Extrusion equipment for aluminum flat tube processing

By using an extrusion mechanism driven by electromagnetic blocks and hydraulic rods and an automated material control mechanism in aluminum flat tube processing equipment, the problem of insufficient stability during mold installation and replacement is solved, and rapid mold replacement and automatic material feeding are achieved, which improves the Productivity and convenience.

CN119187267AActive Publication Date: 2024-12-27JIANGSU GERRARD METAL CO LTD
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Patent Information

Application Number
CN202411423445.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2024-12-27
Estimated Expiration
2044-10-12

AI Technical Summary

Technical Problem

The existing aluminum flat tube processing equipment lacks stability and safety during the mold installation and replacement process, and the mold replacement requires manual operation, which consumes manpower. The traditional threaded rod transmission method leads to a shortening of the mold life and affecting the use.

Method used

Aluminum flat tube processing equipment including an extrusion mechanism and a material control mechanism is designed. The rapid replacement and stable installation of the mold is achieved through electromagnetic block adsorption and hydraulic rod driving. The material control mechanism uses barrier strips and thread adjustment rods to automatically feed the material to reduce the Manual participation.

Benefits of technology

It realizes rapid replacement and stable installation of molds, reduces labor costs, improves convenience and production efficiency, and avoids manual operation and structural complexity in traditional equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of aluminum flat tube processing, and discloses an extrusion device for aluminum flat tube processing, the extrusion device comprises a bottom plate, the top of the bottom plate is fixedly connected with an extrusion mechanism, and the extrusion mechanism comprises a placing seat. Through the design of the extrusion mechanism, when an aluminum flat pipe extrusion task is executed, a push plate is controlled to move to push a charge bar towards an extrusion mold so as to achieve the purpose of extrusion molding, the extrusion mold is placed in a mounting seat and is limited and supported through a limiting groove, and the stability of the extrusion mold can be guaranteed; extrusion dies of different hole diameter models are placed on different installation bases, the installation bases are arranged on the platform plate, and after metal blocks on the different installation bases are attracted through electrification of electromagnetic blocks, the purpose that the installation bases are pulled out of the placement bases or new installation bases are pushed into the placement bases again can be achieved, so that the extrusion dies are rapidly replaced, and the replacement efficiency is improved. Excessive manual participation is not needed, and the convenience is high.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum flat tube processing, and in particular to an extrusion device used for aluminum flat tube processing. Background Art

[0002] Aluminum is a light metal, and its compounds are widely distributed in nature, ranking third after oxygen and silicon. It is the largest type of metal among metal varieties. It is not only light in weight and strong in texture, but also has good ductility, electrical conductivity, thermal conductivity, heat resistance and nuclear radiation resistance. Aluminum flat tube, also known as "parallel flow aluminum flat tube", is a thin-walled porous flat tubular material made of refined aluminum rods, through hot extrusion, and surface zinc spraying anti-corrosion treatment.

[0003] A Chinese patent application with announcement number CN218775409U proposes an extrusion device for flat tube production, including an operating table, a first slide groove is provided on the top of the operating table, two mounting frames are slidably connected to the inner side of the first slide groove, a first extrusion die and a second extrusion die are respectively connected to the upper side of the mounting frames, an aluminum flat tube body is provided on one side of the first extrusion die and the second extrusion die, and a connecting rod is rotated around a rotating shaft to the inner side of a limiting groove and the connecting rod is inserted into one side of a pressure plate. At this time, the spring is compressed by the action of the inclined surface on one side of the locking block, and the locking block is inserted into the inner side of the locking groove under the action of the elastic force of the spring, so that the installation of the first extrusion die and the second extrusion die can be completed. The operation is simple and convenient, and workers do not need to tighten multiple threaded bolts when installing the molds, which reduces the time spent by workers to fix the first extrusion die and the second extrusion die, thereby improving the work efficiency of workers.

[0004] When the above device is installed on the extrusion die, the die is fixed by locking the locking block. Although this type of fixing is convenient for loading and unloading, it is also possible that the installation is released due to accidental touch or external collision with the unlocking component. The stability and safety are not high enough, and the replacement of the extrusion die requires manual operation, which is labor-intensive. Secondly, the two dies are combined and the extrusion task is performed by relying on the threaded rod transmission method. The thread is required to withstand the force during the extrusion process, and the thread life may be shortened, affecting the use. Summary of the invention

[0005] In order to solve the above-mentioned problems, the present invention provides an extrusion device for processing aluminum flat tubes.

[0006] The present invention provides an extrusion device for processing aluminum flat tubes, which adopts the following technical solution:

[0007] An extrusion device for processing an aluminum flat tube comprises a bottom plate, and an extrusion mechanism is fixedly connected to the top of the bottom plate;

