Electronic component winding device

Abstract

The invention relates to the technical field of electronic component production and processing, in particular to an electronic component winding device which comprises an equipment frame body, and coil supports are symmetrically arranged on the upper surface of the equipment frame body. When the grabbing telescopic air cylinder is aligned with the needed electronic element, the output end extends, the rubber grabbing clamp clamps the electronic element, the adjusting motor lifts the grabbing telescopic air cylinder, meanwhile, the rotating motor drives the rotating base to rotate by 90 degrees, the two ends of the electronic element are aligned with the three-jaw chuck, and the three-jaw chuck clamps the electronic element. The purpose of rapidly and accurately clamping the electronic element is achieved, the winding motor drives the output gear to conduct turnover motion on the large gear ring, the coil guiding mechanism on the turnover sliding block conducts turnover synchronously, the lead screw motor rotates to drive the coil guiding block to move transversely, the coil is prevented from deviating, and the coil is evenly wound on the electronic element.

Description

Technical Field

[0001] The invention relates to the technical field of electronic component production and processing, and in particular to an electronic component winding device. Background Art

[0002] Electronic components are basic elements in electronic circuits. They are usually individually packaged and have two or more leads or metal contacts. Electronic components must be connected to each other to form an electronic circuit with specific functions, such as amplifiers, radio receivers, oscillators, etc. Winding devices are indispensable in the production of electronic components. They can quickly wind the metal wires required by electronic components at fixed points, which is quick and convenient. There are many kinds of traditional winding devices used in the production of electronic components, but most of the winding devices of traditional electronic component production and processing equipment cannot quickly and conveniently clamp the electronic components for winding. Manual clamping of electronic components is easy to damage and inefficient, which will waste working time and is inefficient. When traditional electronic component production and processing equipment is performing the winding process, the electronic components need to be manually aligned and fixed for winding. The operation is difficult and holding the electronic components will cause damage to the components, affecting the subsequent use, causing economic losses and reducing the practicality of the winding device. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides an electronic component winding device, including an equipment frame, wherein coil supports are symmetrically arranged on the upper surface of the equipment frame, a coil disk is rotatably connected between the outer walls of the two coil supports, and guide grooves are symmetrically opened on the side walls of the equipment frame, so as to facilitate the installation and replacement of the coil, and further comprising: The epicyclic winding mechanism includes a large gear ring symmetrically arranged on the side wall of the equipment frame, the outer walls of the two large gear rings are meshed and connected with output gears, the inner walls of the two output gears are fixedly connected with winding motors, the winding motor drives the output gears to perform epicyclic motion along the large gear rings, the side walls of the two winding motors are fixedly connected with epicyclic sliders, the outer walls of the two epicyclic sliders are respectively slidably connected with the inner walls of the two guide slide grooves, and the guide slide grooves play a role in limiting the epicyclic sliders; The coil guiding mechanism comprises bearing bases respectively fixedly connected to one end of two rotating sliders, the inner walls of the two bearing bases are fixedly connected with rolling bearings, a coil guiding rod is fixedly connected between the inner walls of the two rolling bearings, the rolling bearing enables the coil guiding rod to rotate by itself to prevent the coil from getting stuck, the outer wall of the coil guiding rod is slidably connected with a coil guiding block, the outer wall of the coil guiding rod is provided with a coil guiding groove, the coil guiding mechanism plays a guiding role, the coil passes through the coil guiding groove, and is laterally pushed by the coil guiding block during the rotating motion, so as to prevent the coil from deviating and achieve the purpose of uniform winding; The electronic component picking and placing mechanism includes a rotating motor fixedly connected to the lower surface of the equipment frame, the output shaft of the rotating motor is fixedly connected to the rotating base, the upper surface of the rotating base is symmetrically provided with motor brackets, the outer walls of the two motor brackets are fixedly connected to the adjusting motors, a grabbing telescopic cylinder is fixedly connected between the output shafts of the two adjusting motors, the output end of the grabbing telescopic cylinder is fixedly connected to a rubber grabbing clamp, the grabbing telescopic cylinder can realize rotation in any direction under the action of the motor, the output end is extended after aligning with the electronic component, and the rubber grabbing clamp can clamp the electronic component without damaging it.

