Solar cell panel frame aluminum profile extrusion die structure and processing equipment

By designing a cleaning system consisting of a spherical cover, an inner arc cover, and a filter plate, combined with a high-pressure blower and a data monitoring system, the problem of scattered debris and residues in the processing of aluminum profiles for solar panel frames was solved, achieving efficient and safe processing results.

CN119187658BActive Publication Date: 2025-11-11SUZHOU VOTEL PRECISION MOULD MASCH CO LTD
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Patent Information

Application Number
CN202411527032.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-11-11
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

In existing technologies, during the processing of aluminum profiles for solar panel frames, scattered debris and residues affect the processing accuracy and efficiency of the mold grooves. Furthermore, the lack of real-time monitoring and cleaning mechanisms in the processing equipment makes it difficult to guarantee safety and quality.

Method used

A structure and processing equipment for extruding aluminum profiles for solar panel frames were designed. A cleaning system consisting of a spherical cover, an inner arc cover, and a filter plate was adopted. Combined with a high-pressure blower and a data monitoring system, the processing data was collected and analyzed in real time, and the nozzle position was automatically adjusted to clean up debris, ensuring processing accuracy and safety.

Benefits of technology

It improves processing flexibility and precision, maintains a clean working environment, reduces the impact of debris on processing quality, and ensures the safety and efficiency of processing equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a structure and processing equipment for an aluminum profile extrusion die for solar panel frames, belonging to the field of die processing technology. The invention includes a housing and an extrusion die, with the extrusion die placed inside the housing. One end of the extrusion die has an external notch, and the center of the external notch has an internal through-hole. A locking groove is recessed on the outer peripheral wall of the extrusion die. This invention can adapt to the needs of solar panel frames of different specifications by adjusting the number of notches in the extrusion die processed by the milling robot arm, improving processing flexibility. It utilizes components such as rotary motors and cylinders to precisely position and clamp the raw material, ensuring processing accuracy and stability. This invention collects processing equipment data, compares and analyzes it with preset data, monitors the operating status and processing conditions in real time, promptly detects and handles abnormal risks, ensuring processing safety. When the risk factor is high, it automatically adjusts the nozzle to clean debris, improving processing efficiency and product quality.
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Description

Technical Field

[0001] This invention relates to the field of mold processing technology, specifically to a structure and processing equipment for extruding aluminum profiles for solar panel frames. Background Technology

[0002] With the continuous development of solar energy technology, solar panels, as an important component of solar power generation systems, have received widespread attention for their quality and efficiency. In order to improve the stability and durability of solar panels, the selection and manufacturing of frame aluminum profiles have become particularly important. Extrusion dies, as key tools for manufacturing frame aluminum profiles, have also seen continuous development in their design and manufacturing technology. Extrusion dies are important tools for ensuring the shape and dimensional accuracy of solar panel frame aluminum profile products. Through the extrusion action of the die, aluminum round cast rods can be shaped into frame aluminum profiles that meet the requirements, providing a stable and robust support structure for solar panels. In conjunction with the above, it should be noted that: Chinese Patent No. CN213225219U discloses a milling machine for processing molds. It uses a cleaning component set on the side wall of the fixture to clean impurities on the surface of the worktable while moving the fixture, thereby improving the cleanliness of the worktable surface. At the same time, multiple baffles are set around the fixture to reduce the ejection of chips away from the milling machine body when the milling cutter is processing the mold, thereby improving the safety of the milling machine. However, the chip trajectory generated by the milling machine when processing aluminum profiles is affected by multiple factors such as the mold groove, the milling cutter, and the accumulated chips, resulting in random chip ejection and residues adhering to the vicinity of the mold groove, which in turn affects the subsequent processing accuracy and efficiency of the mold groove.

