Material protective film removing mechanism and method thereof
By designing a material protective film removal mechanism, using the combination of tearing tape and multiple components, high-precision and high-efficiency protective film removal is achieved, solving the problems of inaccurate and low efficiency of film removal in the prior art, and is suitable for multiple surface of material.
Patent Information
- Application Number
- CN202411334016.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2024-12-20
AI Technical Summary
The prior art cannot remove the protective film on the material with high precision and efficiency, especially without a gripping tool, which makes it difficult to meet the film removal needs of large batches of materials.
A material protective film removal mechanism is designed, including tearing tape, rotary unwinding assembly, compression assembly, tearing assembly, discharge assembly and recycling assembly. The material is realized through the cooperation of the suction assembly, clamp assembly and support block. The precise tear off of the protective film on the protective film and control the unwinding and recycling of the tear film tape through the cooperation of the rotary unwinding and recycling components.
Achieve high-precision film removal, improve film removal efficiency, and effectively tear away protective films with and without grips, with a success rate of 100%. At the same time, the cost of tearing the film tape is saved, avoiding the tape looseness and idle rotation. The situation.
Smart Images

Figure CN119172944A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of circuit board production equipment, and in particular to a material protective film removal mechanism and a method thereof. Background Art
[0002] In order to protect certain features on the material, such as solder joints and glue points on flexible circuit boards, a protective film is usually attached to the material to protect the features and prevent damage to the features during transportation. When the material is used, the protective film attached to the material needs to be removed first, and the protective film is attached to the material, making it difficult to separate the protective film from the material.
[0003] In the prior art, the gripper without glue on the protective film is usually grasped by the clamp to tear it off. Since the free state of the gripper of the protective film cannot be controlled, this protective film removal method cannot achieve the effect of accurately tearing off the protective film. This protective film removal method cannot tear off the protective film without a gripper, and cannot meet the user's high-precision and high-efficiency film removal requirements for large quantities of materials. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a material protective film removal mechanism, which not only realizes high-precision film removal, but also improves the film removal efficiency.
[0005] The technical solution adopted by the present invention to solve its technical problem is: a material protective film removal mechanism, including a working frame, on which are provided a film-tearing tape, a rotating unwinding assembly for unwinding the film-tearing tape, a pressing assembly for pressing the film-tearing tape, a film-tearing assembly for tearing the film of the material, a discharging assembly for discharging the film-tearing tape and a recycling assembly for recycling the film-tearing tape, the film-tearing tape is sequentially wound around the rotating unwinding assembly, the film-tearing assembly and the recycling assembly from the discharging assembly, and the pressing assembly is adjustably connected to the working frame.
[0006] The film tearing assembly includes a suction assembly for sucking materials, a clamping plate assembly and a support block for supporting materials, the suction assembly includes a lifting drive mechanism and a suction head, the driving end of the lifting drive mechanism is connected to the suction head, the clamping plate assembly includes a fixed block, an elastic assembly and a clamping plate, the fixed block is fixedly connected to the work frame, one end of the elastic assembly is connected to the clamping plate, and the other end of the elastic assembly is connected to the fixed block, the support block is located on one side of the clamping plate assembly, the upper surface of the clamping plate is higher than the upper surface of the support block, and the top of the support block is provided with a positioning groove for positioning the film tearing tape, and the positioning groove is adapted to the material.
[0007] In one of the embodiments, the elastic component of the material protection film removal mechanism includes two symmetrically arranged second springs, one end of the second spring is connected to the clamping plate, and the other end of the second spring is connected to the fixing block.
[0008] In one embodiment, the rotary unwinding assembly of the material protective film removal mechanism includes a motor, a first rotating wheel, a second rotating wheel and a transmission belt assembly. The first rotating wheel and the second rotating wheel are respectively located on both sides of the film tearing assembly and are lower than the film tearing assembly. The driving end of the motor passes through the working frame and is connected to the first rotating wheel and one end of the transmission belt assembly. One end of the second rotating wheel is rotatably connected to the working frame, and the other end of the second rotating wheel is connected to the other end of the transmission belt assembly. The motor is used to drive the first rotating wheel and the transmission belt assembly to rotate. The first rotating wheel drives the film tearing tape to rotate, and the transmission belt assembly drives the second rotating wheel and the film tearing tape to rotate.
