A kind of door and window aluminum profile production and cutting equipment with protective structure
By introducing a dual-out shaft motor, reciprocating screw and grinding components into the aluminum profile cutting equipment, the problem of corner burrs at the rear end of the aluminum profile cutting is solved, and effective grinding of the end of the aluminum profile is achieved to ensure safe handling and improve the grinding effect.
Patent Information
- Application Number
- CN202411696126.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-11-25
AI Technical Summary
After cutting the aluminum profiles of doors and windows, the existing aluminum profiles fail to effectively deal with the corner burrs at the ends of the aluminum profiles, resulting in easy scratches of people during the turnover and transportation process.
A door and window aluminum profile production and cutting equipment with a protective structure is designed, and components such as dual-out shaft motor, reciprocating screw, semi-grinding cylinder, first grinding hair and second grinding hair are used to achieve the polishing of the outer edge of the end of the aluminum profile and the inner edge of the special-shaped hole to eliminate corner burrs.
Through the grinding function of this equipment, we ensure that there are no corner burrs at the ends of the aluminum profile, avoid scratching people during the handling process, and improve the grinding effect of the inner edge of the special-shaped hole.
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Figure CN119175622B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum profile cutting, and in particular to a door and window aluminum profile production and cutting device with a protective structure. Background Art
[0002] As a material with excellent corrosion resistance and machinability, aluminum profiles are widely used in construction, industrial production and manufacturing and other fields. Aluminum profiles are generally cut with a cutting machine.
[0003] When cutting aluminum profiles for doors and windows by a cutting machine, sharp edges and burrs will be left at the ends of the aluminum profiles. The existing aluminum profile cutting machines do not have the function of grinding the ends of the cut aluminum profiles. The edges and burrs of the aluminum profiles are easy to scratch people during the turnover and transportation process. Therefore, in view of the above problems, a door and window aluminum profile production and cutting equipment with a protective structure is proposed. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the existing defects and effectively solve the problems in the background technology.
[0005] To achieve the above object, the technical solution adopted by the present invention is:
[0006] A door and window aluminum profile production and cutting equipment with a protective structure comprises a base and a bottom plate, one end of the base is fixedly connected to a bracket, the inner side of the bracket is rotatably connected to a power roller, an aluminum profile is placed on the top of the power roller, upper clamping mechanisms are fixedly connected to both sides of the vertical center line of the top of the bracket, both ends of the bottom plate are fixedly connected to support rods, the tops of the two support rods are fixedly connected to an azimuth adjustment mechanism, one end of the two azimuth adjustment mechanisms is fixedly connected to a first fixed plate, one end of the first fixed plate is provided with a two-way power mechanism, one end of the two-way power mechanism is provided with a half-grinding cylinder, a slide groove is provided on the inner side of the half-grinding cylinder, the inner side of the half-grinding cylinder is fixedly connected with a first grinding hair and a second grinding hair, one end of the first fixed plate is fixedly connected to a second fixed plate, one end of one of the second fixed plates is fixedly connected to a blowing mechanism, and one end of the other second fixed plate is fixedly connected to a first collecting mechanism, two second collecting mechanisms are provided at the top of the bottom plate, the top of the base is respectively fixedly connected to a pressing mechanism and a cutting mechanism, and one end of the base is provided with a control host.
[0007] Preferably, the bidirectional power mechanism includes a double-output shaft motor fixedly connected to the first fixed plate, one of the main shaft ends of the double-output shaft motor is fixedly connected to a guide rod, the outer side of the guide rod is slidably connected to an axial moving component, the other end of the axial moving component is fixedly connected to a fixed disk, and the fixed disk is rotatably connected to the semi-grinding cylinder.
[0008] Preferably, the axial movement assembly includes a sleeve slidably connected to the guide rod, and the sleeve is fixedly connected to the fixed plate, a ball is arranged between the guide rod and the sleeve, and the ball is rotatably connected to the sleeve, and the guide rod is arranged in a square shape.
[0009] Preferably, the other main shaft end of the double-output shaft motor is fixedly connected to a reciprocating screw, the other end of the reciprocating screw is rotatably connected to an L-shaped plate, and the L-shaped plate is fixedly connected to the first fixed plate, the outer side of the reciprocating screw is slidably connected to a first slider compatible with the reciprocating screw, both ends of the first slider are fixedly connected to a connecting rod, the connecting rod is slidably connected to the first fixed plate, the other end of the connecting rod is fixedly connected to a bearing, and the inner wall of the bearing is fixedly connected to the fixed plate, one end of the two connecting rods is fixedly connected to a flipping assembly, and one end of the flipping assembly is rotatably connected to the semi-grinding cylinder.
[0010] Preferably, the flip assembly includes a side plate fixedly connected to one end of the connecting rod, one end of the side plate is rotatably connected to a fourth cylinder, the other end of the fourth cylinder is rotatably connected to a second slider, and the second slider is rotatably connected to the semi-grinding cylinder through a slide groove.