[0004] Preferably, a fixed clamping block is provided on the outer wall of the coil guide block, and a wire-breaking telescopic cylinder is fixedly connected to the outer wall of the coil guide block, and a movable clamping block is fixedly connected to the output end of the wire-breaking telescopic cylinder, and a screw motor is fixedly connected to the outer wall of one of the rotating sliders, and a stabilizing block is fixedly connected to the outer wall of the other rotating slider, and the output shaft of the screw motor is rotatably connected to the inner wall of the coil guide block. The rotation of the screw motor enables the coil guide block to move laterally, thereby achieving uniform winding, and the wire-breaking telescopic cylinder drives the movable clamping block to move, and together with the fixed clamping block, the coil is clamped off, thereby achieving wire breaking.

[0005] Preferably, the outer wall of the equipment frame is symmetrically fixedly connected with a clamping telescopic cylinder, the output ends of the two clamping telescopic cylinders are fixedly connected with a three-jaw chuck, the outer walls of the two three-jaw chucks are evenly distributed and fixedly connected with a group of clamping motors, the clamping ends of the two three-jaw chucks are fixedly connected with rubber pads, the three-jaw chucks play a clamping role, and the rubber pads protect the electronic components during clamping.

[0006] Preferably, a plate placement groove is provided on the outer wall of the equipment frame, an electronic component placement plate is slidably connected to the inner wall of the plate placement groove, and a plurality of electronic components to be processed are movably connected to the inner wall of the electronic component placement plate. The purpose of this arrangement is to facilitate the placement of electronic components.

[0007] Preferably, the outer wall of the coil guide block is fixedly connected to the first fixed plate, the inner wall of the first fixed plate is fixedly connected to the outer wall of the broken wire telescopic cylinder, the outer wall of one of the revolving sliders is fixedly connected to the second fixed plate, the inner wall of the second fixed plate is fixedly connected to the outer wall of the screw motor, the outer wall of the equipment frame is symmetrically fixedly connected to the third fixed plate, the outer walls of the two groups of third fixed plates are respectively fixedly connected to the outer walls of the two clamping telescopic cylinders, the lower surface of the equipment frame is fixedly connected to the fourth fixed plate, the inner wall of the fourth fixed plate is fixedly connected to the outer wall of the rotating motor. The purpose of this arrangement is to fix the motor or the telescopic cylinder.

[0008] Preferably, a stabilizing foot is fixedly connected to the lower surface of the equipment frame, and the purpose of such arrangement is to stabilize the operation of the equipment.

[0009] Preferably, a rounded groove is provided on the upper surface of the equipment frame, the outer wall of the coil disk overlaps with the outer wall of the rounded groove, and the outer wall of the coil disk overlaps with the inner wall of the coil guide groove, the purpose of this arrangement is to guide the coil.

[0010] The present invention has the following beneficial effects: 1. This electronic component winding device places the coil disk on the coil bracket, and passes one end of the coil through the fillet groove and the coil guide groove, starts the equipment, and the rotating motor drives the grabbing telescopic cylinder on the rotating base to rotate. The adjusting motor drives the grabbing telescopic cylinder to rise and fall. After the grabbing telescopic cylinder is aligned with the required electronic component, the output end is extended to make the rubber gripper clamp the electronic component to be processed, so as to achieve the purpose of quickly and accurately grabbing the electronic component.

[0011] 2. This electronic component winding device adjusts the motor to lift and grab the telescopic cylinder, and at the same time, the rotating motor drives the rotating base to rotate 90 degrees, so that the two ends of the electronic component to be processed are aligned with the three-jaw chuck, and the clamping telescopic cylinder drives the three-jaw chuck to clamp the electronic component to be processed. The clamping motor rotates to make the three-jaw chuck bite the electronic component to be processed, thereby achieving the purpose of quickly and accurately clamping the electronic component.

[0012] 3. This electronic component winding device, the winding motor drives the output gear to perform a circular motion on the large gear ring, the coil guide mechanism on the circular slider rotates synchronously, the screw motor rotates to make the coil guide block move laterally to prevent the coil from running off the track, so that the coil is evenly wound on the electronic component to be processed. After the winding is completed, the wire breaking telescopic cylinder extends to make the movable clamping block and the fixed clamping block clamp the coil together, and the rubber gripper removes the processed electronic component and replaces it with the next electronic component to be processed, thereby achieving the effect of rapid processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a partial structural schematic diagram of the epicyclic winding mechanism of the present invention; Figure 3 For the present invention Figure 2 A schematic diagram of the structure at A; Figure 4 It is a structural schematic diagram of the electronic component pick-and-place mechanism of the present invention; Figure 5 It is a partial structural schematic diagram of the present invention; Figure 6 It is a schematic diagram of the structure of the three-jaw chuck of the present invention; Figure 7 It is a schematic diagram of the cutaway structure of the guide chute of the present invention; Figure 8 It is a schematic diagram of the cross-section structure of the bearing base of the present invention; Fig. 9 It is a schematic diagram of the structure of the electronic component placement board of the present invention.

