A new type of edge sawing machine with roller adjustment function
By introducing lifting worm and lifting turbine technology into the new saw edge machine, automatic adjustment of saw blade height is achieved, solving the convenience and safety problems of traditional saw edge machines when replacing saw blades, and improving accuracy and production efficiency.
Patent Information
- Application Number
- CN202411612669.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2044-11-13
AI Technical Summary
Traditional saw blades need to be removed when replacing the saw blades. Workers enter the machine to adjust the position of the saw blades, resulting in reduced convenience and increased personal risk.
A new saw blade height is designed with the function of adjusting the roller. Through the cooperation of the lifting worm and the lifting turbine, the saw blade height is automatically adjusted, avoiding the need for manual disassembly and adjustment.
Improve the accuracy of the saw edge machine and simplify the saw blade adjustment steps, reduce the risk of workers entering the machine, and improve production efficiency and safety.
Smart Images

Figure CN119188913B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of edge sawing machines, and in particular to a novel edge sawing machine with a roller adjusting function.
[0002] Background technology
[0003] The edge sawing machine is a mechanical equipment used for plate processing, mainly used for cutting and trimming various plates. It is widely used in wood processing, furniture manufacturing, architectural decoration and other fields, and can improve production efficiency and processing accuracy. The working principle of the edge sawing machine is based on photoelectric CNC technology, using rollers to guide the plate transmission, and cooperating with photoelectric technology to complete the automatic plate process. It starts the mechanical processing program through infrared positioning and automatic detection technology to realize unmanned operation, which greatly improves production efficiency and processing accuracy.
[0004] The difficulty of replacing the saw blade of a sawing machine lies mainly in the accuracy of the operating steps and the attention to details. Careful operation is required when replacing the saw blade to ensure that each step is completed correctly to avoid damaging the machine or causing safety hazards. In particular, when replacing the saw blade of a traditional sawing machine, part of the equipment needs to be disassembled, and the worker enters the machine to update and adjust the position of the saw blade, which greatly reduces the convenience of adjusting the saw blade position and increases the personal danger of the workers, and cannot meet the current needs of safe production. Summary of the invention
[0005] The present invention discloses a novel edge sawing machine with a roller adjustment function, which aims to solve the technical problem that when replacing the saw blade of a traditional edge sawing machine, a part of the equipment needs to be disassembled, and workers need to enter the machine to update and adjust the position of the saw blade, which greatly reduces the convenience of adjusting the saw blade position and increases the personal danger of the workers.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A new type of sawing machine with an adjustable roller function comprises two bases, one side of the base is fixedly connected with a connecting tube and a fixed tube respectively, both sides of the fixed tube are respectively provided with a plurality of movable openings, one side of the connecting tube is respectively fixedly connected with a plurality of mounting tubes, the upper surface of one end of the mounting tube is fixedly connected with a positioning plate, the upper surface of the mounting tube is fixedly connected with a slide rail on the side close to the positioning plate, the upper surface of the slide rail is slidably connected with a lower slide plate, the upper surface of the lower slide plate is rotatably connected with a rotating seat, the upper surface of the rotating seat is slidably connected with an upper slide plate, the upper surface of the upper slide plate is fixedly connected with an adjusting seat, one side of the adjusting seat is slidably connected with a lifting slider, one side of the lifting slider is fixedly connected with an adjusting frame, the positioning The upper surface of the plate is fixedly connected with a mounting shell, one side of the mounting shell is rotatably connected with a lifting worm gear, the top of the mounting shell is threadedly connected with a lifting rod, and the bottom end of the lifting rod is fixedly connected with a lifting turbine, one side of the adjusting frame is provided with two first adjusting rods, the connection between the adjusting frame and the first adjusting rod can be both rotatable and slidable, one end of the first adjusting rod is threadedly connected with a ball shell sleeve, the outer surface of the ball shell sleeve is provided with a movable block, the two sides of the movable block are slidably connected with a movable seat, the top of the lifting rod is fixedly connected with a fixing screw, one end of the first adjusting rod and the lifting worm gear are respectively fixedly connected with a rotating wheel, the first adjusting rod passes through the middle of the movable opening, and one end of the lifting worm gear is rotatably connected with a fixed cylinder;
[0008] A trimming mechanism is installed on the top of the adjusting frame, and the trimming mechanism is used to trim the material;
[0009] A transmission mechanism is installed on the upper surface of the base, and the transmission mechanism is used to provide power for material transmission;
[0010] An adjusting roller mechanism is installed on the upper surface of the base, and the adjusting roller mechanism is used to adjust the distance between the adjusting roller and the driving roller. The upper part of the strip material is squeezed by multiple adjusting rollers, and the cooperation of the adjusting roller and the driving roller can realize the surface of the strip material being kept in an unfolded state at all times.
