A gear impact fatigue detection device
By designing a gear impact fatigue detection device including a T-shaped arc chute and a spiral cam, the problem of the inability of the existing technology to comprehensively detect the impact resistance data of different positions of the gear teeth is solved, and high-reliability detection and rapid acquisition are achieved. Effects of impact fatigue data.
Patent Information
- Application Number
- CN202411653190.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-11-19
AI Technical Summary
The existing gear impact fatigue detection device cannot fully detect impact resistance data at different positions of gear teeth, resulting in a reduced reliability of the detection data.
Designed a detection device that includes T -shaped arc slide, arc T -shaped slider, rotating sleeve, impact blocks, insertion and spiral cams, and adjust the impact of impact blocks manually or electric to achieve the gear and teeth tooth tooth tooth teeth Intellectual test at different locations.
This device can comprehensively detect impact resistance data at different positions of gear teeth, improving the reliability of the detection data. It also detects the degree of impact deformation of the gear through an air-tight detection head to quickly obtain impact fatigue data.
Smart Images

Figure CN119164588B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of detection devices, and in particular to a gear impact fatigue detection device. Background Art
[0002] There are many types of gears with different uses. In the actual production and application process, the failure forms of gears are also various. Gear failure generally occurs on the tooth surface and rarely occurs in other parts. According to the reasons for the failure of the gears at work, the common failure forms of gears can be analyzed as gear tooth breakage, tooth surface bonding, tooth surface fatigue pitting, tooth surface wear, plastic deformation, etc. In order to ensure the qualified rate of gears, gear impact fatigue detection devices are often used to detect gears.
[0003] An existing gear impact fatigue detection device (Announcement No.: CN117848643B) has at least the following disadvantages:
[0004] When the above patent is in use, the first driving device drives the gear to rotate, and the gear squeezes the impact part to shrink it, and at the same time the impact part rotates a certain angle around the first direction. As the gear continues to rotate, the gear loses its squeezing force on the impact part, and the impact part rotates around the second direction. At the same time, the impact part stretches to impact the tooth surface of the gear to detect the impact fatigue strength of the gear. Since the tooth shape of the involute gear is an involute type, the thickness of the tooth is different from the tooth top to the tooth root. The above patent can only perform impact testing on a fixed position on the gear tooth, and cannot comprehensively detect the impact resistance data of different positions of the tooth, which greatly reduces the reliability of the detection data. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a gear impact fatigue detection device.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A gear impact fatigue detection device comprises a detection platform and a plurality of legs fixedly installed on the lower surface of the detection platform, the upper surface of the detection platform is provided with a T-shaped arc groove, the inner wall of the T-shaped arc groove is slidably installed with an arc T-shaped slider, the upper surface of the arc T-shaped slider is fixedly installed with a rotating sleeve, the inner wall of the rotating sleeve is slidably installed with an impact block, the upper surface of the arc T-shaped slider is slidably inserted with a pin, the upper surface of the arc T-shaped slider is provided with a plurality of holes, the upper surface of the detection platform is provided with a plurality of holes, the plurality of holes are arranged in an arc shape and are located at the same center of a circle as the arc T-shaped slider, the pin and the hole are matched with each other, a push-pull rod is installed on a fixed rod at one end of the impact block away from the detection platform, an L-shaped plate is fixedly installed on the bottom of the rotating sleeve near one end of the push-pull rod, a spring is fixedly installed on the other end of the push-pull rod, the other end of the spring is fixedly connected to the outer surface of the L-shaped plate, a spiral cam is rotatably installed on the upper surface of the L-shaped plate, and a driving column is fixedly installed on the lower surface of the other end of the push-pull rod, and the driving column is abutted against the outer surface of the spiral cam.
[0008] As a further solution of the present invention, a mounting shaft is rotatably installed on the upper surface in the middle position of the detection platform, a gear body is sleeved on the top end of the mounting shaft, a hexagonal clamping bolt is threadedly connected to the end face of the top end of the mounting shaft, and a plurality of positioning holes are equidistantly provided on the circumferential outer surface of the mounting shaft close to the detection platform.