[0011] Preferably, the upper clamping mechanism includes a fixed frame fixed on both sides of the vertical center line of the bracket, one end of the fixed frame is fixedly connected to a top plate, the bottom end of the top plate is fixedly connected to a fifth cylinder, the bottom end of the fifth cylinder is fixedly connected to a transition block, one end of the transition block is fixedly connected to a sixth cylinder, the other end of the sixth cylinder is fixedly connected to a side rod, and the other end of the side rod is fixedly connected to a clamping plate.
[0012] Preferably, the azimuth adjustment mechanism comprises a connecting shell fixedly connected to the support rod, a first motor is fixedly connected to the inner side of the connecting shell, a first screw is fixedly connected to the end of the main shaft of the first motor, and the first screw is rotatably connected to the connecting shell, a fixing frame is spirally connected to the outer side of the first screw, and the fixing frame is slidably connected to the connecting shell;
[0013] One end of the fixed frame is fixedly connected to a second motor, a second screw is fixedly connected to the end of the main shaft of the second motor, and the second screw is rotatably connected to the fixed frame, an outer side of the second screw is spirally connected to a moving plate, an inner side of the moving plate is slidably connected to a guide shaft, and the guide shaft is fixedly connected to the fixed frame;
[0014] The bottom end of the movable plate is fixedly connected with a cross bar, the bottom end of the cross bar is fixedly connected with a third cylinder, and the third cylinder is fixedly connected with the first fixed plate.
[0015] Preferably, the blowing mechanism comprises an air pump fixedly connected to the bracket, the outlet end of the air pump is connected to an air blowing pipe, the outlet end of the air blowing pipe is connected to an air blowing hood, and the air blowing hood is fixedly connected to one of the second fixing plates;
[0016] The first collecting mechanism includes a collecting cylinder provided with one side of the bracket, the top end of the collecting cylinder is spirally connected with an end cap, the top end of the end cap is connected with a feed pipe, the other end of the feed pipe is connected with a feed cover, and the feed cover is fixedly connected to another second fixed plate, and the inner side of the end cap is fixedly connected with a filter plate.
[0017] Preferably, the second collecting mechanism comprises a collecting frame placed on both sides of the bottom plate, a fixing block is fixedly connected to the inner side of the collecting frame, and a buffer cloth is fixedly connected to the other end of the fixing block.
[0018] Preferably, the pressing mechanism includes a first support frame fixedly connected to the base, one end of the first support frame is fixedly connected to a first cylinder, and the bottom end of the first cylinder is fixedly connected to a pressure plate, and the cutting mechanism includes a second support frame fixedly connected to the base, one end of the second support frame is fixedly connected to a second cylinder, and the bottom end of the second cylinder is fixedly connected to a tool holder, the inner side of the tool holder is rotatably connected to a cutting blade, and one end of the cutting blade is connected to a servo motor.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. A door and window aluminum profile production and cutting equipment with a protective structure, through the dual-axis motor, reciprocating screw, first slider, sleeve, half grinding cylinder, first grinding hair, second grinding hair, after the aluminum profile is cut, a special-shaped hole will appear at the end after cutting, so that the two half grinding cylinders are sleeved on the end of the aluminum profile, at this time, the first grinding hair will fit with the outer edge of the aluminum profile, a part of the second grinding hair will fit with the end of the aluminum profile, and the other part will be inserted into the special-shaped hole at the end. When the two half grinding cylinders rotate at the end of the aluminum profile, the first grinding hair will remove the corner burrs on the outer edge of the aluminum profile. Grinding is performed, and during the grinding process, under the action of the reciprocating screw rod, the second grinding hairs will quickly reciprocate axially on the inner side of the special-shaped hole at the end of the aluminum profile, so that under the action of the second grinding hairs, the inner edge of the special-shaped hole at the end of the aluminum profile can be ground, and the grinding effect of the inner edge of the special-shaped hole is improved. The outer edge of the cut aluminum profile end and the inner edge of the special-shaped hole can be ground through the set half grinding cylinder, so that there will be no burrs on the edges and corners of the aluminum profile end, thereby ensuring that the staff will not be scratched during the turnover and transportation of the aluminum profile, thereby playing a role in protecting the staff.
[0021] 2. A door and window aluminum profile production and cutting equipment with a protective structure, through the set fixed plate, side plate, fourth cylinder, half grinding cylinder, after the end of the aluminum profile is polished, the fourth cylinder will make the two adjacent half grinding cylinders rotate 90 degrees in different directions respectively, so that the first grinding hair and the second grinding hair face both sides, and then under the action of the double-output shaft motor, the half grinding cylinder with the first grinding hair and the second grinding hair rotates rapidly, the centrifugal force generated by the rapid rotation separates the debris attached between the first grinding hair and the second grinding hair from the first grinding hair and the second grinding hair, and is collected in a collection frame, and the buffer cloth can buffer the debris to prevent the debris from bursting out from the inside of the collection frame.
