An oil-water separator for a new energy motor cooler
By designing an oil-water separator that includes an oil circulation pot, a control valve mechanism, a dehumidifier and a breathing driver, the corrosion problem caused by water vapor infiltration in the new energy motor cooler is solved, and efficient moisture separation and motor components are achieved.
Patent Information
- Application Number
- CN202411689819.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2044-11-25
AI Technical Summary
In the prior art, water vapor infiltration is prone to occur during use of the new energy motor cooler, resulting in corrosion of the battery case and motor components, and the existing oil dehumidification scheme is inefficient.
An oil-water separator is designed, including an oil circulation pot, a control valve mechanism, a dehumidifier and a breathing driver. The water in the oil circulation pot is driven by negative pressure to evaporate and be absorbed by silicone particles to achieve efficient moisture separation.
The dehumidifier driven by negative pressure significantly improves the contact efficiency between water vapor and silicone particles, improves the moisture absorption efficiency of moisture, and prevents corrosion of battery and motor components.
Smart Images

Figure CN119174919B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an oil-water separator for a new energy motor cooler and belongs to the field of new energy vehicles. Background Art
[0002] The cooling of motors and batteries in the prior art mainly relies on liquid cooling of antifreeze. Although the conductivity of antifreeze is low, the impurities in the antifreeze will increase during long-term use. At the same time, the water vapor from the outside will penetrate into the antifreeze due to thermal expansion and contraction, and the organic solvent in the antifreeze will evaporate, thereby increasing the water content and conductivity of the antifreeze, which will not only increase the risk of leakage, but also may cause electrochemical corrosion to the battery casing and motor mechanism. In addition, the water vapor after the antifreeze evaporates will also invade into the motor through the seams, causing corrosion and short circuit of electrical components. A cooling solution using oil cooling instead of liquid cooling is proposed in the prior art. However, like antifreeze, oil cooling will still have the problem of water vapor infiltration, and the evaporated water vapor and the water it brings will still corrode the battery casing, the electrical components of the motor and other items; the oil dehumidification in the prior art is only to set a breathing water absorber in the oil circuit, and rely on the self-evaporation of water vapor to separate the water through the high temperature of the oil when it is working. However, compared with the internal combustion engine, the normal operating temperature of the motor casing of the new energy electric vehicle is only about 80°C, which is difficult to reach the boiling point of water. Moreover, the entire oil circulation circuit is in a high-pressure environment, and the boiling point of water will be much higher than 100°C; therefore, the water separation efficiency of the solution relying on natural evaporation is low. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the technical problems in the prior art and provide an oil-water separator for a new energy motor cooler.
[0004] The technical solution adopted by the present invention to solve its technical problem is:
[0005] An oil-water separator for a new energy motor cooler, the oil-water separator comprising:
[0006] An oil circulation pot, the oil circulation pot is connected to the bottom of the oil-water separator, and the top of the oil circulation pot is connected to the control valve mechanism; an oil inlet pipe is arranged at a side wall position near the top of the oil circulation pot, and a flow limiting valve is connected to the oil inlet pipe; an oil discharge pipe is arranged at a side wall position at the bottom of the oil circulation pot, and a first one-way valve is connected to the oil discharge pipe, and the opening direction of the first one-way valve is toward the outside of the oil circulation pot;
[0007] A control valve mechanism, the control valve mechanism includes a control support frame, a connection frame with a hollow structure is arranged on the top of the control support frame, a sliding shaft is slidably connected to the connection frame, two groups of breathing valves are arranged in an array in the middle of the control support frame, the breathing valve includes a limit ring arranged on the inner wall of the control support frame, the inner ring of the limit ring is provided with a limit protrusion protruding toward the center of the limit ring, the breathing valve also includes a valve plate, the middle part of the valve plate is fixed to the sliding shaft, the outer ring diameter of the valve plate is larger than the inner diameter of the limit protrusion, and a guide protrusion is arranged on the side of the valve plate facing the connection frame;
[0008] The dehumidifier comprises a dehumidification support frame, the dehumidification support frame is connected to the top of the control support frame, a cylindrical first dehumidification box is arranged in the dehumidification support frame, silica gel particles are filled in the first dehumidification box, an air inlet hole is arranged at the bottom of the first dehumidification box, an exhaust hole is arranged at the top of the first dehumidification box, and a top cover is arranged on the top of the dehumidification support frame;
[0009] And, a breathing driver, the breathing driver includes a piston outer frame, a permanent magnet piston block is arranged inside the piston outer frame, the permanent magnet piston block includes a permanent magnet sleeve, the permanent magnet sleeve is reciprocated by an electromagnetic winding arranged in the middle of the piston outer frame, the outer side of the permanent magnet piston block is slidingly and sealingly connected to the piston outer frame through a piston ring, and the air pressure output end of the piston outer frame is connected to a breathing chamber; one end of the breathing chamber is connected to the top cover through a second one-way valve, and the opening direction of the second one-way valve is toward the breathing chamber, and the other end of the respirator chamber is connected to the top of the oil circulation pot through a third one-way valve, and the opening direction of the third one-way valve is toward the inside of the oil circulation pot.
