Cloth treatment system

Abstract

The invention discloses a cloth treatment system which comprises the following steps: 1, cloth pretreatment: A, feeding cloth into a washing barrel, and pouring a detergent into the washing barrel; b, the cleaned cloth is fed into a drying tunnel to be dried; 2, cloth post-treatment is conducted, wherein A, the dried cloth is fed into ironing equipment to be ironed; b, detecting the quality of the ironed cloth; and C, packaging the cloth which is qualified in quality detection. According to the cloth processing system provided by the invention, all-directional automatic scanning and defect identification of the cloth are realized, the accuracy and efficiency of detection are improved, defects such as damage, stains and chromatic aberration on the cloth can be automatically identified and marked, the accuracy of quality detection is ensured, and a detergent containing multiple components is used, so that the quality of the cloth is improved. According to the drying tunnel, stains and microorganisms on the cloth can be more comprehensively removed, the cleaning effect is improved, the drying tunnel adopts multiple drying modes, moisture in the cloth can be rapidly and effectively removed, and the drying efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of cloth processing, and more particularly, to a cloth processing system. Background Art

[0002] With the rapid development of the textile industry, cleanliness, drying efficiency and quality control in the fabric processing process have become key factors affecting product quality and market competitiveness. Traditional fabric processing systems often have problems such as incomplete cleaning, long drying time, high energy consumption, and quality inspection relying on manual labor and low efficiency.

[0003] Traditional detergents have a single ingredient and are difficult to completely remove complex stains and microorganisms on fabrics, affecting the cleaning effect. At the same time, insufficient stirring during the washing process leads to uneven mixing of detergent and fabric, reducing washing efficiency. In addition, the traditional drying method is single and it is difficult to completely remove the moisture inside the fabric, affecting subsequent processing and product quality. In addition, traditional quality inspection relies on manual visual inspection, which is not only labor-intensive and inefficient, but also easily affected by subjective factors, making it difficult to accurately identify tiny defects on fabrics. In response to the above problems, this device was invented. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a cloth processing system to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above object, the present invention provides the following technical solution: a cloth processing system, comprising the following steps:

[0006] Step 1: Fabric pretreatment:

[0007] A: Put the cloth into the washing bucket and pour detergent into the washing bucket;

[0008] B: Send the cleaned fabrics into the drying tunnel for drying. The drying tunnel consists of an extrusion drying tunnel, a silica gel drying tunnel, a negative pressure drying tunnel and a hot air drying tunnel;

[0009] Step 2: Fabric post-processing:

[0010] A: Send the dried fabric into the ironing equipment for ironing;

[0011] B: Conduct quality inspection on the ironed fabrics, including checking whether the fabrics have any damage, stains, color difference, etc.;

[0012] C: Pack the fabrics that pass the quality inspection.

[0013] Optionally, the detergent in step one includes a surfactant, an auxiliary agent, a solvent and an additive, wherein the surfactant is selected from one of higher fatty acid sodium and sodium alkylbenzene sulfonate, the auxiliary agent is selected from one of sodium dipolyphosphate, sodium metasilicate and phenylene diacid, the solvent is selected from one of ethanol, isopropanol and glycerol, and the additive is selected from one or more of flavors, colorants, disinfectants and bleaches.

[0014] Optionally, a stirring mechanism is provided on the top of the washing tub, the stirring mechanism is driven by a motor, an output shaft of the motor is connected to a rotating rod via a coupling, and blades are provided on the rotating rod.

[0015] Optionally, an extrusion mechanism is provided inside the extrusion drying tunnel, the extrusion mechanism includes a frame, and the frame is an inverted U-shaped structure, screws are longitudinally rotatably installed on both sides of the frame, moving blocks are threadedly connected on both sides of the screw, a cross plate is fixedly installed between two moving blocks located on the same horizontal plane, connecting frames are fixedly installed on both sides of the bottom of the cross plate, a pressure roller is rotatably installed between the connecting frames on both sides, a double-axis motor is fixedly installed on the top of the frame, the output shafts at both ends of the double-axis motor are connected to the transmission rod through a coupling, and a bevel gear set is arranged between the screw and the transmission rod arranged on the same side.

[0016] Optionally, support seats are fixedly installed on both sides of the top of the frame, and the transmission rods on both sides are rotatably connected to the support seats on both sides respectively.

[0017] Optionally, a silica gel desiccant is provided in the silica gel drying tunnel, and an electric heating wire is also provided in the silica gel drying tunnel.