[0009] As a further solution of the present invention, a first limit sleeve is fixedly installed on the upper surface of the detection platform, a first square sliding column is slidably installed on the inner wall of the first limit sleeve, a positioning column is fixedly installed on one end of the first square sliding column close to the positioning hole, the positioning column is matched with the positioning hole, a first turntable is rotatably installed on the upper surface of the detection platform, a first cam groove is opened on the upper surface of the first turntable, a first guide column is fixedly installed on the lower surface of the first square sliding column close to one end of the first turntable, and the first guide column is slidably installed on the inner wall of the first cam groove.
[0010] As a further solution of the present invention, a second limit sleeve is fixedly installed on the upper surface of the detection table, a second square sliding column is slidably installed on the inner wall of the second limit sleeve, an airtight detection head is fixedly installed on one end of the second square sliding column close to the gear body, a pressure gauge is fixedly installed on the upper surface of the airtight detection head, the pressure gauge is connected with the interior of the airtight detection head, the airtight detection head is abutted against the outer surface between two adjacent teeth of the gear body, an air pipe joint is fixedly installed on the upper surface of the second square sliding column close to the other end, a flow channel is opened in the interior of the second square sliding column, and the air pipe joint is connected with the airtight detection head through the flow channel.
[0011] As a further solution of the present invention, a second turntable is rotatably mounted on the upper surface of the detection platform, a second cam groove is opened on the upper surface of the second turntable, a second guide column is fixedly mounted on the lower surface of the second square sliding column near one end of the second turntable, and the second guide column is slidably mounted on the inner wall of the second cam groove.
[0012] As a further solution of the present invention, the bottom end of the mounting shaft passes through the lower surface of the detection platform and is fixedly mounted with a driven groove wheel, the lower surface of the detection platform is rotatably mounted with a first gear, the lower surface of the rotation center of the first gear is fixedly mounted with an active dial, the active dial is meshed with the driven groove wheel, the bottom end of the second turntable passes through the lower surface of the detection platform and is fixedly mounted with a first pulley, the lower surface of the rotation center of the active dial is fixedly mounted with a second pulley, and the outer surfaces of the first pulley and the second pulley are sleeved with a first belt.
[0013] As a further solution of the present invention, a second gear is rotatably installed on the lower surface of the detection platform, the first gear is meshed with the second gear, a third pulley is fixedly installed on the lower surface of the rotation center of the second gear, an arc groove is penetrated through the upper surface of the detection platform, the second gear, the arc groove and the T-shaped arc groove are arranged at the same center, a fourth pulley is fixedly installed through the arc groove at the bottom end of the spiral cam, and the outer surfaces of the third pulley and the fourth pulley are sleeved with a second belt.
[0014] As a further solution of the present invention, a fifth pulley is fixedly installed on the upper surface of the rotation center of the active dial, the bottom end of the first turntable passes through the lower surface of the detection platform and is fixedly installed with a sixth pulley, the outer surfaces of the fifth pulley and the sixth pulley are sleeved with a third belt, a shell is fixedly installed on the lower surface of the detection platform, a drive motor is fixedly installed on the lower surface of the shell, and the output end of the drive motor passes through the inner wall of the shell and is fixedly installed with the rotation center of the active dial.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. Manually push the arc T-shaped slider to slide along the inner wall of the T-shaped arc slide groove, so that the rotating sleeve drives the impact block to adjust the impact position, and the position of the impact block is limited by inserting the pin into the inner part of the socket. When the spiral cam rotates, it drives the push-pull rod to move away from the gear body through the driving column, so that the push-pull rod drives the impact block to move away from the gear body. The device is convenient for adjusting the impact angle of the impact block, so that the device can detect the impact resistance data of different positions of the gear body teeth, which greatly improves the reliability of the data;
[0017] 2. The active dial drives the fifth pulley to rotate, the fifth pulley drives the sixth pulley to rotate through the third belt, the sixth pulley drives the first turntable to rotate, the first turntable drives the first square slide post to slide intermittently through the first cam groove and the first guide post, when the gear body stops rotating, the first square slide post drives the positioning post to insert into the inside of the positioning hole, and the position of the gear body is firmly locked by this device to prevent the position of the gear body from moving during impact, which affects the detection result;
