Iron product processing galvanization device

By introducing components such as electromagnets, rubber sleeves, air pumps and gear pumps into galvanized processing equipment, the problems of dropping iron products and unstable galvanized liquid level caused by electromagnet failure are solved, and the safe fixation of iron products is achieved The stable control of galvanizing liquid level improves the safety and quality of galvanizing processing.

CN119162637AInactive Publication Date: 2024-12-20NORMAND DIGITAL TECH (HUBEI) CO LTD
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Patent Information

Application Number
CN202411303614.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When used in existing galvanizing processing equipment, electromagnet failure causes iron crafts to fall, the liquid level of the galvanized liquid is unstable, and the liquid level is prone to insufficient or overflow, and incorrect operation is likely to cause iron crafts to fall, affecting the Safety.

Method used

A galvanized iron product processing device including electroplating box, roof panel, lifting component, fixing component, anti-falling component and control component is designed. The iron is realized through electromagnets, rubber sleeves, air pumps, gear pumps and sliding sleeves. The fixing and stable control of the galvanized liquid level of the crafts are made to avoid falling and liquid overflow.

Benefits of technology

It effectively avoids the drop of iron crafts and overflow of galvanized liquid, ensures the safety and quality of galvanized work, ensures the stability of the liquid level of galvanized liquid, and improves the safety and efficiency of galvanized processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an ironwork processing galvanization device which comprises an electroplating box and a top plate, a lifting assembly is installed on the electroplating box and comprises a motor and a lead screw, a fixing assembly is installed on the top plate and comprises an electromagnet and a rubber sleeve, and an anti-falling assembly is installed on the top plate and comprises an electromagnet and a rubber sleeve. And the anti-falling assembly comprises an air pump and a first button, the top of the electroplating box is provided with a protection assembly, the protection assembly comprises a baffle and a touch pressure switch, and one side of the electroplating box is provided with a communication assembly. Therefore, the iron handicrafts are effectively prevented from falling to the inner side of the electroplating box, the safety of galvanization work of the iron handicrafts is guaranteed, the liquid level height of galvanization liquid in the electroplating box is guaranteed to be constant, it can be guaranteed that the iron handicrafts are completely immersed, the galvanization liquid can be prevented from overflowing, and the electroplating box is suitable for galvanization machining of the iron handicrafts.
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Description

Technical Field

[0001] The invention relates to the technical field of galvanizing processing equipment, in particular to a galvanizing device for processing iron products. Background Art

[0002] In the production and processing of iron handicrafts, in order to ensure the quality and shelf life of iron handicrafts, it is often necessary to galvanize the iron handicrafts, and then galvanizing processing equipment is required. The invention patent with patent application number CN202210568740.X discloses a galvanized zinc pot, which drives the lead screw to rotate through the output end of the servo motor, and drives the sliding block on the surface of the lead screw to move on one side in the inner cavity of the driving seat, and at the same time, the sliding block will follow and slide in the inner cavity of the first slide groove. As the sliding block slides, the scraper plate and the wire mesh will be driven to move in the port of the zinc pot body, so that the impurities floating on the surface of the zinc liquid in the inner cavity of the zinc pot body are collected in the inner cavity of the wire mesh. As it continues to move, its strip plate will abut against the inner wall of the driving seat, and the sliding of the limit rod in the inner cavity of the second slide groove can make the strip plate slide in the inner cavity of the mounting groove. At the same time, the first spring will be tightened, and the tooth peaks at the bottom of the strip plate will meet the tooth peaks. The wheel is bonded and transmitted, and the second slider is limited in the inner cavity of the third slide groove and connected to the inner wall of the connecting sleeve, so that the gear drives the rotating rod to rotate, which drives the scraping plate on the surface to rotate out from the port of the zinc pot body, and finally the scraping plate is rotated to a horizontal state, and the sliding block will continue to move so that the scraping plate is located above the cleaning mechanism to complete the collection of impurities. According to the technical scheme disclosed by the invention, when the existing galvanizing processing equipment is in use, on the one hand, when the electromagnet is used to fix the iron crafts, once the electromagnet fails, the iron crafts will fall to the inside of the electroplating box, which is not conducive to ensuring the safety of the iron crafts. On the other hand, it cannot effectively ensure the high stability of the galvanizing liquid, and it is easy to cause the liquid level of the galvanizing liquid to be insufficient or the galvanizing liquid to overflow. On the other hand, when the personnel take and put the iron crafts, it is easy to cause the iron crafts to fall to the inside of the electroplating box due to improper operation, which is not conducive to ensuring the safety of the iron crafts. Summary of the invention

