Treatment system and treatment method for a sleeper mold

Abstract

The application discloses a sleeper mold processing system and a processing method, and relates to the technical field of sleeper production. The sleeper mold processing system comprises a conveying device, a cleaning device, a spraying device and a control module. The conveying device comprises a first conveying belt, a second conveying belt and a pushing mechanism. The spraying table is arranged between the first conveying belt and the second conveying belt. The cleaning device comprises a polishing mechanism, a cleaning mechanism and a fan. The spraying device is used for spraying the mold release agent to the sleeper mold located at the spraying position. The control module comprises a controller and an identification component. The identification component is used for acquiring the position information of the sleeper mold. The controller is used for controlling the first conveying belt, the second conveying belt, the pushing mechanism, the spraying device, the polishing mechanism, the cleaning mechanism and the fan to operate according to the position information. Through the application, the pipeline processing of the sleeper mold can be realized, the sleeper mold does not need to be manually processed, the processing efficiency is high, and the risk of damaging the personnel is eliminated.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sleeper production, in particular to a sleeper mold processing system and method. BACKGROUND

[0002] The sleeper is an indispensable component in railway accessories. The sleeper is usually made of wood or reinforced concrete. Compared with wood sleepers, reinforced concrete sleepers have the advantages of high structural strength, good stability, long service life, etc. Therefore, reinforced concrete sleepers have basically replaced wood sleepers.

[0003] The production of reinforced concrete sleepers is usually carried out by embedding steel bars in a sleeper mold, then pouring concrete into the sleeper mold to form, and then taking out the concrete from the sleeper mold after it solidifies, thereby completing the production of the reinforced concrete sleeper. In order to facilitate the taking out of the reinforced concrete sleeper from the sleeper mold, a release agent needs to be sprayed in the sleeper mold before the production of the reinforced concrete sleeper. At present, the spraying of the release agent is usually carried out manually by a spraying personnel. The spraying efficiency is low, and the spraying personnel is easy to inhale the sprayed release agent, causing damage to their health. In addition, in order to be able to reuse the sleeper mold, the used sleeper mold needs to be cleaned. At present, the cleaning of the sleeper mold is usually carried out manually by a cleaning personnel. The cleaning efficiency is low, the labor intensity is large, and the dust generated during the cleaning is easy to cause damage to the health of the cleaning personnel.

[0004] In summary, at present, the sleeper mold is usually manually processed, which has low processing efficiency and is easy to cause damage to the health of the processing personnel. SUMMARY

[0005] The main purpose of the present application is to provide a sleeper mold processing system and method, which aims to solve the technical problem that the sleeper mold is usually manually processed at present, which has low processing efficiency and is easy to cause damage to the health of the processing personnel.

[0006] To achieve the above-mentioned purpose, the sleeper mold processing system provided by the present application comprises:

[0007] A conveying device, which comprises a first conveying belt, a second conveying belt and a pushing mechanism. The first conveying belt and the second conveying belt are arranged at intervals, and a spraying station is arranged between the first conveying belt and the second conveying belt. The top of the spraying station is formed with a spraying position for placing the sleeper mold. The first conveying belt can convey the sleeper mold to the spraying position, and the pushing mechanism can push the sleeper mold from the spraying position to the second conveying belt.

[0008] A cleaning device is arranged near the first conveying belt, the cleaning device comprises a grinding mechanism, a sweeping mechanism and a fan, the grinding mechanism is used for grinding the sleeper mold located on the first conveying belt, the sweeping mechanism is used for sweeping the sleeper mold located on the first conveying belt, and the fan is used for blowing wind to the sleeper mold located on the first conveying belt;

[0009] A spraying device is arranged for spraying the sleeper mold located on the spraying position with a release agent;

[0010] A control module is arranged, the control module comprises a controller and an identification component, the identification component is used for acquiring position information of the sleeper mold, and the controller is used for controlling the first conveying belt, the second conveying belt, the pushing mechanism, the spraying device, the grinding mechanism, the sweeping mechanism and the fan to operate according to the position information.