[0011] In a preferred embodiment, the trimming mechanism includes a trimming motor fixedly connected to the upper surface of the adjusting frame, one end of the trimming motor output shaft is fixedly connected to a saw blade, a plurality of mounting frames on the upper surface of the base, one side of the mounting frame is fixedly connected to two feed plates, the top edge of the mounting frame is fixedly connected to a fixing plate, the top of the mounting frame is fixedly connected to an auxiliary plate, one side of the fixing plate is fixedly connected to an intermediate plate, both ends of the fixing plate are respectively fixedly connected to connecting plates, one side of the base is fixedly connected to a trimming shell, a discharge pipe is provided at the bottom of the trimming shell, and a pad is fixedly connected to the top of the trimming shell.
[0012] Fixed rods are respectively inserted into the bottom positions of both ends of the middle plate, and the bottom ends of the fixed rods are fixedly connected to safety covers, and an observation tube is provided on the upper surface of the safety cover. Fixed shells are respectively fixedly connected to the lower surfaces of both ends of the middle plate near the fixed rods, and the bottom of the fixed shells is rotatably connected to an extrusion plate, and the bottom of the extrusion plate is rotatably connected to a guide wheel, and a buffer spring is provided inside the fixed shell.
[0013] One end of the buffer spring is fixedly connected to the top of the extrusion plate, the bottom of the guide wheel is close to the pad, a cutting slit is provided on the upper surface of the pad, and the top edge of the saw blade extends above the cutting slit.
[0014] In a preferred embodiment, the transmission mechanism includes a transmission motor fixedly connected to the bottom upper surface of the base, one end of the transmission motor output shaft is fixedly connected to the first pulley, the top upper surface of the base is rotatably connected to a short shaft, one end of the short shaft is fixedly connected to the second pulley, the other end of the short shaft is fixedly connected to the driving bevel gear, and two belts are arranged between the second pulley and the first pulley.
[0015] The upper surface of the base is fixedly connected with a plurality of protective shells on both sides of the active bevel gear, a long shaft is rotatably connected to one side of the protective shell, a driven bevel gear is provided at one end of the long shaft, two transmission worms are fixedly connected between the end and the other end of the long shaft, a rotating rod is rotatably connected inside the protective shell, a transmission turbine is fixedly connected to one end of the rotating rod, and a transmission roller is rotatably connected to the other end of the rotating rod.
[0016] The driving bevel gear meshes with the driven bevel gear, the transmission turbine meshes with the transmission worm, the long shaft penetrates multiple protective shells, and the rotation directions of the driven bevel gear and the transmission worm are set so that the rotation directions of the multiple transmission turbines are the same.
[0017] In a preferred solution, the adjusting roller mechanism includes a mounting plate fixedly connected to the top of the fixed plate, a dust cover is fixedly connected to the inside of one side of the mounting plate, a connecting shaft is rotatably connected to the inside of the dust cover, one end of the connecting shaft is located inside the dust cover and is fixedly connected to a small bevel gear, both ends of the connecting shaft are respectively fixedly connected to a first connecting end, the other end of the first connecting end is provided with a second connecting end, there are multiple connecting shafts, and the connecting shafts are respectively connected end to end with the first connecting end and the second connecting end to form a whole.
[0018] One end of the connecting shaft is located inside the containment shell and an adjusting worm is provided. The upper surface of the mounting frame is fixedly connected to the containment shell. The top of the containment shell is threadedly connected to an adjusting rod. One end of the adjusting rod is fixedly connected to an adjusting turbine. The bottom end of the adjusting rod is fixedly connected to an adjusting spring. The bottom of the adjusting spring is fixedly connected to a sliding seat. The adjusting roller is rotatably connected to one side of the sliding seat. One side of the fixed plate is fixedly connected to a connecting frame. One side of the connecting frame is fixedly connected to a mounting seat. The bottom surface of the mounting seat is fixedly connected to a stepping motor. The top end of the stepping motor output shaft is fixedly connected to a large bevel gear.
[0019] The large bevel gear is meshed with the small bevel gear, the first connecting end and the second connecting end are rotationally connected, the adjusting worm gear is meshed with the adjusting worm, a rectangular hole is provided on the top of the auxiliary plate, the cross-section of the upper half of the adjusting rod is rectangular, the cross-section of the lower half of the adjusting rod is circular, and the upper and lower halves of the adjusting rod are rotationally connected.
[0020] It can be seen from the above that the new edge sawing machine with roller adjustment function provided by the present invention has the following technical effects.
[0021] First: by controlling the rotation of the lifting worm, the lifting turbine is driven to rotate, so that the lifting rod and the mounting shell rotate relative to each other, the lifting rod is moved upward, thereby driving the adjustment frame to move upward, thereby lifting the trimming motor, increasing the height of the saw blade, and compensating for the height of the saw blade that has been worn, achieving a more precise trimming operation on the material, without the need to disassemble the equipment or for workers to enter the machine to manually adjust the position of the saw blade, thereby improving the accuracy of the edge sawing machine and simplifying the saw blade adjustment steps.
[0022] Second, the upper part of the adjusting rod does not rotate, and the lower part of the adjusting rod rotates. Since the top of the adjusting rod is provided with a thread, the adjusting rod slides upward, driving the adjusting spring and the sliding seat to slide upward, thereby driving multiple adjusting rollers to slide upward, increasing the distance between the adjusting roller and the transmission roller. In order to reduce the distance between the adjusting roller and the transmission roller, similarly, the stepper motor can be rotated in the opposite direction. By controlling the distance between the adjusting roller and the transmission roller, the surface wrinkles of different materials can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a front structural schematic diagram of a new type of edge sawing machine with roller adjustment function proposed by the present invention.
