block 1205 will drive the spray pipe 1207 to reciprocally rotate through the rotating plate 1206, and the flushing direction can be automatically changed during flushing, increasing the flushing range. And after cleaning the scraper, similarly, the first scraper 406 is moved out of the housing 1 through the adjusting assembly 5. And during the upward movement of the top plate 405, the fixed plate 9 will also be driven to move upward. At this time, the sliding rod 8 can slide in the limiting seat 7. When the slide seat 402 is moved towards the motor 2, the strong magnet 10 will adsorb the iron drive plate 11 to reset it, so that there is no need to manually switch the three-way valve 612, saving the operation steps and being more labor-saving and convenient.
[0034] In summary, for the sludge shaftless screw conveyor for disposing and regenerating ceramsite with the above structure, during use, first, when using the shaftless screw conveyor to convey sludge, first hold the connecting plate 404 by hand and press the pressing plate 503 with the thumb, so that the sliding columns 504 at both ends can squeeze the driving block 505, driving the positioning pin 506 to separate from the positioning hole 507 at the lower part of the limiting column 403, thus quickly releasing the restriction between the connecting plate 404 and the limiting column 403. After lifting the top plate 405 and releasing the thumb, the spring 502 will drive the pressing plate 503 to move upward and reset at this time, so that the positioning pin 506 is inserted into the positioning hole 507 at the upper part of the limiting column 403, and the first scraper 406 moves out of the housing 1. Secondly, start the motor 2 to drive the spiral blade 3 to rotate, so as to convey the sludge inside one end of the housing 1. Then, when it is necessary to maintain and clean the shaftless screw conveyor, first use the sliding seat 402 or the slide rail 401 to conveniently move it to one end of the spiral blade 3. Similarly, use the adjusting component 5 to move and fix the top plate 405 outside the lower end of the limiting column 403. At this time, the height of the top plate 405 can be positioned. At the same time, the first scraper 406 and the second scraper 407 will respectively fit on both sides of the spiral blade 3. Then start the motor 2, and when the spiral blade 3 rotates, it will push the first scraper 406 to move under the guidance of the slide rail 401 and the sliding seat 402, so that the surface of the spiral blade 3 can be scraped and cleaned. And the connecting column 408 can also block the gap formed between the first scraper 406 and the second scraper 407. Then, use an external pump to convey the cleaning water through the water inlet hose 603 into the flow guide cover 602. At this time, the water flow will push the internal driving blade 604, so that the driving shaft 605 can drive the driving gear 606 to rotate, making the driven gear 607 drive the bristles 609 outside the cleaning shaft 608 to brush and clean the outside of the spiral blade 3. At the same time, the water flow flowing out from the other end of the flow guide cover 602 will enter the fixed cover 601 through the water delivery pipe 611, the three-way valve 612, and the connecting pipe 613, and then flow into the inside of the cleaning shaft 608 and spray out from the spray holes 610 on the outside, so that flushing can be carried out during cleaning. And when the accumulated water between the two first scrapers 406 is too much, it will be discharged through the one-way valve 409. After that, when the sliding seat 402 moves to the end of the slide rail 401, the driving plate 11 on the three-way valve 612 will contact the strong magnet 10 and be squeezed and rotated under the limit of the fixing plate 9, so that the water flow direction inside the three-way valve 612 can be automatically switched. Therefore, when the spiral blade 3 is separated from the first scraper 406, the water flow inside the water delivery pipe 611 will flow into the shunt hose 1208 through the three-way valve 612 and spray out from the nozzles at the bottom of the spray pipe 1207, so as to wash the surfaces of the first scraper 406 and the second scraper 407. At the same time, the driving gear 606 will also drive the synchronous gear 1201 to rotate, so that the driving column 1202 reciprocally pushes and pulls the limiting plate 1203, driving the connecting rod 1204 to move synchronously.The adjusting block 1205 will drive the water spraying pipe 1207 to rotate reciprocally through the rotating plate 1206, so as to increase the range during flushing. Finally, after cleaning the scraping plate, similarly, the first scraping plate 406 is moved out of the housing 1 through the adjusting assembly 5. During the upward movement of the top plate 405, the fixing plate 9 is also driven to move upward. At this time, the sliding rod 8 can slide within the limit seat 7. When the sliding seat 402 is moved towards the motor 2, the strong magnet 10 will adsorb the iron driving plate 11 to reset it, thus eliminating the need for manual switching of the three-way valve 612.
[0035] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles of the invention and its practical application, and to enable those of ordinary skill in the art to understand the invention and design various embodiments with various modifications suitable for specific purposes.