[0009] In one embodiment, the transmission belt assembly of the material protective film removal mechanism includes a driving wheel, a driven wheel and a belt line wound around the driving wheel and the driven wheel, the driving wheel is connected to the first rotating wheel, and the driven wheel is connected to the second rotating wheel.
[0010] In one of the embodiments, the clamping assembly of the material protective film removal mechanism includes a sliding seat, a fixed seat, a clamping wheel and two first springs. The two ends of the sliding seat are adjustably connected to the work frame, the sliding seat and the fixed seat are connected by two first springs, and the clamping wheel is rotatably connected to one end of the fixed seat away from the sliding seat.
[0011] In one of the embodiments, the material discharging assembly of the material protective film removal mechanism includes a damper and a discharging turntable for placing the film tearing tape reel, the damper is installed on the work frame, and the damper is connected to the discharging turntable.
[0012] In one embodiment, the recovery component of the material protective film removal mechanism includes a torque motor and a recovery turntable for recovering the film tearing tape. The torque motor is installed on a work frame, and the driving end of the torque motor is connected to the recovery turntable. The torque motor is used to drive the recovery turntable to rotate.
[0013] In one of the embodiments, a third rotating wheel for the film-tearing tape to pass through is provided between the rotating unwinding assembly and the material unwinding assembly of the material protection film removal mechanism, and the third rotating wheel is rotatably connected to the working frame.
[0014] In one of the embodiments, a photoelectric sensor for detecting the presence of a film-tearing tape is disposed on the working frame of the material protective film removal mechanism, and the photoelectric sensor is located between the rotating unwinding component and the material unwinding component.
[0015] A material protective film removal method, using a material protective film removal mechanism, the specific steps are as follows:
[0016] Step 1: Place the tearing tape reel on the unloading turntable of the unloading assembly. The tearing tape passes through the third rotating wheel, the first rotating wheel, the positioning groove of the support block and the second rotating wheel in sequence, and is finally wound on the recovery turntable. The pressing wheel of the pressing assembly presses the tearing tape onto the first rotating wheel.
[0017] Step 2: The lifting drive mechanism of the film tearing assembly drives the suction head to suck the material tightly, and then the lifting drive mechanism drives the suction head and the material to move toward the support block. The end of the material without the protective film first contacts the clamping plate of the clamping plate assembly, and then continues to press down. When the upper surface of the clamping plate is flush with the upper surface of the positioning groove of the support block, the end of the material with the protective film is tightly attached to the film tearing tape of the support block. Then the lifting drive mechanism drives the suction head and the material to move upward. The clamping plate of the clamping plate assembly moves upward at the same time as the material under the action of the elastic component, so that the protective film of the material is separated from the material body and attached to the film tearing tape.
[0018] Step 3: After the film tearing of a material is completed, the motor of the rotating unwinding assembly drives the first rotating wheel and the transmission belt assembly to rotate, the first rotating wheel drives the film tearing tape to rotate a distance of a material, and the transmission belt assembly drives the film tearing tape on the second rotating wheel to rotate a distance of a material synchronously. While the first rotating wheel drives the film tearing tape to rotate, the film tearing tape disk drives the unloading turntable of the unloading assembly to rotate, and the damper is set with a damping value, so that the film tearing tape is in a tensioned state;
[0019] Step 4: After the first rotating wheel rotates, the torque motor of the recycling component drives the recycling turntable to rotate, and the recycling turntable drives the tearing tape to rotate and recycle after the film is torn, so that the tearing tape is in a tensioned state.
[0020] The beneficial effects of this application are:
[0021] The present application provides a material protective film removal mechanism, which realizes the unwinding and recycling of the film-tearing tape through the cooperation between the unwinding component, the rotating unwinding component, the pressing component, the film-tearing component and the recycling component, and also realizes the high-precision film removal operation of multiple materials. The material protective film removal mechanism not only realizes high-precision film removal, but also improves the film removal efficiency.
[0022] The material protective film removal mechanism uses a suction component, a clamping plate component and a support block to cooperate with each other to tear off the protective film on the material, so as to achieve the tearing off of the protective film with or without a gripper on the material, and the tearing effect is very good, and the tearing success rate can reach 100%. The film can also be torn off the surface of the material with a curved structure by changing the style of the suction head, clamping plate and support block.