[0008] The extrusion mechanism includes a placement seat, the placement seat is fixedly connected to the top of the bottom plate, a mounting seat is placed inside the placement seat, the mounting seat matches the placement seat, a U-shaped plate is fixedly connected to the top of the placement seat, a positioning plate is arranged inside the U-shaped plate, a fixing plate is fixedly connected to the inside of the positioning plate, the positioning plate and the fixing plate both extend into the placement seat, a positioning groove is provided on the top of the mounting seat, the positioning plate extends into the positioning groove and matches the positioning groove, an extrusion die is placed inside the mounting seat, a limiting groove is provided inside the mounting seat, the extrusion die extends into the limiting groove and matches the limiting groove, the fixing plate matches the extrusion die, and the fixing plate matches the extrusion die. The top of the mold is fitted together, the top of the positioning plate is fixedly connected with a first electric push rod, the bottom of the first electric push rod is fixedly connected to the top of the positioning plate, an auxiliary plate is arranged on the top of the bottom plate, the bottom of the auxiliary plate is fixedly connected with a base plate, the base plate is slidably connected to the top of the bottom plate, a platform plate is arranged on the inner side of the auxiliary plate, the base plate passes through the platform plate, the top of the bottom plate is fixedly connected with a vertical plate, the vertical plate is fixedly connected with a telescopic plate, one end of the telescopic plate is fixedly connected with an electromagnetic block, the telescopic plate is fixedly connected with a square plate, the second electric push rod is fixedly connected between the square plate and the vertical plate, and a metal block is fixedly connected to the mounting seat;

[0009] A bearing plate is provided on the top of the base plate, and the bearing plate is provided on one side of the placement seat. An extension plate is integrally formed on one side of the bearing plate, and a first hydraulic rod is fixedly connected to the extension plate, and a push plate is fixedly connected to one end of the first hydraulic rod. Two rectangular frames are fixedly connected to the top of the base plate, and plug-in plates are fixedly connected to the bottoms of the bearing plate and the extension plate, and the plug-in plate extends into the interior of the rectangular frame and matches the rectangular frame.

[0010] By adopting the above technical scheme, when performing the aluminum flat tube extrusion task, the material rod used for extrusion molding into the aluminum flat tube can be placed on the supporting plate, and then the push plate is controlled to move to push the material rod toward the extrusion die to achieve the purpose of extrusion molding. The extrusion die is placed inside the mounting seat and supported by the limiting groove to ensure the stability of the extrusion die. Extrusion dies of different aperture models are placed on different mounting seats, and the mounting seats are arranged on the platform plate. After the electromagnetic block is energized to adsorb the metal blocks on different mounting seats, the mounting seat can be pulled out of the placement seat or pushed back into a new mounting seat, so that the extrusion die can be quickly replaced without excessive human involvement, and the convenience is high.

[0011] Preferably, a middle groove is opened on the inner side of the bearing plate, a transverse plate is fixedly connected between the two plug-in plates, a third electric push rod is fixedly connected to the bottom of the transverse plate, and the third electric push rod is fixedly connected to the top of the bottom plate.

[0012] By adopting the above technical solution, the middle groove is conducive to placing the material rod on the supporting plate, and it can stay at the center position of the middle groove.

[0013] Preferably, an isolation strip is fixedly connected to the top of the platform plate, and the isolation strips are arranged at equal intervals on the top of the platform plate. A bidirectional threaded rod is rotatably connected to the inner side of the base plate, and a first motor is fixedly connected to one side of the base plate, and the first motor is fixedly connected to one end of the bidirectional threaded rod through an output shaft. Two first trapezoidal blocks are slidably connected to the inner side of the base plate, and the bidirectional threaded rod passes through the two first trapezoidal blocks in sequence, and the bidirectional threaded rod is connected to the first trapezoidal block by threads, and two trapezoidal grooves are provided at the bottom of the platform plate, and the two first trapezoidal blocks respectively extend into the two trapezoidal grooves and match the trapezoidal grooves.

[0014] By adopting the above technical solution, a mounting seat can be placed between adjacent isolation bars, and the isolation bars play a role of spacing and protection, which can prevent the mounting seat from shaking left and right.

[0015] Preferably, a rectangular plate is fixedly connected to the top of the bottom plate, a fourth electric push rod is fixedly connected to one side of the rectangular plate, and one end of the fourth electric push rod is fixedly connected to one side of the base plate.

[0016] By adopting the above technical solution, the fourth electric push rod pushes and pulls the base plate horizontally after working to control the movement of the base plate.

[0017] Preferably, a movable groove is opened on the inner side of the mounting seat, the fixed plate extends into the movable groove and matches the movable groove, the bottom of the telescopic plate is fixedly connected to a support rod, one end of the support rod is fixedly connected to the vertical plate, and the top of the positioning plate is fixedly connected to two first limit plates, and the first limit plates pass through the top wall of the U-shaped plate.

[0018] By adopting the above technical solution, the first limiting plate can provide limiting for the positioning plate, so that it can maintain stable vertical movement.

[0019] Preferably, the extrusion mechanism includes a cutting assembly, which includes a second hydraulic rod, which is fixedly connected to the top of the U-shaped plate, a connecting plate is fixedly connected to the bottom of the second hydraulic rod, a cutting knife is fixedly connected to the bottom of the connecting plate, and the cutting knife extends into the interior of the placement seat, a second limiting plate is fixedly connected to the inner side of the U-shaped plate, the second limiting plate passes through the connecting plate, and the bottom of the second limiting plate is fixedly connected to the top of the placement seat.

[0020] By adopting the above technical solution, the cutting knife can cut off the remaining part of the aluminum flat tube after the extrusion process after moving downward.