[0018] Optionally, a vacuum pump is provided inside the negative pressure drying tunnel.

[0019] Optionally, a hot air circulation system, a temperature control system and a humidity monitoring system are provided in the hot air drying tunnel.

[0020] Optionally, the quality inspection of the ironed fabric comprises the following steps:

[0021] Step 1: Automatically transport the ironed fabric from the ironing equipment to the quality inspection area;

[0022] Step 2: Use a high-definition camera to perform a full-scale scan of the ironed fabric to capture the image of the fabric;

[0023] Step 3: The scanned image is sent to the image recognition algorithm for processing. The algorithm automatically identifies defects such as damage, stains, color difference, etc. on the fabric and marks them;

[0024] Step 4: Record and store the results and data of each test in real time, and generate a quality test report. The report includes test results, defect type, quantity, location and other information.

[0025] Optionally, the scanned image is sent to an image recognition algorithm for processing, including preprocessing the scanned cloth image and extracting features that are helpful for identifying defects from the preprocessed image.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] 1. The invention has efficient cleaning and drying effects: by using a detergent containing multiple ingredients, stains and microorganisms on the fabric can be removed more comprehensively, improving the cleaning effect. The stirring mechanism in the washing barrel ensures that the detergent and the fabric are fully mixed, improving the washing efficiency. The drying tunnel adopts multiple drying methods (extrusion, silica gel drying, negative pressure drying, hot air drying), which can quickly and effectively remove moisture from the fabric and improve the drying efficiency.

[0028] 2. The invention has automated and intelligent quality inspection: the quality inspection process uses high-definition cameras and image recognition algorithms to achieve all-round automatic scanning and defect identification of fabrics, improving the accuracy and efficiency of inspection. The image recognition algorithm can automatically identify and mark defects such as damage, stains, color differences, etc. on the fabric, ensuring the accuracy of quality inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0030] Figure 1 A flow chart is provided for a cloth processing system;

[0031] Figure 2 A schematic diagram of the overall structure of an extrusion drying tunnel provided for a fabric processing system;

[0032] Figure 3 A schematic structural diagram of an extrusion mechanism provided for a cloth processing system.

[0033] Description of reference numerals:

[0034] 1. Extrusion mechanism; 101. Frame; 102. Screw; 103. Moving block; 104. Cross plate; 105. Connecting frame; 106. Pressing roller; 107. Double-axis motor; 108. Transmission rod; 109. Bevel gear set; 110. Support seat. DETAILED DESCRIPTION

[0035] The following is a description of the implementation of the present invention by specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] In order to enable those skilled in the art to better understand the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0037] Example:

[0038] See attached Figure 1-Figure 3 , a cloth processing system of this embodiment includes the following steps:

[0039] Step 1: Fabric pretreatment:

[0040] A: Put the cloth into the washing bucket and pour detergent into the washing bucket;

[0041] B: Send the cleaned fabrics into the drying tunnel for drying. The drying tunnel consists of an extrusion drying tunnel, a silica gel drying tunnel, a negative pressure drying tunnel and a hot air drying tunnel;

[0042] Step 2: Fabric post-processing:

[0043] A: Send the dried fabric into the ironing equipment for ironing;

[0044] B: Conduct quality inspection on the ironed fabrics, including checking whether the fabrics have any damage, stains, color difference, etc.;

[0045] C: Pack the fabrics that pass the quality inspection.

[0046] In step 1, the detergent includes a surfactant, an auxiliary agent, a solvent and an additive, wherein the surfactant is selected from one of sodium higher fatty acid and sodium alkylbenzene sulfonate, which can significantly reduce the surface tension of water, make it easier for water to penetrate into the fabric fiber, and remove the stains from the surface or inside of the fiber. The auxiliary agent is selected from one of sodium dipolyphosphate, sodium metasilicate and phenylene diacid, wherein sodium dipolyphosphate can enhance the cleaning effect and soften the water quality, and sodium metasilicate has the effects of decontamination, softening water quality and buffering. The solvent is selected from one of ethanol, isopropanol and glycerol, which can dissolve the stain components that are not easily dissolved directly by water, making it easier to be removed by the surfactant. The additive is selected from one or more of flavors, colorants, disinfectants and bleaches, which can remove microorganisms such as bacteria, viruses and molds on the fabric.

