Stranding equipment for manufacturing multi-core cable

The multi-core cable stranding device addresses uneven force distribution by using adjustable rubber blocks and air cooling to enhance stranding efficiency and prevent cable damage.

CN119170348AInactive Publication Date: 2024-12-20ZHUANGSHANCHUAN ELECTRICITY IND PROD (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202411313933.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing stranding machines suffer from uneven force distribution on the cable, leading to increased friction, wear, and reduced efficiency due to the inability to adjust the contact surface between the traction wheel and the cable.

Method used

A multi-core cable stranding device with a stranding mechanism featuring a stranding wheel equipped with adjustable rubber blocks and an air pump system to optimize contact angle and reduce friction through air cooling.

Benefits of technology

Improves stranding efficiency by optimizing contact angle and reducing friction and heat accumulation, preventing cable damage and ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of cable production, and discloses multi-core cable manufacturing stranding equipment, which comprises a stranding mechanism, a base is arranged at the bottom of the stranding mechanism, a stranding structure is arranged at the top of the base, the stranding structure comprises a portal frame, the surface of the portal frame is fixedly connected with an air cylinder, and the air cylinder is fixedly connected with the portal frame. The output end of the air cylinder is fixedly connected with a lifting frame, the surface of the lifting frame is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating shaft, the outer wall of the rotating shaft is fixedly connected with a wire stranding wheel, the surface of the wire stranding wheel is provided with a wire stranding assembly, and the surface of the wire stranding wheel is provided with an adjusting assembly. The lower surface of the portal frame is fixedly connected with the upper surface of the base, and the wire stranding assembly comprises a through groove. According to the wire stranding machine, the wire stranding structure is arranged, and the wire stranding wheel is matched with the rubber block with the position adjustable, so that air resistance and friction are reduced, the wire stranding stability is improved, and the wire stranding efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the field of cable production, in particular to a multi-core cable stranding device. Background Art

[0002] In the cable production process, a stranding machine is needed to strand the cables. The stranding machine provides the necessary power for cable production to ensure that the cables can move continuously at a certain speed. The automated control of the stranding machine helps to improve production efficiency and reduce manual intervention and material waste. The stranding wheel transfers the power of the stranding machine to the cable through contact with the cable to achieve cable movement. The stranding wheel works with other production equipment such as unwinding, rewinding, extrusion, armoring, etc. to form a complete cable production process.

[0003] After searching, the Chinese patent announcement number: CN216528208U discloses an auxiliary traction machine for a cable production machine. An adjustable auxiliary traction mechanism with relay is set between the cable winding machine and the processing equipment. The position can be adjusted to select a suitable relay point to provide additional twisting force, reduce the workload of the winding machine, and avoid cable breakage in the middle of the winding process. At the same time, it assists in tensioning the cable and moving back and forth to complete the winding.

[0004] In the above technical solution, an adjustable auxiliary traction mechanism is used to provide additional traction force for the cable, but the traction wheel cannot adjust the contact surface with the cable, which may cause uneven force on the cable on the traction wheel, thereby affecting the smooth operation of the cable, and increasing the friction between the cable traction wheels, accelerating the wear of the cable sheath or the surface of the traction wheel, thereby reducing the traction efficiency of the cable. Therefore, a multi-core cable manufacturing stranding equipment is proposed to solve the above problems Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide a multi-core cable stranding device in view of the deficiencies in the above-mentioned prior art.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: a multi-core cable manufacturing stranding equipment, including a stranding mechanism, a base is provided at the bottom of the stranding mechanism, and its characteristics are: a stranding structure is provided on the top of the base, and the stranding structure includes a gantry, a cylinder is fixedly connected to the surface of the gantry, the output end of the cylinder is fixedly connected to a lifting frame, the surface of the lifting frame is fixedly connected to a motor, the output end of the motor is fixedly connected to a rotating shaft, the outer wall of the rotating shaft is fixedly connected to a stranding wheel, the surface of the stranding wheel is provided with a stranding assembly, and the surface of the stranding wheel is provided with an adjustment assembly.

[0007] Preferably, an air pump is fixedly connected to the top of the gantry, and the output end of the air pump is fixedly connected to a fixed pipe via a telescopic hose, a ring is fixedly connected to the outer wall of the fixed pipe, a hollow ring is rotatably connected to the inner surface of the ring, an air pipe is fixedly connected to the inner wall of the hollow ring, and a through hole is opened on the surface of the winding wheel.

[0008] Preferably, the lower surface of the gantry is fixedly connected to the upper surface of the base.