[0003] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a galvanizing device for iron product processing to solve the problems raised in the above-mentioned background technology. The present invention has a novel structure and diverse functions and is suitable for use in the galvanizing processing of iron products.

[0004] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: a galvanizing device for iron products processing, comprising a plating box and a top plate, a lifting assembly is installed on the plating box, the lifting assembly comprises a motor and a screw rod, a fixing assembly is installed on the top plate, the fixing assembly comprises an electromagnet and a rubber sleeve, an anti-drop assembly is installed on the top plate, the anti-drop assembly comprises an air pump and button one, a protective assembly is installed on the top of the plating box, the protective assembly comprises a baffle and a touch-pressure switch, a connecting assembly is installed on one side of the plating box, the connecting assembly comprises a sub-box and a gear pump, a control assembly is installed on the plating box, the control assembly comprises a sleeve and a piston.

[0005] Furthermore, support plates are welded on both sides of the electroplating box, the motor is installed at the bottom of the support plate by bolts, the bottom end of the screw rod is keyed to the output shaft of the motor, and the top end of the screw rod passes through the support plate through a bearing and through a thread through the top plate and then extends to the top of the top plate.

[0006] Furthermore, the electromagnet is mounted on the bottom of the top plate by bolts, the rubber sleeve is arranged on the outer side of the electromagnet, and the top of the rubber sleeve is bonded to the bottom of the top plate.

[0007] Furthermore, the button is installed on the bottom of the electromagnet by bolts, and the air pump is installed on the top of the top plate by bolts. Both the electromagnet and the top plate are provided with through openings, and the air pump is connected to the bottom of the electromagnet through the through openings.

[0008] Furthermore, guide grooves are provided on both sides of the top of the electroplating box, the baffle is clamped on the top of the electroplating box, and guide rods are integrally formed on both sides of the baffle, and the guide rods are clamped on the inner side of the guide grooves.

[0009] Furthermore, the touch-pressure switches are installed on the inner side of the guide groove by means of bolts, the touch-pressure switches are evenly distributed on the inner side of the guide groove, and a soft pad is bonded to the top of the baffle.

[0010] Furthermore, the auxiliary tank is installed on one side of the electroplating tank, the gear pump is installed on one side of the electroplating tank by bolts, and the bottom of the electroplating tank is connected to the bottom of the auxiliary tank through the gear pump.

[0011] Furthermore, the inner sides of the electroplating box and the auxiliary box are both filled with galvanizing liquid, and the sliding sleeve is welded to the inner wall of the top of the electroplating box.

[0012] Furthermore, the piston is stuck on the inner side of the sliding sleeve, button 2 is installed on the inner wall of the top of the sliding sleeve by bolts, button 3 is installed on the inner wall of the bottom of the sliding sleeve by bolts, and the density of the piston is less than the density of the galvanizing liquid.