[0003] To address the aforementioned technical shortcomings, a solution is proposed. Summary of the Invention

[0004] The purpose of this invention is to provide a structure and processing equipment for extruding aluminum profiles for solar panel frames to solve the problems mentioned above.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a solar panel frame aluminum profile extrusion die structure, including an extrusion die, one end of the extrusion die is provided with an outer recess, the middle of the outer recess is provided with an inner through-hole that penetrates the extrusion die, the outer peripheral wall of the extrusion die is recessed with a locking groove, the other end of the extrusion die is provided with multiple sets of adapter slots, and the outer recess and the inner through-hole form a central sleeve.

[0006] A processing equipment for extrusion die structure of aluminum profile for solar panel frame includes a housing, a base at the bottom of the housing, a spherical cover inside the housing, a through cover hinged to one side of the spherical cover, limit clamps symmetrically arranged at the top and bottom of the inner wall of the spherical cover, a filter plate at the bottom of the other side of the spherical cover, and a control panel on one side of the outer wall of the housing; inner arc covers symmetrically arranged at both ends of the spherical cover, and a milling robot arm penetrating the housing is arranged in the middle of the inner arc cover.

[0007] An annular guide rail is provided on the cross section of the inner arc cover near the spherical cover. A movable seat extending into the spherical cover is provided on the inner wall of the annular guide rail. A servo motor and rollers are provided inside the movable seat.

[0008] An adjustment robotic arm is provided at one end of the movable seat near the inside of the spherical cover. The adjustment robotic arm is composed of multiple sets of robotic arm rods and kinematic pairs connected together. The bottom of the adjustment robotic arm is connected to the nozzle. The nozzle is located on the inner wall of the inner arc cover and is close to the limiting clamp.

[0009] The control panel is equipped with a processor, a data acquisition module, a data analysis module, and a signal execution module. The data acquisition module is used to collect the stable operating value YX of the milling robot arm and the residual chip value CL in the center slot of the material on the limit fixture, and send the stable operating value YX and the residual chip value CL to the data analysis module.

[0010] The operational stability value YX represents the additional vibration amplitude data generated by the milling robot arm during its use when it comes into contact with the material through related components. It is the average of the maximum and minimum values ​​of the vibration amplitude data. The magnitude of the operational stability value YX reflects whether there is any abnormal obstruction to the material processing by the milling robot arm. The larger the value of the operational stability value YX, the more abnormal the processing of the milling robot arm is. The chip residue value CL represents the amount of chip residue on the surface of the material or in the central sleeve during the processing of the material by the milling robot arm. The chip residue value CL is collected by an industrial camera installed on the inner wall of the spherical cover, and the operational stability value YX is collected by a vibration sensor installed on the milling robot arm.

[0011] Upon receiving the stable operating value YX and the residual debris value CL, the data analysis module immediately analyzes the operational risks of the processing equipment. The specific analysis process is as follows: The stable operating value YX and the residual debris value CL of the processing equipment within the time threshold are obtained, and then analyzed using the formula... The usage risk coefficient R is obtained, where a and b are the proportional coefficients of the stable operating value YX and the residual debris value CL, respectively, a > b > 0. The preset usage risk coefficient Ri stored in the processor is retrieved and compared with the usage risk coefficient R. If the usage risk coefficient R ≥ the preset usage risk coefficient Ri, it is determined that there is a risk of abnormal use when starting the processing equipment within the time threshold. A control signal is generated and sent to the signal execution module via the processor. After receiving the protection signal, the signal execution module immediately controls the moving base to work. The moving base drives the adjusting robotic arm to move along the annular guide rail, causing the adjusting robotic arm to adjust the position of the nozzle facing the raw material according to the processing needs. The nozzle is connected to the high-pressure blower through the pipe, and the high-pressure airflow is guided to spray the raw material along the nozzle. The airflow is used to clean the metal debris remaining inside the center sleeve of the raw material, so as to promote the normal use of the milling robotic arm.

[0012] If the risk coefficient R used is less than the default risk coefficient Ri, no signal will be generated.