[0010] As a further improvement of the present invention, a plurality of surge prevention plates parallel to the transverse axis of the oil circulating pot are arranged in an array in the oil circulating pot, and a plurality of flow holes for the oil to flow are arranged in an array on the surge prevention plates.
[0011] As a further improvement of the present invention, an adapter ring is connected at the bottom of the control support frame, an annular fixing ring extending upward from the adapter ring is arranged in the middle part of the adapter ring, a connecting ring is integrally arranged at the top of the oil circulation pot, and the connecting ring is fixed to the fixing ring by threads.
[0012] As a further improvement of the present invention, a third connecting hole is provided on the side wall of the fixing ring, and the third one-way valve is connected to the third connecting hole by means of threads.
[0013] As a further improvement of the present invention, a second connecting hole is provided in the middle of the top cover, and the second one-way valve is connected to the second connecting hole through threads.
[0014] As a further improvement of the present invention, the oil inlet pipe has a bent portion, and the bent portion is bent toward the bottom of the oil circulation pot.
[0015] As a further improvement of the present invention, a support plate is stacked and fixed above the valve plate, and the guide protrusion is integrally bent and arranged on the support plate; a clamping plate structure is arranged on the sliding shaft, the clamping plate structure includes a clamping base that is interference fit with the sliding shaft, a connecting sleeve connected to the sliding shaft is arranged in the middle of the base, a support ring is integrally fixed to one end of the connecting sleeve, and a clamping ring is interference fit on the outer wall of the other end of the connecting sleeve, and the inner ring of the support plate and the valve plate is pressed between the support ring and the clamping ring.
[0016] As a further improvement of the present invention, an air guide hole is provided at one end of the piston outer frame, and a partition filter is fixed in the air guide hole through an embedded ring; an extension ring is provided on one end of the piston outer frame where the partition filter is provided, and the breathing chamber includes a breathing cover, which is fixedly connected to the extension ring, and a second dehumidification box is provided between the breathing cover and the extension ring, and the second dehumidification box includes a circular supporting base plate, which is fixed to the embedded ring, and a partition plate is provided on the supporting base plate, which divides the second dehumidification box into an air intake portion and an exhaust portion, and the air intake portion and the exhaust portion are filled with silica gel particles.
[0017] As a further improvement of the present invention, the main body of the first dehumidification box includes a partition frame embedded in the inner wall of the dehumidification support frame, a partition ring is arranged at the bottom of the partition frame, the bottom of the partition ring is in contact with the top of the control support frame, an air intake baffle is placed above the partition ring, an exhaust baffle is arranged at the top of the partition frame, a partition net is arranged between the exhaust baffle and the air intake baffle, a plurality of air intake holes are arranged in a circular array at the position of the air intake baffle corresponding to the inner part of the partition net, an annular air intake filter is arranged at the position of the air intake baffle corresponding to the air intake hole, and an annular exhaust filter is arranged at the position of the exhaust baffle corresponding to the exhaust hole; silica gel particles are filled between the outer side of the partition net and the inner wall of the partition frame, and silica gel particles are filled on the inner side of the partition net, and the particle size of the silica gel particles inside the partition net is relatively large.
[0018] As a further improvement of the present invention, a sliding sleeve is vertically fixed in the middle of the intake baffle, and the sliding sleeve is slidably connected to the sliding shaft. A limit cover is fixed on the top of the exhaust baffle, and a limit hole is provided in the middle of the limit cover. A transition hole connected with the limit hole and the sliding sleeve is provided in the middle of the exhaust baffle, and a return spring is provided in the transition hole. The top of the sliding shaft contacts the return spring.