[0013] Furthermore, the electroplating box is externally connected to a switch group, and the switch group is connected to button one, button two, button three and a touch-pressure switch through wires, the button one is connected to the air pump through wires, the button two and button three are connected to the gear pump through wires, and the touch-pressure switch is connected to the electromagnet through wires.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. When the iron product processing galvanizing device is in use, the fixed position of the iron craft is placed at the bottom of the electromagnet, and then the electromagnet is turned on. The electromagnet absorbs the iron craft through magnetic force, and the iron craft and the electromagnet are sealed by a rubber sleeve to avoid contact between the galvanizing liquid and the electromagnet, thereby ensuring the safety of the electromagnet. At the same time, the iron craft is squeezed on button 1, and the motor is turned on. The motor drives the top plate to move downward through the screw rod, and moves the iron craft downward to the inside of the electroplating box for galvanizing processing. During operation, if the electromagnet fails and the suction force on the iron craft is insufficient, the iron craft moves downward and separates from button 1, and then the air between the rubber sleeve and the iron craft is collected through the air pump and the port, and the rubber sleeve forms a suction cup for adsorption, thereby effectively preventing the iron craft from falling to the inside of the electroplating box, thereby ensuring the safety of the galvanizing work of the iron craft.

[0016] 2. When the iron product processing galvanizing device is in use, when the top plate drives the iron craft to move downward to the inner side of the electroplating box, as the iron craft is immersed in the inner side of the galvanizing liquid, the liquid level of the galvanizing liquid rises, and then the piston moves upward in the sliding sleeve, and squeezes button one, and the gear pump pumps the galvanizing liquid in the electroplating box to the inner side of the auxiliary box, effectively ensuring that the liquid level of the galvanizing liquid in the electroplating box is constant, which can not only ensure that the iron craft is completely immersed, but also avoid the overflow of the galvanizing liquid due to the large volume of the iron craft, thereby ensuring the safety of the galvanizing liquid, and at the same time avoiding galvanizing omissions on the iron craft, thereby ensuring the galvanizing quality of the iron craft.

[0017] 3. When the iron product processing galvanizing device is in use, when it is necessary to remove the galvanized iron crafts, the guide rod on the baffle is stuck on the inner side of the guide groove, and then the baffle is completely covered on the top of the electroplating box until all the touch-pressure switches are squeezed by the guide rod, and then the electromagnet can be closed to remove the iron crafts. Even if the iron crafts fall off due to hand slippage or other conditions, the soft pad can be used to protect the iron crafts to prevent them from falling into the inner side of the electroplating box, thereby preventing the iron crafts from being damaged or the galvanizing liquid from splashing, thereby ensuring the processing safety of the iron crafts. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of a galvanizing device for iron products processing according to the present invention;

[0019] Figure 2 It is a cross-sectional view of a galvanizing device for processing iron products of the present invention;

[0020] Figure 3 It is a structural schematic diagram of a ring pipe of an iron product processing galvanizing device of the present invention;

[0021] Figure 4 This is a schematic structural diagram of a water tank of an iron product processing galvanizing device of the present invention;

[0022] Figure 5 This is a schematic diagram of the structure of a pipe arrangement of an iron product processing galvanizing device of the present invention;

[0023] Figure 6 This is a schematic structural diagram of a return pipe of a galvanizing device for processing iron products according to the present invention;