[0021] Preferably, a material storage frame is provided on the top of the base plate, a bracket is fixedly connected to the bottom of the material storage frame, the bracket is fixedly connected to the top of the base plate, a material control mechanism is provided on the material storage frame, the material control mechanism includes a first mounting plate and a second mounting plate, and the first mounting plate and the second mounting plate are both arranged at the bottom of the material storage frame.

[0022] By adopting the above technical solution, the material storage frame can store aluminum rod workpieces for processing into aluminum flat tubes.

[0023] Preferably, a first blocking bar is fixedly connected to the top of the first mounting plate, and a second blocking bar is fixedly connected to the top of the second mounting plate, the first blocking bar extends into the inner side of the material storage frame, a through slot is provided on the bottom wall of the material storage frame, the second blocking bar passes through the through slot and matches the through slot, a second trapezoidal block is integrally formed on the first mounting plate and the second mounting plate, the bottom wall of the material storage frame is provided with a sliding slot, a slider is slidably connected inside the sliding slot, the slider is arranged on the top of the second mounting plate, and the slider and the bottom of the material storage frame are fixedly connected to guide rods, the guide rods pass through the first mounting plate and the second mounting plate respectively, and the guide rods are fixedly connected to the outside with springs, and the springs are fixedly connected to the first mounting plate and the second mounting plate respectively.

[0024] By adopting the above technical solution, the first blocking bar and the second blocking bar can block the first and second material rods counted from the bottom to the top in the material storage frame.

[0025] Preferably, two track plates are fixedly connected to the bottom of the material storage frame, two long plates are arranged on one side of the second mounting plate, a rectangular groove is opened on the second mounting plate, a round rod is fixedly connected to the inside of the rectangular groove, the long plate extends into the rectangular groove, the round rod penetrates the long plate, the two long plates penetrate the two track plates respectively, and the long plate is slidably connected to the track plates, a strip plate is fixedly connected between the two long plates, a friction plate is arranged on the top of the strip plate, a threaded control rod is rotatably connected to the friction plate, the threaded control rod penetrates the strip plate and is threadedly connected to the strip plate, a limiting rod is fixedly connected to the friction plate, and the limiting rod penetrates the strip plate.

[0026] By adopting the above technical solution, the threaded control rod can drive the friction plate to move up and down after rotation. When the friction plate is in contact with the bottom wall of the material storage frame, there is a large friction force between the two.

[0027] Preferably, a support plate is fixedly connected to the bottom of the material storage frame, a threaded adjustment rod is rotatably connected to one side of the support plate, and a second motor is fixedly connected to the other side of the support plate. The second motor is fixedly connected to one end of the threaded adjustment rod through an output shaft, and a trapezoidal control block is arranged on the outside of the threaded adjustment rod. The top of the trapezoidal control block contacts the bottom of the material storage frame, and the trapezoidal control block is arranged between two second trapezoidal blocks, and the threaded adjustment rod passes through the trapezoidal control block and is connected to the trapezoidal control block by threads.

[0028] By adopting the above technical solution, after the top of the trapezoidal control block fits against the bottom wall of the material storage frame, the trapezoidal control block can be prevented from rotating with the threaded adjustment rod, thereby ensuring that the trapezoidal control block moves.

[0029] In summary, the present invention includes the following beneficial technical effects:

[0030] 1. An extrusion device for processing aluminum flat tubes. Through the design of the extrusion mechanism, when performing the aluminum flat tube extrusion task, the push plate is controlled to move to push the material rod toward the extrusion die to achieve the purpose of extrusion molding. The extrusion die is placed inside the mounting seat and supported by the limiting groove to ensure the stability of the extrusion die. Extrusion dies of different aperture models are placed on different mounting seats, and the mounting seats are arranged on the platform plate. After the electromagnetic block is energized to adsorb the metal blocks on different mounting seats, the mounting seat can be pulled out of the placement seat or pushed back into a new mounting seat, so that the extrusion die can be quickly replaced without excessive human participation, and the convenience is high.

[0031] 2. An extrusion device for processing aluminum flat tubes. Through the design of a material control mechanism, the material rods used to be processed into aluminum flat tubes can be arranged and placed in a material storage frame, and the first blocking bar and the second blocking bar can block the first and second material rods from the bottom to the top in the material storage frame. When feeding, the movement of the two blocking bars is controlled separately to realize feeding. This method of feeding is simpler and more convenient, and saves more labor costs than manual feeding.

[0032] 3. An extrusion equipment for aluminum flat tube processing realizes the functions of self-loading and convenient replacement of extrusion dies, and does not require excessive human involvement during the operation, saving labor costs. Compared with traditional automation equipment, its structural design is simple, which is more conducive to production and manufacturing and controlling manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the structure of the present invention;

[0034] Figure 2 It is a top view of the structure of the present invention;

[0035] Figure 3 It is a schematic diagram of the structure of the electromagnetic block in the present invention;

[0036] Figure 4 It is a structural cross-sectional view of the base plate in the present invention;

[0037] Figure 5 It is a structural schematic diagram of the load-bearing plate in the present invention;

[0038] Figure 6 It is a side view structural diagram of the placement seat in the present invention;

[0039] Figure 7 This is a disassembled diagram of the mounting seat and the placement seat in the present invention;

[0040] Figure 8 It is a bottom view of the material storage frame in the present invention;

[0041] Fig. 9 It is a structural cross-sectional view of the material storage frame in the present invention;

[0042] Fig.10 for Fig. 9 A in the enlarged view;

[0043] Fig.11 It is a bottom view of the structure of the long board of the present invention;

[0044] Fig.12 It is a schematic structural diagram of the second mounting plate in the present invention.