[0009] Preferably, the stranding assembly includes a through groove, a rubber block is arranged inside the through groove, a connecting rod is fixedly connected to the outer wall of the rubber block, a sliding groove is opened on the inner wall of the stranding wheel, a sliding block is slidably connected to the inner wall of the sliding groove, and a support rod is fixedly connected to the outer wall of the sliding block.

[0010] Preferably, the adjustment assembly includes an installation groove, the inner wall of the installation groove is rotatably connected to a bidirectional screw rod, the outer wall of the bidirectional screw rod is threadedly connected to a threaded block, a dial ring is fixedly connected to the center of the bidirectional screw rod, and a through hole is opened on the outer wall of the winding wheel.

[0011] Preferably, the through groove is formed on the outer wall of the stranding wheel, the outer wall of the rubber block is matched with the inner wall of the through groove, and the outer wall of the support rod is fixedly connected to the rubber block.

[0012] Preferably, the mounting groove is provided on the outer wall of the end of the stranding wheel away from the motor, and the through hole is sleeved on the outer wall of the connecting rod.

[0013] Preferably, the center of the hollow ring is fixedly connected to the outer wall of the rotating shaft, and the air supply pipe passes through the interior of the stranding wheel.

[0014] Preferably, the outer wall of the fixed tube is fixedly connected to the inner wall of the lifting frame.

[0015] The present invention adopts the above technical solution to bring the following beneficial effects:

[0016] 1. This multi-core cable manufacturing stranding equipment is equipped with a cylinder and a motor to provide a guiding power source and height adjustment for the stranding wheel. The dial ring controls the bidirectional screw rod so that the connecting rod cooperates with the support rod to drive the two groups of rubber blocks to move towards each other, thereby changing the contact degree between the rubber block and the cable. The stranding wheel cooperates with the inclined rubber block to optimize the contact angle between the cable and the stranding wheel, thereby improving the stranding efficiency.

[0017] 2. This multi-core cable manufacturing stranding equipment is equipped with an air pump to draw in external air, and cooperates with a hollow ring and a sleeve ring to transmit the air to the stranding wheel through an air pipe, and finally uses a plurality of through holes to spray out the air to contact the stranded cable, thereby reducing the heat generated by the stranding wheel on the cable strands and causing heat accumulation on the cable surface, reducing deformation or damage of the cable due to excessive temperature and preventing static electricity accumulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a right side schematic diagram of the main structure of the present invention;

[0019] Figure 2 It is a left side schematic diagram of the main structure of the present invention;

[0020] Figure 3 It is a schematic side view of a local structure of the present invention;

[0021] Figure 4 It is a schematic side view of the cross section of the stranding wheel structure of the present invention;

[0022] Figure 5 It is a schematic cross-sectional view of the hollow ring structure of the present invention;

[0023] Figure 6 For the present invention Figure 5 Schematic diagram of the enlarged structure of area A in the middle.

[0024] In the figure: 1. Wire twisting mechanism; 2. Base; 3. Gantry; 4. Cylinder; 5. Lifting frame; 6. Motor; 7. Rotating shaft; 8. Wire twisting wheel; 9. Through slot; 10. Connecting rod; 11. Through hole; 12. Rubber block; 13. Threaded block; 14. Bidirectional screw rod; 15. Dial ring; 16. Mounting slot; 17. Slide slot; 18. Support rod; 19. Air pump; 20. Fixed pipe; 21. Ring; 22. Hollow ring; 23. Air pipe; 24. Through hole; 25. Slider. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Reference Figure 1-Figure 3, an embodiment of the present invention: a multi-core cable manufacturing stranding equipment, including a stranding mechanism 1, the stranding mechanism 1 drives the rotating shaft to rotate through a driving motor, the rotating shaft is fixedly connected to a group of transmission rollers, four groups of transmission rollers are provided, and two groups of two transmission rollers are transmission-connected to the stranding crawler, and two groups of vertical transmission rollers are transmitted through transmission belts, so that the two groups of stranding crawlers strand the cable, a base 2 is provided at the bottom of the stranding mechanism 1, a stranding structure is provided on the top of the base 2, the stranding structure includes a gantry 3, a cylinder 4 is fixedly connected to the surface of the gantry 3, a lifting frame 5 is fixedly connected to the output end of the cylinder 4, a motor 6 is fixedly connected to the surface of the lifting frame 5, a rotating shaft 7 is fixedly connected to the output end of the motor 6, two groups of rotating shafts 7 are provided, and the ends of the two groups of rotating shafts 7 that are close to each other are fixedly connected to the two ends of a stranding wheel 8, the outer wall of the rotating shaft 7 is fixedly connected to the stranding wheel 8, the interior of the stranding wheel 8 is hollow, a stranding assembly is provided on the surface of the stranding wheel 8, and an adjustment assembly is provided on the surface of the stranding wheel 8.