[0013] Furthermore, the bottom of the housing is provided with a drive motor connected to the base, the housing is composed of two sets of half-shells spliced ​​together, and the top end face of the base is provided with a milling external accessory that is connected to the milling robot arm for transmission.

[0014] Furthermore, a rotary motor connected to the transparent cover is provided on the top of one side of the spherical cover, a mounting bracket connected to the housing is provided on the outer wall of the end face of the spherical cover, and a slag discharge trough penetrating the housing is provided on the bottom of the other side of the spherical cover.

[0015] Furthermore, the top of one side of the filter plate is hinged to the bottom section of the spherical cover, and a traction line is provided on the top of the other side of the filter plate. A spherical cavity extending into the housing is provided above the traction line, and a piston ball connected to the traction line is provided inside the spherical cavity. The surface of the filter plate is provided with fine mesh.

[0016] Furthermore, the top of the limiting clamp is provided with a telescopic cylinder embedded inside the housing, the bottom of the telescopic cylinder is provided with a rotary cylinder, the bottom of the rotary cylinder is provided with a connecting arm, the bottom of the connecting arm is provided with multiple sets of arc-shaped clamps, the arc-shaped clamps and the connecting arm are provided with a rotary cylinder, and the inner wall of the arc-shaped clamps is provided with an anti-slip rubber sleeve.

[0017] Compared with the prior art, the beneficial technical effects of the present invention are as follows:

[0018] 1. This invention, by adjusting the number of external recesses and internal through-holes on the extrusion die body using a milling robotic arm, can adapt to the processing requirements of solar panel frames of different specifications, improving processing flexibility and applicability. Utilizing components such as a rotary motor, rotary cylinder, and telescopic cylinder, the raw material can be precisely positioned and clamped in the center inside the spherical cover, ensuring processing accuracy and stability. Through the interception of the spherical cover and inner arc cover, the filtration of the filter plate, and the cleaning of the high-pressure blower, metal shavings and powder generated during processing can be effectively collected and processed, maintaining a clean working environment and reducing the impact of shavings on processing quality.

[0019] 2. This invention collects data on the processing equipment during use and comprehensively monitors and analyzes the entire fall arrestor's usage process before and during the fall. Specifically, it compares and analyzes the collected data with pre-stored data to obtain relevant rating signals, and controls related components to perform compensatory operations accordingly. Therefore, it can monitor the operating status of the processing equipment and the processing of raw materials in real time, promptly detect and handle potential usage anomalies, and ensure the safety and reliability of processing. When a high risk factor is detected, the system can automatically adjust the nozzle's position towards the raw material, using high-pressure airflow to clean metal debris inside the central sleeve of the raw material, thereby avoiding the impact of debris residue on subsequent processing and improving processing efficiency and product quality. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a three-dimensional structural diagram of the housing of the present invention;

[0022] Figure 2 This is a perspective view of the overall structure of the present invention;

[0023] Figure 3 This is a schematic diagram of the limiting clamp of the present invention;

[0024] Figure 4 This is a schematic diagram of the structure of the spherical cover of the present invention;

[0025] Figure 5 This is a schematic diagram of the inner arc cover of the present invention;

[0026] Figure 6 This is a schematic diagram of the structure of the filter plate of the present invention;

[0027] Figure 7 This is a schematic diagram of the single-hole structure of the extrusion die of the present invention;

[0028] Figure 8 This is a schematic diagram of the double-hole structure of the extrusion die of the present invention;

[0029] Figure 9 This is a schematic diagram of the porous structure of the extrusion die of the present invention;

[0030] Figure 10 This is a flowchart of the system of the present invention.