[0024] Figure 2 This is a schematic diagram of the rear view structure of a new type of edge sawing machine with roller adjustment function proposed by the present invention.
[0025] Figure 3This is a schematic diagram of the structure of a novel edge sawing machine with a roller adjustment function proposed by the present invention, viewed from above.
[0026] Figure 4 This is a partial structural schematic diagram of a new type of edge sawing machine with roller adjustment function proposed by the present invention.
[0027] Figure 5 This is a schematic diagram of the internal structure of a new type of edge sawing machine with roller adjustment function proposed by the present invention.
[0028] Figure 6 This is a schematic structural diagram of a novel edge sawing machine adjusting rod with roller adjusting function proposed by the present invention.
[0029] Figure 7 The present invention provides a schematic structural diagram of a novel trimming motor for a trimming machine with a roller adjustment function.
[0030] Figure 8 This is a structural schematic diagram of a new type of lifting slider of an edge sawing machine with a roller adjustment function proposed by the present invention.
[0031] Fig. 9 The present invention is a schematic structural diagram of a novel movable seat of an edge sawing machine with a roller adjusting function.
[0032] In the figure: 1, base; 2, transmission motor; 3, protective shell; 4, mounting frame; 5, auxiliary plate; 6, adjusting roller; 7, transmission roller; 8, connecting cylinder; 9, connecting plate; 10, middle plate; 11, feeding plate; 12, movable port; 13, fixing cylinder; 14, mounting cylinder; 15, first pulley; 16, belt; 17, short shaft; 18, second pulley; 19, driving bevel gear; 20, driven bevel gear; 21, long shaft; 22, transmission turbine; 23, transmission worm; 24, connecting frame; 25, large bevel gear; 26, dust cover; 27, connecting shaft; 28, first connecting end; 29, second connecting end ;30. Mounting seat;31. Stepping motor;32. Safety shell;33. Adjusting rod;34. Adjusting turbine;35. Adjusting worm;36. Adjusting spring;37. Sliding seat;38. Trimming motor;39. Safety cover;40. Extrusion plate;41. Fixed shell;42. Adjusting frame;43. Adjusting seat;44. Lifting slider;45. Positioning plate;46. First adjusting rod;47. Lifting rod;48. Trimming shell;49. Upper slide plate;50. Lower slide plate;51. Rotating seat;52. Slide rail;53. Movable block;54. Ball shell;55. Movable seat;56. Lifting worm;57. Lifting turbine. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0034] The present invention discloses a new type of edge sawing machine with a roller adjustment function, which is mainly used in traditional edge sawing machines. When replacing the saw blade, a part of the equipment needs to be disassembled, and the workers enter the machine to update and adjust the position of the saw blade, which greatly reduces the convenience of adjusting the saw blade position and increases the personal danger of the workers.
[0035] Reference Figure 1 — Fig. 9 A new type of sawing machine with roller adjustment function includes two bases 1, one side of the base 1 is fixedly connected with a connecting tube 8 and a fixed tube 13, and the two sides of the fixed tube 13 are respectively provided with a plurality of movable ports 12, one side of the connecting tube 8 is respectively fixedly connected with a plurality of mounting tubes 14, the upper surface of one end of the mounting tube 14 is fixedly connected with a positioning plate 45, the upper surface of the mounting tube 14 is fixedly connected with a slide rail 52 on the side close to the positioning plate 45, the upper surface of the slide rail 52 is slidably connected with a lower slide plate 50, the upper surface of the lower slide plate 50 is rotatably connected with a rotating seat 51, the upper surface of the rotating seat 51 is slidably connected with an upper slide plate 49, the upper surface of the upper slide plate 49 is fixedly connected with an adjusting seat 43, one side of the adjusting seat 43 is slidably connected with a lifting slider 44, and one side of the lifting slider 44 is fixedly connected with an adjusting frame 42, the fixed The upper surface of the position plate 45 is fixedly connected with a mounting shell, one side of the mounting shell is rotatably connected with a lifting worm 56, the top of the mounting shell is threadedly connected with a lifting rod 47, the bottom end of the lifting rod 47 is fixedly connected with a lifting turbine 57, one side of the adjustment frame 42 is provided with two first adjustment rods 46, the connection between the adjustment frame 42 and the first adjustment rod 46 can be both rotatable and slidable, one end of the first adjustment rod 46 is threadedly connected with a ball shell sleeve 54, the outer surface of the ball shell sleeve 54 is provided with a movable block 53, both sides of the movable block 53 are slidably connected with a movable seat 55, the top of the lifting rod 47 is fixedly connected with a fixing screw, one end of the first adjusting rod 46 and the lifting worm 56 are respectively fixedly connected with a rotating wheel, the first adjusting rod 46 passes through the middle of the movable port 12, and one end of the lifting worm 56 is rotatably connected with the fixed cylinder 13;
[0036] A trimming mechanism is installed on the top of the adjustment frame 42, and the trimming mechanism is used to trim the material;
[0037] A transmission mechanism is installed on the upper surface of the base 1, and the transmission mechanism is used to provide power for material transmission;
[0038] An adjusting roller mechanism is installed on the upper surface of the base 1, and the adjusting roller mechanism is used to adjust the distance between the adjusting roller 6 and the driving roller 7. The upper part of the strip material is squeezed by multiple adjusting rollers 6, and the cooperation of the adjusting roller 6 and the driving roller 7 can keep the surface of the strip material in an unfolded state at all times.