[0014] In the figure: 1. Equipment frame; 101. Coil support; 102. Coil disk; 103. Guide slide; 104. Plate slot; 105. Fillet slot; 106. Stable support foot; 2. Revolving winding mechanism; 201. Large gear ring; 202. Output gear; 203. Winding motor; 204. Revolving slider; 3. Coil guiding mechanism; 301. Bearing base; 302. Rolling bearing; 303. Coil guiding rod; 304. Coil guiding block; 305. Coil guiding groove; 306. Fixed clamping block; 307. Retractable cylinder for wire breaking; 308. Mobile clamping block; 309, screw motor; 310, stabilizing block; 4, electronic component picking and placing mechanism; 401, rotating motor; 402, rotating base; 403, motor bracket; 404, adjusting motor; 405, grabbing telescopic cylinder; 406, rubber grabbing clamp; 5, electronic component placement plate; 501, electronic components to be processed; 6, first fixed plate; 601, second fixed plate; 602, third fixed plate; 603, fourth fixed plate; 7, clamping telescopic cylinder; 701, three-jaw chuck; 702, clamping motor; 703, rubber cushion. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] For example, see Figure 1-Figure 4 As shown, the present invention is an electronic component winding device, including an equipment frame 1, a coil support 101 is symmetrically arranged on the upper surface of the equipment frame 1, a coil disk 102 is rotatably connected between the outer walls of the two coil supports 101, and a guide slot 103 is symmetrically opened on the side wall of the equipment frame 1. The purpose of such arrangement is to facilitate the installation and replacement of the coil, and also includes: The revolving winding mechanism 2 includes a large gear ring 201 symmetrically arranged on the side wall of the equipment frame 1, the outer walls of the two large gear rings 201 are meshedly connected with output gears 202, the inner walls of the two output gears 202 are fixedly connected with winding motors 203, the winding motors 203 drive the output gears 202 to perform revolving motion along the large gear ring 201, the side walls of the two winding motors 203 are fixedly connected with revolving sliders 204, the outer walls of the two revolving sliders 204 are respectively slidably connected with the inner walls of the two guide slide grooves 103, and the guide slide grooves 103 play a role in limiting the revolving sliders 204; The coil guiding mechanism 3 includes a bearing base 301 fixedly connected to one end of the two rotating sliders 204, the inner walls of the two bearing bases 301 are fixedly connected with rolling bearings 302, and a coil guiding rod 303 is fixedly connected between the inner walls of the two rolling bearings 302. The rolling bearing 302 allows the coil guiding rod 303 to rotate on its own to prevent the coil from getting stuck. The outer wall of the coil guiding rod 303 is slidably connected with a coil guiding block 304, and the outer wall of the coil guiding rod 303 is provided with a coil guiding groove 305. The coil guiding mechanism 3 plays a guiding role. The coil passes through the coil guiding groove 305 and is pushed laterally by the coil guiding block 304 during the rotating motion to prevent the coil from deviating and achieve the purpose of uniform winding. The electronic component picking and placing mechanism 4 includes a rotating motor 401 fixedly connected to the lower surface of the equipment frame 1, the output shaft of the rotating motor 401 is fixedly connected to the rotating base 402, the upper surface of the rotating base 402 is symmetrically provided with motor brackets 403, the outer walls of the two motor brackets 403 are fixedly connected to the adjusting motors 404, a grabbing and telescopic cylinder 405 is fixedly connected between the output shafts of the two adjusting motors 404, and the output end of the grabbing and telescopic cylinder 405 is fixedly connected to the rubber grabbing clamp 406, the grabbing and telescopic cylinder 405 can realize the rotation in any direction under the action of the motor, and the output end is extended after aligning with the electronic component, and the rubber grabbing clamp 406 can clamp the electronic component without damaging it.

[0017] For example 2, please refer to Figure 5-Figure 9 As shown, the present invention is an electronic component winding device, on the basis of implementation one, a fixed clamping block 306 is provided on the outer wall of the coil guide block 304, a wire breaking telescopic cylinder 307 is fixedly connected to the outer wall of the coil guide block 304, and a movable clamping block 308 is fixedly connected to the output end of the wire breaking telescopic cylinder 307, one of the outer walls of a rotating slider 204 is fixedly connected to a screw motor 309, and the outer wall of the other rotating slider 204 is fixedly connected to a stabilizing block 310, the output shaft of the screw motor 309 is rotatably connected to the inner wall of the coil guide block 304, and the rotation of the screw motor 309 allows the coil guide block 304 to move laterally, thereby achieving uniform winding, and the wire breaking telescopic cylinder 307 drives the movable clamping block 308 to move, and together with the fixed clamping block 306, the coil is clamped off, thereby achieving wire breaking.