[0011] In an embodiment, the first conveying belt extends in the transverse direction, the second conveying belt extends in the longitudinal direction, the first conveying belt is arranged on one side of the spraying table in the transverse direction, the second conveying belt is arranged on one side of the spraying table in the longitudinal direction, the pushing mechanism is arranged on the other side of the spraying table in the longitudinal direction, and the pushing mechanism can push the sleeper mold from the spraying position to the second conveying belt in the longitudinal direction.

[0012] In an embodiment, the pushing mechanism comprises a pushing plate, a telescopic arm and a driving member, the telescopic arm is a truss structure that can be telescoped in the longitudinal direction, the pushing plate is connected to one end of the telescopic arm near the second conveying belt, and the driving member is used for driving the telescopic arm to lengthen or shorten in the longitudinal direction, so as to drive the pushing plate to move in the longitudinal direction and push the sleeper mold from the spraying position to the second conveying belt.

[0013] In an embodiment, the driving member is a hydraulic cylinder.

[0014] In an embodiment, the cleaning device further comprises a rack and a rotating rod mounted on the rack, the rotating rod extends above the first conveying belt in the longitudinal direction, the axial direction of the rotating rod is the longitudinal direction, the sweeping mechanism, the grinding mechanism and the fan are mounted on the rotating rod in the axial direction of the rotating rod, and the rotating rod can rotate around the axial direction thereof, so as to drive the sweeping mechanism, the grinding mechanism and the fan to rotate around the axial direction of the rotating rod.

[0015] In an embodiment, the rack comprises two support racks, the two support racks are arranged on both sides of the first conveying belt in the longitudinal direction respectively, and the two support racks extend in the transverse direction, the two ends of the rotating rod in the longitudinal direction are supported on the two support racks respectively, and the two ends of the rotating rod in the longitudinal direction can move on the corresponding support racks in the transverse direction respectively.

[0016] In an embodiment, the spraying device comprises a lifting mechanism and a spraying mechanism, the spraying mechanism is located above the spraying station, and the lifting mechanism is capable of driving the spraying mechanism to lift.

[0017] In an embodiment, the spraying mechanism is provided with an isolation cover, an opening is formed at the bottom of the isolation cover, and the lifting mechanism is capable of driving the isolation cover to lower until the bottom of the isolation cover abuts against the top of the spraying station, so as to cover the sleeper mold located at the spraying station.

[0018] In an embodiment, the spraying device further comprises an exhaust mechanism, and the exhaust mechanism is communicated with the inner cavity of the isolation cover.

[0019] The present application further provides a processing method of a sleeper mold, and the processing method is applied to the processing system of the sleeper mold.

[0020] The first conveying belt conveys the used sleeper mold to a position close to the cleaning device;

[0021] The grinding mechanism grinds the used sleeper mold;

[0022] The cleaning mechanism cleans the sleeper mold after grinding;

[0023] The fan blows the sleeper mold after cleaning, so as to complete the cleaning of the sleeper mold;

[0024] The first conveying belt pushes the cleaned sleeper mold to the spraying station on the spraying station;

[0025] The spraying mechanism sprays the sleeper mold located at the spraying station with a release agent, so as to complete the spraying of the sleeper mold;

[0026] The pushing mechanism pushes the sprayed sleeper mold to the second conveying belt;

[0027] The second conveying belt conveys the sprayed sleeper mold to a designated position.

[0028] The technical scheme of the present application places the used track tie mold on the first conveying belt, the first conveying belt conveys the track tie mold to a position close to the cleaning device, the position of the track tie mold is recognized by the recognition assembly and the position information of the track tie mold is sent to the controller, the controller can control the polishing mechanism to polish the track tie mold according to the position information of the track tie, so as to polish the concrete residues attached to the track tie mold. After the track tie mold is polished, the controller controls the cleaning mechanism to clean the concrete residues in the track tie mold, and finally controls the fan to blow air into the track tie mold, so that the cleaning of the track tie mold can be completed, without the need for manual cleaning of the track tie mold by cleaning personnel, the cleaning efficiency is high, and the risk of damage to the health of the cleaning personnel caused by dust is eliminated. The first conveying belt conveys the cleaned track tie mold to the spraying position on the spraying table, the recognition assembly recognizes that the track tie mold is located on the spraying position, and then sends the position information of the track tie to the controller, and the controller can control the spraying device to spray the track tie mold on the spraying position with release agent according to the position information of the track tie mold, without the need for manual spraying of the track tie mold with release agent by spraying personnel, the spraying efficiency is high, and the risk of damage to the human body caused by release agent is eliminated. After the release agent is sprayed, the track tie mold after spraying is pushed to the second conveying belt by the pushing mechanism, and then the track tie mold after spraying is conveyed to the designated position for storage by the second conveying belt. The track tie mold processing system provided by the present application can realize the pipeline processing of the track tie mold, without the need for manual processing of the track tie mold, the processing efficiency is high, and the risk of damage to the personnel is eliminated. BRIEF DESCRIPTION OF DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0030] Figure 1 The structure schematic diagram of an embodiment of the track tie mold processing system provided by the present application;

