Ultrasonic cleaning device for hardware fastener machining
By using magnetic force and preliminary filter mechanism in the ultrasonic cleaning device, the problems of filter pump blockage and cleaning dead corners caused by large particles during metal gasket cleaning are solved, and more efficient cleaning effect and lower pollution are achieved.
Patent Information
- Application Number
- CN202411696022.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cleaning of metal gaskets, existing ultrasonic cleaning devices are prone to blockage and wear of the filter pump due to large particles of impurities and metal chips, and there are problems of cleaning dead corners and secondary contamination.
An ultrasonic cleaning device including a driving motor, an active roller, a rubber drive belt, an electromagnet and a preliminary filter mechanism was designed to fully clean the metal gasket by magnetic force and expose the bottom, and to use spiral blades and filters to perform preliminary reflow of liquid Filtration, combined with the blowing mechanism to reduce impurities and moisture at the hinges of the chain.
It effectively reduces the possibility of large-particle impurities entering the filter pump, reduces wear of the filter pump, reduces cleaning dead corners and secondary pollution, and improves the utilization efficiency of cleaning liquid.
Smart Images

Figure CN119175256A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hardware processing, in particular to an ultrasonic cleaning device for processing hardware fasteners. Background Art
[0002] Ultrasonic cleaning devices for hardware, namely ultrasonic cleaning machines for hardware, are mainly used for surface treatment processes such as dust removal, oil removal, wax removal, rust removal, and debris removal for hardware. The core components of ultrasonic cleaning devices are ultrasonic cleaning tanks and ultrasonic generators. The inner wall at the bottom of the cleaning tank is equipped with ultrasonic transducer oscillators, which are used to convert the high-frequency and high-voltage signals generated by the ultrasonic generator into mechanical vibrations. The transducer and the vibration plate produce high-frequency resonance together, so that the solvent in the cleaning tank (such as water-based neutral detergents, municipal water or pure water, etc.) is subjected to ultrasonic waves to clean the dirt on the surface of the hardware. Metal gaskets play a variety of key roles in bolted connections, which indirectly enhance the tightness and stability of the connection. In the process of metal gasket processing, it is necessary to clean impurities and debris on the surface, and ultrasonic cleaning devices are required.
[0003] The ultrasonic cleaning device uses a combination of metal mesh belts and chains (metal mesh conveyor belts with chains on both sides) to move the metal gasket into the cleaning tank for cleaning, and then move it out of the cleaning tank for subsequent spray cleaning, drying, etc. The entire ultrasonic cleaning device is very long. During the cleaning process, the metal gasket first enters the ultrasonic cleaning tank, and most of the debris and impurities on its surface fall into the cleaning liquid inside the cleaning tank. After filtering in the cleaning tank with a filter pump and a filter tank, it can flow back into the cleaning tank to achieve multiple uses of the cleaning liquid. Other subsequent cleaning steps, such as spray cleaning, immersion cleaning and other facilities are also equipped with filter tanks. However, the surface of the metal gasket also carries large particles of impurities and metal chips. Since the metal gasket enters the ultrasonic cleaning tank first, most of the impurities will flow back to the filter pump with the liquid, especially the large particles of impurities and metal chips, which will cause the filter pump equipped in the cleaning tank to be easily blocked or even severely worn. At the same time, during the cleaning process, the metal gasket moves with the mesh belt, and its bottom surface part contacts the surface of the mesh belt, which is easy to be not cleaned properly and there are dead corners for cleaning. In addition, since the device is relatively long, the mesh belt and chain are relatively long, and the chain passes through many parts, the chain joints are easy to carry impurities generated by cleaning or subsequent incompletely dried water back into the ultrasonic cleaning tank, causing secondary pollution to the cleaning fluid. Summary of the invention
[0004] The purpose of the present invention is to provide an ultrasonic cleaning device for processing hardware fasteners, which can not only allow the metal gasket located inside the cleaning tank to rise and expose the bottom of the gasket to reduce cleaning dead angles, but also can perform preliminary filtration on the refluxed cleaning liquid to prevent large particles of impurities and metal chips from entering the filter pump, thereby reducing the wear on the filter pump and the possibility of clogging.