[0039] In this embodiment, while the material is continuously conveyed forward, the edge of the strip material is cut off by controlling the rotation of the trimming motor 38 to drive the saw blade to rotate, so that the edge of the material is trimmed and the material size is consistent to meet the processing requirements. During the continuous use of the equipment, the position of the saw blade may change, and the saw blade may also wear. It is necessary to adjust the direction and height of the saw blade to achieve the ideal trimming effect.
[0040] Furthermore, by rotating the first adjusting rod 46 to drive the relative sliding between the ball shell sleeve 54 and the first adjusting rod 46, the adjusting frame 42 is pushed to rotate with the lifting rod 47 as the axis. During the rotation of the adjusting frame 42, due to the action of the fixing screws, the relative position between the adjusting frame 42 and the lifting rod 47 will be offset to a certain extent. The fixing screws will maintain the connection between the lifting rod 47 and the adjusting frame 42. Due to the movable connection between the adjusting frame 42 and the first adjusting rod 46, the adjusting frame 42 has multiple degrees of freedom. During the rotation of the adjusting frame 42, the upper slide plate 49 realizes lateral sliding, the lower slide plate 50 realizes longitudinal sliding, and the upper slide plate 49 realizes rotation, so that the adjusting frame 42 can be deflected at a small angle, thereby adjusting the direction of the saw blade.
[0041] It is also necessary to explain that by controlling the rotation of the lifting worm 56, the lifting turbine 57 is driven to rotate, so that the lifting rod 47 and the mounting shell rotate relative to each other, and the lifting rod 47 moves upward, thereby driving the adjustment frame 42 to move upward, thereby lifting the trimming motor 38, increasing the height of the saw blade, and compensating for the height of the saw blade that has been worn, thereby achieving a more precise trimming operation on the material, and achieving the effect of not disassembling the equipment or requiring workers to enter the machine to manually adjust the position of the saw blade, thereby improving the accuracy of the sawing machine and simplifying the saw blade adjustment steps.
[0042] Reference Figure 1 , Figure 2 , Figure 7 and Figure 8In a preferred embodiment, the trimming mechanism includes a trimming motor 38 fixedly connected to the upper surface of the adjusting frame 42, one end of the output shaft of the trimming motor 38 is fixedly connected to a saw blade, multiple mounting frames 4 are on the upper surface of the base 1, one side of the mounting frame 4 is fixedly connected to two feed plates 11, the top edge of the mounting frame 4 is fixedly connected to a fixed plate, the top of the mounting frame 4 is fixedly connected to an auxiliary plate 5, one side of the fixed plate is fixedly connected to an intermediate plate 10, both ends of the fixed plate are respectively fixedly connected to connecting plates 9, one side of the base 1 is fixedly connected to a trimming shell 48, the bottom of the trimming shell 48 is provided with a discharge pipe, and the top of the trimming shell 48 is fixedly connected to a pad.
[0043] Fixed rods are respectively inserted into the bottom positions of both ends of the middle plate 10, and the bottom ends of the fixed rods are fixedly connected to the safety cover 39, and the upper surface of the safety cover 39 is provided with an observation tube, and the lower surfaces of both ends of the middle plate 10 are respectively fixedly connected to the positions near the fixed rods with fixed shells 41, and the bottom of the fixed shell 41 is rotatably connected to the extrusion plate 40, and the bottom of the extrusion plate 40 is rotatably connected to the guide wheel, and a buffer spring is provided inside the fixed shell 41.
[0044] One end of the buffer spring is fixedly connected to the top of the extrusion plate 40, the bottom of the guide wheel is close to the pad, a cutting slit is provided on the upper surface of the pad, and the top edge of the saw blade extends above the cutting slit.
[0045] In this embodiment, when the strip material passes between the pad and the guide wheel, the material impacts the guide wheel, and the guide wheel drives the extrusion plate 40 to rotate, driving the buffer spring to stretch, so that the guide wheel has the effect of squeezing the material to prevent the material position from shifting. The safety cover 39 has the effect of preventing cutting debris from flying, the observation tube can be used to observe the trimming, and the discharge pipe can be used to discharge the trimming waste.
[0046] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 In a preferred embodiment, the transmission mechanism includes a transmission motor 2 fixedly connected to the bottom upper surface of the base 1, one end of the output shaft of the transmission motor 2 is fixedly connected to the first pulley 15, a short shaft 17 is rotatably connected to the top upper surface of the base 1, one end of the short shaft 17 is fixedly connected to the second pulley 18, the other end of the short shaft 17 is fixedly connected to the driving bevel gear 19, and two belts 16 are arranged between the second pulley 18 and the first pulley 15.