[0031] Figure 2 The structure schematic diagram of the conveying device in an embodiment of the track tie mold processing system provided by the present application;

[0032] Figure 3 The structure schematic diagram of the cleaning device in an embodiment of the track tie mold processing system provided by the present application;

[0033] Figure 4 The partial structure schematic diagram of the cleaning device in an embodiment of the track tie mold processing system provided by the present application;

[0034] Figure 5 Partial structure diagram of spraying device in a processing system of sleeper mold according to an embodiment of the present application;

[0035] Figure 6 Cross-sectional diagram of isolating cover and spraying mechanism in a processing system of sleeper mold according to an embodiment of the present application;

[0036] Figure 7 Flow diagram of a processing method of sleeper mold according to an embodiment of the present application.

[0037] Brief Description of the Drawings:

[0038] 100, processing system; 10, conveying device; 11, first conveying belt; 12, second conveying belt; 13, pushing mechanism; 131, pushing plate; 132, telescopic arm; 133, driving piece; 20, spraying station; 21, spraying position; 30, cleaning device; 31, polishing mechanism; 311, grinding wheel; 32, cleaning mechanism; 321, brush; 33, fan; 34, rack; 341, support frame; 35, rotating rod; 40, spraying device; 41, lifting mechanism; 42, spraying mechanism; 43, isolating cover; 431, opening; 432, exhaust port; 50, exhaust mechanism; 51, exhaust fan; 52, exhaust pipe.

[0039] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the present application.

[0041] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.

[0042] In addition, if the description of "first", "second" and the like is involved in the embodiments of the present application, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, if "and / or" or "and / or" appears throughout the text, it means that the three parallel schemes are included, for example, "A and / or B" includes A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.

[0043] The production of reinforced concrete sleepers is usually carried out by embedding steel bars in a sleeper mold, and then pouring concrete into the sleeper mold to form a reinforced concrete sleeper. After the concrete solidifies, the reinforced concrete sleeper is taken out of the sleeper mold, and the production of the reinforced concrete sleeper is completed. In order to facilitate the taking out of the reinforced concrete sleeper from the sleeper mold, a release agent needs to be sprayed in the sleeper mold before the production of the reinforced concrete sleeper. At present, the spraying of the release agent is usually carried out manually by a spraying personnel, which has low spraying efficiency and can easily cause the spraying personnel to inhale the sprayed release agent, thereby causing damage to the health of the spraying personnel. In addition, in order to be able to reuse the sleeper mold, the used sleeper mold needs to be cleaned. At present, the cleaning of the sleeper mold is usually carried out manually by a cleaning personnel, which has low cleaning efficiency, high labor intensity, and can easily cause the cleaning personnel to inhale the dust generated during the cleaning, thereby causing damage to the health of the cleaning personnel.

[0044] In summary, at present, the sleeper mold is usually manually treated, which has low treatment efficiency and can easily cause damage to the health of the treatment personnel.

[0045] The present application provides a sleeper mold treatment system 100.