[0019] The beneficial effects of the present invention are:
[0020] The present invention can be attached to a bypass pipeline of oil circulation, and through a set of reciprocating breathing mechanisms, the oil input and output ends are closed by negative pressure driving. At the same time, the pressure in the oil circulation pot is reduced by negative pressure, so that part of the oil in the oil circulation pot is at a relatively low boiling temperature, so that the water in the oil evaporates quickly and is sucked into the silica gel particles by negative pressure and absorbed by the silica gel particles. In addition, the flow resistance of the silica gel particles is relatively large. Compared with natural convection driving, negative pressure driving can relatively efficiently achieve full contact between water vapor and silica gel particles, thereby improving the efficiency of moisture absorption.
[0021] The surge plate can prevent the vehicle from being impacted during the vehicle movement process, causing the engine oil to be filled into the dehumidifier at high speed, causing the engine oil to adhere to the surface of the silica gel, blocking moisture absorption and affecting the normal operation of the dehumidifier.
[0022] The adapter ring uses a single thread to fix the oil circulating pot. Because the oil circulating pot is affected by negative and positive pressures and needs to have a certain amount of elastic deformation, it can only be made of polymer materials. Compared with flange structures with a higher opening rate, polymer materials have better stability and higher strength when fixed with a single thread.
[0023] The third one-way valve is connected to the fixing ring of the metal structure, which can reduce the opening rate of the oil circulation pot and improve the strength; at the same time, the air pressure pipeline will often float due to changes in air pressure, so this connection method can increase the service life and reduce the possibility of damage to the oil circulation pot.
[0024] The bending of the bent portion changes the flow angle of the engine oil, increases the flow resistance, and reduces the splashing of the engine oil caused by the direct impact of the high-pressure engine oil pumped from the oil pump.
[0025] The guide protrusion is formed by a support plate. Compared with processing on the valve plate, processing the support protrusion on the valve plate will improve the bending resistance of the valve plate. After the bending resistance of the valve plate is improved, the sealing efficiency generated by the valve plate through its own elastic deformation will be reduced; using clamping fixation is convenient for replacement and maintenance, and the cost is lower than welding fixation.
[0026] An additional dehumidification structure is arranged inside the outer frame of the piston, which can not only reduce the humidity of the gas during the return air, but also prevent the condensation and accumulation of water vapor in the electromagnetic pump, occupying the compression volume of the electromagnetic pump and affecting the working efficiency of the electromagnetic pump.
[0027] Two groups of silica gel particles of different particle sizes are used in the first dehumidification box. The first group of silica gel particles with larger diameters have lower air flow resistance, which can make the gas evenly distributed. Then, the evenly distributed air is efficiently absorbed by the silica gel particles with smaller diameters.
[0028] The sliding sleeve can ensure the floating stability of the sliding shaft and ensure the consistent floating of each valve plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0030] Figure 1 It is the assembly diagram of the oil circulation pot, control valve mechanism, and dehumidifier;
[0031] Figure 2 It is a schematic diagram of the structure of the present invention;
[0032] Figure 3 yes Figure 2 A partial enlarged view of the middle A;
[0033] Figure 4 yes Figure 2 A partial enlarged view of point B in the middle;
[0034] Figure 5 yes Figure 2 A partial enlarged view of point C in the middle;
[0035] Figure 6 is a schematic diagram of the structure of the support sheet;
[0036] Figure 7 It is the assembly diagram of the breathing actuator;
[0037] Figure 8 is a schematic diagram of the structure of the second dehumidification box;
[0038] Fig. 9 It is a connection diagram of the oil-water separator.