[0047] The upper surface of the base 1 is fixedly connected with a plurality of protective shells 3 on both sides of the active bevel gear 19, a long shaft 21 is rotatably connected to one side of the protective shell 3, a driven bevel gear 20 is provided at one end of the long shaft 21, and two transmission worm gears 23 are fixedly connected from this end to the other end of the long shaft 21, a rotating rod is rotatably connected inside the protective shell 3, a transmission turbine 22 is fixedly connected to one end of the rotating rod, and a transmission roller 7 is rotatably connected to the other end of the rotating rod.
[0048] The driving bevel gear 19 meshes with the driven bevel gear 20, the transmission worm gear 22 meshes with the transmission worm gear 23, and the long shaft 21 penetrates multiple protective shells 3. By setting the rotation direction of the driven bevel gear 20 and the transmission worm gear 23, the rotation directions of the multiple transmission worm gears 22 are the same.
[0049] In this embodiment, the strip material enters the interior of the device through between two feed plates 11, passes between the adjusting roller 6 and the transmission roller 7, and is continuously conveyed forward due to the rotation of the transmission roller 7. The rotation of the transmission roller 7 relies on the transmission motor 2 to drive the auxiliary plate 5 to rotate, and drives the short shaft 17 to rotate through the first pulley 15 and the belt 16, thereby driving the driving bevel gear 19 and the driven bevel gear 20 to rotate, so that the multiple transmission worms 23 on the long shaft 21 rotate, driving each transmission turbine 22 to rotate, thereby driving the multiple transmission rollers 7 to rotate, and achieving the effect of conveying the strip material forward.
[0050] Reference Figure 1 , Figure 2 , Figure 5 and Figure 6 In a preferred embodiment, the adjusting roller mechanism includes a mounting plate fixedly connected to the top of the fixed plate, a dust cover 26 is fixedly connected to the inside of one side of the mounting plate, a connecting shaft 27 is rotatably connected to the inside of the dust cover 26, one end of the connecting shaft 27 is located inside the dust cover 26 and is fixedly connected to a small bevel gear, both ends of the connecting shaft 27 are respectively fixedly connected to a first connecting end 28, the other end of the first connecting end 28 is provided with a second connecting end 29, there are multiple connecting shafts 27, and the connecting shafts 27 are respectively connected end to end with the first connecting end 28 and the second connecting end 29 to form a whole.
[0051] One end of the connecting shaft 27 is located inside the containment shell 32 and is provided with an adjusting worm 35. The upper surface of the mounting frame 4 is fixedly connected to the containment shell 32. The top of the containment shell 32 is threadedly connected to an adjusting rod 33. One end of the adjusting rod 33 is fixedly connected to an adjusting turbine 34. The bottom end of the adjusting rod 33 is fixedly connected to an adjusting spring 36. The bottom of the adjusting spring 36 is fixedly connected to a sliding seat 37. The adjusting roller 6 is rotatably connected to one side of the sliding seat 37. One side of the fixed plate is fixedly connected to the connecting frame 24. One side of the connecting frame 24 is fixedly connected to a mounting seat 30. The bottom surface of the mounting seat 30 is fixedly connected to a stepping motor 31. The top of the output shaft of the stepping motor 31 is fixedly connected to a large bevel gear 25.
[0052] The large bevel gear 25 is meshed with the small bevel gear, the first connecting end 28 and the second connecting end 29 are rotationally connected, the adjusting worm 34 and the adjusting worm 35 are meshed, a rectangular hole is provided on the top of the auxiliary plate 5, the cross-section of the upper half of the adjusting rod 33 is rectangular, the cross-section of the lower half of the adjusting rod 33 is circular, and the upper and lower halves of the adjusting rod 33 are rotationally connected.
[0053] In this embodiment, multiple transmission rollers 7 are transmitted forward, and the upper part of the strip material is squeezed by multiple adjustment rollers 6. The cooperation of the adjustment rollers 6 and the transmission rollers 7 can realize the surface of the strip material being kept in an unfolded state at all times. In the case of different materials, the downward pressure of the adjustment rollers 6 is controlled to realize the control of the unfolding state of the surface of different materials. For materials with high hardness, surface wrinkles require greater pressure, and for materials with low hardness, smaller pressure is used. Different materials have different thicknesses, and the distance between the adjustment rollers 6 and the transmission rollers 7 also needs to be controlled.
[0054] It is also necessary to explain that by controlling the rotation of the stepper motor 31, the large bevel gear 25 and the small bevel gear are driven to rotate, thereby driving the connecting shaft 27 to rotate. Multiple connecting shafts 27 are connected by the first connecting end 28 and the second connecting end 29, thereby realizing multi-degree-of-freedom shaft transmission and realizing multiple connecting shafts 27 to rotate simultaneously, thereby driving the adjusting worm 35 to rotate, so that the adjusting worm 35 and the adjusting rod 33 rotate. During the rotation of the adjusting rod 33, the upper half of the adjusting rod 33 does not rotate, and the lower half of the adjusting rod 33 rotates. Since the top of the adjusting rod 33 is provided with a thread, the adjusting rod 33 slides upward, driving the adjusting spring 36 and the sliding seat 37 to slide upward, thereby driving multiple adjusting rollers 6 to slide upward, increasing the distance between the adjusting roller 6 and the transmission roller 7. In order to reduce the distance between the adjusting roller 6 and the transmission roller 7, similarly, the stepper motor 31 can be rotated in the opposite direction. By controlling the distance between the adjusting roller 6 and the transmission roller 7, the effect of reducing the surface wrinkles of different materials is achieved.