[0031] Reference numerals: 1. Housing; 2. Spherical cover; 201. Rotary motor; 202. Through cover; 203. Mounting bracket; 3. Limiting clamp; 301. Rotary cylinder one; 302. Connecting arm; 303. Arc-shaped clamping plate; 304. Rotary cylinder two; 4. Filter plate; 401. Traction line; 402. Spherical cavity; 403. Piston ball; 5. Extrusion die; 501. Outer notch; 502. Inner through hole; 503. Locking groove; 504. Adapter socket; 6. Base; 7. Milling robotic arm; 8. Inner arc cover; 801. Circular guide rail; 802. Moving seat; 803. Adjusting robotic arm; 804. Nozzle. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] Example 1: Please refer to Figure 1 - Figure 10 As shown, this embodiment is a solar panel frame aluminum profile extrusion die structure, including an extrusion die 5. One end of the extrusion die 5 is provided with an outer notch 501, and the middle of the outer notch 501 is provided with an inner through-hole 502 that penetrates the extrusion die 5. A locking groove 503 is recessed on the outer peripheral wall of the extrusion die 5. The other end of the extrusion die 5 is provided with multiple sets of adapter slots 504. The outer notch 501 and the inner through-hole 502 form a central sleeve.

[0034] According to the processing requirements of the solar panel frame, the extrusion die 5 adjusts the number of outer recesses 501 and inner through holes 502 on the body of the extrusion die 5. The number of outer recesses 501 and inner through holes 502 increases sequentially. When there is a single opening, the center sleeve is the center of the end face of the extrusion die 5. When there are two openings, the two sets of center sleeves are arranged side by side. When there are three or more openings, they are arranged in a ring around the center point of the end face of the extrusion die 5.

[0035] Example 2: This example is a processing equipment for an aluminum profile extrusion die structure for a solar panel frame. A base 6 is provided at the bottom of the housing 1. A spherical cover 2 is provided inside the housing 1. A through cover 202 is hinged to one side of the spherical cover 2. Limiting clamps 3 are symmetrically arranged at the top and bottom of the inner wall of the spherical cover 2. A filter plate 4 is provided at the bottom of the other side of the spherical cover 2. Inner arc covers 8 are symmetrically arranged at both ends of the spherical cover 2. A milling robot arm 7 that penetrates the housing 1 is provided in the middle of the inner arc cover 8. A nozzle 804 is provided on the inner wall of the inner arc cover 8 near the limiting clamp 3. When the raw material of a single set of extrusion dies 5 is delivered into the housing 1 and placed on the limiting clamp 3 near the through cover 202, the device is started to perform milling processing on the center opening of the raw material.

[0036] The bottom of the housing 1 is equipped with a drive motor connected to the base 6. The housing 1 is composed of two sets of half-shells. The top end face of the base 6 is equipped with a milling external accessory that is connected to the milling robot arm 7. The milling robot arm 7 is equipped with multiple sets of kinematic pairs, adjusting arms and milling heads. The kinematic pairs and adjusting arms drive the milling head to approach the raw material. The milling head and the drive component drive the cutting head to perform centering processing on the raw material.

[0037] A rotary motor 201 connected to the through cover 202 is provided on the top of one side of the spherical cover 2. A mounting bracket 203 connected to the housing 1 is provided on the outer wall of the end face of the spherical cover 2. A slag discharge trough penetrating the housing 1 is provided on the bottom of the other side of the spherical cover 2. The rotary motor 201 is started first. The rotary motor 201 drives the through cover 202 to rotate along the hinge point through the coupling and the appropriate transmission component until the feed port on one side of the spherical cover 2 is closed.

[0038] During processing, metal shavings are scattered on the inner walls of the spherical cover 2 and the inner arc cover 8. After being intercepted by the spherical cover 2 and the inner arc cover 8, the scattered metal shavings slide down the inner walls of the spherical cover 2 and the inner arc cover 8 until they approach the slag discharge trough and accumulate on the top of one side of the slag discharge trough as metal shavings and powder.

[0039] The top of one side of the filter plate 4 is hinged to the bottom section of the ball cover 2. The top of the other side of the filter plate 4 is provided with a traction line 401. Above the traction line 401, there is a ball cavity 402 extending into the inside of the housing 1. Inside the ball cavity 402, there is a piston ball 403 connected to the traction line 401. The surface of the filter plate 4 is provided with fine mesh.