[0039] In the figure: 1, oil circulation pot; 2, surge plate; 3, flow hole; 4, oil discharge pipe; 5, oil inlet pipe; 6, connecting ring; 7, adapter ring; 8, fixing ring; 9, control support frame; 10, connecting frame; 11, limit ring; 12, limit protrusion; 13, valve plate; 14, support plate; 14-1, guide protrusion; 15, sliding shaft; 16, clamping base; 17, clamping ring; 18, inner connecting flange; 19, Dehumidification support frame; 20, partition frame; 21, partition ring; 22, air inlet; 23, air inlet filter; 24, exhaust baffle; 25, exhaust hole; 26, exhaust filter; 27, partition net; 28, sliding sleeve; 29, limit cover; 30, return spring; 31, top cover; 32, air inlet baffle; 33, second one-way valve; 34, main exhaust pipe; 35, flow limiting valve; 35-1, first valve seat; 35-2, first pressure ring; 35-3, first sealing ring; 35-4, first support ring; 35-5, first return spring; 35-6, first valve block; 36, first oil bypass pipe; 37, first check valve; 37-1, second valve seat; 37-2, second pressure ring; 37-3, second sealing ring; 37-4, second valve block; 37-5, second return spring; 37-6, second support ring; 38, second oil bypass pipe; 39 , piston frame; 40, piston ring; 41, permanent magnet piston block; 42, permanent magnet; 43, insulating support block; 44, stator core; 45, electromagnetic winding; 46, bottom cover; 47, pressure relief hole; 48, air guide hole; 49, inlaid ring; 50, partition filter; 51, partition plate; 52, support bottom plate; 53, support outer ring; 54, breathing cover; 55, third one-way valve; 56, main intake pipe; 57, silicone particles. DETAILED DESCRIPTION
[0040] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0041] like Figure 1 , an oil-water separator for a new energy motor cooler, the oil-water separator comprising:
[0042] Oil circulation pot 1, such as Figure 1 and Figure 2 The oil circulation pot 1 is located below the oil-water separator, and the top of the oil circulation pot 1 is connected to the control valve mechanism through an adapter ring 7; the adapter ring 7 is connected to the bottom of the control valve mechanism through a flange, and an annular fixing ring 8 extending toward the top of the adapter ring 7 is provided in the middle of the adapter ring 7, and a connecting ring 6 is integrally provided on the top of the oil circulation pot 1, and the connecting ring 6 is fixed to the fixing ring 8 by threads.
[0043] like Figure 2A plurality of surge prevention plates 2 are arranged in an array in the oil circulation pot 1 and are parallel to the transverse axis of the oil circulation pot 1 . A plurality of flow holes 3 for cooling oil to flow are arranged in an array on the surge prevention plates 2 .
[0044] like Figure 1 and Figure 2 An oil inlet pipe 5 is arranged on the side wall of the oil circulation pot 1 near the top. The oil inlet pipe 5 has a bending portion, which is bent toward the bottom of the oil circulation pot 1. The oil inlet pipe 5 is connected to a limiting flow valve 35, and is connected to a first oil bypass pipe 36 through the limiting flow valve 35. The first oil bypass pipe 36 is connected to the oil box or the oil drain pipe of the oil pipeline. Figure 4 The limiting valve 35 includes a cylindrical first valve seat 35-1, and a first pressure ring 35-2 is fixed to the front end of the first valve seat 35-1 by threads. The first pressure ring 35-2 is a circular ring structure, and a first protrusion is integrally bent on the first oil bypass pipe 36 made of metal. The first pressure ring 35-2 presses the first protrusion to the end of the first valve seat 35-1, and a first plug hole is provided on the top of the first valve seat 35-1. The first plug hole is sleeved on the oil inlet pipe 5, and a first support ring 35-4 with a hollow structure is provided in the first valve seat 35-1 at the end position corresponding to the first plug hole. A first valve block 35-6 is connected to the first support ring 35-4 through a first return spring 35-5. A first annular sealing ring 35-3 is also provided in the first valve seat 35-1, and a first conical surface for contacting the bottom surface of the first valve block 35-6 is provided at the front end of the first sealing ring 35-3.
[0045] An oil discharge pipe 4 is arranged at the side wall position at the bottom of the oil circulation pot 1, and a first one-way valve 37 is connected to the oil discharge pipe 4, and the opening direction of the first one-way valve 37 is toward the outside of the oil circulation pot 1; the oil discharge pipe 4 is connected to a second oil bypass pipe 38 through the first one-way valve 37, and the second oil bypass pipe 38 is connected to the oil return pipe of the oil box or the oil pipeline, wherein, as Figure 3The first one-way valve 37 includes a cylindrical second valve seat 37-1, and the front end inner wall of the second valve seat 37-1 is connected to a second pressure ring 37-2 by a thread. An annular second support ring 37-6 is also integrally arranged in the second valve seat 37-1, and a second protrusion is arranged at the end of the second oil bypass pipe 38, and the second protrusion is clamped between the second support ring 37-6 and the second pressure ring 37-2; a second plug hole is arranged on the top of the second valve seat 37-1, and the second plug hole is connected to the oil discharge pipe 4, and an annular second sealing ring 37-3 is arranged at the end position of the second plug hole in the second valve seat 37-1, and a second valve block 37-4 is arranged between the second sealing ring 37-3 and the second support ring 37-6, and the second valve block 37-4 is connected to the second support ring 37-6 through a second return spring 37-5.