[0018] 3. High-pressure gas is sprayed through the airtight detection head between two adjacent teeth. If the teeth are not deformed by impact, the pressure gauge on the upper surface of the airtight detection head will display a normal air pressure value. If the teeth are deformed after impact, a gap will be generated between the airtight detection head and the airtight detection head, causing gas leakage inside the airtight detection head. The more serious the deformation of the teeth, the larger the gap between them and the airtight detection head, the faster the gas leaks, and the lower the air pressure value displayed on the pressure gauge. The device can detect the degree of impact deformation of the teeth of the gear body and combine it with the number of impacts to quickly detect the impact fatigue data of the gear body, which is convenient for detection personnel to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of a gear impact fatigue detection device proposed by the present invention;
[0020] Figure 2 This is a front structural schematic diagram of a gear impact fatigue detection device proposed by the present invention;
[0021] Figure 3 This is a schematic diagram of the structure of a gear impact fatigue detection device proposed by the present invention from a bottom view;
[0022] Figure 4 This is a schematic diagram of the top view of a gear impact fatigue detection device proposed by the present invention;
[0023] Figure 5 A schematic diagram of a T-shaped arc slideway of a gear impact fatigue detection device proposed by the present invention;
[0024] Figure 6 A schematic diagram of the installation shaft of a gear impact fatigue detection device proposed by the present invention;
[0025] Figure 7 A schematic diagram of an airtight detection head of a gear impact fatigue detection device proposed by the present invention;
[0026] Figure 8 A schematic diagram of a rotating sleeve of a gear impact fatigue detection device proposed by the present invention;
[0027] Fig. 9This is a schematic diagram of a spiral cam of a gear impact fatigue detection device proposed by the present invention.
[0028] In the figure: 1, test table; 2, mounting shaft; 3, gear body; 4, hexagonal clamping bolt; 5, positioning hole; 6, first limit sleeve; 7, first square slide post; 8, first turntable; 9, first cam groove; 10, first guide post; 11, second limit sleeve; 12, second square slide post; 13, airtight test head; 14, pressure gauge; 15, second turntable; 16, second cam groove; 17, second guide post; 18, air pipe joint; 19, T-shaped arc slide groove; 20, arc T-shaped slide block; 21, rotating sleeve; 22. impact block; 23. latch; 24. socket; 25. spiral cam; 26. push-pull rod; 27. drive column; 28. spring; 29. housing; 30. drive motor; 31. first pulley; 32. second pulley; 33. first belt; 34. driven groove wheel; 35. active dial; 36. first gear; 37. second gear; 38. third pulley; 39. fourth pulley; 40. second belt; 41. fifth pulley; 42. third belt; 43. sixth pulley; 44. arc groove. DETAILED DESCRIPTION
[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0030] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] Reference Figure 1-Figure 9A gear impact fatigue detection device comprises a detection platform 1 and a plurality of legs fixedly mounted on the lower surface of the detection platform 1, a T-shaped arc groove 19 is arranged on the upper surface of the detection platform 1, an arc T-shaped slider 20 is slidably mounted on the inner wall of the T-shaped arc groove 19, a rotating sleeve 21 is fixedly mounted on the upper surface of the arc T-shaped slider 20, an impact block 22 is slidably mounted on the inner wall of the rotating sleeve 21, a latch 23 is slidably inserted on the upper surface of the arc T-shaped slider 20, a plurality of plug holes 24 are opened on the upper surface of the detection platform 1, and the plurality of plug holes 24 are arranged in an arc shape and are aligned with the arc The arc T-shaped slider 20 is located at the same center of a circle, the latch pin 23 is matched with the socket 24, a push-pull rod 26 is installed on the fixed rod at one end of the impact block 22 away from the detection platform 1, an L-shaped plate is fixedly installed on the bottom of the rotating sleeve 21 near one end of the push-pull rod 26, a spring 28 is fixedly installed on the other end of the push-pull rod 26, and the other end of the spring 28 is fixedly connected to the outer surface of the L-shaped plate, a spiral cam 25 is rotatably installed on the upper surface of the L-shaped plate, a driving column 27 is fixedly installed on the lower surface of the other end of the push-pull rod 26, and the driving column 27 is against the outer surface of the spiral cam 25.
[0033] By manually pushing the arc T-shaped slider 20 to slide along the inner wall of the T-shaped arc slide groove 19, the rotating sleeve 21 drives the impact block 22 to adjust the impact position, and the position of the impact block 22 is limited by inserting the pin 23 into the inside of the socket 24. When the spiral cam 25 rotates, it drives the push-pull rod 26 to move away from the gear body 3 through the driving column 27, so that the push-pull rod 26 drives the impact block 22 to move away from the gear body 3. The device can facilitate the adjustment of the impact angle of the impact block 22, so that the device can detect the impact resistance data of different positions of the teeth of the gear body 3, thereby greatly improving the reliability of the data.