Claims
1. A sludge shaftless screw conveyor for disposing and regenerating ceramsite from sludge, characterized in that, It includes a housing, a scraping assembly, a flushing assembly and a rotating assembly. A motor is fixed on one side of the housing, and a spiral blade is connected to the output shaft of the motor. The scraping assembly is arranged outside one end of the spiral blade. The scraping assembly includes a slide rail, a slide seat, a limit post, a connecting plate, a top plate, a first scraper, a second scraper, a connecting column and a one-way valve. Slide rails are arranged on both sides of the housing, and a slide seat is slidably connected to the outside of the slide rails. Limit posts are fixed at both ends of the top of the slide seat, and a connecting plate is slidably connected to the outside of the lower ends of the limit posts. A top plate is fixed on one side of the connecting plate, and first scrapers are arranged at both ends of the bottom of the top plate. A second scraper is connected to one side of the first scraper, and a connecting column is fixed at the bottom of the second scraper. And a one-way valve is arranged inside the connecting column. An adjusting assembly is arranged inside the connecting plate. The adjusting assembly includes a damper, a spring, a pressing plate and a sliding column. A damper is arranged in the center inside the connecting plate, and a spring is sleeved outside the damper. The top of the spring is connected to a pressing plate, and the pressing plate is in an n shape. And a sliding column is fixed inside the lower end of the pressing plate. The adjusting assembly further includes a driving block, a positioning pin and a positioning hole. The outside of the end of the sliding column is slidably connected to the driving block, and positioning pins are symmetrically arranged on one side of the driving block. And the positioning pins are slidably connected to the connecting plate. Positioning holes are opened at the upper and lower ends on one side of the limit post. A flushing assembly is arranged on the top of the top plate. The flushing assembly includes a fixing cover, a guiding cover, a water inlet hose, a driving blade, a transmission shaft and a driving gear. A fixing cover is arranged on the top of the top plate, and a guiding cover is arranged on the top of the fixing cover. A water inlet hose is connected to one side of the guiding cover, and a driving blade is slidably connected to the inside of the guiding cover. A transmission shaft is fixed on one side of the driving blade, and a driving gear is arranged on the outside of the lower end of the transmission shaft. The flushing assembly further includes a driven gear, a cleaning shaft, bristles and water spraying holes. Driven gears are engaged with both sides of the driving gear, and a cleaning shaft is fixed inside the driven gear. The cleaning shaft is hollow and is rotatably connected to the top plate. Bristles are fixed on the outside of the lower end of the cleaning shaft, and water spraying holes are opened on the outside of the lower end of the cleaning shaft. A rotating assembly is connected to one side of the fixing cover. The rotating assembly includes a synchronous gear, a driving column and a limiting plate. A synchronous gear is rotatably connected to one end of the bottom of the fixing cover, and the synchronous gear is engaged with the driving gear. A driving column is fixed at the bottom of the synchronous gear, and a limiting plate is slidably connected to the outside of the driving column. The flushing assembly further includes a water delivery pipe, a three-way valve and a connecting pipe. A water delivery pipe is connected to the other side of the guiding cover, and the end of the water delivery pipe is connected to a three-way valve. A connecting pipe is connected to one side of the three-way valve, and the inside of the connecting pipe is communicated with the inside of the fixing cover. A limiting seat is fixed at one end of the slide rail, and a sliding rod is slidably connected to one side of the limiting seat. A fixing plate is arranged on the top of the sliding rod, and a strong magnet is connected to one end of the fixing plate. A driving plate is arranged at the upper end of the three-way valve. The rotating assembly further includes a connecting rod, an adjusting block and a rotating plate. A connecting rod is fixed at the bottom of the limiting plate, and the connecting rod is slidably connected to the top plate.Adjusting blocks are arranged at the bottoms of both ends of the connecting rod, and a rotating plate is slidably connected to one side of the adjusting block. The rotating assembly further includes a water spraying pipe and a shunt hose. The water spraying pipe is fixed to the bottom of the rotating plate and is rotatably connected to the top plate. One end of the top of the water spraying pipe is connected to the shunt hose, and the shunt hose is fixedly connected to the three-way valve.
Citation Information
Patent Citations
Sludge dewatering direct transmission shaftless screw conveyor
CN211225186U
Cleaning device for bean product conveying belt
CN116374558A
Anti-blocking screw conveyer
CN117864686A
Coal mine belt machine automatic spraying device
CN211443981U
Coal scraping device suitable for belt conveyor for coal mine tunneling
CN214191465U
Cited By
Screw conveyor suitable for high-viscosity organic slurry
CN121948068A
A screw conveyor suitable for highly viscous organic slurries
CN121948068B