[0045] Description of the accompanying drawings: 1, bottom plate; 2, extrusion mechanism; 21, placement seat; 22, mounting seat; 23, U-shaped plate; 24, positioning plate; 25, fixing plate; 26, positioning groove; 27, extrusion mold; 28, limiting groove; 29, first electric push rod; 291, auxiliary plate; 292, base plate; 293, platform plate; 294, vertical plate; 295, telescopic plate; 296, electromagnetic block; 297, square plate; 298, second electric push rod; 299, metal block; 281, bearing plate; 282, extension plate; 283, first hydraulic rod; 284, pushing plate; 285, rectangular frame; 286, plug-in plate; 287, middle groove; 288, horizontal plate; 289, third electric push rod; 271, partition 1. The first electric push rod; 272. The two-way threaded rod; 273. The first motor; 274. The first trapezoidal block; 275. The fourth electric push rod; 276. The second hydraulic rod; 277. The connecting plate; 278. The cutting knife; 3. The material storage frame; 4. The bracket; 5. The material control mechanism; 51. The first mounting plate; 52. The second mounting plate; 53. The first blocking bar; 54. The second blocking bar; 55. The through groove; 56. The second trapezoidal block; 57. The slide groove; 58. The slider; 59. The spring; 591. The track plate; 592. The long plate; 593. The rectangular groove; 594. The strip plate; 595. The friction plate; 596. The threaded control rod; 597. The support plate; 598. The threaded adjustment rod; 599. The second motor; 581. The trapezoidal control block. DETAILED DESCRIPTION

[0046] The following is combined with Figure 1-12 The present invention is described in further detail.

[0047] The present invention discloses an extrusion device for processing aluminum flat tubes. Figure 1-12 , an extrusion device for processing aluminum flat tubes, comprising a bottom plate 1, an extrusion mechanism 2 is fixedly connected to the top of the bottom plate 1, the extrusion mechanism 2 comprises a placement seat 21, the placement seat 21 is fixedly connected to the top of the bottom plate 1, a mounting seat 22 is placed inside the placement seat 21, the mounting seat 22 matches the placement seat 21, a U-shaped plate 23 is fixedly connected to the top of the placement seat 21, a positioning plate 24 is arranged inside the U-shaped plate 23, a fixing plate 25 is fixedly connected inside the positioning plate 24, the positioning plate 24 and the fixing plate 25 both extend into the placement seat 21, a positioning groove 26 is provided on the top of the mounting seat 22, the positioning plate 24 extends into the positioning groove 26 and matches the positioning groove 26, an extrusion die 27 is placed inside the mounting seat 22, a limiting groove 28 is provided inside the mounting seat 22, the extrusion die 27 extends into the limiting groove 28 and matches the limiting groove 28, and the fixing plate 25 fits with the top of the extrusion die 27;

[0048] The top of the positioning plate 24 is fixedly connected to a first electric push rod 29, the bottom of the first electric push rod 29 is fixedly connected to the top of the positioning plate 24, an auxiliary plate 291 is provided on the top of the bottom plate 1, a base plate 292 is fixedly connected to the bottom of the auxiliary plate 291, the base plate 292 is slidably connected to the top of the bottom plate 1, a platform plate 293 is provided on the inner side of the auxiliary plate 291, the base plate 292 penetrates the platform plate 293, a vertical plate 294 is fixedly connected to the top of the bottom plate 1, a telescopic plate 295 is fixedly connected to the vertical plate 294, and one end of the telescopic plate 295 is fixedly connected to the bottom plate 1. The telescopic plate 295 is fixedly connected with an electromagnetic block 296, a square plate 297 is fixedly connected to the telescopic plate 295, a second electric push rod 298 is fixedly connected between the square plate 297 and the vertical plate 294, a metal block 299 is fixedly connected to the mounting seat 22, a bearing plate 281 is arranged on the top of the bottom plate 1, the bearing plate 281 is arranged on one side of the placement seat 21, an extension plate 282 is integrally formed on one side of the bearing plate 281, a first hydraulic rod 283 is fixedly connected to the extension plate 282, and one end of the first hydraulic rod 283 is fixedly connected to a push plate 284;

[0049] Two rectangular frames 285 are fixedly connected to the top of the bottom plate 1, and the bottoms of the carrying plate 281 and the extension plate 282 are fixedly connected with the plug-in plate 286, which extends into the rectangular frame 285 and matches the rectangular frame 285. When performing the aluminum flat tube extrusion task, the material rod used for extrusion molding into the aluminum flat tube can be placed on the carrying plate 281, and then the push plate 284 is controlled to move to push the material rod toward the extrusion die 27 to achieve the purpose of extrusion molding. The extrusion die 27 is placed inside the mounting seat 22, and The limiting groove 28 is used for limiting support to ensure the stability of the extrusion die 27. Extrusion dies 27 with different aperture models are placed on different mounting seats 22, and the mounting seats 22 are arranged on the platform plate 293. After the electromagnetic block 296 is energized to adsorb the metal blocks 299 on different mounting seats 22, the mounting seat 22 can be pulled out of the placement seat 21 or pushed back into a new mounting seat 22, so that the extrusion die 27 can be quickly replaced without excessive human intervention, and it is very convenient.