[0034] In this embodiment, a mounting shaft 2 is rotatably installed on the upper surface of the middle position of the detection platform 1, a gear body 3 is sleeved on the top end of the mounting shaft 2, a hexagonal clamping bolt 4 is threadedly connected to the end face of the top end of the mounting shaft 2, a plurality of positioning holes 5 are equidistantly provided on the circumferential outer surface of the mounting shaft 2 close to the detection platform 1, a first limiting sleeve 6 is fixedly installed on the upper surface of the detection platform 1, a first square sliding column 7 is slidably installed on the inner wall of the first limiting sleeve 6, a positioning column is fixedly installed on one end of the first square sliding column 7 close to the positioning hole 5, the positioning column is matched with the positioning hole 5, a first turntable 8 is rotatably installed on the upper surface of the detection platform 1, and a first cam groove is provided on the upper surface of the first turntable 8 9, a first guide column 10 is fixedly installed on the lower surface of the first square slide column 7 near one end of the first turntable 8, and the first guide column 10 is slidably installed with the inner wall of the first cam groove 9, a fifth pulley 41 is fixedly installed on the upper surface of the rotation center of the active dial 35, and a sixth pulley 43 is fixedly installed on the bottom end of the first turntable 8 passing through the lower surface of the detection platform 1, and the outer surfaces of the fifth pulley 41 and the sixth pulley 43 are sleeved with a third belt 42, a shell 29 is fixedly installed on the lower surface of the detection platform 1, and a driving motor 30 is fixedly installed on the lower surface of the shell 29, and the output end of the driving motor 30 passes through the inner wall of the shell 29 and is fixedly installed with the rotation center of the active dial 35.
[0035] When in use, the inspector sleeves the gear body 3 to be inspected on the end of the mounting shaft 2 so that the keyway on the inner wall is aligned with the key on the outer surface of the mounting shaft 2, and then tightens the hexagonal clamping bolt 4 to firmly compress the gear body 3, and drives the driven groove wheel 34 to rotate intermittently through the rotation of the active dial 35, so that the driven groove wheel 34 drives the gear body 3 to rotate intermittently by an angle, which is convenient for impact detection of different teeth; the fifth pulley 41 is driven to rotate by the active dial 35, and the fifth pulley 41 drives the sixth pulley 43 to rotate through the third belt 42, and the sixth pulley 43 drives the first turntable 8 to rotate, and the first turntable 8 drives the first square slide column 7 to slide intermittently through the first cam groove 9 and the first guide column 10. When the gear body 3 stops rotating, the first square slide column 7 drives the positioning column to be inserted into the interior of the positioning hole 5, and the position of the gear body 3 is firmly locked by this device to prevent the position of the gear body 3 from moving during impact and affecting the detection result.
[0036] In this embodiment, a second limiting sleeve 11 is fixedly installed on the upper surface of the testing platform 1, and a second square sliding column 12 is slidably installed on the inner wall of the second limiting sleeve 11. An airtight detection head 13 is fixedly installed on one end of the second square sliding column 12 close to the gear body 3, and a pressure gauge 14 is fixedly installed on the upper surface of the airtight detection head 13. The pressure gauge 14 is connected to the inside of the airtight detection head 13, and the airtight detection head 13 is abutted against the outer surface between two adjacent teeth of the gear body 3. An air pipe joint 18 is fixedly installed on the upper surface of the second square sliding column 12 close to the other end, and a flow channel is opened inside the second square sliding column 12. The air pipe joint 18 is connected to the airtight detection head 13 through the flow channel. The upper surface of the testing platform 1 is rotatably installed. There is a second turntable 15, the upper surface of the second turntable 15 is provided with a second cam groove 16, the lower surface of the second square slide column 12 near one end of the second turntable 15 is fixedly installed with a second guide column 