[0047] A stirring mechanism is provided on the top of the washing tub, which is driven by a motor. The motor output shaft is connected to a rotating rod through a coupling, and blades are provided on the rotating rod. When in use, the motor is turned on, and the motor output shaft drives the rotating rod and the blades to rotate, so that the detergent and the cloth are fully mixed, thereby enhancing the washing effect and ensuring uniform cleaning.

[0048] See attached Figure 2 and Figure 3 An extrusion mechanism 1 is arranged inside the extrusion drying tunnel, and the extrusion mechanism 1 includes a frame 101, and the frame 101 is an inverted U-shaped structure. Screws 102 are longitudinally rotatably installed on both sides of the frame 101, and moving blocks 103 are threadedly connected on both sides of the screw 102. A cross plate 104 is fixedly installed between the two moving blocks 103 located on the same horizontal plane, and connecting frames 105 are fixedly installed on both sides of the bottom of the cross plate 104. A pressure roller 106 is rotatably installed between the connecting frames 105 on both sides, and a double-axis motor 107 is fixedly installed on the top of the frame 101. The output shafts at both ends of the double-axis motor 107 are connected with a transmission rod 108 through a coupling, and a bevel gear set 109 is arranged between the screw 102 and the transmission rod 108 arranged on the same side. At the same time, support seats 110 are fixedly installed on both sides of the top of the frame 101, and the transmission rods 108 on both sides are rotatably connected with the support seats 110 on both sides respectively. The support seats 110 on both sides ensure the structural stability of the transmission rods 108 on both sides during operation.

[0049] When in use, the dual-axis motor 107 is turned on, and the output shafts at both ends of the dual-axis motor 107 drive the transmission rods 108 on both sides to rotate. Under the connection of the bevel gear set 109, the screws 102 on both sides rotate. As the screw 102 rotates, the moving block 103 moves longitudinally on the screw 102, thereby realizing the relative movement of the pressure rollers 106 on both sides. After the cloth enters the extrusion drying tunnel, the pressure rollers 106 are driven by the dual-axis motor 107 to gradually approach the cloth and gently press it, so that the moisture in the cloth is squeezed out.

[0050] The silica gel drying tunnel is equipped with silica gel desiccant. Silica gel desiccant is used as a physical adsorbent to absorb moisture in the fabric and further reduce the humidity of the fabric. The silica gel drying tunnel is also equipped with electric heating wire. During the drying process, the electric heating wire is energized to heat and improve the drying efficiency, maintain a suitable temperature in the tunnel, and accelerate the drying process of the fabric.

[0051] A vacuum pump is installed inside the negative pressure drying tunnel. During the drying process, the vacuum pump is turned on to draw air from the tunnel, creating a negative pressure state, which causes the moisture in the fabric to evaporate faster, thereby accelerating the drying of the fabric.

[0052] The hot air drying tunnel is equipped with a hot air circulation system, a temperature control system and a humidity monitoring system. The hot air circulation system includes a centrifugal fan and a heater. When in use, the centrifugal fan is turned on. The centrifugal fan can provide strong wind force to ensure that the hot air passes through the surface of the cloth evenly and quickly to achieve efficient drying. The heater heats the cold air to the required temperature through electric heating to form high-temperature hot air. The high-temperature hot air is sent into the hot air drying tunnel under the action of the centrifugal fan. The temperature control system and humidity monitoring system are used to monitor and adjust the temperature and humidity in the tunnel in real time to ensure that the cloth is dried under optimal conditions.

[0053] The quality inspection of ironed fabrics includes the following steps:

[0054] Step 1: Automatically transport the ironed fabric from the ironing equipment to the quality inspection area;

[0055] Step 2: Use a high-definition camera to perform a full-scale scan of the ironed fabric to capture the image of the fabric;

[0056] Step 3: The scanned image is sent to the image recognition algorithm for processing. The algorithm automatically identifies defects such as damage, stains, color difference, etc. on the fabric and marks them;

[0057] First, the image recognition algorithm preprocesses the scanned cloth image. The preprocessing steps include:

[0058] (1) Convert color images to grayscale images;

[0059] (2) Use filtering techniques to remove noise in the image, such as randomly distributed pixels;

[0060] (3) Enhance contrast to make defects more obvious.

[0061] The image recognition algorithm then extracts features from the preprocessed image that help identify defects, including the following steps:

[0062] (1) Texture features: Analyze the texture pattern on the surface of the fabric and look for areas that are inconsistent with the normal texture. This area may be damaged or stained.