[0050] The inner side of the carrier plate 281 is provided with an intermediate groove 287, a horizontal plate 288 is fixedly connected between the two plug-in plates 286, a third electric push rod 289 is fixedly connected to the bottom of the horizontal plate 288, and the third electric push rod 289 is fixedly connected to the top of the bottom plate 1. The intermediate groove 287 is conducive to the placement of the material rod on the carrier plate 281, and it can stay at the center position of the intermediate groove 287. The top of the platform plate 293 is fixedly connected with an isolation strip 271, and the isolation strips 271 are arranged at equal intervals on the top of the platform plate 293. The inner side of the base plate 292 is rotatably connected with a bidirectional threaded rod 272, and one side of the base plate 292 is fixedly connected with The first motor 273 is fixedly connected to one end of the bidirectional threaded rod 272 through an output shaft. Two first trapezoidal blocks 274 are slidably connected to the inner side of the base plate 292. The bidirectional threaded rod 272 passes through the two first trapezoidal blocks 274 in sequence, and the bidirectional threaded rod 272 is connected to the first trapezoidal blocks 274 through threads. Two trapezoidal grooves are provided at the bottom of the platform plate 293. The two first trapezoidal blocks 274 extend into the two trapezoidal grooves respectively and match the trapezoidal grooves. The mounting seat 22 can be placed between adjacent isolation bars 271. The isolation bars 271 play a role of spacing protection to prevent the mounting seat 22 from shaking left and right;

[0051] A rectangular plate is fixedly connected to the top of the bottom plate 1, and a fourth electric push rod 275 is fixedly connected to one side of the rectangular plate. One end of the fourth electric push rod 275 is fixedly connected to one side of the base plate 292. After the fourth electric push rod 275 is working, it pushes and pulls the base plate 292 horizontally to control its movement. A movable groove is opened on the inner side of the mounting seat 22, and the fixed plate 25 extends into the movable groove and matches the movable groove. A support rod is fixedly connected to the bottom of the telescopic plate 295, and one end of the support rod is fixedly connected to the vertical plate 294. Two first limit plates are fixedly connected to the top of the positioning plate 24. The first limit plate passes through the top wall of the U-shaped plate 23. The first limit plate can provide a limit for the positioning plate 24 to keep it stable in vertical movement.

[0052] The extrusion mechanism 2 includes a cutting assembly, which includes a second hydraulic rod 276, which is fixedly connected to the top of the U-shaped plate 23, and a connecting plate 277 is fixedly connected to the bottom of the second hydraulic rod 276, and a cutting knife 278 is fixedly connected to the bottom of the connecting plate 277, and the cutting knife 278 extends into the inside of the placement seat 21. A second limiting plate is fixedly connected to the inner side of the U-shaped plate 23, and the second limiting plate penetrates the connecting plate 277. The bottom of the second limiting plate is fixedly connected to the top of the placement seat 21. After the cutting knife 278 moves downward, the remaining part of the aluminum flat tube after extrusion processing can be cut off. A material storage frame 3 is provided on the top of the bottom plate 1, and a bracket 4 is fixedly connected to the bottom of the material storage frame 3. The bracket 4 is fixedly connected to the top of the bottom plate 1. A material control mechanism 5 is provided on the material storage frame 3, and the material control mechanism 5 includes a first mounting plate 51 and a second mounting plate 52. The first mounting plate 51 and the second mounting plate 52 are both arranged at the bottom of the material storage frame 3. The material storage frame 3 can store aluminum material rod workpieces for processing into aluminum flat tubes;

[0053] A first blocking bar 53 is fixedly connected to the top of the first mounting plate 51, and a second blocking bar 54 is fixedly connected to the top of the second mounting plate 52. The first blocking bar 53 extends into the inner side of the material storage frame 3, and a through slot 55 is provided on the bottom wall of the material storage frame 3. The second blocking bar 54 penetrates through the through slot 55 and matches with the through slot 55. A second trapezoidal block 56 is integrally formed on the first mounting plate 51 and the second mounting plate 52. A slide slot 57 is provided on the bottom wall of the material storage frame 3. A slider 58 is slidably connected inside the slide slot 57. The slider 58 is arranged on the top of the second mounting plate 52. The slider 58 and the bottom of the material storage frame 3 are fixedly connected with guide rods, which penetrate the first mounting plate 51 and the second mounting plate 52 respectively. A spring 59 is fixedly connected to the outside of the guide rod, and the spring 59 is fixedly connected to the first mounting plate 51 and the second mounting plate 52 respectively. The first blocking bar 53 and the second blocking bar 54 can block the first and second material rods in the material storage frame 3 from the bottom to the top;

[0054] Two track plates 591 are fixedly connected to the bottom of the material storage frame 3, and two long plates 592 are arranged on one side of the second mounting plate 52. A rectangular groove 593 is opened on the second mounting plate 52, and a round rod is fixedly connected inside the rectangular groove 593. The long plate 592 extends into the inside of the rectangular groove 593, and the round rod penetrates the long plate 592. The two long plates 592 penetrate the two track plates 591 respectively, and the long plates 592 are slidably connected to the track plates 591. A strip plate 594 is fixedly connected between the two long plates 592, and a friction plate 595 is arranged on the top of the strip plate 594. A threaded control rod 596 is rotatably connected to the friction plate 595, and the threaded control rod 596 penetrates the strip plate 594 and is connected to the strip plate 594 by threads. A limiting rod is fixedly connected to the friction plate 595, and the limiting rod penetrates the strip plate 594. After the threaded control rod 596 rotates, the friction plate 595 can be driven to move up and down. When the friction plate 595 is attached to the bottom wall of the material storage frame 3, there is a large friction force between the two.