17, the second guide column 17 is slidably installed with the inner wall of the second cam groove 16, the bottom end of the mounting shaft 2 passes through the lower surface of the detection platform 1 and is fixedly installed with a driven groove wheel 34, the lower surface of the detection platform 1 is rotatably installed with a first gear 36, the lower surface of the first gear 36 is fixedly installed with an active dial 35, the active dial 35 is meshed with the driven groove wheel 34, the bottom end of the second turntable 15 passes through the lower surface of the detection platform 1 and is fixedly installed with a first pulley 31, the lower surface of the rotation center of the active dial 35 is fixedly installed with a second pulley 3 2. The outer surfaces of the first pulley 31 and the second pulley 32 are sleeved with a first belt 33, which drives the second pulley 32 to rotate through the rotation of the active dial 35. The second pulley 32 drives the first pulley 31 to rotate through the first belt 33, so that the first pulley 31 drives the second turntable 15 to rotate. The second turntable 15 drives the second square slide post 12 to slide intermittently back and forth through the second cam groove 16 and the second guide post 17. The second square slide post 12 drives the airtight detection head 13 to move intermittently close to and away from the gear body 3. When the gear body 3 stops rotating, the airtight detection head 13 will move between two adjacent teeth of the gear body 3 and be flush with its surface. The airtight detection head 13 is connected to the external high pressure through the air pipe joint 18. The pump is connected to the airtight detection head 13 to spray high-pressure gas between two adjacent teeth. If the teeth are not deformed by the impact, the pressure gauge 14 on the upper surface of the airtight detection head 13 will display a normal air pressure value. If the teeth are deformed after the impact, a gap will be generated between the airtight detection head 13, thereby causing the gas inside the airtight detection head 13 to leak. The more serious the deformation of the teeth, the larger the gap between the teeth and the airtight detection head 13, the faster the gas leaks, and the lower the air pressure value displayed on the pressure gauge 14. The device can detect the degree of impact deformation of the teeth of the gear body 3 and combine it with the number of impacts to quickly detect the impact fatigue data of the gear body 3, which is convenient for detection personnel to use.
[0037] In this embodiment, a second gear 37 is rotatably installed on the lower surface of the detection platform 1, the first gear 36 is meshed with the second gear 37, and a third pulley 38 is fixedly installed on the lower surface of the rotation center of the second gear 37. An arc groove 44 is penetrated through the upper surface of the detection platform 1, and the second gear 37, the arc groove 44 and the T-shaped arc groove 19 are arranged at the same center. The bottom end of the spiral cam 25 penetrates the arc groove 44 and is fixedly installed with a fourth pulley 39, and the outer surfaces of the third pulley 38 and the fourth pulley 39 are sleeved with a second belt 40.
[0038] The first gear 36 drives the third pulley 38 to rotate through the second gear 37, and the third pulley 38 drives the fourth pulley 39 to rotate through the second belt 40, so that the fourth pulley 39 drives the spiral cam 25 to rotate. When the spiral cam 25 rotates, it drives the push-pull rod 26 to move away from the gear body 3 through the driving column 27, so that the push-pull rod 26 drives the impact block 22 to move away from the gear body 3. When the driving column 27 moves to the farthest point, it will be suddenly released under the action of the spring 28, and then the impact block 22 will impact the outer surface of the tooth at the corresponding position of the gear body 3.
[0039] In this embodiment, it should be noted that a plurality of radial grooves are equidistantly arranged on the outer surface of the driven groove wheel 34, the number of the positioning holes 5 is the same as the number of the radial grooves, and the airtight detection head 13 is arranged opposite to the impact block 22 to ensure that the teeth detected by the airtight detection head 13 are after the impact of the impact block 22, and the number of teeth of the gear body 3 is an integer multiple of the number of radial grooves.