[0018] The outer wall of the equipment frame 1 is symmetrically fixedly connected with a clamping telescopic cylinder 7, and the output ends of the two clamping telescopic cylinders 7 are fixedly connected with a three-jaw chuck 701. The outer walls of the two three-jaw chucks 701 are evenly distributed and fixedly connected with a group of clamping motors 702. The clamping ends of the two three-jaw chucks 701 are fixedly connected with rubber pads 703. The three-jaw chucks 701 play a clamping role, and the rubber pads 703 protect the electronic components during clamping.

[0019] The outer wall of the equipment frame 1 is provided with a plate placement groove 104, the inner wall of which is slidably connected with an electronic component placement plate 5, and the inner wall of the electronic component placement plate 5 is movably connected with a plurality of electronic components 501 to be processed, so as to facilitate the placement of electronic components.

[0020] The outer wall of the coil guide block 304 is fixedly connected to the first fixed plate 6, the inner wall of the first fixed plate 6 is fixedly connected to the outer wall of the broken wire telescopic cylinder 307, the outer wall of one of the revolving sliders 204 is fixedly connected to the second fixed plate 601, the inner wall of the second fixed plate 601 is fixedly connected to the outer wall of the screw motor 309, the outer wall of the equipment frame 1 is symmetrically fixedly connected to the third fixed plate 602, the outer walls of the two groups of third fixed plates 602 are respectively fixedly connected to the outer walls of the two clamping telescopic cylinders 7, the lower surface of the equipment frame 1 is fixedly connected to the fourth fixed plate 603, the inner wall of the fourth fixed plate 603 is fixedly connected to the outer wall of the rotating motor 401, the purpose of this arrangement is to fix the motor or telescopic cylinder.

[0021] The lower surface of the equipment frame 1 is fixedly connected with a stabilizing support leg 106, and the purpose of such arrangement is to stabilize the operation of the equipment.

[0022] A rounded groove 105 is provided on the upper surface of the equipment frame 1, and the outer wall of the coil disk 102 overlaps with the outer wall of the rounded groove 105, and the outer wall of the coil disk 102 overlaps with the inner wall of the coil guide groove 305, so as to guide the coil.

[0023] When in use, place the coil disk 102 on the coil support 101, and pass one end of the coil through the fillet groove 105 and the coil guide groove 305, start the equipment, and the rotating motor 401 drives the grabbing telescopic cylinder 405 on the rotating base 402 to rotate, and the adjusting motor 404 drives the grabbing telescopic cylinder 405 to rise and fall. After the grabbing telescopic cylinder 405 is aligned with the required electronic component, the output end is extended to make the rubber gripping clamp 406 clamp the electronic component 501 to be processed, so as to achieve the purpose of fast and accurate grasping, and the adjusting motor 404 lifts the grabbing telescopic cylinder 405, and at the same time, the rotating motor 401 drives the rotating base 402 to rotate 90 degrees, so that the two ends of the electronic component 501 to be processed are aligned with the three-jaw chuck 701, and the clamping telescopic cylinder 7 drives the three-jaw chuck 701 to clamp the electronic component 501 to be processed, and clamps the electronic component 501. The machine 702 rotates to make the three-jaw chuck 701 bite the electronic component 501 to be processed, so as to achieve the purpose of fast and accurate clamping, and then the grabbing telescopic cylinder 405 retracts to make the rubber gripper 406 leave the electronic component 501 to be processed, and the winding motor 203 drives the output gear 202 to perform a turnover motion on the large gear ring 201, and the coil guide mechanism 3 on the turnover slider 204 rotates synchronously, and the screw motor 309 rotates to make the coil guide block 304 move laterally to prevent the coil from running off, so that the coil is evenly wound on the electronic component 501 to be processed. After the winding is completed, the wire breaking telescopic cylinder 307 extends to make the movable clamping block 308 and the fixed clamping block 306 clamp the coil together, and the rubber gripper 406 removes the processed electronic component and replaces it with the next electronic component 501 to be processed, so as to achieve the effect of fast processing.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electronic component winding device, comprising a device frame (1), wherein a coil support (101) is symmetrically arranged on the upper surface of the device frame (1), a coil disk (102) is rotatably connected between the outer walls of two coil supports (101), and a guide groove (103) is symmetrically opened on the side wall of the device frame (1), characterized in that: Also includes: A revolving winding mechanism (2), the revolving winding mechanism (2) comprising a large gear ring (201) symmetrically arranged on the side wall of the equipment frame (1), the outer walls of the two large gear rings (201) being meshingly connected with output gears (202), the inner walls of the two output gears (202) being fixedly connected with winding motors (203), the side walls of the two winding motors (203) being fixedly connected with revolving sliders (204), and the outer walls of the two revolving sliders (204) being slidably connected with the inner walls of the two guide grooves (103); A coil guiding mechanism (3), the coil guiding mechanism (3) comprising bearing bases (301) respectively fixedly connected to one end of two revolving sliders (204), the inner walls of the two bearing bases (301) being fixedly connected to rolling bearings (302), a coil guiding rod (303) being fixedly connected between the inner walls of the two rolling bearings (302), the outer wall of the coil guiding rod (303) being slidably connected to a coil guiding block (304), and the outer wall of the coil guiding rod (303) being provided with a coil guiding groove (305); An electronic component picking and placing mechanism (4) comprises a rotating motor (401) fixedly connected to the lower surface of a device frame (1); the output shaft of the rotating motor (401) is fixedly connected to a rotating base (402); the upper surface of the rotating base (402) is symmetrically provided with motor brackets (403); the outer walls of two motor brackets (403) are fixedly connected to adjusting motors (404); a grabbing and telescopic cylinder (405) is fixedly connected between the output shafts of the two adjusting motors (404); and the output end of the grabbing and telescopic cylinder (405) is fixedly connected to a rubber grabbing clamp (406).