[0005] To achieve the above object, the present invention provides the following technical solution: an ultrasonic cleaning device for processing hardware fasteners, comprising a frame, a cleaning tank body, a filter pump body, a filter tank, a secondary tank, a metal mesh belt and a chain body, one side of the frame is also bolted to a shell, the filter pump body is bolted to the inside of the shell, and further comprising: A driving motor is bolted to the rear side of the frame, a driving roller is rotatably connected to the surface of the frame and located near the driving motor, the output shaft of the driving motor is connected to the driving roller through a gear transmission, an auxiliary roller is also rotatably connected to the surface of the frame, and rubber transmission belts are provided on the surfaces of the driving roller and the auxiliary roller; A long box body bolted to the inside of the cleaning tank body, a plurality of electromagnets are fixed inside the long box body, the bottom of the long box body is flush with the bottom of the auxiliary roller, the outlet end of the filter pump body is connected with a return pipe, and the other end of the return pipe is connected with the inlet of the filter tank; A liquid infusion mechanism for reflowing and conveying the cleaning liquid inside the cleaning tank body; A preliminary filtering mechanism for filtering large particles of impurities and metal chips in the reflux liquid; An air blowing mechanism is used in conjunction with the preliminary filtering mechanism to blow air toward the surface of the chain body.
[0006] Preferably, the infusion mechanism includes a connecting pipeline, an infusion pipeline and a vertical cylinder, the connecting pipeline is interconnected with the bottom of the cleaning pool body, the infusion pipeline is interconnected with the connecting pipeline, and the other end of the infusion pipeline is interconnected with the vertical cylinder, the interior of the vertical cylinder is rotatably connected with a rotating column, the surface of the rotating column is welded with spiral blades, the top of the rotating column extends to the top of the vertical cylinder and is bolted with a crankshaft, one side of the top of the vertical cylinder is bolted with a connecting plate, the surface of the connecting plate is rotatably connected with a transverse column, the top of the crankshaft is connected to the transverse column by a bevel gear transmission, one end of the transverse column is connected to the active roller by a bevel gear transmission, and one side of the vertical cylinder is also connected with a connecting pipe.
[0007] Preferably, the active roller drives the transverse column to rotate in a manner in which a large gear drives a small gear.
[0008] Preferably, the preliminary filtering mechanism includes a box body, a driving rod, a cross rod and a vertical rod, the box body is arranged inside the shell, one end of the driving rod is rotatably connected to the crankshaft, and the other end of the driving rod is rotatably connected to the cross rod, both sides of the bottom of the cross rod are bolted with vertical rods, and one side of the vertical rod is bolted with a movable rod, the end of the movable rod away from the vertical rod penetrates into the interior of the box body and is bolted with a push plate, and the movable rod is slidably connected to the penetration point of the box body, the end of the connecting pipe away from the vertical cylinder penetrates into the interior of the box body, the preliminary filtering mechanism also includes a filter screen bolted to the inside of the box body, the bottom of the push plate is flush with the top of the filter screen, the bottom of the box body is connected to a lower tube, and the other end of the lower tube is connected to the inlet end of the filter pump body.
[0009] Preferably, one end of the connecting pipe is also connected to a transverse box, a through groove is opened through the surface of the transverse box, and the inner wall of the transverse box is also slidably connected to a blocking plate, one end of the blocking plate extends to the outside of the box body and is bolted to a fixing plate, and the fixing plate and the vertical rod are bolted to each other.
[0010] Preferably, a support plate is bolted to the top of the box, and the transverse column is rotatably connected to the support plate.
[0011] Preferably, a collection box is provided on one side of the interior of the box, and a first magnet is fixed on the surface of the collection box.
[0012] The cam is connected with a piston rod at the top end and a piston rod at the bottom end, and the cam is connected with a piston rod at the top end.
[0013] Preferably, the inner diameter of the first ring body is the same as the inner diameter of the second ring body.
[0014] Preferably, a plurality of auxiliary sprockets are rotatably connected to the interior of the cleaning tank body, and the auxiliary sprockets are meshed with the chain body.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention starts the driving motor to drive the active roller, the auxiliary roller and the rubber transmission belt to run, and turns on the electromagnet to generate magnetic force, so that the metal gasket inside the cleaning tank temporarily rises to follow the rubber transmission belt to move a short distance, so that the bottom of the metal gasket that was previously in contact with the metal mesh belt is completely exposed to the liquid, so as to carry out comprehensive cleaning and reduce cleaning dead corners.