[0040] It should be noted that when the present invention is in use, the inspector sleeves the gear body 3 to be inspected on the end of the mounting shaft 2 so that the keyway on the inner wall is aligned with the key on the outer surface of the mounting shaft 2, and then tightens the hexagonal clamping bolt 4 to firmly clamp the gear body 3; manually pushes the arc T-shaped slider 20 to slide along the inner wall of the T-shaped arc slide groove 19, so that the rotating sleeve 21 drives the impact block 22 to adjust the impact position, and the position of the impact block 22 is limited by inserting the pin 23 into the inside of the socket 24, and the driving motor 30 drives the active dial 35 to rotate, and the active dial 35 drives the first gear 36 to rotate, and the first gear 36 drives the third pulley through the second gear 37 38 rotates, the third pulley 38 drives the fourth pulley 39 to rotate through the second belt 40, so that the fourth pulley 39 drives the spiral cam 25 to rotate, and when the spiral cam 25 rotates, it drives the push-pull rod 26 to move away from the gear body 3 through the driving column 27, so that the push-pull rod 26 drives the impact block 22 to move away from the gear body 3. Through this device, it is easy to adjust the impact angle of the impact block 22, so that the device can detect the impact resistance data of different positions of the teeth of the gear body 3, which greatly improves the reliability of the data; when the driving column 27 moves to the farthest point, it will be suddenly released under the action of the spring 28, and then the impact block 22 will impact the outer surface of the teeth at the corresponding position of the gear body 3;
[0041] At the same time, the rotation of the active dial 35 drives the driven groove wheel 34 to rotate intermittently, so that the driven groove wheel 34 drives the gear body 3 to rotate intermittently by an angle, which is convenient for impact detection of different teeth; the fifth pulley 41 is driven to rotate by the active dial 35, the fifth pulley 41 drives the sixth pulley 43 to rotate through the third belt 42, the sixth pulley 43 drives the first rotating disk 8 to rotate, the first rotating disk 8 drives the first square slide column 7 to slide intermittently reciprocatingly through the first cam groove 9 and the first guide column 10, when the gear body 3 stops rotating, the first square slide column 7 drives the positioning column to be inserted into the interior of the positioning hole 5, and the position of the gear body 3 is firmly locked by this device to prevent the position of the gear body 3 from moving during impact and affecting the detection result;
[0042] The second pulley 32 is driven to rotate by the rotation of the active dial 35, and the second pulley 32 drives the first pulley 31 to rotate through the first belt 33, so that the first pulley 31 drives the second turntable 15 to rotate, and the second turntable 15 drives the second square slide post 12 to slide intermittently back and forth through the second cam groove 16 and the second guide column 17, and the second square slide post 12 drives the airtight detection head 13 to move intermittently close to and away from the gear body 3. When the gear body 3 stops rotating, the airtight detection head 13 will move between two adjacent teeth of the gear body 3 and be flush with its surface. The airtight detection head 13 is connected to the external high-pressure pump through the air pipe joint 18. High-pressure gas is sprayed between two adjacent teeth. If the teeth are not deformed by the impact, the barometer 14 on the upper surface of the airtight detection head 13 will display a normal air pressure value. If the teeth are deformed after the impact, a gap will be generated between the airtight detection head 13, thereby causing the gas inside the airtight detection head 13 to leak. The more serious the deformation of the teeth, the larger the gap between the teeth and the airtight detection head 13, the faster the gas leaks, and the lower the air pressure value displayed on the barometer 14. By using this device to detect the degree of impact deformation of the teeth of the gear body 3 and combining it with the number of impacts, the impact fatigue data of the gear body 3 can be quickly detected, which is convenient for detection personnel to use.
[0043] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A gear impact fatigue detection device, comprising a detection platform (1) and a plurality of legs fixedly mounted on the lower surface of the detection platform (1), characterized in that: The upper surface of the detection platform (1) is provided with a T-shaped arc groove (19), the inner wall of the T-shaped arc groove (19) is slidably mounted with an arc T-shaped slider (20), the upper surface of the arc T-shaped slider (20) is fixedly mounted with a rotating sleeve (21), the inner wall of the rotating sleeve (21) is slidably mounted with an impact block (22), the upper surface of the arc T-shaped slider (20) is slidably inserted with a latch (23), the upper surface of the detection platform (1) is provided with a plurality of sockets (24), the plurality of sockets (24) are arranged in an arc shape and are located at the same center as the arc T-shaped slider (20), the latch (23) and the sockets (24) are arranged to match each other, and a push rod is installed on the fixed rod at one end of the impact block (22) away from the detection platform (1). A pull rod (26), an L-shaped plate is fixedly installed at the bottom of the rotating sleeve (21) near one end of the push-pull rod (26), a spring (28) is fixedly installed at