[0024] In the figure: 1. electroplating box; 2. top plate; 3. support plate; 4. motor; 5. screw rod; 6. electromagnet; 7. air pump; 8. rubber sleeve; 9. port; 10. button one; 11. auxiliary box; 12. gear pump; 13. baffle; 14. cushion; 15. guide groove; 16. touch switch; 17. sliding sleeve; 18. piston; 19. button two; 20. button three. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0026] See also Figures 1 to 6The present invention provides a technical solution: a galvanizing device for iron products, comprising an electroplating box 1 and a top plate 2, a lifting assembly is installed on the electroplating box 1, and the lifting assembly includes a motor 4 and a screw rod 5, a fixing assembly is installed on the top plate 2, and the fixing assembly includes an electromagnet 6 and a rubber sleeve 8, an anti-drop assembly is installed on the top plate 1, and the anti-drop assembly includes an air pump 7 and a button 10, a protective assembly is installed on the top of the electroplating box 1, and the protective assembly includes a baffle 13 and a touch-pressure switch 16, a connecting assembly is installed on one side of the electroplating box 1, and the connecting assembly includes a sub-box 11 and a gear pump 12, a control assembly is installed on the electroplating box 1, and the control assembly includes a sliding sleeve 17 and a piston 18, guide grooves 15 are provided on both sides of the top of the electroplating box 1, and the baffle 13 is stuck on the top of the electroplating box 1, and the Guide rods are integrally formed on both sides of the baffle 13, and the guide rods are stuck in the inner side of the guide groove 15. The touch-pressure switches 16 are installed on the inner side of the guide groove 15 by bolts, and the touch-pressure switches 16 are evenly distributed on the inner side of the guide groove 15. A soft pad 14 is bonded to the top of the baffle 13. When the galvanized iron craft needs to be removed, the guide rods on the baffle 13 are stuck in the inner side of the guide groove 15, and then the baffle 13 is completely covered on the top of the electroplating box 1 until all the touch-pressure switches 16 are squeezed by the guide rods, and then the electromagnet 6 can be closed to remove the iron craft. Even if the iron craft falls off due to hand slippage or other conditions, the soft pad 14 can be used to protect the iron craft to prevent it from falling into the inner side of the electroplating box 1, thereby preventing the iron craft from being damaged or the galvanizing liquid from splashing, thereby ensuring the processing safety of the iron craft.

[0027] In this embodiment, support plates 3 are welded on both sides of the electroplating box 1, the motor 4 is installed on the bottom of the support plate 3 by bolts, the bottom end of the screw rod 5 is keyed to the output shaft of the motor 4, the top end of the screw rod 5 passes through the support plate 3 through a bearing and passes through the top plate 2 by a thread and then extends to the top of the top plate 2, the electromagnet 6 is installed on the bottom of the top plate 2 by bolts, the rubber sleeve 8 is sleeved on the outer side of the electromagnet 6, the top of the rubber sleeve 8 is bonded to the bottom of the top plate 2, the button 10 is installed on the bottom of the electromagnet 6 by bolts, the air pump 7 is installed on the top of the top plate 2 by bolts, the electromagnet 6 and the top plate 2 are both provided with a through port 9, the air pump 7 is connected to the bottom of the electromagnet 6 through the through port 9, when in use, the fixed position of the iron craft is placed on the bottom of the electromagnet 6, and then the electromagnet is opened 6. The electromagnet 6 absorbs the iron crafts through magnetic force, and the iron crafts and the electromagnet 6 are sealed by the rubber sleeve 8 to prevent the galvanizing liquid from contacting the electromagnet 6, thereby ensuring the safety of the electromagnet 6. At the same time, the iron crafts are squeezed on the button 10, and the motor 4 is turned on. The motor 4 drives the top plate 2 to move downward through the screw rod 5, and moves the iron crafts downward to the inside of the electroplating box 1 for galvanizing. During operation, if the electromagnet 6 fails and the suction force on the iron crafts is insufficient, the iron crafts will move downward and separate from the button 10, and then the air between the rubber sleeve 8 and the iron crafts will be taken out through the air pump 7 and the port 9, and the rubber sleeve 8 will form a suction cup for adsorption, thereby effectively preventing the iron crafts from falling to the inside of the electroplating box 1, thereby ensuring the safety of the galvanizing work of the iron crafts.