[0016] 2. The present invention drives the crankshaft and the rotating column to rotate by the rotation of the active roller, and returns the liquid in the cleaning tank to the box body with the cooperation of the spiral blades, and filters and intercepts large particles of impurities and metal chips in the refluxed liquid through the filter screen to prevent large particles of impurities and metal chips from entering the filter pump, reducing the wear on the filter pump and the possibility of clogging. At the same time, the crankshaft drives the push plate to reciprocate along the surface of the filter screen with the cooperation of the driving rod, cross rod, vertical rod, movable rod, etc., to prevent impurities from clogging the filter screen, and collect large particles of impurities and metal chips in combination with the use of a collection box.
[0017] 3. The present invention drives the reciprocating motion of the movable column and the piston through the reciprocating motion of the cross bar, and at the same time, with the coordinated use of the first ring body, the first sealing plug, the first sliding rod, the second ring body, the second sealing plug and other structures, the compressed gas is transported to the inside of the gas pipe, and discharged after passing through the transverse pipe and the air outlet nozzle, and blown to the surface of the chain, thereby reducing impurities and moisture carried at the chain hinge and reducing secondary pollution to the cleaning fluid inside the cleaning tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the local structure of the present invention; Figure 3 It is a schematic diagram of the structure of the cleaning pool body and its surroundings in the present invention; Figure 4 It is a schematic diagram of the cross-sectional structure of the cleaning pool body in the present invention; Figure 5 It is a schematic structural diagram of the rubber transmission belt and its surroundings in the present invention; Figure 6 is a cross-sectional view of a long box body in the present invention; Figure 7 It is a partial structural schematic diagram of the infusion mechanism, the preliminary filtering mechanism and the blowing mechanism in the present invention; Figure 8 It is a cross-sectional view of the vertical tube and the box body in the present invention; Fig. 9 It is a partial structural schematic diagram of the preliminary filtering mechanism in the present invention; Fig.10It is a partial structural schematic diagram of the blowing mechanism in the present invention; Fig.11 is a cross-sectional view of the cylinder in the present invention; Fig.12 It is a schematic diagram of the structure of the crankshaft in the present invention.
[0019] In the figure: 1, frame; 2, cleaning tank body; 3, filter pump body; 4, filter tank; 5, auxiliary tank; 6, metal mesh belt; 7, chain body; 8, shell; 9, drive motor; 10, active roller; 11, rubber transmission belt; 12, long box body; 13, auxiliary roller; 14, auxiliary sprocket; 15, infusion mechanism; 151, connecting pipeline; 152, infusion pipeline; 153, vertical cylinder; 154, rotating column; 155, spiral blade; 156, crankshaft; 157, connecting plate; 158, horizontal column; 159, connecting pipe; 16, preliminary filtering mechanism; 161, box body; 162, drive rod; 163, horizontal rod; 164, vertical rod; 165, movable rod; 166, filter screen; 167 , collecting box; 168, first magnet; 169, horizontal box; 1610, push plate; 1611, fixing plate; 1612, sealing plate; 1613, through groove; 1614, supporting plate; 1615, lower tube; 17, blowing mechanism; 171, cylinder; 172, piston; 173, movable column; 174, air inlet; 175, first ring body; 176, first sliding sleeve; 177, first sliding rod; 178, first sealing plug; 179, air outlet; 1710, second ring body; 1711, second sliding sleeve; 1712, second sliding rod; 1713, second sealing plug; 1714, air supply pipe; 1715, horizontal pipe; 1716, air outlet nozzle; 18, electromagnet; 19, return pipe. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] See also Figure 1-11, an ultrasonic cleaning device for processing hardware fasteners, including a frame 1, a cleaning tank body 2, a filter pump body 3, a filter tank 4, a sub-tank 5, a metal mesh belt 6 and a chain body 7 (the chain in the figure is only illustrated by a rectangular line head), a shell 8 is also bolted to one side of the frame 1, and the filter pump body 3 is bolted to the inside of the shell 8. The device also includes an infusion mechanism 15, a preliminary filter mechanism 16 and a blowing mechanism 17. A drive motor 9 is bolted to the rear side of the frame 1. An active roller 10 is rotatably connected to the surface of the frame 1 and is located near the drive motor 9. An auxiliary roller 13 is also rotatably connected to the surface of the frame 1. The number of active rollers 10 is single, and the number of auxiliary rollers 13 is several. The surfaces of the active rollers 10 and the auxiliary rollers 13 are provided with rubber transmission belts 11. Under the action of the active rollers 10 and the auxiliary rollers 13, the rubber transmission belt 11 is in an inverted trapezoidal shape, and the rubber transmission belt 11 can During normal operation, part of the rubber transmission belt 11 is located inside the cleaning tank body 2 and close to the surface of the metal mesh belt 6 located inside the cleaning tank body 2. A long box body 12 is bolted inside the cleaning tank body 2. Several electromagnets 18 are fixed inside the long box body 12. The material of the long box body 12 is metal material, specifically martensitic stainless steel, which can transmit magnetism. The bottom of the long box body 12 is flush with the bottom of the auxiliary roller 13 and fits below the surface of the rubber transmission belt 11. Several auxiliary sprockets 14 are also rotatably connected to the inside of the cleaning tank body 2, and the auxiliary sprockets 14 are meshed with the chain body 7. Under the action of the auxiliary sprockets 14, the direction of the chain body 7 inside the cleaning tank body 2 is restricted to prevent it from rising under the attraction of the electromagnet 18. The outlet end of the filter pump body 3 is connected with a return pipe 19, and the other end of the return pipe 19 is connected with the inlet of the filter tank 4.
[0022] When working, there is a motor on the device to drive the metal mesh belt 6 and the chain body 7 to move the metal gasket placed on the surface of the metal mesh belt 6 and gradually enter the inside of the cleaning tank body 2. The inner wall of the cleaning tank body 2 is connected to an ultrasonic transducer (which is a prior art and not shown in the figure), which generates ultrasonic waves on the inner wall of the cleaning tank body 2 and cooperates with the cleaning liquid inside the cleaning tank body 2 to clean the metal gasket on the surface of the metal mesh belt 6. At the same time, the drive motor 9 is turned on, and the output shaft of the drive motor 9 is connected to the active roller 10 through a gear transmission. The output shaft of the drive motor 9 drives the active roller 10 to rotate counterclockwise (with a gear). Figure 6The viewing angle is a positive viewing angle), and then the active roller 10 drives the auxiliary roller 13 to rotate through the rubber transmission belt 11, so that the upper half of the rubber transmission belt 11 runs in the left direction, and the lower half of the rubber transmission belt 11 follows the metal mesh belt 6 to run in the right direction. At the same time, the electromagnet 18 is turned on, which generates magnetic force around it. The magnetic force penetrates the rubber transmission belt 11 and attracts the metal gasket to move upward. At this time, the bottom of the metal gasket is out of contact with the surface of the metal mesh belt 6, thereby preventing the part of the metal gasket that contacts the metal mesh belt 6 from being effectively cleaned. The gasket is adsorbed on the surface of the rubber transmission belt 11 under the action of magnetic force. In the cleaning tank body 2, the top surface of the front half of the metal gasket is completely exposed to the liquid for cleaning, and the back half of the metal gasket temporarily follows the rubber transmission belt 11 to move, and the bottom is completely exposed to the liquid for cleaning, thereby reducing the cleaning dead corners. After that, the metal gasket continues to move with the metal mesh belt 6, and enters the subsequent spray cleaning, spray rinsing and drying links (these are all functions of the existing device and will not be described in detail). The metal gasket after cleaning and drying is unloaded from the end of the device.