[0040] The top of the limiting clamp 3 is equipped with a telescopic cylinder embedded inside the housing 1. The bottom of the telescopic cylinder is equipped with a rotary cylinder 301. The bottom of the rotary cylinder 301 is equipped with a connecting arm 302. The bottom of the connecting arm 302 is equipped with multiple sets of arc-shaped clamps 303. A rotary cylinder 304 is set between the arc-shaped clamps 303 and the connecting arm 302. The inner wall of the arc-shaped clamps 303 is equipped with anti-slip rubber sleeves. After the cover 202 is closed, the rotary cylinder 304 drives the multiple sets of arc-shaped clamps 303 to further clamp and limit the material. At the same time, the telescopic cylinder drives the arc-shaped clamps and the material to move towards the center of the spherical cover 2 until the two sets of limiting clamps 3 approach each other and form a coordinated clamping mechanism to limit the material to the center inside the spherical cover 2.

[0041] An annular guide rail 801 is provided on the cross section of the inner arc cover 8 near the spherical cover 2. A movable seat 802 extending into the spherical cover 2 is provided on the inner wall of the annular guide rail 801. A servo motor and rollers are provided inside the movable seat 802. The cutting fluid consumed by the cutting head during the processing of the extrusion die 5 drips onto the inner wall of the inner cover, which pushes metal chips and powder through the filter plate 4. The filter plate 4 filters the metal chips, powder and cutting fluid through its surface pores. Among them, metal chips are intercepted on the surface of the filter plate 4, larger powder particles are intercepted on the surface of the filter plate 4, and finer powder passes through the pores with the cutting fluid and collects at the bottom of the slag discharge tank, where it is collected by an external container.

[0042] When metal scraps accumulate on the surface of the filter plate 4, a high-pressure blower is embedded in the top of the housing 1. The high-pressure blower is connected to the ball cavity 402. The high-pressure blower is started intermittently, causing air to pass through the ball cavity 402. When a traction force is generated above the ball cavity 402, the piston ball 403 is sucked up and floats. At the same time, the piston ball 403 shakes the filter plate 4 through the traction line 401, causing the metal scraps to gradually roll on the inclined surface of the filter plate 4 to below the slag discharge port, where they are collected and processed by an external container.

[0043] An adjustment mechanical arm 803 is provided at one end of the movable seat 802 near the inside of the ball cover 2. The adjustment mechanical arm 803 is composed of multiple sets of mechanical arm rods and kinematic pairs connected together. The bottom of the adjustment mechanical arm 803 is connected to the nozzle 804.

[0044] Example 3: This example is a processing equipment for an aluminum profile extrusion die structure for a solar panel frame. A control panel is provided on one outer wall of the housing 1. The control panel is equipped with a processor, a data acquisition module, a data analysis module and a signal execution module. The data acquisition module is used to collect the running stability value YX of the milling robot arm 7 and the residual value CL of the debris in the center sleeve of the raw material on the limit fixture 3, and send the running stability value YX and the residual value CL to the data analysis module.

[0045] It should be noted that the operational stability value YX represents the additional vibration amplitude data generated by the milling robot arm 7 during its use when it comes into contact with the raw material through related components. The average of the maximum and minimum values ​​of the vibration amplitude data reflects whether the milling robot arm 7 has any abnormal obstruction to the processing of the raw material. The larger the value of the operational stability value YX, the more abnormal the processing of the milling robot arm 7 is. The chip residue value CL represents the amount of chip residue on the surface of the raw material or in the central sleeve during the processing of the raw material by the milling robot arm 7. The chip residue value CL is collected by an industrial camera installed on the inner wall of the spherical cover 2, and the operational stability value YX is collected by a vibration sensor installed on the milling robot arm 7.