[0028] In this embodiment, the auxiliary tank 11 is installed on one side of the electroplating tank 1, the gear pump 12 is installed on one side of the electroplating tank 1 by bolts, the bottom of the electroplating tank 1 is connected to the bottom of the auxiliary tank 11 through the gear pump 12, the inner sides of the electroplating tank 1 and the auxiliary tank 11 are both filled with galvanizing liquid, the sleeve 17 is welded to the inner wall of the top of the electroplating tank 1, the piston 18 is stuck on the inner side of the sleeve 17, button two 19 is installed on the inner wall of the top of the sleeve 17 by bolts, button three 20 is installed on the inner wall of the bottom of the sleeve 17 by bolts, the density of the piston 18 is less than the density of the galvanizing liquid, the electroplating tank 1 is externally connected to a switch group, the switch group is connected to button one 10, button two 19, button three 20 and touch switch 16 by wires, the button one 10 is connected to the inner wall of the top of the sleeve 17 by wires, and the button three 20 is connected to the inner wall of the bottom of the sleeve 17 by bolts. It is connected to the air pump 7, the button two 19 and the button three 20 are connected to the gear pump 12 through wires, and the touch-pressure switch 16 is connected to the electromagnet 6 through wires. When the top plate drives the iron craft to move downward to the inner side of the electroplating box 1, as the iron craft is immersed in the inner side of the galvanizing liquid, the liquid level of the galvanizing liquid rises, and then the piston 18 moves upward in the sliding sleeve 17 and squeezes the button one 19. The gear pump 12 pumps the galvanizing liquid in the electroplating box 1 to the inner side of the auxiliary box 11, effectively ensuring that the liquid level of the galvanizing liquid in the electroplating box 1 is constant, which can not only ensure that the iron craft is completely immersed, but also avoid overflow of the galvanizing liquid due to the large volume of the iron craft, thereby ensuring the safety of the galvanizing liquid, and at the same time avoiding galvanizing omissions on the iron craft, thereby ensuring the galvanizing quality of the iron craft.

[0029] The iron product processing galvanizing device provides power to all electrical equipment through an external power supply. When in use, the fixed position of the iron craft is placed at the bottom of the electromagnet 6, and then the electromagnet 6 is turned on. The electromagnet 6 absorbs the iron craft through magnetic force, and the iron craft and the electromagnet 6 are sealed by a rubber sleeve 8 to avoid contact between the galvanizing liquid and the electromagnet 6, thereby ensuring the safety of the electromagnet 6. At the same time, the iron craft is squeezed on the button 10, and the motor 4 is turned on. The motor 4 drives the top plate 2 to move downward through the screw rod 5, and moves the iron craft downward to the electroplating box. 1, so as to carry out galvanizing processing. During operation, if the electromagnet 6 fails and the suction force on the iron craft is insufficient, the iron craft moves downward and separates from the button 10, and then the air between the rubber sleeve 8 and the iron craft is collected through the air pump 7 and the port 9, and the rubber sleeve 8 forms a suction cup for adsorption, thereby effectively preventing the iron craft from falling to the inside of the electroplating box 1, ensuring the safety of the galvanizing work of the iron craft. When the top plate drives the iron craft to move downward to the inside of the electroplating box 1, as the iron craft moves downward, the top plate moves downward. The inner side of the galvanizing liquid is immersed, so that the liquid level of the galvanizing liquid rises, and then the piston 18 moves upward in the sliding sleeve 17, and the button 19 is squeezed, and the gear pump 12 pumps the galvanizing liquid in the electroplating box 1 to the inner side of the auxiliary tank 11, effectively ensuring that the liquid level of the galvanizing liquid in the electroplating box 1 is constant, which can not only ensure that the iron crafts are completely immersed, but also avoid the overflow of the galvanizing liquid due to the large volume of the iron crafts, ensure the safety of the galvanizing liquid, and avoid the occurrence of galvanizing omissions on the iron crafts, and ensure the galvanizing quality of the iron crafts. When removing the galvanized iron craft, the guide rod on the baffle 13 is stuck in the inner side of the guide groove 15, and then the baffle 13 is completely covered on the top of the electroplating box 1 until all the touch switches 16 are squeezed by the guide rod, and then the electromagnet 6 can be closed to remove the iron craft. Even if the iron craft falls off due to hand slippage or other conditions, the soft pad 14 can be used to protect the iron craft to prevent it from falling into the inner side of the electroplating box 1, thereby preventing the iron craft from being damaged or the galvanizing liquid from splashing, thereby ensuring the processing safety of the iron craft.