[0046] The control valve mechanism comprises a control support frame 9, flanges are arranged on both ends of the control support frame 9, the bottom flange is connected to the adapter ring 7, the top flange is connected to the dehumidifier, and the inner ring of the control support frame 9 is provided with an annular inner connecting flange 18, through which a connection frame 10 with a hollow structure and several limit rings 11 are sequentially connected inside the control support frame 9; wherein, a sliding shaft 15 is slidably connected in the middle of the connection frame 10, and two groups of breathing valves are arranged in an array in the middle of the control support frame 9, and the breathing valve comprises a limit ring 11, and the inner ring of the limit ring 11 is provided with a limit protrusion 12 protruding toward the center of the limit ring 11, and the breathing valve also comprises a valve plate 13, the middle part of the valve plate 13 is fixed to the sliding shaft 15, the outer ring diameter of the valve plate 13 is larger than the inner diameter of the limit protrusion 12, and a support plate 14 is stacked and fixed above the valve plate 13, such as Figure 6 The support sheet 14 is integrally bent and arranged with a plurality of guide protrusions 14-1 protruding toward the upper side of the control support frame 9; a clamping plate structure is arranged on the sliding shaft 15, such as Figure 5 The clamping plate structure includes a clamping base 16 which is interference fit with the sliding shaft 15. A connecting sleeve connected to the sliding shaft 15 is provided in the middle of the base. A supporting ring is integrally fixed to one end of the connecting sleeve. A clamping ring 17 is interference fit on the outer wall of the other end of the connecting sleeve. The inner rings of the supporting sheet 14 and the valve sheet 13 are pressed between the supporting ring and the clamping ring 17.
[0047] Dehumidifiers, such as Figure 2The dehumidifier includes a dehumidification support frame 19, which is connected to the top of the control support frame 9. A cylindrical first dehumidification box is arranged in the dehumidification support frame 19. The first dehumidification box body includes a partition frame 20 embedded in the inner wall of the dehumidification support frame 19, a partition ring 21 is arranged at the bottom of the partition frame 20, and the bottom of the partition ring 21 is in contact with the inner connecting flange 18 at the top of the control support frame 9. An air intake baffle 32 is placed above the partition ring 21, an exhaust baffle 24 is arranged at the top of the partition frame 20, and a partition net 27 is arranged between the exhaust baffle 24 and the air intake baffle 32. A plurality of air intake holes 22 are arranged in an annular array at the position of the air intake baffle 32 corresponding to the inner position of the partition net 27, a plurality of exhaust holes 25 are arranged in an annular array on the outer ring of the exhaust baffle 24, and an annular An air intake filter 23, an annular exhaust filter 26 is arranged at the position of the exhaust baffle 24 corresponding to the exhaust hole 25; silica gel particles 57 are filled between the outer side of the partition net 27 and the inner wall of the partition frame 20, and silica gel particles 57 are filled on the inner side of the partition net 27, and the particle size of the silica gel particles 57 on the inner side of the partition net 27 is relatively large; a sliding sleeve 28 is vertically fixed in the middle of the air intake baffle 32, and the sliding sleeve 28 is slidingly connected to the sliding shaft 15, and a limit cover 29 is fixed on the top of the exhaust baffle 24, and a limit hole is arranged in the middle of the limit cover 29, and a transition hole connected with the limit hole and the sliding sleeve 28 is arranged in the middle of the exhaust baffle 24, and a return spring 30 is arranged in the transition hole, and the top of the sliding shaft 15 is in contact with the return spring 30; a top cover 31 for closing the entire dehumidification support frame 19 is arranged on the top of the dehumidification support frame 19.
[0048] Breathing drive, such as Figure 7 The breathing driver includes a piston outer frame 39, the bottom of the piston outer frame 39 is connected to a bottom cover 46 through a flange, the bottom cover 46 is provided with a pressure relief hole 47, an insulating support block 43 is fixed integrally in the middle of the bottom cover 46, a plurality of stator cores 44 are arranged in a ring array on the insulating support block 43, the stator core 44 is divided into a plurality of independent units, an electromagnetic winding 45 is arranged on the outside of the centering core, a permanent magnet piston block 41 is arranged on the outside of the insulating support block 43, the permanent magnet piston block 41 includes a permanent magnet sleeve of a cylindrical structure, the inner ring of the permanent magnet sleeve is provided with a plurality of permanent magnets 42 arranged in a linear array, an air gap is provided between the permanent magnet 42 and the electromagnetic winding 45, an annular piston ring 40 is provided on the outer ring of the permanent magnet sleeve, the piston ring 40 is in sliding sealing contact with the inner wall of the piston outer frame 39, the array-arranged permanent magnets 42 are driven by the reciprocating changes of the electromagnetic windings 45 arranged in each array, and the reciprocating movement of the permanent magnet sleeve relative to the insulating support block 43 is realized.