2. An electronic component winding device according to claim 1, characterized in that: The outer wall of the coil guide block (304) is provided with a fixed pinch-off block (306), the outer wall of the coil guide block (304) is fixedly connected to a wire-breaking telescopic cylinder (307), the output end of the wire-breaking telescopic cylinder (307) is fixedly connected to a movable pinch-off block (308), the outer wall of one of the revolving sliders (204) is fixedly connected to a lead screw motor (309), the outer wall of the other revolving slider (204) is fixedly connected to a stabilizing block (310), and the output shaft of the lead screw motor (309) is rotatably connected to the inner wall of the coil guide block (304).

3. The electronic component winding device according to claim 1, characterized in that: The outer wall of the equipment frame (1) is symmetrically fixedly connected to a clamping telescopic cylinder (7), the output ends of the two clamping telescopic cylinders (7) are fixedly connected to a three-jaw chuck (701), the outer walls of the two three-jaw chucks (701) are evenly distributed and fixedly connected to a group of clamping motors (702), and the clamping ends of the two three-jaw chucks (701) are fixedly connected to a rubber cushion (703).

4. The electronic component winding device according to claim 1, characterized in that: The outer wall of the equipment frame (1) is provided with a plate placement groove (104), the inner wall of the plate placement groove (104) is slidably connected to an electronic component placement plate (5), and the inner wall of the electronic component placement plate (5) is movably connected to a plurality of electronic components (501) to be processed.

5. The electronic component winding device according to claim 3, characterized in that: The outer wall of the coil guide block (304) is fixedly connected to a first fixing plate (6), the inner wall of the first fixing plate (6) is fixedly connected to the outer wall of the wire-breaking telescopic cylinder (307), the outer wall of one of the revolving sliders (204) is fixedly connected to a second fixing plate (601), the inner wall of the second fixing plate (601) is fixedly connected to the outer wall of the screw motor (309), the outer wall of the equipment frame (1) is symmetrically fixedly connected to a third fixing plate (602), the outer walls of the two groups of the third fixing plates (602) are respectively fixedly connected to the outer walls of the two clamping telescopic cylinders (7), and the lower surface of the equipment frame (1) is fixedly connected to a fourth fixing plate (603), the inner wall of the fourth fixing plate (603) is fixedly connected to the outer wall of the rotating motor (401).

6. The electronic component winding device according to claim 1, characterized in that: The lower surface of the equipment frame (1) is fixedly connected with a stabilizing support foot (106).

7. The electronic component winding device according to claim 1, characterized in that: A rounded groove (105) is provided on the upper surface of the equipment frame (1), the outer wall of the coil disk (102) overlaps with the outer wall of the rounded groove (105), and the outer wall of the coil disk (102) overlaps with the inner wall of the coil guide groove (305).

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