[0046] Please refer to Figures 1 to 6In an embodiment of the present application, the processing system 100 of the sleeper mold comprises a conveying device 10, a cleaning device 30, a spraying device 40 and a control module. The conveying device 10 comprises a first conveying belt 11, a second conveying belt 12 and a pushing mechanism 13. The first conveying belt 11 and the second conveying belt 12 are arranged in a spaced manner. A spraying table 20 is arranged between the first conveying belt 11 and the second conveying belt 12. A top of the spraying table 20 is formed with a spraying position 21. The spraying position 21 is used to place the sleeper mold. The first conveying belt 11 can convey the sleeper mold to the spraying position 21. The pushing mechanism 13 can push the sleeper mold from the spraying position 21 to the second conveying belt 12. The cleaning device 30 is arranged close to the first conveying belt 11. The cleaning device 30 comprises a grinding mechanism 31, a cleaning mechanism 32 and a fan 33. The grinding mechanism 31 is used to grind the sleeper mold located on the first conveying belt 11. The cleaning mechanism 32 is used to clean the sleeper mold located on the first conveying belt 11. The fan 33 is used to blow air to the sleeper mold located on the first conveying belt 11. The spraying device 40 is used to spray the sleeper mold located on the spraying position 21 with a release agent. The control module comprises a controller and an identification assembly. The identification assembly is used to obtain position information of the sleeper mold. The controller is used to control the first conveying belt 11, the second conveying belt 12, the pushing mechanism 13, the spraying device 40, the grinding mechanism 31, the cleaning mechanism 32 and the fan 33 to operate according to the position information.

[0047] The technical scheme of the present application places the used sleeper mold on the first conveying belt 11, the first conveying belt 11 conveys the sleeper mold to a position close to the cleaning device 30, the position of the sleeper mold can be recognized by the recognition assembly and the position information of the sleeper mold is sent to the controller, the controller can control the polishing mechanism 31 to polish the sleeper mold according to the position information of the sleeper, so as to polish the concrete residues attached to the sleeper mold. After the polishing of the sleeper mold is completed, the controller controls the cleaning mechanism 32 to clean the concrete residues in the sleeper mold, and finally controls the fan 33 to blow air into the sleeper mold, so that the cleaning of the sleeper mold can be completed, the sleeper mold does not need to be cleaned manually by the cleaning personnel, the cleaning efficiency is high, and the risk of damage to the health of the cleaning personnel caused by dust is eliminated. The first conveying belt 11 conveys the cleaned sleeper mold to the spraying position 21 on the spraying table 20, the recognition assembly recognizes that the sleeper mold is located on the spraying position 21, and then sends the position information of the sleeper to the controller, and the controller can control the spraying device 40 to spray the demolding agent on the sleeper mold on the spraying position 21 according to the position information of the sleeper mold, so that the spraying of the demolding agent on the sleeper mold does not need to be manually performed by the spraying personnel, the spraying efficiency is high, and the risk of damage to the human body caused by the demolding agent is eliminated. After the spraying of the demolding agent is completed, the sleeper mold after spraying is pushed to the second conveying belt 12 by the pushing mechanism 13, and then the sleeper mold after spraying is conveyed to a designated position for storage by the second conveying belt 12. The processing system 100 for the sleeper mold provided by the present application can realize the pipeline processing of the sleeper mold, the sleeper mold does not need to be manually processed, the processing efficiency is high, and the risk of damage to the personnel is eliminated.

[0048] Further, the recognition assembly can adopt the RFID technology in the prior art, the interaction between the controller and the recognition assembly can adopt the prior art, and the interaction between the controller and the first conveying belt 11, the second conveying belt 12, the pushing mechanism 13, the spraying device 40, the polishing mechanism 31, the cleaning mechanism 32 and the fan 33 can adopt the prior art.

[0049] In an embodiment of the present application, the first conveying belt 11 extends in the transverse direction, the second conveying belt 12 extends in the longitudinal direction, the first conveying belt 11 is arranged on one side of the spraying table 20 in the transverse direction, the second conveying belt 12 is arranged on one side of the spraying table 20 in the longitudinal direction, and the pushing mechanism 13 is arranged on the other side of the spraying table 20 in the longitudinal direction. The pushing mechanism 13 can push the sleeper mold from the spraying position 21 to the second conveying belt 12 in the longitudinal direction.

[0050] As shown in the figure, the transverse direction is the left-right direction in the figure, and the longitudinal direction is the front-rear direction in the figure. Figure 1 Figure 1

[0051] ​​Specifically, the first conveying belt 11 is arranged extending along the left-right direction, the first conveying belt 11 is arranged at the left side of the spraying table 20, the second conveying belt 12 is arranged extending along the front-rear direction, the second conveying belt 12 is arranged at the front side of the spraying table 20, and the pushing mechanism 13 is arranged at the rear side of the spraying table 20, the rail sleeper mold on the spraying position 21 can be pushed to the second conveying belt 12 by the pushing mechanism 13, the structure of the two conveying belts extending along different directions is more compact and easy to arrange.