[0046] Upon receiving the stable operating value YX and the residual debris value CL, the data analysis module immediately analyzes the operational risks of the processing equipment. The specific analysis process is as follows: The stable operating value YX and the residual debris value CL of the processing equipment within the time threshold are obtained, and then analyzed using the formula... The usage risk coefficient R is obtained, where a and b are the proportional coefficients of the stable operating value YX and the residual debris value CL, respectively, where a > b > 0. The preset usage risk coefficient Ri stored in the processor is retrieved and compared with the usage risk coefficient R. If the usage risk coefficient R ≥ the preset usage risk coefficient Ri, it is determined that there is a risk of abnormal use of the processing equipment within the time threshold. A control signal is generated and sent to the signal execution module via the processor. After receiving the protection signal, the signal execution module immediately controls the moving base 802 to work. The moving base 802 drives the adjusting robotic arm 803 to move along the annular guide rail 801, so that the adjusting robotic arm 803 can adjust the position of the nozzle 804 towards the raw material according to the processing needs. The nozzle 804 is connected to the high-pressure blower through the pipe and guides the high-pressure airflow to spray onto the raw material. The airflow cleans away the metal debris remaining inside the center sleeve of the raw material, thus promoting the normal use of the milling robotic arm 7. If the usage risk coefficient R < the preset usage risk coefficient Ri, no signal is generated.

[0047] Combining Embodiments 1 and 2, this invention can adapt to the needs of solar panel frames of different specifications by adjusting the number of notches in the milling robot arm 7 processing the extrusion mold 5, thus improving processing flexibility. It also utilizes components such as the rotary motor 201 and cylinders to precisely position and clamp the raw materials, ensuring processing accuracy and stability. Simultaneously, the ball cover 2, filter plate 4, and high-pressure blower effectively handle metal debris, maintaining a clean working environment. Furthermore, this invention collects processing equipment data, compares and analyzes it with preset data, monitors the operating status and processing conditions in real time, promptly identifies and handles abnormal risks, ensuring processing safety. When the risk factor is high, the nozzle 804 is automatically adjusted to clean debris, improving processing efficiency and product quality.

[0048] The above description is merely an example and illustration of the structure of the present invention. Those skilled in the art can make various modifications or additions to the specific embodiments described, or use similar methods to replace them, as long as they do not deviate from the structure of the invention or exceed the scope defined in the claims, all of which should fall within the protection scope of the present invention.

[0049] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example.