[0023] The infusion mechanism 15 includes a connecting pipeline 151, an infusion pipeline 152 and a vertical cylinder 153. The connecting pipeline 151 is interconnected with the bottom of the cleaning pool body 2, the infusion pipeline 152 is interconnected with the connecting pipeline 151, and the other end of the infusion pipeline 152 is interconnected with the vertical cylinder 153. The interior of the vertical cylinder 153 is rotatably connected with a rotating column 154, and a spiral blade 155 is welded on the surface of the rotating column 154. In actual use, the height of the vertical cylinder 153 is lower than the height of the liquid level inside the cleaning pool body 2. According to the communicating vessel principle, part of the liquid inside the cleaning pool body 2 will automatically pass through the connecting pipeline 151 and the infusion pipeline 152 into the interior of the vertical cylinder 153, so that the interior of the vertical cylinder 153 is filled with liquid. The top end of the rotating column 154 extends to the top of the vertical cylinder 153 and is bolted with a crankshaft 156. The penetration of the rotating column 154 and the vertical cylinder 153 is connected by a The sealed bearing is fixed, which can rotate and prevent liquid from seeping out. A connecting plate 157 is bolted to one side of the top of the vertical cylinder 153. The surface of the connecting plate 157 is rotatably connected to a transverse column 158. The top of the crankshaft 156 is connected to the transverse column 158 through a bevel gear transmission. One end of the transverse column 158 is connected to the active roller 10 through a bevel gear transmission. The active roller 10 can drive the transverse column 158 to rotate through the bevel gear during rotation. The active roller 10 drives the transverse column 158 to rotate in the manner of a large gear driving a small gear, thereby speeding up. During the rotation of the transverse column 158, the crankshaft 156 can also be driven to rotate through the bevel gear. The crankshaft 156 drives the rotating column 154 and the spiral blade 155 below to rotate, and then the spiral blade 155 drives the liquid inside the vertical cylinder 153 to move upward. A connecting pipe 159 is also provided on one side of the vertical cylinder 153.
[0024] The preliminary filtering mechanism 16 includes a box body 161, a driving rod 162, a cross bar 163 and a vertical rod 164. The box body 161 is arranged inside the housing 8. One end of the driving rod 162 is rotatably connected to the crankshaft 156, and the other end of the driving rod 162 is rotatably connected to the cross bar 163. Both sides of the bottom of the cross bar 163 are bolted with vertical rods 164, and one side of the vertical rod 164 is bolted with a movable rod 165. One end of the movable rod 165 away from the vertical rod 164 passes through the interior of the box body 161 and is bolted with a push plate 1610. The movable rod 165 is connected to the box body 161. The movable rod 165 is connected to the through-hole of 61, which enables the movable rod 165 to slide back and forth. The crankshaft 156 can drive one end of the driving rod 162 to make a circular motion during the rotation, and then drive the cross bar 163 to make a reciprocating motion along the horizontal direction, and drive the movable rod 165 to make a reciprocating motion through the cross bar 163 and the vertical rod 164, and drive the push plate 1610 to make a reciprocating motion back and forth. The end of the connecting pipe 159 away from the vertical cylinder 153 penetrates into the interior of the box body 161. The preliminary filtering mechanism 16 also includes a filter screen 166 bolted thereto, and the filter screen 166 is connected to the box body. The bottom of the push plate 1610 is flush with the top of the filter screen 166. The liquid passing through the connecting pipe 159 is discharged from the outlet end of the connecting pipe 159 located inside the box body 161, and is filtered through the filter screen 166 to intercept large particles of impurities and metal chips in the refluxed liquid, so as to prevent the reflux of metal chips and large particles of impurities from causing blockage or serious wear of the filter pump body 3. At the same time, when large particles of impurities and metal chips accumulate on the surface of the filter screen 166, a collection box 167 is also provided on one side of the box body 161. The collection box 167 is a pull-out device. The push plate 1610 can push the impurities on the surface of the filter 166 into the collection box 167 while moving back and forth, so as to prevent large particles of impurities and metal chips from accumulating on the surface of the filter 166 and causing blockage. A first magnet 168 is also fixed on the surface of the collection box 167, and the collection box 167 is adsorbed and fixed to the box body 161 through the first magnet 168. A support plate 1614 is also bolted to the top of the box body 161, and the transverse column 158 is rotatably connected to the support plate 1614 to increase the rotational stability of the transverse column 158. Fig.12 As shown in the figure, the structure of the crankshaft 156 is shown. The upper part of the crankshaft 156 is a thicker metal column, and a long metal rod is welded to the bottom end. Figure 8The lower part of the crankshaft 156 is a smaller bevel gear, and it is a thicker metal column on the same axis as the metal column on the upper part. At the same time, a long metal rod is welded to the top of the lower metal column. The upper and lower parts of the crankshaft 156 adopt a similar design. The upper and lower long metal rods together constitute the extended end of the crankshaft 156. At the same time, the upper and lower long metal rods are connected by a short metal column in the middle, and the metal column and the upper and lower long metal rods are welded. Therefore, the upper and lower parts of the crankshaft 156 are fixed to each other, and there is no hinged connection between them, so that the crankshaft 156 can operate normally using a principle similar to the engine crank connecting rod, and the drive rod 162 is in a rotational connection with the short metal column in the middle part of the crankshaft 156.