[0023] The material protective film removal mechanism adopts a rotary unwinding component to unwind the tearing tape a material distance, thereby realizing control over the unwinding length of the tearing tape, which not only saves the cost of the tearing tape but also improves the unwinding efficiency.
[0024] The material protective film removal mechanism uses a clamping component to clamp the film-tearing tape on the first rotating wheel, which can prevent the first rotating wheel from idling without driving the tape and avoid the next material film removal failure. The position relationship between the clamping component and the first rotating wheel can also be adjusted according to the clamping requirements.
[0025] The material protective film removal mechanism adopts a discharging component and a recycling component to discharge and recycle the film tearing tape. During the discharging and recycling process, the film tearing tape is ensured to be always in a tensioned state, which can avoid the occurrence of looseness of the film tearing tape, thereby improving the film tearing accuracy and efficiency of the film tearing tape. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 A schematic diagram of a material protective film removal mechanism according to an embodiment of the present application;
[0027] Figure 2 A schematic diagram of a material of a material protective film removal mechanism according to an embodiment of the present application;
[0028] Figure 3 A schematic diagram of a film tearing assembly of a material protection film removal mechanism according to an embodiment of the present application;
[0029] Figure 4 A schematic diagram of a rotary unwinding assembly of a material protective film removal mechanism according to an embodiment of the present application;
[0030] Figure 5 A schematic diagram of a pressing assembly of a material protective film removal mechanism according to an embodiment of the present application;
[0031] Figure 6 A schematic diagram of a recovery component of a material protective film removal mechanism according to an embodiment of the present application;
[0032] Figure 7 A schematic diagram of a material discharge component of a material protection film removal mechanism according to an embodiment of the present application;
[0033] in:
[0034] 1. Material; 2. Film-tearing assembly; 3. Rotary unwinding assembly; 4. Pressing assembly; 5. Recovery assembly; 6. Discharging assembly; 7. Photoelectric sensor; 8. Film-tearing tape; 9. Third rotating wheel; 101. Material body; 102. Protective film; 201. Suction head; 202. Positioning groove; 203. Support block; 204. Clamp; 205. Elastic assembly; 206. Fixed block; 301. Motor; 302. First rotating wheel; 303. Second rotating wheel; 304. Driving belt assembly; 401. Fixed seat; 402. First spring; 403. Sliding seat; 404. Pressing wheel; 501. Torque motor; 502. Recovery turntable; 601. Damper; 602. Discharging turntable. DETAILED DESCRIPTION
[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0036] like Figure 1 and Figure 2 As shown, an embodiment of the present application provides a material protective film removal mechanism, including a work frame, on which is provided a film-tearing tape 8, a rotating unwinding assembly 3 for unwinding the film-tearing tape 8, a pressing assembly 4 for pressing the film-tearing tape 8, a film-tearing assembly 2 for tearing the film of the material 1, a discharging assembly 6 for discharging the film-tearing tape 8 and a recycling assembly 5 for recycling the film-tearing tape 8. The film-tearing tape 8 is sequentially wound around the rotating unwinding assembly 3, the film-tearing assembly 2 and the recycling assembly 5 from the discharging assembly 6, and the pressing assembly 4 is adjustably connected to the work frame.
[0037] like Figure 3 As shown, the film tearing component 2 includes a suction component for sucking the material 1, a clamping plate component and a support block 203 for supporting the material 1, the suction component includes a lifting drive mechanism and a suction head 201, the driving end of the lifting drive mechanism is connected to the suction head 201, the clamping plate component includes a fixed block 206, an elastic component 205 and a clamping plate 204, the fixed block 206 is fixedly connected to the work frame, one end of the elastic component 205 is connected to the clamping plate 204, and the other end of the elastic component 205 is connected to the fixed block 206, the support block 203 is located on one side of the clamping plate assembly, the upper surface of the clamping plate 204 is higher than the upper surface of the support block 203, and the top of the support block 203 is provided with a positioning groove 202 for positioning the film tearing tape 8, and the positioning groove 202 is adapted to the material 1.