[0055] A support plate 597 is fixedly connected to the bottom of the material storage frame 3, and a threaded adjustment rod 598 is rotatably connected to one side of the support plate 597, and a second motor 599 is fixedly connected to the other side of the support plate 597. The second motor 599 is fixedly connected to one end of the threaded adjustment rod 598 through an output shaft, and a trapezoidal control block 581 is arranged on the outside of the threaded adjustment rod 598. The top of the trapezoidal control block 581 contacts the bottom of the material storage frame 3, and the trapezoidal control block 581 is arranged between the two second trapezoidal blocks 56. The threaded adjustment rod 598 penetrates the trapezoidal control block 581 and is connected to the trapezoidal control block 581 by threads. After the top of the trapezoidal control block 581 is in contact with the bottom wall of the material storage frame 3, the trapezoidal control block 581 can be prevented from rotating with the threaded adjustment rod 598, thereby ensuring that the trapezoidal control block 581 moves.

[0056] In the actual operation process, firstly, the device is connected to the power supply. When installing, the extrusion die 27 can be directly placed on the inner side of the mounting seat 22. When placing, the limiting groove 28 can provide limiting support for the extrusion die 27 to ensure the stability of the extrusion die 27 after installation. The extrusion die 27 used for processing aluminum flat tubes of different models can be placed on different mounting seats 22. After placement, the mounting seat 22 can be placed between adjacent isolation strips 271 on the platform plate 293. The isolation strips 271 not only play a spacing role, but also prevent the mounting seat 22 from shaking left and right. When the mounting seat 22 on the platform plate 293 is idle, the platform plate 293 is slightly lower than the auxiliary plate 291. After the auxiliary plate 291 is slightly higher than the platform plate 293, the mounting seat 22 can be provided with a limit position to prevent the mounting seat 22 from shaking back and forth due to factors such as collision.

[0057] When the extrusion die 27 needs to be replaced, the fourth electric push rod 275 pushes and pulls the base plate 292, and the base plate 292 drives the platform plate 293 to move, so as to adjust the position of the mounting seat 22 on the top of the platform plate 293, so that the mounting seat 22 to be placed correspondingly stays in front of the placement seat 21 or stays in front of the placement seat 21 in the area where there is a vacant space between adjacent isolation strips 271. Then the second electric push rod 298 works and pushes the square plate 297 on the telescopic plate 295, so that the telescopic plate 295 is extended. The telescopic plate 295 drives the electromagnetic block 296 to move to the metal block 299 on the corresponding mounting seat 22. After the electromagnetic block 296 is energized, it absorbs the metal block 299 and then continues to control the second electric push rod 298 to work. According to the above principle, at this time, the mounting seat 22 in the placement seat 21 can be pulled out and the mounting seat 22 on the platform plate 293 can be pushed into the placement seat 21, so as to quickly replace the extrusion die 27, which is more labor-saving than manual operation.

[0058] After the mounting seat 22 is placed in the placement seat 21, the first electric push rod 29 works and pushes the positioning plate 24 downward. The positioning plate 24 moves downward and drives the fixing plate 25 to move. When the fixing plate 25 moves to fit the extrusion die 27, the positioning plate 24 is inserted into the positioning groove 26 to limit the mounting seat 22, thereby ensuring the stable placement of the mounting seat 22 in the placement seat 21 and the stable installation of the extrusion die 27 on the inner side of the mounting seat 22.

[0059] The material rods for processing into aluminum flat tubes can be arranged and placed in the material storage frame 3 to facilitate loading during processing. When placing them specifically, the first blocking bar 53 and the second blocking bar 54 can block the first and second material rods from the bottom to the top in the material storage frame 3, and in order to effectively block material rods of different sizes, the spacing between the first blocking bar 53 and the second blocking bar 54 can be adjusted. When adjusting specifically, the strip plate 594 is directly pulled, and the strip plate 594 drives the long plate 592 to move, the long plate 592 drives the round rod to move, the round rod drives the second mounting plate 52 to move, and the second mounting plate 52 drives the second blocking bar 54 to move. When it moves to a suitable position, the threaded control rod 596 is rotated, and the threaded control rod 596 drives the friction plate 595 to move to fit the bottom wall of the material storage frame 3. There is friction between the two, and at this time the strip plate 594 can no longer move, thereby ensuring the stability of the second blocking bar 54 after adjustment, so as to match the placement requirements of material rods of different diameters;