[0055] Furthermore, the large bevel gear 25 and the small bevel gear are enclosed inside by a dustproof shell 26, and the adjusting worm 35 and the adjusting turbine 34 are enclosed inside by a safety shell 32. Multiple first connecting ends 28 and second connecting ends 29 cooperate to realize shaft transmission, thereby achieving the effect of structural dustproof and safe transmission.
[0056] Working principle: When in use, the strip material enters the equipment through the space between the two feed plates 11, passes between the adjusting roller 6 and the transmission roller 7, and continuously transmits the strip material forward due to the rotation of the transmission roller 7. The rotation of the transmission roller 7 relies on the transmission motor 2 to drive the auxiliary plate 5 to rotate, and the short shaft 17 is driven to rotate through the first pulley 15 and the belt 16, thereby driving the active bevel gear 19 and the driven bevel gear 20 to rotate, so that the multiple transmission worms 23 on the long shaft 21 rotate, driving each transmission turbine 22 to rotate, thereby driving the multiple transmission rollers 7 to rotate, achieving the effect of transmitting the strip material forward, and the multiple transmission rollers 7 move forward. The belt material is conveyed, and the upper part is squeezed by a plurality of adjusting rollers 6. The adjusting rollers 6 and the driving rollers 7 cooperate to keep the surface of the belt material in an unfolded state at all times. By controlling the downward pressure of the adjusting rollers 6 for different materials, the unfolding state of the surface of different materials can be controlled. For materials with high hardness, surface wrinkles require greater pressure, and for materials with low hardness, smaller pressure is used. Different materials have different thicknesses, and the distance between the adjusting rollers 6 and the driving rollers 7 also needs to be controlled. By controlling the rotation of the stepping motor 31, the large bevel gear 25 and the small bevel gear are driven to rotate, thereby driving the connecting shaft 27 to rotate. The multiple connecting shafts 27 are connected through the first connecting end 28 and the second connecting end 29. The connection realizes multi-degree-of-freedom shaft transmission and realizes simultaneous rotation of multiple connecting shafts 27, driving the adjusting worm 35 to rotate, so that the adjusting worm 35 and the adjusting rod 33 rotate. During the rotation of the adjusting rod 33, the upper half of the adjusting rod 33 does not rotate, and the lower half of the adjusting rod 33 rotates. Since the top of the adjusting rod 33 is provided with a thread, the adjusting rod 33 slides upward, driving the adjusting spring 36 and the sliding seat 37 to slide upward, thereby driving multiple adjusting rollers 6 to slide upward, increasing the distance between the adjusting roller 6 and the transmission roller 7. In order to reduce the distance between the adjusting roller 6 and the transmission roller 7, similarly, the stepping motor 31 can be rotated in the opposite direction. By controlling the distance between the adjusting roller 6 and the transmission roller 7, the surface wrinkles of different materials are reduced. At the same time, the large bevel gear 25 and the small bevel gear are enclosed inside by the dustproof shell 26. The adjusting worm 35 and the adjusting turbine 34 are enclosed inside by the safety shell 32, and the multiple first connecting ends 28 and the second connecting ends 29 cooperate to realize the shaft transmission, which plays the effect of structural dust prevention and safe transmission. In the process of continuous forward transmission of the material, the edge of the strip material is cut off by controlling the rotation of the trimming motor 38, so that the edge of the material is trimmed and the material size is consistent to meet the processing requirements. In the process of continuous use of the equipment, the position of the saw blade may change, and the saw blade may also wear. It is necessary to adjust the direction and height of the saw blade to achieve the ideal trimming effect. By rotating the first adjusting rod 46 to drive the relative sliding between the ball shell sleeve 54 and the first adjusting rod 46, the adjusting frame 42 is pushed to rotate with the lifting rod 47 as the axis. In the process of the rotation of the adjusting frame 42, due to the action of the fixing screw,The relative position between the adjustment frame 42 and the lifting rod 47 will be offset to a certain extent, and the fixing screw will maintain the connection between the lifting rod 47 and the adjustment frame 42. Due to the active connection between the adjustment frame 42 and the first adjustment rod 46, the adjustment frame 42 has multiple degrees of freedom. During the rotation of the adjustment frame 42, the upper slide plate 49 realizes lateral sliding, the lower slide plate 50 realizes longitudinal sliding, and the upper slide plate 49 realizes rotation, so that the adjustment frame 42 can deflect at a small angle, thereby adjusting the direction of the saw blade. By controlling the rotation of the lifting worm 56, the lifting turbine 57 is driven to rotate, so that the lifting rod 47 and the mounting shell are rotated relative to each other, so that the lifting rod 47 moves upward, thereby driving the adjustment frame 42 to move upward. The trimming motor 38 is moved, thereby raising the height of the saw blade, compensating for the height of the worn saw blade, and realizing a more precise trimming operation on the material. The equipment does not need to be disassembled, and workers do not need to enter the machine to manually adjust the position of the saw blade, thereby improving the accuracy of the trimming machine and simplifying the saw blade adjustment steps. When the strip material passes between the pad and the guide wheel, the material impacts the guide wheel, and the guide wheel drives the extrusion plate 40 to rotate, driving the buffer spring to stretch, so that the guide wheel has the effect of squeezing the material to prevent the material position from shifting. The safety cover 39 has the effect of preventing the flying of cutting debris. The observation tube can have the effect of observing the trimming, and the discharge pipe can have the effect of discharging the trimming waste.