[0022] 3. A door and window aluminum profile production and cutting equipment with a protective structure, through the set air pump, collection tube, end cover, filter plate, feed pipe, feed hood, after the aluminum profile is polished, the blowing hood and the feed hood are respectively covered on both ends of the aluminum profile, and then the debris remaining inside the aluminum profile during polishing is blown to the inside of the feed hood through the blowing hood, enters the inside of the collection tube through the feed hood, and is collected centrally through the collection tube.
[0023] 4. A door and window aluminum profile production and cutting equipment with a protective structure, through the set fixed frame, top plate, fifth cylinder, sixth cylinder, side rods, and clamps, the clamps can clamp the aluminum profiles and lift the aluminum profiles upwards under the action of the fifth cylinder and the sixth cylinder, making it convenient for the semi-grinding cylinder to be put on the end of the aluminum profile, and also convenient for the blowing hood and the feeding hood to be put on the end of the aluminum profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] Figure 1 The present invention is a schematic diagram of the overall structure of a door and window aluminum profile production and cutting device with a protective structure.
[0026] Figure 2 This is a schematic diagram of the installation structure of a half-grinding cylinder of a door and window aluminum profile production and cutting device with a protective structure when working.
[0027] Figure 3 A cutting device for producing aluminum profiles for doors and windows with a protective structure according to the present invention Figure 2 Schematic diagram of the structure at point A.
[0028] Figure 4The present invention is a schematic diagram of the installation structure of the second sliding block of a door and window aluminum profile production and cutting device with a protective structure.
[0029] Figure 5 This is a schematic diagram of the installation structure of a half-grinding cylinder of a door and window aluminum profile production and cutting device with a protective structure when it is flipped 90 degrees.
[0030] Figure 6 The present invention is a schematic diagram of the installation structure of a sleeve of a door and window aluminum profile production and cutting device with a protective structure.
[0031] Figure 7 The present invention is a schematic diagram of an enlarged installation structure of a guide rod of a door and window aluminum profile production and cutting device with a protective structure.
[0032] Figure 8 This is a schematic diagram of the installation structure of a ball bearing of a door and window aluminum profile production and cutting device with a protective structure according to the present invention.
[0033] Fig. 9 The present invention is a schematic diagram of the installation structure of the second screw of a door and window aluminum profile production and cutting device with a protective structure.
[0034] Fig.10 The present invention is a schematic diagram of the installation structure of a clamping plate of a door and window aluminum profile production and cutting equipment with a protective structure.
[0035] Fig.11 This is a schematic structural diagram of a collecting cylinder of a door and window aluminum profile production and cutting device with a protective structure according to the present invention.
[0036] Fig.12 This is a schematic structural diagram of a collection frame of a door and window aluminum profile production and cutting device with a protective structure according to the present invention.
[0037] Fig.13 The present invention is a schematic structural diagram of a buffer cloth of a door and window aluminum profile production and cutting device with a protective structure.
[0038] In the figure: 1, base; 2, first support frame; 3, first cylinder; 4, pressure plate; 5, second support frame; 6, second cylinder; 7, tool holder; 8, cutting blade; 9, bracket; 10, power roller; 11, bottom plate; 12, control host; 13, support rod; 14, connecting shell; 15, first motor; 16, first screw; 17, fixed frame; 18, second motor; 19, guide shaft; 20, moving plate; 21, second screw; 22, third cylinder; 23, first fixed plate; 24, double-output shaft motor; 25, L-shaped plate; 26, reciprocating screw; 27, first slider; 28, connecting rod; 29, sleeve; 30, ball; 31 , guide rod; 32, bearing; 33, fixed plate; 34, side plate; 35, fourth cylinder; 36, half grinding cylinder; 37, first grinding hair; 38, second grinding hair; 39, cross bar; 40, second fixed plate; 41, blowing hood; 42, blowing pipe; 43, air pump; 44, collecting cylinder; 45, end cover; 46, filter plate; 47, feeding pipe; 48, feeding hood; 49, collecting frame; 50, buffer cloth; 51, fixed block; 52, fixed frame; 53, top plate; 54, fifth cylinder; 55, transition block; 56, sixth cylinder; 57, side rod; 58, splint; 59, aluminum profile; 60, second slider; 61, slide groove. DETAILED DESCRIPTION
[0039] The present invention is further described below in conjunction with specific embodiments, wherein the accompanying drawings are only used for illustrative descriptions and represent only schematic diagrams rather than actual drawings, and should not be understood as limiting the present invention. In order to better illustrate the specific embodiments of the present invention, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted. Based on the specific embodiments of the present invention, all other specific embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0040] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, in the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second" and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. The present invention is further explained below in conjunction with specific implementation methods.