[0060] When unloading, the second motor 599 works and drives the threaded adjustment rod 598 to rotate. After the threaded adjustment rod 598 rotates, it drives the trapezoidal control block 581 to move. After the trapezoidal control block 581 moves, it first squeezes the inclined surface on the second trapezoidal block 56 on the inner side of the first mounting plate 51. As the trapezoidal control block 581 continues to move, the second trapezoidal block 56 drives the first mounting plate 51 to move downward. The first mounting plate 51 drives the first blocking bar 53 to move downward until it does not block the material bar raw material. The lowermost material bar raw material rolls outward and enters the interior of the supporting plate 281. The central groove inside the supporting plate 281 can be used for the material bar raw material The material stays at the center position. When the lowest material rod falls out, the trapezoidal control block 581 stops squeezing the second trapezoidal block 56. The elastic force of the spring 59 pushes the first mounting plate 51, prompting the first blocking bar 53 to re-enter the material storage frame 3. Then, the trapezoidal control block 581 is controlled to squeeze the inclined surface of the second trapezoidal block 56 on the second mounting plate 52. Similar to the above steps, the aluminum material rod blocked by the second blocking bar 54 rolls to the position blocked by the first blocking bar 53, thereby re-blocking the two material rods at the end to facilitate the next loading work.

[0061] After the material rod enters the interior of the supporting plate 281, the first hydraulic rod 283 pushes the push plate 284 after operation, and the push plate 284 pushes the material rod in the supporting plate 281 toward the extrusion die 27 to perform the extrusion molding purpose. After extrusion molding, the second hydraulic rod 276 pushes the connecting plate 277, and the connecting plate 277 drives the cutting knife 278 to move, so as to cut off the extruded aluminum flat tube from the residual part remaining in the extrusion die 27. Before the extrusion process, the height of the supporting plate 281 can also be adjusted according to the diameter of the material rod. During the adjustment, the third electric push rod 289 pushes the cross plate 288 up and down, and the cross plate 288 drives the plug-in plate 286 to move, and the plug-in plate 286 drives the supporting plate 281 to move up and down. This adjustment step can cause the center position of material rods of different sizes to correspond to the center of the inlet end on the extrusion die 27.

[0062] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An extrusion device for processing aluminum flat tubes, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected with an extrusion mechanism (2); The extrusion mechanism (2) comprises a placement seat (21), the placement seat (21) is fixedly connected to the top of the bottom plate (1), a mounting seat (22) is placed inside the placement seat (21), the mounting seat (22) matches the placement seat (21), a U-shaped plate (23) is fixedly connected to the top of the placement seat (21), a positioning plate (24) is arranged inside the U-shaped plate (23), a fixing plate (25) is fixedly connected inside the positioning plate (24), and the positioning plate (24) and the fixing plate (25) are fixedly connected to each other. 5) are extended into the interior of the placement seat (21), a positioning groove (26) is provided on the top of the mounting seat (22), the positioning plate (24) extends into the interior of the positioning groove (26) and matches with the positioning groove (26), an extrusion die (27) is placed inside the mounting seat (22), a limiting groove (28) is provided inside the mounting seat (22), the extrusion die (27) extends into the interior of the limiting groove (28) and matches with the limiting groove (28), the fixing plate (25) is connected to the extrusion die (2 7) are fitted to the top of the bottom plate (1), the top of the positioning plate (24) is fixedly connected to a first electric push rod (29), the bottom of the first electric push rod (29) is fixedly connected to the top of the positioning plate (24), the top of the bottom plate (1) is provided with an auxiliary plate (291), the bottom of the auxiliary plate (291) is fixedly connected to a base plate (292), the base plate (292) is slidably connected to the top of the bottom plate (1), the inner side of the auxiliary plate (291) is provided with a platform plate (293), the base plate (292 ) penetrates the platform plate (293), the top of the bottom plate (1) is fixedly connected to a vertical plate (294), a telescopic plate (295) is fixedly connected to the vertical plate (294), one end of the telescopic plate (295) is fixedly connected to an electromagnetic block (296), a square plate (297) is fixedly connected to the telescopic plate (295), a second electric push rod (298) is fixedly connected between the square plate (297) and the vertical plate (294), and a metal block (299) is fixedly connected to the mounting seat (22); A bearing plate (281) is arranged on the top of the base plate (1), and the bearing plate (281) is arranged on one side of the placement seat (21). An extension plate (282) is integrally formed on one side of the bearing plate (281), and a first hydraulic rod (283) is fixedly connected to the extension plate (282), and one end of the first hydraulic rod (283) is fixedly connected to a push plate (284). Two rectangular frames (285) are fixedly connected to the top of the base plate (1), and a plug-in plate (286) is fixedly connected to the bottom of the bearing plate (281) and the extension plate (282), and the plug-in plate (286) extends into the interior of the rectangular frame (285) and matches the rectangular frame (285).

2. The extrusion equipment for aluminum flat tube processing according to claim 1, characterized in that: A middle groove (287) is provided on the inner side of the bearing plate (281); a transverse plate (288) is fixedly connected between the two plug-in plates (286); a third electric push rod (289) is fixedly connected to the bottom of the transverse plate (288); and the third electric push rod (289) is fixedly connected to the top of the base plate (1).