[0052] In an embodiment of the present application, the pushing mechanism 13 comprises a pushing plate 131, a telescopic arm 132 and a driving member 133, the telescopic arm 132 is a truss structure which can be telescoped along the longitudinal direction, the pushing plate 131 is connected to one end of the telescopic arm 132 close to the second conveying belt 12, and the driving member 133 is used to drive the telescopic arm 132 to lengthen or shorten along the longitudinal direction so as to drive the pushing plate 131 to move along the longitudinal direction and push the rail sleeper mold from the spraying position 21 to the second conveying belt 12.

[0053] Further, the front end of the telescopic arm 132 is connected to the pushing plate 131, the rear end of the telescopic arm 132 is connected to the driving member 133, the telescopic arm 132 can be driven by the driving member 133 to lengthen or shorten along the front-rear direction, so as to push the rail sleeper mold on the spraying position 21 to the second conveying belt 12, the structure is simple and easy to manufacture. Moreover, the telescopic arm 132 is a truss structure, the telescopic arm 132 with the truss structure can push the rail sleeper mold more stably and has better stability.

[0054] In an embodiment of the present application, the driving member 133 is a hydraulic cylinder, the telescopic arm 132 can be driven to telescope more stably by the hydraulic cylinder, and the stability of the pushing plate 131 to push the rail sleeper mold is further improved.

[0055] In an embodiment of the present application, the cleaning device 30 further comprises a rack 34 and a rotating rod 35 mounted on the rack 34, the rotating rod 35 extends to above the first conveying belt 11 along the longitudinal direction, the axial direction of the rotating rod 35 is the longitudinal direction, the sweeping mechanism 32, the polishing mechanism 31 and the fan 33 are mounted on the rotating rod 35 along the axial direction of the rotating rod 35, and the rotating rod 35 can rotate along the axial direction to drive the sweeping mechanism 32, the polishing mechanism 31 and the fan 33 to rotate along the axial direction of the rotating rod 35.

[0056] Specifically, as shown in Figure 1 and Figure 3As shown, the rotating rod 35 extends in the front-to-back direction, with its axial direction being the front-to-back direction. The rotating rod 35 is rotatably mounted on the frame 34 around its axial direction. Rotating the rotating rod 35 drives the cleaning mechanism 32, the grinding mechanism 31, and the fan 33 mounted on it to rotate. When grinding the sleeper mold is required, driving the rotating rod 35 to rotate the grinding mechanism 31 into the sleeper mold allows for grinding. After grinding, driving the rotating rod 35 to rotate the grinding mechanism 31 out of the sleeper mold. Similarly, driving the rotating rod 35 to rotate the cleaning mechanism 32 and the fan 33 into or out of the sleeper mold completes the cleaning of the sleeper mold. The structural design is ingenious.

[0057] In one embodiment of the present invention, the frame 34 includes two support frames 341, which are respectively disposed on both sides of the first conveyor belt 11 along the longitudinal direction. Both support frames 341 extend laterally. The two ends of the rotating rod 35 along the longitudinal direction are respectively supported on the two support frames 341, and the two ends of the rotating rod 35 along the longitudinal direction can move laterally on their respective support frames 341.

[0058] Furthermore, two support frames 341 are respectively located on the front and rear sides of the first conveyor belt 11, and the front and rear ends of the rotating rod 35 are respectively installed on the two support frames 341, resulting in high structural stability. A gap is formed between the two support frames 341, allowing the cleaning device 30 to clean the sleeper mold, making the layout reasonable. In addition, the rotating rod 35 can move along the left and right directions on the two support frames 341. When cleaning the sleeper mold, moving the support frames 341 along the front and back directions allows for more comprehensive cleaning of the sleeper mold, resulting in better cleaning effectiveness.

[0059] In one embodiment of the present invention, the grinding mechanism 31 includes a grinding wheel 311, and the cleaning mechanism 32 includes a brush 321.