[0041] Example 1
[0042] like Figure 1-Figure 13 As shown, a door and window aluminum profile production and cutting equipment with a protective structure includes a base 1 and a bottom plate 11, one end of the base 1 is fixedly connected to a bracket 9, the inner side of the bracket 9 is rotatably connected to a power roller 10, an aluminum profile 59 is placed on the top of the power roller 10, the power roller 10 is a roller with a built-in motor, and the aluminum profile 59 can be moved by the power roller 10, the top of the bracket 9 is fixedly connected to an upper clamping mechanism on both sides of the vertical center line, both ends of the bottom plate 11 are fixedly connected to support rods 13, the tops of the two support rods 13 are fixedly connected to an azimuth adjustment mechanism, one end of the two azimuth adjustment mechanisms is fixedly connected to a first fixed plate 23, the first fixed plate 23 A two-way power mechanism is provided at one end of the two-way power mechanism, a half-grinding cylinder 36 is provided at one end of the two-way power mechanism, a slide groove 61 is provided on the inner side of the half-grinding cylinder 36, a first grinding bristle 37 and a second grinding bristle 38 are fixedly connected to the inner side of the half-grinding cylinder 36, a second fixing plate 40 is fixedly connected to one end of the first fixing plate 23, a blowing mechanism is fixedly connected to one end of one of the second fixing plates 40, a first collecting mechanism is fixedly connected to one end of the other second fixing plate 40, two second collecting mechanisms are provided at the top of the bottom plate 11, a pressing mechanism and a cutting mechanism are fixedly connected to the top of the base 1, a control host 12 is provided at one end of the base 1, and a control host 12 is provided at one end of the control host A PLC program is provided on the inner side of the machine 12, and the power equipment of the device is controlled by the PLC program. Two adjacent half-grinding cylinders 36 can form a grinding cylinder, and the diameter of the grinding cylinder is larger than the size of the end of the aluminum profile 59, so as to ensure that the grinding cylinder can carry the first grinding bristles 37 and be sleeved on the end of the aluminum profile 59. The first grinding bristles 37 are arranged along the radial direction of the half-grinding cylinder 36 to ensure that the first grinding bristles 37 can grind the corner burrs on the outer edge of the aluminum profile 59. The second grinding bristles 38 are arranged along the axial direction of the half-grinding cylinder 36 to ensure that the second grinding bristles 38 can grind the inner edge burrs of the special-shaped hole at the end of the aluminum profile 59, and the first grinding bristles The first grinding bristles 37 and the second grinding bristles 38 are made of steel wire. Since the bristles of the first grinding bristles 37 and the second grinding bristles 38 made of steel wire can be deformed under force, it can be ensured that the first grinding bristles 37 and the second grinding bristles 38 can work normally. The outer edge of the end of the cut aluminum profile 59 and the inner edge of the special-shaped hole can be polished by the arranged half grinding cylinder 36, the first grinding bristles 37 and the second grinding bristles 38, so that there will be no burrs on the ends of the aluminum profile 59, thereby ensuring that the aluminum profile 59 will not scratch the staff during the turnover and transportation process, thereby playing a role in protecting the staff, and another aluminum profile 59 will not be cut during polishing.
[0043] As a further improvement of the present invention, Figure 2 , Figure 5 , Figure 6As shown, the bidirectional power mechanism includes a double-output shaft motor 24 fixedly connected to the first fixed plate 23, one of the main shaft ends of the double-output shaft motor 24 is fixedly connected to a guide rod 31, the outer side of the guide rod 31 is slidably connected to an axial moving assembly, the other end of the axial moving assembly is fixedly connected to a fixed plate 33, the fixed plate 33 is rotatably connected to a half-grinding cylinder 36, the double-output shaft motor 24 will rotate with the half-grinding cylinder 36 through the guide rod 31, the axial moving assembly and the fixed plate 33, so that the half-grinding cylinder 36 rotates and grinds the burrs on the outer edge of the aluminum profile 59 with the first grinding bristles 37.
[0044] As a further improvement of the present invention, Figure 2 , Figure 5 , Figure 6 , Figure 7 and Figure 8 As shown, the axial moving assembly includes a sleeve 29 slidably connected to the guide rod 31, and the sleeve 29 is fixedly connected to the fixed plate 33. A ball 30 is arranged between the guide rod 31 and the sleeve 29, and the ball 30 is rotatably connected to the sleeve 29. The guide rod 31 is arranged in a square shape. The ball 30 can reduce the friction between the guide rod 31 and the sleeve 29. At the same time, when the guide rod 31 rotates with the sleeve 29, the guide rod 31 and the sleeve 29 can also slide axially relative to each other.
[0045] As a further improvement of the present invention, another main shaft end of the double-output shaft motor 24 is fixedly connected to a reciprocating screw rod 26, the other end of the reciprocating screw rod 26 is rotatably connected to an L-shaped plate 25, and the L-shaped plate 25 is fixedly connected to the first fixed plate 23, the outer side of the reciprocating screw rod 26 is slidably connected to a first slider 27 adapted to the reciprocating screw rod 26, both ends of the first slider 27 are fixedly connected to a connecting rod 28, the connecting rod 28 is slidably connected to the first fixed plate 23, the other end of the connecting rod 28 is fixedly connected to a bearing 32, and the inner wall of the bearing 32 is fixed to the fixed plate 23. The fixed plate 33 is fixedly connected, and one end of the two connecting rods 28 is fixedly connected with a flip assembly, and one end of the flip assembly is rotatably connected to the half-grinding cylinder 36. When the double-output shaft motor 24 rotates with the reciprocating screw rod 26, the reciprocating screw rod 26 will move back and forth along the axial direction of the aluminum profile 59 through the first slider 27, the connecting rod 28 and the bearing 32 with the fixed plate 33, the half-grinding cylinder 36 and the second grinding bristles 38. Under the action of the second grinding bristles 38, the inner edge of the special-shaped hole at the end of the aluminum profile 59 is ground, and the grinding effect of the inner edge of the special-shaped hole is improved.