[0028] Reference Figure 4-Figure 6 The lower surface of the gantry 3 is fixedly connected to the upper surface of the base 2. The stranding assembly includes a through groove 9, and a rubber block 12 is arranged inside the through groove 9. There are two groups of through grooves 9 and rubber blocks 12, and the two groups of through grooves 9 and rubber blocks 12 are mirror-imaged with the central axis of the stranding wheel 8 as the axis of symmetry. The end of the rubber block 12 away from the through groove 9 is arranged in an inclined shape, and the end of the inclined surface close to the stranding mechanism 1 is higher than the end away from the stranding mechanism 1. The outer wall of the rubber block 12 is fixedly connected to the connecting rod 10, and the inner wall of the stranding wheel 8 is provided with a slide groove 17. The inner wall of the slide groove 17 is slidably connected to a slider 25, and the slider 2 5 is fixedly connected with a support rod 18, two groups of connecting rods 10 and support rods 18 are provided respectively, and the two groups of connecting rods 10 and support rods 18 are respectively located at the left and right ends of the two groups of rubber blocks 12, and the adjustment component includes a mounting groove 16, the inner wall of the mounting groove 16 is rotatably connected with a bidirectional screw rod 14, the outer wall of the bidirectional screw rod 14 is threadedly connected with a thread block 13, and the center of the bidirectional screw rod 14 is fixedly connected with a dial ring 15, and the dial ring 15 can be turned to control the direction of rotation of the bidirectional screw rod 14, thereby changing the distance of the two groups of thread blocks 13 moving toward each other, and the outer wall of the stranding wheel 8 is provided with a through hole 11. The through groove 9 is provided on the outer wall of the stranding wheel 8, the outer wall of the rubber block 12 is adapted to the inner wall of the through groove 9, the outer wall of the support rod 18 is fixedly connected with the rubber block 12, the mounting groove 16 is provided on the outer wall of the stranding wheel 8 away from the motor 6, and the through hole 11 is sleeved on the outer wall of the connecting rod 10.

[0029] Reference Figure 3-Figure 5The top of the gantry 3 is fixedly connected with an air pump 19, and the output end of the air pump 19 is fixedly connected with a fixed pipe 20 through a telescopic hose. The telescopic hose can be telescopically deformed when the lifting frame 5 is lifted, so as to ensure that the air pump 19 is connected to the fixed pipe 20. The lifting frame 5 also provides a fixing function for the fixed pipe 20. The outer wall of the fixed pipe 20 is fixedly connected with a collar 21, and the inner surface of the collar 21 is rotatably connected with a hollow ring 22. The area of ​​the hollow ring 22 that contacts the collar 21 is open, so that the fixed pipe 20 can introduce the wind source into the interior of the hollow ring 22. The hollow ring 22 The hollow ring 22 rotates with the shaft 7. Due to the supporting force of the fixed pipe 20, the collar 21 is in a fixed state when the hollow ring 22 rotates. The inner wall of the hollow ring 22 is fixedly connected with the air pipe 23. The surface of the strand wheel 8 is provided with through holes 24. The through holes 24 are provided in a plurality of groups, and the plurality of groups of through holes 24 are evenly distributed on the outer wall of the strand wheel 8. The opening of the through holes 24 facilitates the ejection of the wind source from the aperture. The center of the hollow ring 22 is fixedly connected with the outer wall of the shaft 7. The air pipe 23 penetrates into the interior of the strand wheel 8. The outer wall of the fixed pipe 20 is fixedly connected with the inner wall of the lifting frame 5.

[0030] Working principle: after the cable is twisted through the twisting mechanism 1, it is guided and reeled through the twisting wheel 8, and the cylinder 4 is started. The cylinder 4 drives the lifting frame 5 to adjust the height, and the motor 6 drives the rotating shaft 7 to make the twisting wheel 8 rotate counterclockwise to twist the cable. When the twisting wheel 8 and the cable are twisted, the rubber block 12 will contact with it. Due to the inclined direction of the rubber block 12, it helps the cable to transition to the twisting wheel 8 more smoothly, improve the twisting effect, and prevent the cable from being stuck or damaged at the contact point. At the same time, it can adapt to cables of different thicknesses and provide a more flexible twisting method for the cable. When it is necessary to adjust the degree of contact between the rubber block 12 and the cable, before the twisting wheel 8 twists the cable, the dial ring 15 is manually dialed, and the dial ring 15 drives the bidirectional screw rod 14 to rotate, so that the two groups of threaded blocks 13 drive the two groups of connecting rods 10 to move inside the through hole 11, and the two groups of rubber blocks 12 The forces can be close to or away from each other. When the rubber block 12 is displaced, the two groups of support rods 18 will drive the slider 25 to slide inside the slide groove 17 to ensure the adjustment stability of the rubber block 12, thereby adjusting the friction coefficient of the contact point between the cable and the stranding wheel 8, and reducing the friction resistance in the stranding process. When the stranding wheel 8 is on the way of stranding the cable, the air pump 19 draws in the outside air and passes it through the filter. After being filtered, it is transmitted to the inside of the hollow ring 22 through the fixed pipe 20. The air supply pipe 23 introduces air into the inside of the stranding wheel 8 and finally sprays it out through multiple groups of through holes 24. The cable contacts the stranded wire. Blowing can reduce the accumulation of static electricity caused by friction during the stranding process. At the same time, the friction between the cable and the stranding wheel 8 may generate a lot of heat. The heat on the surface of the cable is removed through the heat exchange principle by blowing heat, thereby avoiding overheating of the cable and ensuring the product quality of the cable in production.