[0060] In one embodiment of the present invention, the spraying device 40 includes a lifting mechanism 41 and a spraying mechanism 42. The spraying mechanism 42 is located above the spraying table 20, and the lifting mechanism 41 can drive the spraying mechanism 42 to rise and fall.

[0061] Specifically, such as Figure 5 As shown, when the sleeper mold is transferred to the spraying position 21, the spraying mechanism 42 is driven to descend by the lifting mechanism 41, allowing the sleeper mold to be sprayed at a position closer to the sleeper mold, resulting in a better spraying effect. After spraying is completed, the spraying mechanism 42 is driven to rise by the lifting structure, which can prevent the pushing mechanism 13 from colliding with the spraying mechanism 42 when pushing the sleeper mold, making the structure reasonable.

[0062] In an embodiment of the present application, the spraying mechanism 42 is provided with a shielding cover 43, the bottom of the shielding cover 43 is provided with an opening 431, and the lifting mechanism 41 can drive the shielding cover 43 to descend to the top of the spraying table 20 to cover the sleeper mold at the spraying position 21.

[0063] Further, the spraying mechanism 42 is provided with a shielding cover 43, when the lifting mechanism 41 drives the spraying mechanism 42 to descend, the shielding cover 43 will descend with the spraying mechanism 42 to abut against the top of the spraying table 20 and cover the sleeper mold, the shielding cover 43 and the spraying table 20 form a closed space, the sleeper mold is sprayed in the closed space, which can avoid the release agent sprayed to splash, reduce the environmental pollution caused by spraying the sleeper mold, and further eliminate the risk of health damage caused by personnel inhaling the release agent.

[0064] In an embodiment of the present application, the spraying device 40 further comprises an exhaust mechanism 50, and the exhaust mechanism 50 is communicated with the inner cavity of the shielding cover 43.

[0065] Specifically, as shown in Figure 5 and Figure 6 , the exhaust mechanism 50 comprises an exhaust fan 51 and an exhaust pipe 52, the shielding cover 43 is provided with an exhaust port 432 on the top cover wall, the exhaust fan 51 is arranged at the exhaust port 432, and the exhaust pipe 52 is communicated with the exhaust port 432, the release agent floating in the air in the shielding cavity can be sucked into the exhaust pipe 52 by the exhaust fan 51 and discharged. After the shielding cover 43 is lifted and the closed space is opened, the release agent floating in the air in the shielding cover 43 can be effectively prevented from overflowing, thereby further reducing the environmental pollution caused by spraying the sleeper mold, and further eliminating the risk of health damage caused by personnel inhaling the release agent.

[0066] The present application also provides a sleeper mold processing method, and the sleeper mold processing method is applied to the sleeper mold processing system 100, and the specific structure of the sleeper mold processing system 100 is referred to the above embodiments. Since the sleeper mold processing method adopts all the technical solutions of the above embodiments, at least all the beneficial effects brought by the technical solutions of the above embodiments are obtained, and here is no need to repeat them one by one.

[0067] Referring to Figure 7 , the processing method comprises:

[0068] Step S100, the first conveying belt conveys the used sleeper mold to a position close to the cleaning device;

[0069] Step S200, the grinding mechanism grinds the used sleeper mold;

[0070] Step S300, the cleaning mechanism cleans the rail sleeper mold after polishing;

[0071] Step S400, the fan blows the rail sleeper mold after cleaning to complete the cleaning of the rail sleeper mold;

[0072] Step S500, the first conveying belt pushes the cleaned rail sleeper mold to the spraying position on the spraying table;

[0073] Step S600, the spraying mechanism sprays the rail sleeper mold at the spraying position with a release agent to complete the spraying of the rail sleeper mold;

[0074] Step S700, the pushing mechanism pushes the sprayed rail sleeper mold to the second conveying belt;

[0075] Step S800, the second conveying belt conveys the sprayed rail sleeper mold to a designated position.

[0076] The above is only an exemplary embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structural transformation, direct / indirect application in other related technical fields within the technical concept of the present application, and the contents of the present application specification and drawings are included in the patent protection scope of the present application.