[0046] As a further improvement of the present invention, Figure 1 , Fig.10As shown, the upper clamping mechanism includes a fixed frame 52 fixed on both sides of the vertical center line of the bracket 9, one end of the fixed frame 52 is fixedly connected to a top plate 53, the bottom end of the top plate 53 is fixedly connected to a fifth cylinder 54, the bottom end of the fifth cylinder 54 is fixedly connected to a transition block 55, one end of the transition block 55 is fixedly connected to a sixth cylinder 56, the other end of the sixth cylinder 56 is fixedly connected to a side rod 57, and the other end of the side rod 57 is fixedly connected to a clamping plate 58. Under the action of the sixth cylinder 56, the side rod 57 can clamp and fix the aluminum profile 59 with the clamping plate 58, and under the action of the fifth cylinder 54, the clamping plate 58 can clamp the aluminum profile 59 and lift the aluminum profile 59 upward, so that the semi-grinding cylinder 36 can be put on the end of the aluminum profile 59, and the blowing hood 41 and the feed hood 48 can also be put on the end of the aluminum profile 59.
[0047] As a further improvement of the present invention, Figure 1 , Fig. 9 As shown, the azimuth adjustment mechanism includes a connecting shell 14 fixedly connected to the support rod 13, a first motor 15 is fixedly connected to the inner side of the connecting shell 14, a first screw 16 is fixedly connected to the spindle end of the first motor 15, and the first screw 16 is rotatably connected to the connecting shell 14, a fixing frame 17 is spirally connected to the outer side of the first screw 16, and the fixing frame 17 is slidably connected to the connecting shell 14. Under the action of the first motor 15 and the first screw 16, the half-grinding cylinder 36, the feed cover 48 and the blowing cover 41 can be moved in the X-axis direction to ensure that the half-grinding cylinder 36 can be sleeved on the end of the aluminum profile 59, and at the same time, the feed cover 48 and the blowing cover 41 can also be sleeved on the end of the aluminum profile 59, and the first motor 15 is a servo motor;
[0048] One end of the fixed frame 17 is fixedly connected to a second motor 18, the end of the main shaft of the second motor 18 is fixedly connected to a second screw 21, and the second screw 21 is rotatably connected to the fixed frame 17, the outer side of the second screw 21 is spirally connected to a movable plate 20, the inner side of the movable plate 20 is slidably connected to a guide shaft 19, and the guide shaft 19 is fixedly connected to the fixed frame 17. Under the action of the second motor 18 and the second screw 21, the semi-grinding cylinder 36, the blowing hood 41 and the feed hood 48 can be moved in the Y-axis direction, and the second motor 18 is a servo motor.
[0049] The bottom end of the movable plate 20 is fixedly connected with a cross bar 39, the bottom end of the cross bar 39 is fixedly connected with a third cylinder 22, and the third cylinder 22 is fixedly connected to the first fixed plate 23. Under the action of the third cylinder 22, the half grinding cylinder 36 can be adjusted in the Z-axis direction.
[0050] As a further improvement of the present invention, Figure 1As shown, the pressing mechanism includes a first support frame 2 fixedly connected to the base 1, one end of the first support frame 2 is fixedly connected to the first cylinder 3, the bottom end of the first cylinder 3 is fixedly connected to the pressing plate 4, the cutting mechanism includes a second support frame 5 fixedly connected to the base 1, one end of the second support frame 5 is fixedly connected to the second cylinder 6, the bottom end of the second cylinder 6 is fixedly connected to the tool holder 7, the inner side of the tool holder 7 is rotatably connected to the cutting blade 8, and one end of the cutting blade 8 is connected to a servo motor, the cutting blade 8 can be rotated by the servo motor, and when the aluminum profile 59 is cut by the cutting blade 8, the pressing plate 4 can press the aluminum profile 59 to ensure stability during cutting.