[0025] The bottom of the box body 161 is connected to a lower tube 1615, and the other end of the lower tube 1615 is connected to the inlet end of the filter pump body 3. The liquid preliminarily filtered by the filter net 166 enters the filter pump body 3 after passing through the lower tube 1615, and then enters the filter tank 4 for further filtration after secondary filtration in the filter pump body 3. Finally, under the action of other supply pumps, it flows back to the cleaning pool body 2 (the above process is a mature technology in the existing device, and the specific process will not be described in detail).
[0026] One end of the connecting pipe 159 is also connected to a horizontal box 169, and a through groove 1613 is formed on the surface of the horizontal box 169. A blocking plate 1612 is slidably connected to the inner wall of the horizontal box 169. One end of the blocking plate 1612 extends to the outside of the box body 161 and is bolted to a fixing plate 1611. The fixing plate 1611 and the vertical rod 164 are bolted to each other. When the vertical rod 164 reciprocates back and forth, it can drive the blocking plate 1612 to move along the inner wall of the horizontal box 169. The wall moves horizontally back and forth, and the blocking plate 1612 moves together with the push plate 1610. When the push plate 1610 approaches the collection box 167, the blocking plate 1612 moves to the through groove 1613 to achieve temporary blocking, preventing the liquid discharged from the connecting tube 159 from directly falling on the surface of the push plate 1610 or behind the forward path of the push plate 1610. When the push plate 1610 is away from the collection box 167, the blocking plate 1612 is also away from the through groove 1613, thereby achieving normal discharge of the liquid.
[0027] The blowing mechanism 17 includes a cylinder 171, a piston 172, a movable column 173 and an air inlet 174. The cylinder 171 is in two groups and is bolted to both sides of the top of the vertical cylinder 153. The movable column 173 is bolted to one side of the cross bar 163 close to the cylinder 171. The movable column 173 is slidably connected to the inner wall of the entrance of the cylinder 171. The end of the movable column 173 away from the cross bar 163 is bolted to the piston 172. The blowing mechanism 17 also includes an air inlet 174 and an air outlet 179 which are connected and arranged at the upper and lower sides of the cylinder 171. The inner walls of the air inlet 174 and the air outlet 179 are respectively bolted with a first ring body 175 and a second ring body 1710. The inner diameter of the first ring body 175 is the same as the inner diameter of the second ring body 1710. The inner diameter of the air inlet 174 is the same as the inner diameter of the second ring body 1710. The wall is also bolted with a first sliding sleeve 176, the inner wall of the first sliding sleeve 176 is slidably connected with a first sliding rod 177, one end of the first sliding rod 177 is bolted with a first sealing plug 178, the inner wall of the air outlet 179 is also bolted with a second sliding sleeve 1711, the inner wall of the second sliding sleeve 1711 is slidably connected with a second sliding rod 1712, one end of the second sliding rod 1712 is bolted with a second sealing plug 1713, while the cross bar 163 reciprocates back and forth, the cross bar 163 drives the movable column 173 and the piston 172 to reciprocate, in the non-working state, the first sealing plug 178 contacts with the first sliding sleeve 176 under the action of gravity, the interior of the first ring body 175 is unobstructed, the second sealing plug 1713 contacts with the second sliding sleeve 1711, and the second ring The cylinder 1710 also remains unobstructed. At the same time, when the piston 172 moves toward the air inlet 174 and the air outlet 179, the volume of the cylinder 171 on the side close to the air inlet 174 and the air outlet 179 decreases, and the air pressure increases. Under the action of the air pressure, it pushes up the first sliding rod 177 and the first sealing plug 178, so that the first sealing plug 178 temporarily blocks the first ring body 175 to prevent air from being discharged. At the same time, the second sealing plug 1713 moves downward to keep the second ring body 1710 unobstructed. The bottom of the air outlet 179 is connected to the air supply pipe 1714, so that the internal gas of the cylinder 171 is discharged into the air supply pipe 1714. When the piston 172 moves in the direction away