[0057] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A novel edge sawing machine with roller adjustment function, comprising two bases (1), characterized in that: A connecting tube (8) and a fixed tube (13) are fixedly connected to one side of the base (1), and a plurality of movable openings (12) are respectively provided on both sides of the fixed tube (13). A plurality of mounting tubes (14) are fixedly connected to one side of the connecting tube (8), and a positioning plate (45) is fixedly connected to the upper surface of one end of the mounting tube (14). A slide rail (52) is fixedly connected to the upper surface of the mounting tube (14) on a side close to the positioning plate (45). A lower slide plate (50) is slidably connected to the upper surface of the slide rail (52), and a rotating seat (51) is rotatably connected to the upper surface of the lower slide plate (50). An upper slide plate (49) is slidably connected to the upper surface of the rotating seat (51), and an adjusting seat (43) is fixedly connected to the upper surface of the upper slide plate (49). An elevating slider (44) is slidably connected to one side of the adjusting seat (43), and an adjusting frame (42) is fixedly connected to one side of the elevating slider (44). The upper surface of the positioning plate (45) A mounting shell is fixedly connected, one side of the mounting shell is penetrated by a lifting worm (56) and is rotatably connected thereto, the top of the mounting shell is threadedly connected to a lifting rod (47), the bottom end of the lifting rod (47) is fixedly connected to a lifting turbine (57), one side of the adjusting frame (42) is provided with two first adjusting rods (46), the connection between the adjusting frame (42) and the first adjusting rod (46) can be both rotatable and slidable, one end of the first adjusting rod (46) is threadedly connected to a ball shell sleeve (54), the outer surface of the ball shell sleeve (54) is provided with a movable block (53), both sides of the movable block (53) are slidably connected to movable seats (55), the top of the lifting rod (47) is fixedly connected to a fixing screw, one end of the first adjusting rod (46) and the lifting worm (56) are respectively fixedly connected to a rotating wheel, the first adjusting rod (46) passes through the middle of the movable opening (12), and one end of the lifting worm (56) is rotatably connected to the fixed cylinder (13); A trimming mechanism is installed on the top of the adjustment frame (42), and the trimming mechanism is used to trim the material; A transmission mechanism is installed on the upper surface of the base (1), and the transmission mechanism is used to provide power for material transmission; An adjusting roller mechanism is installed on the upper surface of the base (1), and the adjusting roller mechanism is used to adjust the distance between the adjusting roller (6) and the driving roller (7). The sawing machine trims the strip material, and the upper part of the strip material is squeezed by a plurality of adjusting rollers (6). The adjusting rollers (6) and the driving rollers (7) cooperate to keep the surface of the strip material in an unfolded state at all times. The first adjusting rod (46) is rotated to drive the ball shell sleeve (54) and the first adjusting rod (46) to slide relative to each other, so as to push the adjusting frame (42) to rotate with the lifting rod (47) as the axis, so that the adjusting frame (42) deflects at a small angle, thereby adjusting the direction of the saw blade. During the rotation of the adjusting frame (42), the fixing screw maintains the connection between the lifting rod (47) and the adjusting frame (42), and the lifting worm (56) is controlled to rotate, thereby driving the lifting turbine (57) to rotate, so that the lifting rod (47) and the mounting shell rotate relative to each other, so that the lifting rod (47) moves upward, thereby driving the adjusting frame (42) to move upward, so that the height of the saw blade is increased, and the height of the saw blade is compensated.
2. A new type of edge sawing machine with roller adjustment function according to claim 1, characterized in that: The trimming mechanism comprises a trimming motor (38) fixedly connected to the upper surface of the adjustment frame (42), one end of the output shaft of the trimming motor (38) being fixedly connected to a saw blade, a plurality of mounting frames (4) on the upper surface of the base (1), one side of the mounting frame (4) being fixedly connected to two feed plates (11), the top edge of the mounting frame (4) being fixedly connected to a fixing plate, the top of the mounting frame (4) being fixedly connected to an auxiliary plate (5), one side of the fixing plate being fixedly connected to an intermediate plate (10), both ends of the fixing plate being fixedly connected to connecting plates (9), one side of the base (1) being fixedly connected to a trimming shell (48), the bottom of the trimming shell (48) being provided with a discharge pipe, and the top of the trimming shell (48) being fixedly connected to a pad.