the other end of the push-pull rod (26), and the other end of the spring (28) is fixedly connected to the outer surface of the L-shaped plate. A spiral cam (25) is rotatably installed on the upper surface of the L-shaped plate. A driving column (27) is fixedly installed on the lower surface of the other end of the push-pull rod (26), and the driving column (27) is abutted against the outer surface of the spiral cam (25). A mounting shaft (2) is rotatably installed on the upper surface of the middle position of the detection platform (1), and the top end of the mounting shaft (2) is sleeved with a gear body (3), and the end face of the top end of the mounting shaft (2) is threadedly connected with a hexagonal clamping bolt (4). A plurality of positioning holes (5) are equidistantly provided on the circumferential outer surface of the mounting shaft (2) near the detection platform (1); a first limiting sleeve (6) is fixedly installed on the upper surface of the detection platform (1); a first square sliding column (7) is slidably installed on the inner wall of the first limiting sleeve (6); a positioning column is fixedly installed on one end of the first square sliding column (7) near the positioning hole (5); the positioning column is matched with the positioning hole (5); a first turntable (8) is rotatably installed on the upper surface of the detection platform (1); a first cam groove (9) is provided on the upper surface of the first turntable (8); a first guide column (10) is fixedly installed on the lower surface of the first square sliding column (7) near one end of the first turntable (8); the first guide column (10) and the first cam groove (9) are aligned with each other. The inner wall is slidably installed, the upper surface of the detection platform (1) is fixedly installed with a second limit sleeve (11), the inner wall of the second limit sleeve (11) is slidably installed with a second square slide column (12), an end of the second square slide column (12) close to the gear body (3) is fixedly installed with an airtight detection head (13), the upper surface of the airtight detection head (13) is fixedly installed with a pressure gauge (14), the pressure gauge (14) is connected to the inside of the airtight detection head (13), the outer surface of the airtight detection head (13) and two adjacent teeth of the gear body (3) are abutted, the upper surface of the second square slide column (12) close to the other end is fixedly installed with an air pipe joint (18), and a flow channel is opened inside the second square slide column (12),The air pipe joint (18) is connected to the airtightness detection head (13) through a flow channel.
2. A gear impact fatigue detection device according to claim 1, characterized in that: A second turntable (15) is rotatably mounted on the upper surface of the detection platform (1), a second cam groove (16) is formed on the upper surface of the second turntable (15), a second guide column (17) is fixedly mounted on the lower surface of the second square slide column (12) close to one end of the second turntable (15), and the second guide column (17) is slidably mounted on the inner wall of the second cam groove (16).
3. A gear impact fatigue detection device according to claim 2, characterized in that: The bottom end of the mounting shaft (2) passes through the lower surface of the detection platform (1) and is fixedly mounted with a driven groove wheel (34); a first gear (36) is rotatably mounted on the lower surface of the detection platform (1); a driving dial (35) is fixedly mounted on the lower surface of the rotation center of the first gear (36); the driving dial (35) is meshed with the driven groove wheel (34); the bottom end of the second rotating disk (15) passes through the lower surface of the detection platform (1) and is fixedly mounted with a first pulley (31); a second pulley (32) is fixedly mounted on the lower surface of the rotation center of the driving dial (35); and the outer surfaces of the first pulley (31) and the second pulley (32) are sleeved with a first belt (33).
4. A gear impact fatigue detection device according to claim 3, characterized in that: A second gear (37) is rotatably mounted on the lower surface of the detection platform (1); the first gear (36) meshes with the second gear (37); a third pulley (38) is fixedly mounted on the lower surface of the rotation center of the second gear (37); an arc groove (44) is penetrated through the upper surface of the detection platform (1); the second gear (37), the arc groove (44) and the T-shaped arc groove (19) are arranged at the same center; a fourth pulley (39) is fixedly mounted on the bottom end of the spiral cam (25) through the arc groove (44); and a second belt (40) is sleeved on the outer surfaces of the third pulley (38) and the fourth pulley (39).
5. A gear impact fatigue detection device according to claim 4, characterized in that: A fifth pulley (41) is fixedly mounted on the upper surface of the rotation center of the active dial (35); a sixth pulley (43) is fixedly mounted on the bottom end of the first rotating disk (8) through the lower surface of the detection platform (1); a third belt (42) is sleeved on the outer surfaces of the fifth pulley (41) and the sixth pulley (43); a shell (29) is fixedly mounted on the lower surface of the detection platform (1); a driving motor (30) is fixedly mounted on the lower surface of the shell (29); an output end of the driving motor (30) passes through the inner wall of the shell (29) and is fixedly mounted on the rotation center of the active dial (35).
Citation Information
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