[0049] like Figure 7An air guide hole 48 is provided at the end of the piston outer frame 39, and a partition filter 50 is fixed to the inner ring of the air guide hole 48 through an embedded ring 49; an extension ring is also provided on the outer side of the end of the piston outer frame 39, and a breathing cover 54 is connected to the front end of the piston outer frame 39 through the extension ring, and a breathing chamber is provided between the breathing cover 54 and the end of the piston outer frame 39; a second one-way valve 33 is connected to one radial end of the breathing cover 54 through the main exhaust pipe 34, and the second one-way valve 33 is fixedly connected to the top cover 31, and the opening direction of the second one-way valve 33 is toward the breathing chamber, and the other radial end of the breathing cover 54 is connected to a third one-way valve 55, and the third one-way valve 55 is connected to the side wall of the fixing ring 8 through the main intake pipe 56 and is connected to the top of the oil circulation pot 1, and the opening direction of the third one-way valve 55 is toward the inside of the oil circulation pot 1.
[0050] like Figure 2 and Figure 8 A second dehumidification box is arranged between the breathing cover 54 and the extension ring. The second dehumidification box includes a circular supporting base plate 52. An annular plug-in ring is arranged in the middle of the supporting base plate 52. The supporting base plate 52 is fixed to the inlay ring 49 through the plug-in ring. An annular supporting outer ring 53 in contact with the inner wall of the extension ring and the inner wall of the breathing cover 54 is arranged on the outer ring of the supporting base plate 52. A partition plate 51 passing through the radial axis is arranged on the supporting base plate 52. The partition plate 51 divides the second dehumidification box into an air intake part and an exhaust part. The air intake part and the exhaust part are filled with silica gel particles 57.
[0051] When using, Figure 1 and Fig. 9, the oil-water separator is connected in parallel to the oil circulation main pipe near the oil pot through the first oil bypass pipe 36 and the second oil bypass pipe 38; in the default state, the oil pushes the first valve block 35-6 of the flow limiting valve 35 through the impact force of the circulation pump, so that the oil enters the oil circulation pot 1 through the oil inlet pipe 5; at the same time, the piston ring 40 in the piston outer frame 39 moves back to the top of the piston outer frame 39 under the mutual electromagnetic action of the electromagnetic winding 45 and the permanent magnet 42, so that a certain negative pressure is formed in the piston outer frame 39, and the negative pressure will close the third one-way valve 55, and transmit the negative pressure to the control valve mechanism through the main exhaust pipe 34, and the negative pressure makes the valve plate 13 is separated from the limiting protrusion 12 of the limiting ring 11, generating an air gap. At the same time, as the negative pressure increases, the relative flow rate of the oil in the oil inlet pipe 5 increases, and eventually the first valve block 35-6 will contact the first sealing ring 35-3 under the impact of the oil and the attraction of the negative pressure, so that the flow limiting valve 35 is closed. At the same time, the negative pressure in the oil circulation pot 1 will synchronously close the first one-way valve 37, and eventually the entire oil circulation pot 1 will be closed relative to the external environment and generate negative pressure. The negative pressure will cause the water mixed in the oil to evaporate based on the heating of its own temperature, and the water vapor generated by the evaporation will pass through the space between the guide protrusion 14-1 and the limiting protrusion 12. The air then passes through the air inlet 22 and enters the silica gel particles 57 in the partition net 27. Under the uniform flow of the silica gel particles 57 in the partition net 27, the water vapor will further pass through the partition net and enter the silica gel particles 57 outside the partition net. The air that has absorbed the moisture will enter the breathing chamber through the second one-way valve 33, and will be stored in the piston outer frame 39 after secondary drying of the silica gel particles 57 in the breathing chamber. After one reciprocating cycle, the piston ring 40 moves toward the top of the piston outer frame 39 driven by the electromagnetic force, so that a positive pressure is generated in the piston outer frame 39. During the increase of the positive pressure, the third one-way valve 5 is slowly opened. 