3. A new type of edge sawing machine with roller adjustment function according to claim 2, characterized in that: Fixed rods are respectively inserted into the bottom positions of both ends of the intermediate plate (10), the bottom ends of the fixed rods are fixedly connected to safety covers (39), the upper surface of the safety covers (39) is provided with an observation tube, and the lower surfaces of both ends of the intermediate plate (10) are respectively fixedly connected to fixed shells (41) near the fixed rods, the bottom of the fixed shells (41) is rotatably connected to an extrusion plate (40), the bottom of the extrusion plate (40) is rotatably connected to a guide wheel, and a buffer spring is provided inside the fixed shells (41).
4. A new type of edge sawing machine with roller adjustment function according to claim 3, characterized in that: One end of the buffer spring is fixedly connected to the top of the extrusion plate (40), the bottom of the guide wheel is close to the pad, a cutting slit is provided on the upper surface of the pad, and the top edge of the saw blade extends above the cutting slit.
5. The novel edge sawing machine with roller adjustment function according to claim 4, characterized in that: The transmission mechanism comprises a transmission motor (2) fixedly connected to the bottom upper surface of a base (1); one end of an output shaft of the transmission motor (2) is fixedly connected to a first pulley (15); a short shaft (17) is rotatably connected to the top upper surface of the base (1); one end of the short shaft (17) is fixedly connected to a second pulley (18); the other end of the short shaft (17) is fixedly connected to a driving bevel gear (19); and two belts (16) are arranged between the second pulley (18) and the first pulley (15).
6. The novel edge sawing machine with roller adjustment function according to claim 5, characterized in that: A plurality of protective shells (3) are fixedly connected to the upper surface of the base (1) at positions on both sides of the active bevel gear (19); a long shaft (21) is rotatably connected to one side of the protective shell (3); a driven bevel gear (20) is provided at one end of the long shaft (21); two transmission worm gears (23) are respectively fixedly connected between the end and the other end of the long shaft (21); a rotating rod is rotatably connected to the inside of the protective shell (3); a transmission turbine (22) is fixedly connected to one end of the rotating rod; and a transmission roller (7) is rotatably connected to the other end of the rotating rod.
7. A new type of edge sawing machine with roller adjustment function according to claim 6, characterized in that: The driving bevel gear (19) meshes with the driven bevel gear (20), the transmission turbine (22) meshes with the transmission worm (23), the long shaft (21) penetrates a plurality of protective shells (3), and by setting the rotation directions of the driven bevel gear (20) and the transmission worm (23), the rotation directions of the plurality of transmission turbines (22) are all the same.
8. The novel edge sawing machine with roller adjustment function according to claim 7, characterized in that: The adjusting roller mechanism comprises a mounting plate fixedly connected to the top of the fixing plate, a dust cover (26) is fixedly connected inside one side of the mounting plate, a connecting shaft (27) is rotatably connected to the inside of the dust cover (26), one end of the connecting shaft (27) is located inside the dust cover (26) and is fixedly connected to a small bevel gear, both ends of the connecting shaft (27) are respectively fixedly connected to a first connecting end (28), the other end of the first connecting end (28) is provided with a second connecting end (29), there are a plurality of connecting shafts (27), and the connecting shafts (27) are respectively connected end to end with the first connecting end (28) and the second connecting end (29) to form a whole.
9. The novel edge sawing machine with roller adjustment function according to claim 8, characterized in that: One end of the connecting shaft (27) is provided with an adjusting worm (35) at an inner position of the containment shell (32); the upper surface of the mounting frame (4) is fixedly connected to the containment shell (32); the top of the containment shell (32) is threadedly connected to an adjusting rod (33); one end of the adjusting rod (33) is fixedly connected to an adjusting turbine (34); the bottom end of the adjusting rod (33) is fixedly connected to an adjusting spring (36); the bottom of the adjusting spring (36) is fixedly connected to a sliding seat (37); the adjusting roller (6) is rotatably connected to one side of the sliding seat (37); one side of the fixing plate is fixedly connected to a connecting frame (24); one side of the connecting frame (24) is fixedly connected to a mounting seat (30); the bottom surface of the mounting seat (30) is fixedly connected to a stepping motor (31); and the top end of the output shaft of the stepping motor (31) is fixedly connected to a large bevel gear (25).
10. A new type of edge sawing machine with roller adjustment function according to claim 9, characterized in that: The large bevel gear (25) is meshed with the small bevel gear, the first connecting end (28) and the second connecting end (29) are rotatably connected, the adjusting turbine (34) and the adjusting worm (35) are meshed, a rectangular hole is provided on the top of the auxiliary plate (5), the cross section of the upper half of the adjusting rod (33) is rectangular, the cross section of the lower half of the adjusting rod (33) is circular, and the upper half and the lower half of the adjusting rod (33) are rotatably connected.
Citation Information
Patent Citations
Edge sawing machine and edge sawing method thereof
CN112248123A
Edge sawing machine capable of automatically adjusting rollers
CN216941072U