[0038] Specifically, the clamping assembly 4, the rotary unwinding assembly 3 and the film tearing assembly 2 are respectively mounted on the upper end surface of the working frame, the clamping assembly 4 and the film tearing assembly 2 are respectively located on both sides of the rotary unwinding assembly 3, the unloading assembly 6 and the recycling assembly 5 are respectively mounted on the lower end surface of the working frame, the unloading assembly 6 is located below the clamping assembly 4, and the recycling assembly 5 is located below the film tearing assembly 2 and the rotary unwinding assembly 3. The clamping assembly 4 and the working frame are slidably matched with the slider and the slide rail to adjust the position of the clamping assembly 4. After the position is adjusted, the sliding seat 403 of the clamping assembly 4 can be fixedly connected to the working frame by the bolt assembly, so that the clamping wheel 404 of the clamping assembly 4 is pressed on the first rotating wheel 302 of the rotary unwinding assembly 3. Among them, the lifting drive mechanism of the film tearing assembly 2 is mounted on the side end of the working frame, and the driving end of the lifting drive mechanism is connected to the suction head 201. The side end of the support block 203 is connected to the working frame, the positioning groove 202 of the support block 203 not only positions the film-tearing tape 8, but also adapts to the material 1, the side end of the fixed plate is connected to the working frame, the clamping plate 204 is connected to the fixed plate through the elastic component 205, and the clamping plate 204 is spaced a certain distance from the working frame, so that the clamping plate 204 does not contact the film-tearing tape 8 during the up and down movement. The upper surface of the clamping plate 204 is higher than the upper surface of the support block 203. The clamping plate 204 is located at the side end of the support block 203 and is close to the first rotating wheel 302 of the rotating unwinding component 3. Among them, the material 1 includes a material body 101 and a protective film 102, and the protective film 102 is attached to the material body 101.
[0039] The film-tearing tape reel is placed on the discharge turntable 602 of the discharge assembly 6, and the film-tearing tape 8 passes through the third rotating wheel 9, the first rotating wheel 302, the positioning groove 202 of the support block 203 and the second rotating wheel 303 in sequence, and is finally wound on the recovery turntable 502, and the pressing wheel 404 of the pressing assembly 4 presses the film-tearing tape 8 on the first rotating wheel 302; the lifting drive mechanism of the film-tearing assembly 2 drives the suction head 201 to suck the material 1, and the lifting drive mechanism drives the suction head 2 01 and material 1 move toward the support block 203, the end of the material 1 without the protective film 102 first contacts the clamping plate 204 of the clamping plate assembly, and then continues to press down, when the upper surface of the clamping plate 204 is flush with the upper surface of the positioning groove 202 of the support block 203, the end of the material 1 with the protective film 102 is tightly attached to the film tearing tape 8 of the support block 203, and then the lifting drive mechanism drives the suction head 201 and the material 1 to move upward, and the clamping plate 204 of the clamping plate assembly is elastically pressed. Under the action of the force of component 205, the clamped material 1 moves upward, so that the protective film 102 of the material 1 is separated from the material body 101 and adhered to the film-tearing tape 8; after the film tearing of one material 1 is completed, the motor 301 of the rotating unwinding component 3 drives the first rotating wheel 302 and the transmission belt component 304 to rotate, the first rotating wheel 302 drives the film-tearing tape 8 to rotate a distance of one material 1, and the conveyor belt component drives the film-tearing tape 8 on the second rotating wheel 303 to synchronously rotate a distance of one material 1, and while the first rotating wheel 302 drives the film-tearing tape 8 to rotate, the film-tearing tape disk drives the material discharge turntable 602 of the material discharge component 6 to rotate, and the damper 601 is set with a damping value, so that the film-tearing tape 8 is in a tensioned state; when the first rotating wheel 302 rotates, the torque motor 501 of the recovery component 5 drives the recovery turntable 502 to rotate, and the recovery turntable 502 drives the film-tearing tape 8 after the film is torn to rotate and recover, so that the film-tearing tape 8 is in a tensioned state. Then continue with a new round of material 1 demembrane operation.
[0040] In the above structure, the protective film 102 on the material 1 is torn off by the cooperation of the suction component, the clamping plate component and the support block 203, so as to realize the tearing off of the material 1 with or without the gripper protective film 102, and the tearing off effect is very good, and the tearing off success rate can reach 100%. The surface of the material 1 with a curved structure can also be subjected to film tearing treatment by changing the style of the suction head 201, the clamping plate 204 and the support block 203. The unwinding and recycling of the film tearing tape 8 are also realized by the cooperation between the unwinding component 6, the rotating unwinding component 3, the pressing component 4, the film tearing component 2 and the recycling component 5, and the high-precision film removal operation of multiple materials 1 is also realized. The material protective film removal mechanism not only realizes high-precision film removal, but also improves the film removal efficiency.