[0050] Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0051] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A processing equipment for an aluminum profile extrusion die structure for a solar panel frame, characterized in that, The enclosure includes a housing (1), a base (6) at the bottom of the housing (1), a spherical cover (2) inside the housing (1), a through cover (202) hinged to one side of the spherical cover (2), limit clamps (3) symmetrically arranged at the top and bottom of the inner wall of the spherical cover (2), a filter plate (4) at the bottom of the other side of the spherical cover (2), and a control panel on one side of the outer wall of the housing (1); inner arc covers (8) symmetrically arranged at both ends of the spherical cover (2), and a milling robot arm (7) penetrating the housing (1) in the middle of the inner arc cover (8); The inner arc cover (8) is provided with an annular guide rail (801) on one end of the cross section near the spherical cover (2). The inner wall of the annular guide rail (801) is provided with a movable seat (802) extending into the spherical cover (2). The movable seat (802) is provided with a servo motor and rollers. The movable seat (802) is provided with an adjusting mechanical arm (803) at one end near the inside of the spherical cover (2). The adjusting mechanical arm (803) is composed of multiple sets of mechanical arm rods and kinematic pairs connected together. The bottom of the adjusting mechanical arm (803) is connected to the nozzle (804). The nozzle (804) is located on the inner wall of the inner arc cover (8) and is close to the limiting clamp (3). The control panel is equipped with a processor, a data acquisition module, a data analysis module and a signal execution module. The data acquisition module is used to collect the stable operating value YX of the milling robot arm (7) and the residual value CL of the debris in the center of the raw material on the limit fixture (3), and send the stable operating value YX and the residual value CL to the data analysis module. The running stability value YX represents the additional vibration amplitude data generated by the milling robot arm (7) during its use, through the contact between the relevant components and the raw material. The average of the maximum and minimum values ​​of the vibration amplitude data reflects whether the milling robot arm (7) has any abnormal obstruction to the processing of the raw material. The larger the value of the running stability value YX, the more abnormal the processing of the milling robot arm (7) is. The chip residue value CL represents the amount of chip residue on the surface of the raw material or in the central sleeve during the processing of the raw material by the milling robot arm (7). The chip residue value CL is collected by an industrial camera installed on the inner wall of the spherical cover (2), and the running stability value YX is collected by a vibration sensor installed on the milling robot arm (7). Upon receiving the stable operating value YX and the residual debris value CL, the data analysis module immediately analyzes the operational risks of the processing equipment. The specific analysis process is as follows: The stable operating value YX and the residual debris value CL of the processing equipment within the time threshold are obtained, and then analyzed using the formula... The usage risk coefficient R is obtained, where a and b are the proportional coefficients of the stable operating value YX and the residual debris value CL, respectively, a>b>0. The preset usage risk coefficient Ri stored in the processor is retrieved and compared with the usage risk coefficient R. If the usage risk coefficient R ≥ the preset usage risk coefficient Ri, it is determined that there is an abnormal usage risk in the start-up of the processing equipment within the time threshold. A control signal is generated and sent to the signal execution module via the processor. After receiving the protection signal, the signal execution module immediately controls the moving seat (802) to work. The moving seat (802) drives the adjusting mechanical arm (803) to move along the annular guide rail (801), causing the adjusting mechanical arm (803) to adjust the position of the nozzle (804) towards the raw material according to the processing needs. The nozzle (804) is connected to the high-pressure blower through the pipe, and the high-pressure airflow is guided to spray towards the raw material along the nozzle (804). The airflow is used to clean the metal debris remaining inside the center sleeve of the raw material, so as to promote the normal use of the milling mechanical arm (7) for processing. If the risk coefficient R used is less than the default risk coefficient Ri, no signal will be generated.

2. The processing equipment for the extrusion die structure of aluminum profile for solar panel frame according to claim 1, characterized in that, The bottom of the housing (1) is provided with a drive motor connected to the base (6). The housing (1) is composed of two sets of half-shells spliced ​​together. The top end face of the base (6) is provided with a milling external accessory that is connected to the milling robot arm (7) for transmission.

3. The processing equipment for the extrusion die structure of aluminum profile for solar panel frame according to claim 1, characterized in that, A rotary motor (201) connected to a transparent cover (202) is provided on the top of one side of the spherical cover (2), and a mounting bracket (203) connected to the housing (1) is provided on the outer wall of the end face of the spherical cover (2). A slag discharge trough penetrating the housing (1) is provided on the bottom of the other side of the spherical cover (2).

4. The processing equipment for the extrusion die structure of aluminum profile for solar panel frame according to claim 3, characterized in that, The top of one side of the filter plate (4) is hinged to the bottom section of the ball cover (2). A traction line (401) is provided on the top of the other side of the filter plate (4). A ball cavity (402) extending into the box shell (1) is provided above the traction line (401). A piston ball (403) connected to the traction line (401) is provided inside the ball cavity (402). The surface of the filter plate (4) is provided with fine mesh.

5. The processing equipment for the extrusion die structure of aluminum profile for solar panel frame according to claim 1, characterized in that, The top of the limiting clamp (3) is provided with a telescopic cylinder embedded inside the housing (1). The bottom of the telescopic cylinder is provided with a rotary cylinder (301). The bottom of the rotary cylinder (301) is provided with a connecting arm (302). The bottom of the connecting arm (302) is provided with multiple sets of arc-shaped clamps (303). A rotary cylinder (304) is provided between the arc-shaped clamps (303) and the connecting arm (302). The inner wall of the arc-shaped clamps (303) is provided with an anti-slip rubber sleeve.

Citation Information

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