3. The extrusion equipment for aluminum flat tube processing according to claim 1, characterized in that: The top of the platform plate (293) is fixedly connected with an isolation strip (271), and the isolation strips (271) are arranged at equal intervals on the top of the platform plate (293). The inner side of the base plate (292) is rotatably connected with a bidirectional threaded rod (272). One side of the base plate (292) is fixedly connected with a first motor (273), and the first motor (273) is fixedly connected to one end of the bidirectional threaded rod (272) via an output shaft. The inner side of the base plate (292) is slidably connected with two first trapezoidal blocks (274), and the bidirectional threaded rod (272) sequentially penetrates the two first trapezoidal blocks (274), and the bidirectional threaded rod (272) is connected to the first trapezoidal block (274) via threads. The bottom of the platform plate (293) is provided with two trapezoidal grooves, and the two first trapezoidal blocks (274) respectively extend into the two trapezoidal grooves and match the trapezoidal grooves.

4. The extrusion equipment for aluminum flat tube processing according to claim 1, characterized in that: A rectangular plate is fixedly connected to the top of the bottom plate (1), a fourth electric push rod (275) is fixedly connected to one side of the rectangular plate, and one end of the fourth electric push rod (275) is fixedly connected to one side of the base plate (292).

5. The extrusion equipment for aluminum flat tube processing according to claim 1, characterized in that: A movable groove is provided on the inner side of the mounting seat (22), the fixed plate (25) extends into the movable groove and matches the movable groove, a support rod is fixedly connected to the bottom of the telescopic plate (295), one end of the support rod is fixedly connected to the vertical plate (294), and two first limit plates are fixedly connected to the top of the positioning plate (24), and the first limit plates penetrate the top wall of the U-shaped plate (23).

6. The extrusion equipment for aluminum flat tube processing according to claim 1, characterized in that: The extrusion mechanism (2) comprises a cutting assembly, which comprises a second hydraulic rod (276), the second hydraulic rod (276) being fixedly connected to the top of the U-shaped plate (23), the bottom of the second hydraulic rod (276) being fixedly connected to a connecting plate (277), the bottom of the connecting plate (277) being fixedly connected to a cutting knife (278), the cutting knife (278) extending into the interior of the placement seat (21), the inner side of the U-shaped plate (23) being fixedly connected to a second limiting plate, the second limiting plate passing through the connecting plate (277), the bottom of the second limiting plate being fixedly connected to the top of the placement seat (21).

7. The extrusion equipment for aluminum flat tube processing according to claim 1, characterized in that: A material storage frame (3) is arranged on the top of the base plate (1); a bracket (4) is fixedly connected to the bottom of the material storage frame (3); the bracket (4) is fixedly connected to the top of the base plate (1); a material control mechanism (5) is arranged on the material storage frame (3); the material control mechanism (5) comprises a first mounting plate (51) and a second mounting plate (52); the first mounting plate (51) and the second mounting plate (52) are both arranged at the bottom of the material storage frame (3).

8. The extrusion equipment for aluminum flat tube processing according to claim 7, characterized in that: A first blocking bar (53) is fixedly connected to the top of the first mounting plate (51), and a second blocking bar (54) is fixedly connected to the top of the second mounting plate (52). The first blocking bar (53) extends into the inner side of the material storage frame (3). A through slot (55) is provided on the bottom wall of the material storage frame (3). The second blocking bar (54) passes through the through slot (55) and matches the through slot (55). A second trapezoidal block (56) is integrally formed on the first mounting plate (51) and the second mounting plate (52). A slide groove (57) is provided on the bottom wall of the material storage frame (3), and a slider (58) is slidably connected inside the slide groove (57). The slider (58) is arranged on the top of the second mounting plate (52). The slider (58) and the bottom of the material storage frame (3) are fixedly connected with guide rods, and the guide rods respectively penetrate the first mounting plate (51) and the second mounting plate (52). The guide rods are fixedly connected to the outside with springs (59), and the springs (59) are fixedly connected to the first mounting plate (51) and the second mounting plate (52).

9. The extrusion equipment for processing aluminum flat tubes according to claim 7, characterized in that: The bottom of the material storage frame (3) is fixedly connected to two track plates (591); one side of the second mounting plate (52) is provided with two long plates (592); a rectangular groove (593) is opened on the second mounting plate (52); a round rod is fixedly connected inside the rectangular groove (593); the long plate (592) extends into the rectangular groove (593); the round rod penetrates the long plate (592); the two long plates (592) penetrate the two track plates (591) respectively; and the long plates (592) A strip plate (594) is fixedly connected to the track plate (591) and between the two long plates (592). A friction plate (595) is arranged on the top of the strip plate (594). A threaded control rod (596) is rotatably connected to the friction plate (595). The threaded control rod (596) passes through the strip plate (594) and is connected to the strip plate (594) by threads. A limit rod is fixedly connected to the friction plate (595), and the limit rod passes through the strip plate (594).

10. The extrusion equipment for processing aluminum flat tubes according to claim 7, characterized in that: A support plate (597) is fixedly connected to the bottom of the material storage frame (3); a threaded adjustment rod (598) is rotatably connected to one side of the support plate (597); a second motor (599) is fixedly connected to the other side of the support plate (597); the second motor (599) is fixedly connected to one end of the threaded adjustment rod (598) via an output shaft; a trapezoidal control block (581) is arranged outside the threaded adjustment rod (598); the top of the trapezoidal control block (581) contacts the bottom of the material storage frame (3); the trapezoidal control block (581) is arranged between two second trapezoidal blocks (56); the threaded adjustment rod (598) passes through the trapezoidal control block (581) and is threadedly connected to the trapezoidal control block (581).

Citation Information

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