[0051] Workflow: When the aluminum profile 59 needs to be cut, first place the aluminum profile 59 on the lower side of the cutting blade 8, with a part of it on the power roller 10, and then control the first cylinder 3 with the pressure plate 4 to press the aluminum profile 59 through the control host 12, and then control the second cylinder 6 with the cutting blade 8 to cut the aluminum profile 59 through the control host 12. After the cutting is completed, the power roller 10 will move the aluminum profile 59 between the two side clamps 58, and then control the sixth cylinder 56 with the side rod 57 to clamp and fix the aluminum profile 59, and then the fifth cylinder 56 will control the sixth cylinder 56 with the clamp 58 through the side rod 57, and then the fifth cylinder 56 will control the sixth cylinder 56 with the clamp 58 to clamp and fix the aluminum profile 59. The cylinder 54 moves the aluminum profile 59 upward for a distance through the transition block 55, the sixth cylinder 56, the side rod 57 and the clamping plate 58 to ensure that the half-grinding cylinder 36 can be sleeved on the end of the aluminum profile 59. Then the first motor 15, the second motor 18 and the third cylinder 22 work simultaneously to make the half-grinding cylinder 36 sleeved on the end of the aluminum profile 59, and both sides of the aluminum profile 59 need to be sleeved with the half-grinding cylinder 36. At this time, the first grinding hair 37 is at the outer edge of the end of the aluminum profile 59, a part of the second grinding hair 38 will fit with the end of the aluminum profile 59, and the other part will be inserted into the special-shaped hole at the end. Then, the control host 12 controls the double-output shaft motor 24 to rotate the reciprocating screw rod 26 and the guide rod 31 at the same time. The guide rod 31 will rotate relative to the end of the aluminum profile 59 with the half-grinding cylinder 36, the first grinding hair 37 and the second grinding hair 38 through the sleeve 29 and the fixed plate 33. At the same time, the reciprocating screw rod 26 will also move along the end of the aluminum profile 59 with the half-grinding cylinder 36, the first grinding hair 37 and the second grinding hair 38 through the first slider 27, the connecting rod 28, the bearing 32 and the fixed plate 33. The second grinding hair 38 reciprocates axially along the end of the aluminum profile 59. During the operation, the second grinding bristles 38 on the inner side of the special-shaped hole will grind the burrs on the inner edge of the special-shaped hole at the end of the aluminum profile 59, and improve the grinding effect of the inner edge of the special-shaped hole. The semi-grinding cylinder 36, the first grinding bristles 37, and the second grinding bristles 38 can be used to grind the outer edge of the end of the cut aluminum profile 59 and the inner edge of the special-shaped hole, so that there will be no burrs on the edges and corners of the end of the aluminum profile 59, thereby ensuring that the aluminum profile 59 will not scratch the staff during the turnover and transportation process, thereby playing a role in protecting the staff, and another aluminum profile 59 will not be cut during grinding.
[0052] Example 2
[0053] As a further improvement of the present invention, Figure 1 , Fig.11 As shown, the blowing mechanism includes an air pump 43 fixedly connected to the bracket 9, the outlet end of the air pump 43 is connected to a blowing pipe 42, the outlet end of the blowing pipe 42 is connected to a blowing hood 41, and the blowing hood 41 is fixedly connected to one of the second fixing plates 40;
[0054] The first collecting mechanism includes a collecting barrel 44 provided on one side of the bracket 9, the top end of the collecting barrel 44 is spirally connected with an end cover 45, the top end of the end cover 45 is connected with a feed pipe 47, the other end of the feed pipe 47 is connected with a feed hood 48, and the feed hood 48 is fixedly connected to another second fixed plate 40, and the inner side of the end cover 45 is fixedly connected with a filter plate 46, so that the blowing hood 41 and the feed hood 48 are respectively covered at both ends of the aluminum profile 59, and then the debris remaining inside the aluminum profile 59 during grinding is blown to the inner side of the feed hood 48 through the blowing hood 41, and enters the inner side of the collecting barrel 44 through the feed hood 48 and the feed pipe 47, and is collected centrally by the collecting barrel 44, and the filter plate 46 plays the role of exhaust filtration to ensure that the debris will not be discharged with the gas, and at the same time, the blowing pipe 42 and the feed pipe 47 are made of telescopic tubes to ensure the normal adjustment of the positions of the blowing hood 41 and the feed hood 48.
[0055] Working process: after grinding, the half grinding cylinder 36 is separated from the end, and then the positions of the blowing hood 41 and the feeding hood 48 are adjusted in the same way as the half grinding cylinder 36, so that the blowing hood 41 and the feeding hood 48 are respectively covered at the two ends of the aluminum profile 59, and then the air pump 43 blows air to the inside of the aluminum profile 59 through the blowing pipe 42 and the blowing hood 41, and the debris remaining inside the aluminum profile 59 during grinding of the aluminum profile 59 is blown to the inside of the feeding hood 48 by the gas, and enters the inside of the collecting cylinder 44 through the feeding hood 48 and the feeding pipe 47, and is collected in a centralized manner by the collecting cylinder 44, and the filter plate 46 plays the role of exhaust filtration to ensure that the debris will not be discharged with the gas, and then the blowing hood 41 and the feeding hood 48 are separated from the end of the aluminum profile 59, and at the same time, the upper clamping mechanism places the aluminum profile 59 on the power roller 10 again, and the aluminum profile 59 is transported away by the power roller 10.