[0030] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A galvanizing device for iron products, comprising a plating box (1) and a top plate (2), wherein a lifting assembly is installed on the plating box (1), wherein the lifting assembly comprises a motor (4) and a screw rod (5), and a fixing assembly is installed on the top plate (2), wherein the fixing assembly comprises an electromagnet (6) and a rubber sleeve (8), wherein: An anti-drop component is installed on the top plate (1), and the anti-drop component includes an air pump (7) and a button (10). A protective component is installed on the top of the electroplating box (1), and the protective component includes a baffle (13) and a touch-pressure switch (16). A connecting component is installed on one side of the electroplating box (1), and the connecting component includes a sub-box (11) and a gear pump (12). A control component is installed on the electroplating box (1), and the control component includes a sleeve (17) and a piston (18).

2. The galvanizing device for iron products according to claim 1, characterized in that: Support plates (3) are welded on both sides of the electroplating box (1), the motor (4) is installed on the bottom of the support plate (3) by bolts, the bottom end of the screw rod (5) is keyed to the output shaft of the motor (4), and the top end of the screw rod (5) passes through the support plate (3) through a bearing and passes through the top plate (2) through a thread and then extends to the top of the top plate (2).

3. The galvanizing device for iron products processing according to claim 2, characterized in that: The electromagnet (6) is mounted on the bottom of the top plate (2) by means of bolts, the rubber sleeve (8) is sleeved on the outer side of the electromagnet (6), and the top of the rubber sleeve (8) is bonded to the bottom of the top plate (2).

4. The galvanizing device for iron products processing according to claim 3 is characterized in that: The button 1 (10) is mounted on the bottom of the electromagnet (6) by means of bolts, and the air pump (7) is mounted on the top of the top plate (2) by means of bolts. Both the electromagnet (6) and the top plate (2) are provided with through openings (9), and the air pump (7) is connected to the bottom of the electromagnet (6) through the through openings (9).

5. The galvanizing device for iron products according to claim 1, characterized in that: Guide grooves (15) are provided on both sides of the top of the electroplating box (1), the baffle plate (13) is clamped on the top of the electroplating box (1), and guide rods are integrally formed on both sides of the baffle plate (13), and the guide rods are clamped on the inner side of the guide grooves (15).

6. The galvanizing device for iron products according to claim 5, characterized in that: The touch-pressure switch (16) is installed on the inner side of the guide groove (15) by means of bolts. The touch-pressure switch (16) is evenly distributed on the inner side of the guide groove (15). A soft pad (14) is bonded to the top of the baffle (13).

7. The galvanizing device for iron products processing according to claim 1, characterized in that: The auxiliary tank (11) is installed on one side of the electroplating tank (1), the gear pump (12) is installed on one side of the electroplating tank (1) by means of bolts, and the bottom of the electroplating tank (1) is connected to the bottom of the auxiliary tank (11) via the gear pump (12).

8. The galvanizing device for iron products according to claim 7, characterized in that: The inner sides of the electroplating box (1) and the auxiliary box (11) are both filled with zinc plating liquid, and the sliding sleeve (17) is welded to the inner wall of the top of the electroplating box (1).

9. The galvanizing device for iron products according to claim 8, characterized in that: The piston (18) is stuck on the inner side of the sliding sleeve (17), a button 2 (19) is installed on the inner wall of the top of the sliding sleeve (17) by means of bolts, and a button 3 (20) is installed on the inner wall of the bottom of the sliding sleeve (17) by means of bolts, and the density of the piston (18) is less than the density of the galvanizing liquid.

10. The galvanizing device for iron products according to claim 9, characterized in that: The electroplating box (1) is externally connected to a switch group, and the switch group is connected to button one (10), button two (19), button three (20) and a touch-pressure switch (16) via electric wires. The button one (10) is connected to an air pump (7) via electric wires, the button two (19) and button three (20) are connected to a gear pump (12) via electric wires, and the touch-pressure switch (16) is connected to an electromagnet (6) via electric wires.