[0031] The present invention provides a multi-core cable manufacturing stranding device. There are many methods and ways to implement the technical solution. The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention. All components not specified in this embodiment can be implemented by existing technologies.

Claims

1. A multi-core cable manufacturing stranding device, comprising a stranding mechanism (1), wherein a base (2) is provided at the bottom of the stranding mechanism (1), characterized in that: A twisted wire structure is arranged on the top of the base (2), and the twisted wire structure comprises a gantry (3); a cylinder (4) is fixedly connected to the surface of the gantry (3); an output end of the cylinder (4) is fixedly connected to a lifting frame (5); a motor (6) is fixedly connected to the surface of the lifting frame (5); a rotating shaft (7) is fixedly connected to the output end of the motor (6); a twisted wire wheel (8) is fixedly connected to the outer wall of the rotating shaft (7); a twisted wire assembly is arranged on the surface of the twisted wire wheel (8); and an adjusting assembly is arranged on the surface of the twisted wire wheel (8).

2. A multi-core cable manufacturing stranding equipment according to claim 1, characterized in that: The top of the gantry (3) is fixedly connected to an air pump (19), the output end of the air pump (19) is fixedly connected to a fixed pipe (20) via a telescopic hose, the outer wall of the fixed pipe (20) is fixedly connected to a sleeve (21), the inner surface of the sleeve (21) is rotatably connected to a hollow ring (22), the inner wall of the hollow ring (22) is fixedly connected to an air delivery pipe (23), and a through hole (24) is provided on the surface of the stranding wheel (8).

3. The multi-core cable manufacturing stranding equipment according to claim 1, characterized in that: The lower surface of the gantry (3) is fixedly connected to the upper surface of the base (2).

4. The multi-core cable manufacturing stranding equipment according to claim 1, characterized in that: The twisting wire assembly comprises a through groove (9), a rubber block (12) is arranged inside the through groove (9), the outer wall of the rubber block (12) is fixedly connected to a connecting rod (10), the inner wall of the twisting wire wheel (8) is provided with a sliding groove (17), the inner wall of the sliding groove (17) is slidably connected to a sliding block (25), and the outer wall of the sliding block (25) is fixedly connected to a supporting rod (18).

5. The multi-core cable manufacturing stranding equipment according to claim 1, characterized in that: The adjustment assembly comprises a mounting groove (16), the inner wall of the mounting groove (16) is rotatably connected to a bidirectional screw rod (14), the outer wall of the bidirectional screw rod (14) is threadedly connected to a thread block (13), a dial ring (15) is fixedly connected at the center of the bidirectional screw rod (14), and a through hole (11) is formed on the outer wall of the twisting wheel (8).

6. The multi-core cable manufacturing stranding equipment according to claim 4, characterized in that: The through groove (9) is formed on the outer wall of the stranding wheel (8), the outer wall of the rubber block (12) is matched with the inner wall of the through groove (9), and the outer wall of the support rod (18) is fixedly connected to the rubber block (12).

7. The multi-core cable stranding equipment according to claim 5, characterized in that: The mounting groove (16) is formed on the outer wall of the end of the stranding wheel (8) away from the motor (6), and the through hole (11) is sleeved on the outer wall of the connecting rod (10).

8. The multi-core cable manufacturing stranding equipment according to claim 2, characterized in that: The center of the hollow ring (22) is fixedly connected to the outer wall of the rotating shaft (7), and the air supply pipe (23) penetrates into the interior of the stranding wheel (8).

9. The multi-core cable manufacturing stranding equipment according to claim 8, characterized in that: The outer wall of the fixed tube (20) is fixedly connected to the inner wall of the lifting frame (5).

Citation Information

Patent Citations

  • Cabling machine auxiliary traction mechanism for cable production

    CN216528208U