5, and slowly close the second one-way valve 33. When the second one-way valve 33 is closed, the valve plate 13 will contact the limiting ring 11 again under the drive of the return spring 30, so that the entire first dehumidification box is sealed to prevent moisture from rebounding to the oil circulation pot 1. The positive pressure in the piston outer frame 39 will enter the oil circulation pot 1 through the main intake pipe 56 under the re-drying of the second dehumidification box. The positive pressure in the oil circulation pot 1 will open the first one-way valve 37 and the limiting valve 35 in turn. The oil in the oil circulation pot 1 will be discharged from the oil discharge pipe 4 under the joint positive pressure of the oil pump and the oil circulation pot 1, and return to the oil circulation pipeline. With the above-mentioned ideal embodiment of the present invention as inspiration, through the above-mentioned description, the relevant staff can make various changes and modifications without deviating from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. An oil-water separator for a new energy motor cooler, characterized in that: The oil-water separator includes: An oil circulation pot (1), the oil circulation pot (1) is connected to the bottom of the oil-water separator, and the top of the oil circulation pot (1) is connected to the control valve mechanism; an oil inlet pipe (5) is arranged at a side wall position near the top of the oil circulation pot (1), and the oil inlet pipe (5) is connected to a flow limiting valve (35); an oil discharge pipe (4) is arranged at a side wall position at the bottom of the oil circulation pot (1), and the oil discharge pipe (4) is connected to a first non-return valve (37), and the opening direction of the first non-return valve (37) is toward the outside of the oil circulation pot (1); A control valve mechanism, the control valve mechanism comprising a control support frame (9), a connection frame (10) with a hollow structure is arranged on the top of the control support frame (9), a sliding shaft (15) is slidably connected to the connection frame (10), two groups of breathing valves are arranged in an array in the middle of the control support frame (9), the breathing valve comprises a limit ring (11) arranged on the inner wall of the control support frame (9), the inner ring of the limit ring (11) is provided with a limit protrusion (12) protruding toward the center of the limit ring (11), the breathing valve also comprises a valve plate (13), the middle part of the valve plate (13) is fixed to the sliding shaft (15), the outer ring diameter of the valve plate (13) is larger than the inner diameter of the limit protrusion (12), and the valve plate (13) is provided with a flow guide protrusion (14-1) on the side facing the connection frame (10); A dehumidifier, the dehumidifier comprising a dehumidification support frame (19), the dehumidification support frame (19) being connected to the top of a control support frame (9), a first cylindrical dehumidification box being arranged in the dehumidification support frame (19), silica gel particles (57) being filled in the first dehumidification box, an air inlet hole (22) being arranged at the bottom of the first dehumidification box, an air outlet hole (25) being arranged at the top of the first dehumidification box, and a top cover (31) being arranged at the top of the dehumidification support frame (19); And, a breathing driver, the breathing driver comprising a piston outer frame (39), a permanent magnet piston block (41) being arranged inside the piston outer frame (39), the permanent magnet piston block (41) comprising a permanent magnet sleeve, the permanent magnet sleeve being reciprocatingly driven by an electromagnetic winding (45) arranged in the middle of the piston outer frame (39), the outer side of the permanent magnet piston block (41) being slidingly and sealingly connected to the piston outer frame (39) via a piston ring (40), the air pressure output end of the piston outer frame (39) being connected to a breathing chamber; one end of the breathing chamber is connected to the top cover (31) via a second one-way valve (33), the opening direction of the second one-way valve (33) is toward the inside of the breathing chamber, and the other end of the breathing chamber is connected to the top of the oil circulation pot (1) via a third one-way valve (55), the opening direction of the third one-way valve (55) is toward the inside of the oil circulation pot (1).
2. The oil-water separator of the new energy motor cooler according to claim 1 is characterized in that: A plurality of surge prevention plates (2) parallel to the transverse axis of the oil circulation pot (1) are arranged in an array inside the oil circulation pot (1), and a plurality of flow holes (3) for oil flow are arranged in an array on the surge prevention plates (2).
3. The oil-water separator of the new energy motor cooler according to claim 1 is characterized in that: An adapter ring (7) is connected to the bottom of the control support frame (9), and an annular fixing ring (8) is provided in the middle of the adapter ring (7) and extends toward the top of the adapter ring (7). A connecting ring (6) is integrally provided on the top of the oil circulation pot (1), and the connecting ring (6) is fixed to the fixing ring (8) by means of threads.