from the air inlet 174 and the air outlet 179, the cylinder The volume of the body 171 on this side increases, which allows the external air to push open the first sealing plug 178 under the action of the air pressure difference and pass through the first ring body 175 to enter the interior of the cylinder 171. At the same time, the air that has previously entered the air pipe 1714 can also push the second sliding rod 1712 and the second sealing plug 1713 to move upward, temporarily blocking the second ring body 1710 to prevent air backflow. In this way, during the reciprocating motion of the piston 172, air is continuously input into the air pipe 1714. The end of the air pipe 1714 away from the air outlet 179 is connected to a transverse pipe 1715, and the bottom of the transverse pipe 1715 is connected to a plurality of air outlet nozzles 1716, and the air outlet nozzles 1716 are aligned with the surface of the chain body 7.The air is discharged through the air delivery pipe 1714, the transverse pipe 1715 and the air outlet nozzle 1716, and blown to the surface of the chain body 7, preventing impurities or residual water from remaining at the chain hinge, and preventing the impurities brought by the continuously running chain from polluting the liquid inside the cleaning tank.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An ultrasonic cleaning device for processing hardware fasteners, comprising a frame (1), a cleaning tank body (2), a filter pump body (3), a filter tank (4), a secondary tank (5), a metal mesh belt (6) and a chain body (7), wherein a housing (8) is bolted to one side of the frame (1), and the filter pump body (3) is bolted to the inside of the housing (8), characterized in that: Also includes: A driving motor (9) is bolted to the rear side of the frame (1); a driving roller (10) is rotatably connected to the surface of the frame (1) and located near the driving motor (9); the output shaft of the driving motor (9) is connected to the driving roller (10) via a gear transmission; an auxiliary roller (13) is also rotatably connected to the surface of the frame (1); and rubber transmission belts (11) are provided on the surfaces of the driving roller (10) and the auxiliary roller (13); A long box body (12) is bolted to the inside of the cleaning tank body (2), a plurality of electromagnets (18) are fixed inside the long box body (12), the bottom of the long box body (12) is flush with the bottom of the auxiliary roller (13), the outlet end of the filter pump body (3) is connected to a return pipe (19), and the other end of the return pipe (19) is connected to the inlet of the filter tank (4); A liquid infusion mechanism (15) for reflowing and conveying the cleaning liquid inside the cleaning tank body (2); A preliminary filtering mechanism (16) for filtering large particles of impurities and metal chips in the reflux liquid; An air blowing mechanism (17) is used in conjunction with the preliminary filtering mechanism (16) and blows air toward the surface of the chain body (7).
2. The ultrasonic cleaning device for metal fastener processing according to claim 1, characterized in that: The infusion mechanism (15) comprises a connecting pipeline (151), an infusion pipeline (152) and a vertical cylinder (153); the connecting pipeline (151) is in communication with the bottom of the cleaning pool body (2); the infusion pipeline (152) is in communication with the connecting pipeline (151); and the other end of the infusion pipeline (152) is in communication with the vertical cylinder (153); a rotating column (154) is rotatably connected inside the vertical cylinder (153); a spiral blade (155) is welded on the surface of the rotating column (154); The top end of the moving column (154) extends to the top of the vertical cylinder (153) and is bolted to a crankshaft (156); a connecting plate (157) is bolted to one side of the top of the vertical cylinder (153); a transverse column (158) is rotatably connected to the surface of the connecting plate (157); the top end of the crankshaft (156) is connected to the transverse column (158) via a bevel gear transmission; one end of the transverse column (158) is connected to the active roller (10) via a bevel gear transmission; and a connecting pipe (159) is also provided on one side of the vertical cylinder (153).
3. The ultrasonic cleaning device for metal fastener processing according to claim 2, characterized in that: The active roller (10) drives the transverse column (158) to rotate in a manner such that a large gear drives a small gear.