[0041] like Figure 3As shown, in one embodiment, the elastic component 205 of the material protective film removal mechanism includes two symmetrically arranged second springs, one end of the second spring is connected to the clamping plate 204, and the other end of the second spring is connected to the fixed block 206. When the lifting drive mechanism drives the suction head 201 and the material 1 to press down, when the clamping plate 204 is subjected to force, the two second springs are forced to compress toward the fixed block 206; when the lifting drive mechanism drives the suction head 201 and the material 1 to move upward, when the clamping plate 204 is not subjected to force, the clamping plate 204 clamps the material 1 and moves it upward to reset under the action of the two second spring forces. The arrangement of the clamping plate 204 and the second spring can prevent the material 1 from being attached to the tearing tape 8 and detaching from the suction head 201 when the material 1 is pressed down on the tearing tape 8.
[0042] like Figure 4 As shown, in one embodiment, the rotating unwinding assembly 3 of the material protective film removal mechanism includes a motor 301, a first rotating wheel 302, a second rotating wheel 303 and a transmission belt assembly 304, the first rotating wheel 302 and the second rotating wheel 303 are respectively located on both sides of the film tearing assembly 2 and are lower than the film tearing assembly 2, the driving end of the motor 301 passes through the working frame and is connected to the first rotating wheel 302 and one end of the transmission belt assembly 304, one end of the second rotating wheel 303 is rotatably connected to the working frame, and the other end of the second rotating wheel 303 is connected to the other end of the transmission belt assembly 304, the motor 301 is used to drive the first rotating wheel 302 and the transmission belt assembly 304 to rotate, the first rotating wheel 302 drives the film tearing tape 8 to rotate, and the transmission belt assembly 304 drives the second rotating wheel 303 and the film tearing tape 8 to rotate. The motor 301 drives the first rotating wheel 302 and one end of the transmission belt assembly 304 to rotate the distance of one material 1 at the same time, and the first rotating wheel 302 drives the film-tearing tape 8 to rotate the distance of one material 1, and the transmission belt assembly 304 drives the second rotating wheel 303 and the film-tearing tape 8 on the second rotating wheel 303 to rotate the distance of one material 1. The first rotating wheel 302 and the second rotating wheel 303 are rubber-coated wheels that facilitate driving the film-tearing tape 8 to rotate. This setting can ensure that the film-tearing tape 8 rotates synchronously, prevent the film-tearing tape 8 from becoming loose, and effectively control the rotation distance of the film-tearing tape 8, save the use cost of the film-tearing tape 8, and improve the unwinding efficiency.
[0043] like Figure 4 As shown, in one embodiment, the drive belt assembly 304 of the material protective film removal mechanism includes a driving wheel, a driven wheel, and a belt line wound around the driving wheel and the driven wheel, the driving wheel is connected to the first rotating wheel 302, and the driven wheel is connected to the second rotating wheel 303. When the motor 301 drives the first rotating wheel 302 to rotate, the first rotating wheel 302 rotates to drive the driving wheel to rotate, the driving wheel drives the belt line and the driven wheel to rotate, and the driven wheel drives the second rotating wheel 303 to rotate. This arrangement facilitates driving the second rotating wheel 303 to drive the film tearing tape 8 to rotate at the same time.
[0044] like Figure 5 As shown, in one embodiment, the clamping assembly 4 of the material protective film removal mechanism includes a sliding seat 403, a fixed seat 401, a clamping wheel 404 and two first springs 402. The two ends of the sliding seat 403 are adjustably connected to the working frame, the sliding seat 403 and the fixed seat 401 are connected by two first springs 402, and the clamping wheel 404 is rotatably connected to the end of the fixed seat 401 away from the sliding seat 403. The sliding seat 403 and the fixed seat 401 are respectively matched with the working frame through a slider and a slide rail for horizontal sliding. The sliding seat 403 is manually pushed to drive the fixed seat 401 and the clamping wheel 404 to move, so as to adjust the clamping position of the clamping wheel 404 on the film-tearing tape 8 on the first rotating wheel 302. After adjustment, the sliding seat 403 and the working frame are fixed by a bolt assembly. The two first springs 402 arranged between the sliding seat 403 and the fixed seat 401 can provide a certain pressure to the fixed seat 401 under stress, thereby realizing the clamping force on the film-tearing tape 8 on the first rotating wheel 302. This setting can not only adjust the pressing position, but also prevent the first rotating wheel 302 from idling, thereby ensuring that the film-tearing tape 8 rotates with the first rotating wheel 302 and ensuring normal film removal of the material 1.