[0063] (2) Color features: Extract features such as the color histogram or color moment of the image, compare them with the standard color template, identify the area of ​​color deviation, and complete color difference detection.

[0064] Once defects are detected, image recognition algorithms mark them on the image, including:

[0065] (1) Drawing bounding boxes: For larger defects, such as damage and stains, draw one or more bounding boxes on the image to mark the location and size of the defects;

[0066] (2) Highlighting: Use different colors or brightness to highlight the defect area to make it more eye-catching.

[0067] Step 4: Record and store the results and data of each test in real time, and generate a quality test report. The report includes test results, defect type, quantity, location and other information.

[0068] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A cloth processing system, characterized in that: The following steps are involved: Step 1: Fabric pretreatment: A: Put the cloth into the washing bucket and pour detergent into the washing bucket; B: Send the cleaned fabrics into the drying tunnel for drying. The drying tunnel consists of an extrusion drying tunnel, a silica gel drying tunnel, a negative pressure drying tunnel and a hot air drying tunnel; Step 2: Fabric post-processing: A: Send the dried fabric into the ironing equipment for ironing; B: Conduct quality inspection on the ironed fabrics, including checking whether the fabrics have any damage, stains, color difference, etc.; C: Pack the fabrics that pass the quality inspection.

2. A cloth processing system according to claim 1, characterized in that: The detergent in step 1 includes a surfactant, an auxiliary agent, a solvent and an additive, wherein the surfactant is selected from one of higher fatty acid sodium and sodium alkylbenzene sulfonate, the auxiliary agent is selected from one of sodium dipolyphosphate, sodium metasilicate and phenylene diacid, the solvent is selected from one of ethanol, isopropanol and glycerol, and the additive is selected from one or more of flavors, colorants, disinfectants and bleaches.

3. A cloth processing system according to claim 1, characterized in that: The top of the washing tub is provided with a stirring mechanism, which is driven by a motor, and an output shaft of the motor is connected to a rotating rod through a coupling, and blades are provided on the rotating rod.

4. A cloth processing system according to claim 1, characterized in that: An extrusion mechanism (1) is arranged inside the extrusion drying tunnel. The extrusion mechanism (1) comprises a frame (101), and the frame (101) is an inverted U-shaped structure. Screws (102) are longitudinally rotatably mounted on both sides of the frame (101). Moving blocks (103) are threadedly connected on both sides of the screw (102). A cross plate (104) is fixedly mounted between two moving blocks (103) located on the same horizontal plane. Connecting frames (105) are fixedly mounted on both sides of the bottom of the cross plate (104). A pressing roller (106) is rotatably mounted between the connecting frames (105) on both sides. A double-shaft motor (107) is fixedly mounted on the top of the frame (101). Output shafts at both ends of the double-shaft motor (107) are connected to transmission rods (108) through couplings. A bevel gear set (109) is arranged between the screw (102) and the transmission rod (108) arranged on the same side.

5. A cloth processing system according to claim 4, characterized in that: Support seats (110) are fixedly installed on both sides of the top of the frame (101), and the transmission rods (108) on both sides are rotatably connected to the support seats (110) on both sides respectively.

6. A cloth processing system according to claim 1, characterized in that: The silica gel drying tunnel is provided with a silica gel desiccant, and the silica gel drying tunnel is also provided with an electric heating wire.

7. A cloth processing system according to claim 1, characterized in that: A vacuum pump is arranged inside the negative pressure drying tunnel.

8. The cloth processing system according to claim 1, characterized in that: The hot air drying tunnel is provided with a hot air circulation system, a temperature control system and a humidity monitoring system.

9. A cloth processing system according to claim 1, characterized in that: The quality inspection of ironed fabrics includes the following steps: Step 1: Automatically transport the ironed fabric from the ironing equipment to the quality inspection area; Step 2: Use a high-definition camera to perform a full-scale scan of the ironed fabric to capture the image of the fabric; Step 3: The scanned image is sent to the image recognition algorithm for processing. The algorithm automatically identifies defects such as damage, stains, color difference, etc. on the fabric and marks them; Step 4: Record and store the results and data of each test in real time, and generate a quality test report. The report includes test results, defect type, quantity, location and other information.

10. A cloth processing system according to claim 9, characterized in that: The scanned image is sent to the image recognition algorithm for processing, including preprocessing the scanned cloth image and extracting features that are helpful for identifying defects from the preprocessed image.

Images