[0056] Example 3
[0057] As a further improvement of the present invention, Figure 3 , Figure 4 , Figure 5As shown, the flip assembly includes a side plate 34 fixedly connected to one end of the connecting rod 28, one end of the side plate 34 is rotatably connected to the fourth cylinder 35, and the other end of the fourth cylinder 35 is rotatably connected to the second slider 60, and the second slider 60 is rotatably connected to the half-grinding cylinder 36 through the slide groove 61. After the end of the aluminum profile is polished, the fourth cylinder 35 on both sides will use the second slider 60 and the slide groove 61 to make the two adjacent half-grinding cylinders 36 rotate 90 degrees in different directions, so that the first polishing hair 37 and the second polishing hair 38 face both sides, and then under the action of the double-output shaft motor 24, the half-grinding cylinder 36 is rapidly rotated with the first polishing hair 37 and the second polishing hair 38, and the centrifugal force generated by the rapid rotation separates the debris attached between the first polishing hair 37 and the second polishing hair 38 from the first polishing hair 37 and the second polishing hair 38, and under the action of the second slider 60 and the slide groove 61, the normal rotation of the half-grinding cylinder 36 can be guaranteed.
[0058] As a further improvement of the present invention, Fig.12 , Fig.13 As shown, the second collecting mechanism includes a collecting frame 49 placed on both sides of the bottom plate 11, and a fixing block 51 is fixedly connected to the inner side of the collecting frame 49, and a buffer cloth 50 is fixedly connected to the other end of the fixing block 51. The debris separated from the first sanding bristles 37 and the second sanding bristles 38 can be collected together through the collecting frame 49, and the buffer cloth 50 can buffer the debris to prevent the debris from bursting out from the inner side of the collecting frame 49. At the same time, the buffer cloth 50 between adjacent fixing blocks 51 is in a relaxed state to ensure the normal buffering effect of the buffer cloth 50.
[0059] Working process: After the end of the aluminum profile 59 is polished, when it is necessary to clean the debris remaining between the first polishing bristles 37 and the second polishing bristles 38, the fourth cylinder 35 will rotate the two adjacent half-polishing cylinders 36 90 degrees in different directions, so that the first polishing bristles 37 and the second polishing bristles 38 face both sides, and then adjust the position of the half-polishing cylinder 36 so that the half-polishing cylinder 36 brings the first polishing bristles 37 and the second polishing bristles 38 into the inner side of the collecting frame 49, and then under the action of the double-output shaft motor 24, the half-polishing cylinder 36 brings the first polishing bristles 37 and the second polishing bristles 38 to rotate rapidly, and the centrifugal force generated by the rapid rotation separates the debris attached to the first polishing bristles 37 and the second polishing bristles 38 from the first polishing bristles 37 and the second polishing bristles 38. After the debris hits the buffer cloth 50, the buffer cloth 50 can buffer the debris and prevent the debris from bursting out from the inner side of the collecting frame 49.
[0060] The above is a preferred embodiment of the present invention. The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the protection scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected. The protection scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A door and window aluminum profile production and cutting device with a protective structure, comprising a base (1) and a bottom plate (11), characterized in that: One end of the base (1) is fixedly connected to a bracket (9), the inner side of the bracket (9) is rotatably connected to a power roller (10), an aluminum profile (59) is placed on the top of the power roller (10), upper clamping mechanisms are fixedly connected on both sides of the vertical center line of the top of the bracket (9), both ends of the bottom plate (11) are fixedly connected to support rods (13), the top ends of the two support rods (13) are fixedly connected to azimuth adjustment mechanisms, one end of the two azimuth adjustment mechanisms is fixedly connected to a first fixed plate (23), one end of the first fixed plate (23) is provided with a bidirectional power mechanism, and one end of the bidirectional power mechanism is provided with a semi-rotating A grinding cylinder (36), a slide groove (61) is provided on the inner side of the half grinding cylinder (36), a first grinding bristle (37) and a second grinding bristle (38) are fixedly connected to the inner side of the half grinding cylinder (36), one end of the first fixing plate (23) is fixedly connected to a second fixing plate (40), one end of one of the second fixing plates (40) is fixedly connected to an air blowing mechanism, and one end of the other second fixing plate (40) is fixedly connected to a first collecting mechanism, two second collecting mechanisms are arranged at the top end of the bottom plate (11), a pressing mechanism and a cutting mechanism are fixedly connected to the top end of the base (1), and the base (1 ) is provided with a control host (12) at one end; the bidirectional power mechanism comprises a double-output shaft motor (24) fixedly connected to the first fixed plate (23); one of the main shaft ends of the double-output shaft motor (24) is fixedly connected to a guide rod (31); the outer side of the guide rod (31) is slidably connected to an axial movement component; the other end of the axial movement component is fixedly connected to a fixed plate (33); the fixed plate (33) is rotatably connected to a half-grinding cylinder (36); the other main shaft end of the double-output shaft motor (24) is fixedly connected to a reciprocating screw rod (26); the other end of the reciprocating screw rod (26) is rotatably connected to an L-shaped plate ( 25), and the L-shaped plate (25) is fixedly connected to the first fixed plate (23), the outer side of the reciprocating screw rod (26) is slidably connected to a first sliding block (27) adapted to the reciprocating screw rod (26), both ends of the first sliding block (27) are fixedly connected to connecting rods (28), the connecting rods (28) are slidably connected to the first fixed plate (23), the other end of the connecting rod (28) is fixedly connected to a bearing (32), and the inner wall of the bearing (32) is fixedly connected to the fixed plate (33), one end of the two connecting rods (28) is fixedly connected to a flip assembly, and one end of the flip assembly is rotatably connected to the half-grinding cylinder (36).