Claims

1. A processing system for railway sleeper molds, characterized in that, The processing system includes: A transmission device includes a first transmission belt, a second transmission belt, and a pushing mechanism. The first and second transmission belts are spaced apart, and a spraying station is provided between the first and second transmission belts. A spraying position is formed on the top of the spraying station, and the spraying position is used to place the sleeper mold. The first transmission belt can transport the sleeper mold to the spraying position, and the pushing mechanism can push the sleeper mold from the spraying position to the second transmission belt. A cleaning device is provided near the first conveyor belt. The cleaning device includes a grinding mechanism, a sweeping mechanism, and a fan. The grinding mechanism is used to grind the sleeper mold located on the first conveyor belt. The sweeping mechanism is used to sweep the sleeper mold located on the first conveyor belt. The fan is used to blow air onto the sleeper mold located on the first conveyor belt. A spraying device for spraying a release agent onto the sleeper mold located at the spraying position; The control module includes a controller and an identification component. The identification component is used to acquire the position information of the sleeper mold, and the controller is used to control the operation of the first conveyor belt, the second conveyor belt, the pushing mechanism, the spraying device, the grinding mechanism, the cleaning mechanism, and the fan according to the position information. The spraying device includes a lifting mechanism and a spraying mechanism. The spraying mechanism is located above the spraying table. The lifting mechanism can drive the spraying mechanism to rise and fall. The spraying mechanism is covered with an isolation cover. The bottom of the isolation cover has an opening. The lifting mechanism can drive the isolation cover to fall down until the bottom of the isolation cover abuts against the top of the spraying table, so as to cover the sleeper mold located at the spraying position. The cleaning device further includes a frame and a rotating rod mounted on the frame. The rotating rod extends longitudinally above the first conveyor belt. The axis of the rotating rod is longitudinal. The sweeping mechanism, the polishing mechanism, and the fan are spaced apart from the rotating rod around its axis. The rotating rod can rotate around its axis to drive the sweeping mechanism, the polishing mechanism, and the fan to rotate around the axis of the rotating rod.

2. The sleeper mold processing system as described in claim 1, characterized in that, The first conveyor belt extends laterally, and the second conveyor belt extends longitudinally. The first conveyor belt is located on one side of the spraying station along the lateral direction, and the second conveyor belt is located on one side of the spraying station along the longitudinal direction. The pushing mechanism is located on the other side of the spraying station along the longitudinal direction. The pushing mechanism can push the sleeper mold from the spraying position to the second conveyor belt along the longitudinal direction.

3. The sleeper mold processing system as described in claim 2, characterized in that, The jacking mechanism includes a jacking plate, a telescopic arm, and a driving component. The telescopic arm is a truss structure that can extend and retract longitudinally. The jacking plate is connected to one end of the telescopic arm near the second conveyor belt. The driving component is used to drive the telescopic arm to extend or retract longitudinally, so as to drive the jacking plate to move longitudinally and push the sleeper mold from the spraying position to the second conveyor belt.

4. The sleeper mold processing system as described in claim 3, characterized in that, The driving component is a hydraulic cylinder.

5. The sleeper mold processing system according to any one of claims 1 to 4, characterized in that, The frame includes two support frames, which are respectively located on both sides of the first conveyor belt along the longitudinal direction. Both support frames extend laterally. The two ends of the rotating rod along the longitudinal direction are respectively supported by the two support frames, and the two ends of the rotating rod along the longitudinal direction can move laterally on their respective support frames.

6. The sleeper mold processing system according to any one of claims 1 to 4, characterized in that, The spraying device also includes an exhaust mechanism, which is connected to the inner cavity of the isolation cover.

7. A method for processing railway sleeper molds, characterized in that, The processing method utilizes a sleeper mold processing system as described in any one of claims 1 to 6, and the processing method includes: The first conveyor belt transports the used sleeper molds to a position close to the cleaning device; The grinding mechanism grinds the used sleeper molds; The cleaning mechanism cleans the polished sleeper mold; The fan blows air onto the cleaned sleeper mold to complete the cleaning of the sleeper mold; The first conveyor belt pushes the cleaned sleeper mold to the spraying position on the spraying table; The spraying mechanism sprays a release agent onto the sleeper mold located at the spraying position to complete the spraying of the sleeper mold; The jacking mechanism pushes the coated sleeper mold to the second conveyor belt; The second conveyor belt transports the sleeper mold after the coating is completed to the designated position.

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