[0045] like Figure 7 As shown, in one embodiment, the material discharging assembly 6 of the material protective film removal mechanism includes a damper 601 and a discharging turntable 602 for placing the film tearing tape disk, and the damper 601 is installed on the work frame, and the damper 601 is connected to the discharging turntable 602. When the motor 301 drives the first rotating wheel 302 to drive the film tearing tape 8 to rotate, the rotation of the film tearing tape 8 drives the discharging turntable 602 to rotate. Since the damper 601 is set with a damping value, the rotation of the discharging turntable 602 can be controlled to ensure that the film tearing tape 8 is in a tensioned state, to prevent the film tearing tape 8 from becoming loose, and to ensure the film tearing efficiency.
[0046] like Figure 6As shown, in one embodiment, the recycling component 5 of the material protective film removal mechanism includes a torque motor 501 and a recycling turntable 502 for recycling the film-tearing tape 8. The torque motor 501 is installed on the work frame, and the driving end of the torque motor 501 is connected to the recycling turntable 502. The torque motor 501 is used to drive the recycling turntable 502 to rotate. When the motor 301 drives the first rotating wheel 302 to drive the film-tearing tape 8 to rotate, the film-tearing tape 8 that has been torn is in a relaxed state, and the torque motor 501 drives the recycling turntable 502 to rotate, and the relaxed film-tearing tape 8 is wound on the recycling turntable 502 until the film-tearing tape 8 is in a tensioned state, and the torque motor 501 stops when it reaches the set torque value. This setting can not only recycle the film-tearing tape 8 after the film is torn, but also ensure that the film-tearing tape 8 is in a tensioned state, which can avoid the occurrence of loose film-tearing tape 8, thereby improving the film-tearing accuracy and efficiency of the film-tearing tape 8.
[0047] like Figure 1 As shown, in one embodiment, a third rotating wheel 9 for the film-tearing tape 8 to pass through is arranged between the rotating unwinding assembly 3 and the unwinding assembly 6 of the material protective film removal mechanism, and the third rotating wheel 9 is rotatably connected to the working frame. The third rotating wheel 9 is a rubber-coated wheel that is convenient for driving the film-tearing tape 8 to rotate. This arrangement supports the film-tearing tape 8 between the rotating unwinding assembly 3 and the unwinding assembly 6, and effectively improves the flatness of the film-tearing tape 8 during the rotation process.
[0048] like Figure 1 As shown, in one embodiment, a photoelectric sensor 7 for detecting the presence of a tearing tape 8 is provided on the working frame of the material protection film removal mechanism, and the photoelectric sensor 7 is located between the rotating unwinding component 3 and the material discharge component 6. The photoelectric sensor 7 is provided to facilitate the detection of the presence of the tearing tape 8 between the rotating unwinding component 3 and the material discharge component 6, and when the tearing tape 8 is used up, the staff can be reminded in time to load the tearing tape 8.
[0049] like Figure 1 As shown, the embodiment of the present application also provides a material protective film removal method, which uses a material protective film removal mechanism, and the specific steps are as follows:
[0050] Step 1: Place the tearing tape reel on the unloading turntable 602 of the unloading assembly 6, and the tearing tape 8 passes through the third rotating wheel 9, the first rotating wheel 302, the support block 203 and the second rotating wheel 303 in sequence, and finally winds on the recovery rotating wheel 502, and the pressing wheel 404 of the pressing assembly 4 presses the tearing tape 8 on the first rotating wheel 302;
[0051] Step 2: The lifting drive mechanism of the film tearing assembly 2 drives the suction head 201 to suck the material 1 tightly, and then the lifting drive mechanism drives the suction head 201 and the material 1 to move toward the support block 203. The end of the material 1 without the protective film 102 first contacts the clamping plate 204 of the clamping plate assembly, and then continues to press down. When the upper surface of the clamping plate 204 is flush with the upper surface of the support block 203, the end of the material 1 with the protective film 102 is tightly attached to the film tearing tape 8 of the support block 203. Then the lifting drive mechanism drives the suction head 201 and the material 1 to move upward. The clamping plate 204 of the clamping plate assembly moves upward simultaneously with the material 1 under the action of the elastic assembly 205, so that the protective film 102 of the material 1 is separated from the material body 101 and attached to the film tearing tape 8.