2. The door and window aluminum profile production and cutting equipment with a protective structure according to claim 1 is characterized by: The axial movement assembly comprises a sleeve (29) slidably connected to a guide rod (31), and the sleeve (29) is fixedly connected to a fixed plate (33). A ball (30) is arranged between the guide rod (31) and the sleeve (29), and the ball (30) is rotatably connected to the sleeve (29). The guide rod (31) is arranged in a square shape.
3. The door and window aluminum profile production and cutting equipment with a protective structure according to claim 2 is characterized by: The flip assembly comprises a side plate (34) fixedly connected to one end of a connecting rod (28); one end of the side plate (34) is rotatably connected to a fourth cylinder (35); the other end of the fourth cylinder (35) is rotatably connected to a second slider (60); the second slider (60) is rotatably connected to a semi-grinding cylinder (36) via a slide groove (61).
4. The door and window aluminum profile production and cutting equipment with a protective structure according to claim 1 is characterized by: The upper clamping mechanism comprises a fixed frame (52) fixed on both sides of the vertical center line of the bracket (9), one end of the fixed frame (52) is fixedly connected to a top plate (53), the bottom end of the top plate (53) is fixedly connected to a fifth cylinder (54), the bottom end of the fifth cylinder (54) is fixedly connected to a transition block (55), one end of the transition block (55) is fixedly connected to a sixth cylinder (56), the other end of the sixth cylinder (56) is fixedly connected to a side rod (57), and the other end of the side rod (57) is fixedly connected to a clamping plate (58).
5. The door and window aluminum profile production and cutting equipment with a protective structure according to claim 1, characterized in that: The azimuth adjustment mechanism comprises a connection shell (14) fixedly connected to the support rod (13); a first motor (15) is fixedly connected to the inner side of the connection shell (14); a first screw rod (16) is fixedly connected to the end of the main shaft of the first motor (15); the first screw rod (16) is rotationally connected to the connection shell (14); a fixing frame (17) is spirally connected to the outer side of the first screw rod (16); and the fixing frame (17) is slidably connected to the connection shell (14); One end of the fixed frame (17) is fixedly connected to a second motor (18), a main shaft end of the second motor (18) is fixedly connected to a second screw rod (21), and the second screw rod (21) is rotatably connected to the fixed frame (17), an outer side of the second screw rod (21) is spirally connected to a moving plate (20), an inner side of the moving plate (20) is slidably connected to a guide shaft (19), and the guide shaft (19) is fixedly connected to the fixed frame (17); The bottom end of the movable plate (20) is fixedly connected to a cross bar (39), the bottom end of the cross bar (39) is fixedly connected to a third cylinder (22), and the third cylinder (22) is fixedly connected to the first fixed plate (23).
6. The door and window aluminum profile production and cutting equipment with a protective structure according to claim 1, characterized in that: The air blowing mechanism comprises an air pump (43) fixedly connected to the bracket (9); the outlet end of the air pump (43) is connected to an air blowing pipe (42); the outlet end of the air blowing pipe (42) is connected to an air blowing hood (41); and the air blowing hood (41) is fixedly connected to one of the second fixing plates (40); The first collecting mechanism comprises a collecting cylinder (44) provided on one side of a bracket (9); the top end of the collecting cylinder (44) is spirally connected to an end cover (45); the top end of the end cover (45) is connected to a feed pipe (47); the other end of the feed pipe (47) is connected to a feed cover (48); the feed cover (48) is fixedly connected to another second fixing plate (40); and the inner side of the end cover (45) is fixedly connected to a filter plate (46).
7. The door and window aluminum profile production and cutting equipment with a protective structure according to claim 1, characterized in that: The second collecting mechanism comprises a collecting frame (49) placed on both sides of the bottom plate (11), a fixing block (51) being fixedly connected to the inner side of the collecting frame (49), and a buffer cloth (50) being fixedly connected to the other end of the fixing block (51).
8. The door and window aluminum profile production and cutting equipment with a protective structure according to claim 1, characterized in that: The pressing mechanism comprises a first support frame (2) fixedly connected to the base (1), one end of the first support frame (2) being fixedly connected to a first cylinder (3), and the bottom end of the first cylinder (3) being fixedly connected to a pressing plate (4); the cutting mechanism comprises a second support frame (5) fixedly connected to the base (1), one end of the second support frame (5) being fixedly connected to a second cylinder (6), and the bottom end of the second cylinder (6) being fixedly connected to a tool holder (7), a cutting blade (8) being rotatably connected to the inner side of the tool holder (7), and one end of the cutting blade (8) being connected to a servo motor.
Citation Information
Patent Citations
Surface machining device for aluminum material production
CN110421461A
Aluminum profile port burr removing device
CN213054062U