4. The ultrasonic cleaning device for metal fastener processing according to claim 2, characterized in that: The preliminary filtering mechanism (16) comprises a box body (161), a driving rod (162), a cross rod (163) and a vertical rod (164); the box body (161) is arranged inside the housing (8); one end of the driving rod (162) is rotatably connected to the crankshaft (156), and the other end of the driving rod (162) is rotatably connected to the cross rod (163); both sides of the bottom of the cross rod (163) are bolted to the vertical rod (164), and one side of the vertical rod (164) is bolted to a movable rod (165); an end of the movable rod (165) away from the vertical rod (164) passes through the box body (161); ) is bolted to the inside of the casing (161), and a push plate (1610) is bolted thereto, and a movable rod (165) is slidably connected to a penetration point of the casing (161), and one end of the connecting pipe (159) away from the vertical cylinder (153) penetrates into the inside of the casing (161), and the preliminary filtering mechanism (16) further comprises a filter screen (166) bolted to the inside of the casing (161), the bottom of the push plate (1610) and the top of the filter screen (166) are flush with each other, and a lower tube (1615) is provided at the bottom of the casing (161), and the other end of the lower tube (1615) is connected to the inlet end of the filter pump body (3).
5. The ultrasonic cleaning device for metal fastener processing according to claim 4, characterized in that: One end of the connecting pipe (159) is also connected to a transverse box (169), a through groove (1613) is formed on the surface of the transverse box (169), and a blocking plate (1612) is slidably connected to the inner wall of the transverse box (169), one end of the blocking plate (1612) extends to the outside of the box body (161) and is bolted to a fixing plate (1611), and the fixing plate (1611) and the vertical rod (164) are bolted to each other.
6. The ultrasonic cleaning device for processing hardware fasteners according to claim 4, characterized in that: A support plate (1614) is also bolted to the top of the box body (161), and the transverse column (158) is rotatably connected to the support plate (1614).
7. The ultrasonic cleaning device for metal fastener processing according to claim 4, characterized in that: A collection box (167) is also provided on one side of the interior of the box body (161), and a first magnet (168) is also fixed on the surface of the collection box (167).
8. The ultrasonic cleaning device for processing hardware fasteners according to claim 4, characterized in that: The blowing mechanism (17) comprises a cylinder (171), a piston (172), a movable column (173) and an air inlet (174). The cylinders (171) are provided in two groups and are bolted to the two sides of the top of the vertical cylinder (153). The movable column (173) is bolted to the side of the cross bar (163) close to the cylinder (171). The movable column (173) is slidably connected to the inner wall of the entrance of the cylinder (171). The piston (172) is bolted to the end of the movable column (173) away from the cross bar (163). The blowing mechanism (17) further comprises an air inlet (174) and an air outlet (179) which are connected and arranged at the upper and lower sides of the cylinder (171). The inner walls of the air inlet (174) and the air outlet (179) are respectively bolted to a first ring body (175) and a second ring body (1710). The inner wall of the air inlet (174) is also bolted to a first sliding sleeve (176), the inner wall of the first sliding sleeve (176) is slidably connected to a first sliding rod (177), one end of the first sliding rod (177) is bolted to a first sealing plug (178), the inner wall of the air outlet (179) is also bolted to a second sliding sleeve (1711), the inner wall of the second sliding sleeve (1711) is slidably connected to a second sliding rod (1712), one end of the second sliding rod (1712) is bolted to a second sealing plug (1713), the bottom of the air outlet (179) is connected to an air supply pipe (1714), one end of the air supply pipe (1714) away from the air outlet (179) is connected to a transverse pipe (1715), and the bottom of the transverse pipe (1715) is connected to a plurality of air outlet nozzles (1716).
9. The ultrasonic cleaning device for metal fastener processing according to claim 8, characterized in that: The inner diameter of the first ring body (175) is the same as the inner diameter of the second ring body (1710).
10. The ultrasonic cleaning device for metal fastener processing according to claim 1, characterized in that: A plurality of auxiliary sprockets (14) are rotatably connected to the interior of the cleaning tank body (2), and the auxiliary sprockets (14) and the chain body (7) are meshed with each other.
Citation Information
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