[0052] Step 3: After the film tearing of a material 1 is completed, the motor 301 of the rotating unwinding assembly 3 drives the first rotating wheel 302 and the transmission belt assembly 304 to rotate, the first rotating wheel 302 drives the film tearing tape 8 to rotate a distance of a material 1, and the transmission belt assembly drives the film tearing tape 8 on the second rotating wheel 303 to rotate a distance of a material 1 synchronously, while the first rotating wheel 302 drives the film tearing tape 8 to rotate, the film tearing tape disk drives the material discharge turntable 602 of the material discharge assembly 6 to rotate, and the damper 601 is set with a damping value, so that the film tearing tape 8 is in a tensioned state;
[0053] Step 4: After the first rotating wheel 302 rotates, the torque motor 501 of the recovery component 5 drives the recovery turntable 502 to rotate, and the recovery turntable 502 drives the film-tearing tape 8 to rotate and recover after the film is torn, so that the film-tearing tape 8 is in a tensioned state.
[0054] After the above steps are completed, the motor 301 drives the first rotating wheel 302 to drive the film-tearing tape 8 to rotate, and a new round of film-tearing operation of the material 1 is performed. This method not only improves the tensioning effect of the film-tearing tape, but also realizes the tearing of the material with or without the gripper protective film, and the tearing effect is very good, and the tearing success rate can reach 100%.
[0055] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A material protective film removal mechanism, It is characterized in that The working frame comprises a film-tearing tape (8), a rotary unwinding assembly (3) for unwinding the film-tearing tape (8), a pressing assembly (4) for pressing the film-tearing tape (8), a film-tearing assembly (2) for tearing the film of the material (1), a material discharge assembly (6) for discharging the film-tearing tape (8) and a recycling assembly (5) for recycling the film-tearing tape (8), wherein the film-tearing tape (8) is sequentially wound around the rotary unwinding assembly (3), the film-tearing assembly (2) and the recycling assembly (5) from the material discharge assembly (6), and the pressing assembly (4) is adjustably connected to the working frame; The film tearing assembly (2) comprises a suction assembly for sucking the material (1), a clamping plate assembly and a support block (203) for supporting the material (1); the suction assembly comprises a lifting drive mechanism and a suction head (201); the driving end of the lifting drive mechanism is connected to the suction head (201); the clamping plate assembly comprises a fixed block (206), an elastic assembly (205) and a clamping plate (204); the fixed block (206) is fixedly connected to the working frame; one end of the elastic assembly (205) is connected to the clamping plate (204); the other end of the elastic assembly (205) is connected to the fixed block (206); the support block (203) is located on one side of the clamping plate assembly; the upper surface of the clamping plate (204) is higher than the upper surface of the support block (203); the top of the support block (203) is provided with a positioning groove (202) for positioning the film tearing tape (8); the positioning groove (202) is adapted to the material (1).
2. The material protective film removal mechanism according to claim 1, It is characterized in that The elastic component (205) comprises two symmetrically arranged second springs, one end of the second spring is connected to the clamping plate (204), and the other end of the second spring is connected to the fixing block (206).
3. The material protective film removal mechanism according to claim 1, It is characterized in that The rotary unwinding assembly (3) comprises a motor (301), a first rotating wheel (302), a second rotating wheel (303) and a transmission belt assembly (304); the first rotating wheel (302) and the second rotating wheel (303) are respectively located on both sides of the film tearing assembly (2) and are lower than the film tearing assembly (2); a driving end of the motor (301) passes through a working frame and is connected to the first rotating wheel (302) and one end of the transmission belt assembly (304); one end of the second rotating wheel (303) is rotatably connected to the working frame; the other end of the second rotating wheel (303) is connected to the other end of the transmission belt assembly (304); the motor (301) is used to drive the first rotating wheel (302) and the transmission belt assembly (304) to rotate; the first rotating wheel (302) drives the film tearing tape (8) to rotate; and the transmission belt assembly (304) drives the second rotating wheel (303) and the film tearing tape (8) to rotate.