4. The oil-water separator of the new energy motor cooler according to claim 3 is characterized in that: A third connecting hole is provided on the side wall of the fixing ring (8), and the third one-way valve (55) is connected to the third connecting hole via a thread.
5. The oil-water separator of the new energy motor cooler according to claim 1, characterized in that: A second connecting hole is provided in the middle of the top cover (31), and the second one-way valve (33) is connected to the second connecting hole via threads.
6. The oil-water separator of the new energy motor cooler according to claim 1, characterized in that: The engine oil inlet pipe (5) has a bent portion, which is bent toward the bottom of the engine oil circulation pot (1).
7. The oil-water separator of the new energy motor cooler according to claim 1, characterized in that: A support plate (14) is stacked and fixed above the valve plate (13), and the guide protrusion (14-1) is integrally bent and arranged on the support plate (14); a clamping plate structure is arranged on the sliding shaft (15), and the clamping plate structure includes a clamping base (16) that is interference-fitted with the sliding shaft (15), and a connecting sleeve connected to the sliding shaft (15) is arranged in the middle of the base, a support ring is integrally fixed to one end of the connecting sleeve, and a clamping ring (17) is interference-fitted on the outer wall of the other end of the connecting sleeve, and the inner rings of the support plate (14) and the valve plate (13) are pressed between the support ring and the clamping ring (17).
8. The oil-water separator of the new energy motor cooler according to claim 1 is characterized in that: An air guide hole (48) is provided at one end of the piston outer frame (39), and a partition filter (50) is fixed in the air guide hole (48) via an embedded ring (49); an extension ring is provided at one end of the piston outer frame (39) on which the partition filter (50) is provided, and the breathing chamber includes a breathing cover (54), the breathing cover (54) and the extension ring are fixedly connected, and a second dehumidification box is provided between the breathing cover (54) and the extension ring, and the second dehumidification box includes a circular supporting bottom plate (52), the supporting bottom plate (52) and the embedded ring (49) are fixed to each other, and a partition plate (51) is provided on the supporting bottom plate (52), and the partition plate (51) divides the second dehumidification box into an air intake portion and an air exhaust portion, and the air intake portion and the air exhaust portion are filled with silica gel particles (57).
9. The oil-water separator of the new energy motor cooler according to claim 1, characterized in that: The main body of the first dehumidification box comprises a partition frame (20) embedded in the inner wall of the dehumidification support frame (19); a partition ring (21) is arranged at the bottom of the partition frame (20); the bottom of the partition ring (21) is in contact with the top of the control support frame (9); an air intake baffle (32) is placed above the partition ring (21); an air exhaust baffle (24) is arranged at the top of the partition frame (20); a partition net (27) is arranged between the air exhaust baffle (24) and the air intake baffle (32); and a partition net (27) is arranged on the air intake baffle (32) corresponding to the partition net (27). A plurality of air inlet holes (22) are arranged in an annular array at positions inside the air inlet baffle (32) corresponding to the air inlet holes (22); an annular air inlet filter (23) is arranged at positions of the air inlet baffle (32) corresponding to the air inlet holes (22); and an annular air exhaust filter (26) is arranged at positions of the air exhaust baffle (24) corresponding to the air exhaust holes (25); silica gel particles (57) are filled between the outer side of the partition net (27) and the inner wall of the partition frame (20); and silica gel particles (57) are filled on the inner side of the partition net (27); and the particle size of the silica gel particles (57) on the inner side of the partition net (27) is relatively large.
10. The oil-water separator of the new energy motor cooler according to claim 9, characterized in that: A sliding sleeve (28) is vertically fixed in the middle of the intake baffle (32), and the sliding sleeve (28) is slidably connected to the sliding shaft (15). A limit cover (29) is fixed on the top of the exhaust baffle (24), and a limit hole is provided in the middle of the limit cover (29). A transition hole communicating with the limit hole and the sliding sleeve (28) is provided in the middle of the exhaust baffle (24), and a return spring (30) is provided in the transition hole. The top of the sliding shaft (15) contacts the return spring (30).
Citation Information
Patent Citations
Environment-friendly oil gas recovery device
CN113877233A
Pressure reduction dehydration equipment for high-performance smooth softener production
CN212594428U
Industrial waste oil regeneration purification oil filter
CN213221064U
Dehumidification device for electrical equipment
CN217642198U