4. The material protective film removal mechanism according to claim 3, It is characterized in that The transmission belt assembly (304) comprises a driving wheel, a driven wheel and a belt line wound around the driving wheel and the driven wheel. The driving wheel is connected to the first rotating wheel (302), and the driven wheel is connected to the second rotating wheel (303).
5. The material protective film removal mechanism according to claim 1, It is characterized in that The clamping assembly (4) comprises a sliding seat (403), a fixed seat (401), a clamping wheel (404) and two first springs (402); both ends of the sliding seat (403) are adjustably connected to the working frame; the sliding seat (403) and the fixed seat (401) are connected via the two first springs (402); and the clamping wheel (404) is rotatably connected to one end of the fixed seat (401) away from the sliding seat (403).
6. The material protective film removal mechanism according to claim 1, It is characterized in that The material discharging assembly (6) comprises a damper (601) and a material discharging turntable (602) for placing the film tearing tape reel, the damper (601) is installed on the working frame, and the damper (601) is connected to the material discharging turntable (602).
7. The material protective film removal mechanism according to claim 1, It is characterized in that The recovery component (5) comprises a torque motor (501) and a recovery turntable (502) for recovering the film tearing tape (8); the torque motor (501) is mounted on a work frame; a driving end of the torque motor (501) is connected to the recovery turntable (502); and the torque motor (501) is used to drive the recovery turntable (502) to rotate.
8. The material protective film removal mechanism according to claim 1, It is characterized in that A third rotating wheel (9) for the film-tearing tape (8) to pass through is arranged between the rotating unwinding assembly (3) and the material discharging assembly (6), and the third rotating wheel (9) is rotatably connected to the working frame.
9. The material protective film removal mechanism according to claim 1, It is characterized in that The work frame is provided with a photoelectric sensor (7) for detecting the presence or absence of the film-tearing tape (8), and the photoelectric sensor (7) is located between the rotating unwinding component (3) and the material discharging component (6).
10. A material protective film removal method, using the material protective film removal mechanism described in any one of claims 1 to 9, It is characterized in that The specific steps are as follows: The first step: placing the tearing tape reel on the unloading turntable (602) of the unloading assembly (6), the tearing tape (8) passes through the third rotating wheel (9), the first rotating wheel (302), the positioning groove (202) of the support block (203) and the second rotating wheel (303) in sequence, and finally winds on the recovery rotating wheel (502), and the pressing wheel (404) of the pressing assembly (4) presses the tearing tape (8) on the first rotating wheel (302); Step 2: The lifting drive mechanism of the film tearing assembly (2) drives the suction head (201) to suck the material (1), and then the lifting drive mechanism drives the suction head (201) and the material (1) to move toward the support block (203). The end of the material (1) without the protective film (102) first contacts the clamping plate (204) of the clamping plate assembly, and then continues to press downward. When the upper surface of the clamping plate (204) and the upper surface of the positioning groove (202) of the support block (203) are flush, the end of the material (1) with the protective film (102) is tightly attached to the film tearing tape (8) of the support block (203). Then the lifting drive mechanism drives the suction head (201) and the material (1) to move upward. The clamping plate (204) of the clamping plate assembly moves upward simultaneously with the material (1) under the action of the elastic assembly (205), so that the protective film (102) of the material (1) is separated from the material body (101) and attached to the film tearing tape (8); Step 3: After the film of a material (1) is torn off, the motor (301) of the rotating unwinding assembly (3) drives the first rotating wheel (302) and the transmission belt assembly (304) to rotate, the first rotating wheel (302) drives the film-tearing tape (8) to rotate a distance of a material (1), and the transmission belt assembly drives the film-tearing tape (8) on the second rotating wheel (303) to rotate a distance of a material (1) synchronously, while the first rotating wheel (302) drives the film-tearing tape (8) to rotate, the film-tearing tape disk drives the unloading turntable (602) of the unloading assembly (6) to rotate, and the damper (601) is set with a damping value, so that the film-tearing tape (8) is in a tensioned state; Step 4: After the first rotating wheel (302) rotates, the torque motor (501) of the recovery component (5) drives the recovery turntable (502) to rotate, and the recovery turntable (502) drives the film-tearing tape (8) to rotate and recover after the film is torn, so that the film-tearing tape (8) is in a tensioned state.
