High-strength concrete preparation system and method
By designing a high-strength concrete preparation system that automatically adds and stirs in batches, the problem of difficulty in contacting raw materials in concrete mixing is solved, and the mixing efficiency and operation convenience are improved.
Patent Information
- Application Number
- CN202411623102.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the concrete mixing process, it is difficult for raw materials to come into contact and mix uniformly, resulting in high mixing difficulty and low efficiency.
A high-strength concrete preparation system is designed to automatically add raw materials and agitating parts in batches, and the sliding and rotating parts are used to achieve uniform mixing of raw materials, including fixed parts, sliding parts, rotating parts, additive parts, agitating parts and The motor-driven stirring paddle ensures that the raw materials are evenly stirred at different heights.
The uniform mixing of raw materials is achieved, the difficulty of mixing is reduced, the mixing efficiency is improved, and the operators can grasp the equipment running time through marking rods and scale marks, ensuring efficient mixing work.
Smart Images
Figure CN119189039A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of concrete processing, and in particular relates to a high-strength concrete preparation system and method. Background Art
[0002] Concrete processing is an important link in the construction of infrastructure such as construction projects, roads and bridges, and water conservancy projects. It refers to the process of forming a finished concrete product of a suitable shape through operations such as raw material preparation, mixing, transportation and pouring, vibration and exhaust, and curing and hardening to meet the actual engineering needs. The mixing process of the various raw materials of concrete can directly affect the subsequent molding quality of concrete.
[0003] During the stirring and mixing operation, if all raw materials are directly poured into the mixing container for mixing, it will be difficult for the various raw materials to contact each other evenly, making it difficult to mix evenly, and the required mixing time is long, resulting in low mixing efficiency. Summary of the invention
[0004] In view of this, the technical problem to be solved by the present invention is to provide a high-strength concrete preparation system and method, which can automatically complete the addition operation of concrete raw materials in batches, reduce the difficulty of mixing and preparing concrete, and ensure mixing efficiency.
[0005] A high-strength concrete preparation system comprises a fixed part, a sliding part is slidably connected to the fixed part, a pushing part is fixedly connected to the fixed part, a rotating part is rotatably connected to the sliding part, a plurality of adding parts are rotatably connected to the rotating part, and a torsion spring is fixedly connected between each adding part and the rotating part.
[0006] The invention also comprises a stirring part which is rotatably connected to the sliding part.
[0007] It also includes a transverse rod, on which an oblique rod is slidably connected, a contact rod is connected to the sliding part, the oblique rod can contact the lower side of the contact rod, and a first compression spring is fixedly connected between the sliding part and the fixed part.
[0008] It also includes a protrusion fixed on the contact rod, and the contact rod is rotatably connected to the sliding part.
[0009] It also includes a marking rod fixedly connected to the rotating part, and a plurality of scale marks are arranged on the sliding part.
[0010] A method for preparing concrete using the high-strength concrete preparation system, the method comprising the following steps:
[0011] Step 1: Fixing multiple fixing parts to the upper side of an open container by bolts;
[0012] Step 2: Adding a plurality of solid materials to be stirred and mixed into a plurality of adding parts on a plurality of fixed parts respectively, and directly adding a liquid raw material into an open container;
[0013] Step 3: making the multiple oblique rods slide back and forth on the multiple transverse rods respectively, and cooperating with the multiple stirring parts to rotate regularly on the multiple sliding parts;
[0014] Step 4: After the material mixing operation is completed, the material is taken out from the open container to complete the concrete processing operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0016] Figure 1 It is a structural schematic diagram of the sliding part;
[0017] Figure 2 It is a structural schematic diagram of the fixed part;
[0018] Figure 3 It is a structural schematic diagram of the stirring part;
[0019] Figure 4 It is a structural schematic diagram of the adding part;
[0020] Figure 5 It is a structural schematic diagram of the rotating part;
[0021] Figure 6 It is a schematic diagram of the structure of a rectangular block;
[0022] Figure 7 It is a structural schematic diagram of a cylindrical rod;
[0023] Figure 8 and Fig. 9 This is a schematic diagram of the overall structure of a high-strength concrete preparation system. DETAILED DESCRIPTION
[0024] like Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 8 As shown:
[0025] The fixed part 201 includes a sliding part 101 slidably connected to the fixed part 201 , a pushing part 202 fixedly connected to the fixed part 201 , a rotating part 401 rotatably connected to the sliding part 101 , a plurality of adding parts 402 rotatably connected to the rotating part 401 , and a torsion spring fixedly connected between each adding part 402 and the rotating part 401 .
[0026] The fixing part 201 is connected to the upper side of an open container capable of mixing concrete raw materials by screwing bolts into the fixing part 201, and then a certain type of raw materials to be mixed, such as sand and stone raw materials, are added to the multiple adding parts 402 respectively. During the subsequent mixing operation, the sliding part 101 is regularly operated to slide downward on the fixing part 201. When the sliding part 101 slides downward, the multiple adding parts 402 will move downward synchronously with the sliding part 101. When the adding part 402 in the multiple adding parts 402 that is directly opposite to the pushing part 202 gradually contacts the pushing part 202, the adding part 402 will be gradually moved downward as the sliding part 101 continues to move downward. The rotating part 401 gradually overcomes the torsion force of the torsion spring and rotates. At this time, the raw materials on the adding part 402 will gradually be added to the open container below. Then the sliding part 101 is slid upward to reset, and the rotating part 401 is operated to rotate until the next adding part 402 filled with raw materials is in a position opposite to the pushing part 202. Then the operation of sliding the sliding part 101 downward is repeated. Even if the device can automatically complete the adding operation of concrete raw materials in batches, the difficulty of mixing and preparing concrete is reduced, and the mixing efficiency is ensured. After sliding on the sliding part 101, the adding part 402 that has rotated will be reset by the torsion force of the torsion spring, thereby automatically resetting to a horizontal posture to facilitate subsequent operations.
[0027] At the same time, the time intervals of the up and down sliding of the sliding part 101 and the sliding operation of the rotating part 401 are fixed, so that after the staff comes to the device regularly, they can roughly judge the stirring operation time by the number of adding parts 402 that complete the inversion of raw materials, so that the staff can quickly grasp the approximate operating time of the equipment, thereby providing convenience for subsequent stirring work.
[0028] like Figure 1 , Figure 3 and Figure 4 As shown:
[0029] The device further comprises a stirring portion 103 rotatably connected to the sliding portion 101 , a first motor capable of driving the stirring portion 103 to rotate is fixedly connected to the sliding portion 101 , and a stirring paddle is detachably connected to the stirring portion 103 via bolts.
[0030] In the process of regularly adding raw materials in batches by moving the sliding part 101 up and down and cooperating with the rotating part 401 to rotate on the sliding part 101, the stirring part 103 can be continuously rotated on the sliding part 101, so that the stirring part 103 can continuously stir the materials added in the open container, thereby completing the preparation of concrete. Since the sliding part 101 can continuously slide up and down during operation, the stirring part 103 can continuously change the stirring height, so that the stirring part 103 can complete the stirring operation at different heights, thereby further improving the preparation efficiency of concrete.
[0031] like Figure 3-4 and Figure 8 As shown:
[0032] It also includes a transverse rod 301, on which an oblique rod 302 is slidably connected, and a contact rod 104 is connected to the sliding part 101. The oblique rod 302 can contact the lower side of the contact rod 104. A first electric push rod that can push the oblique rod 302 to slide is fixedly connected to the transverse rod 301, and a first compression spring is fixedly connected between the sliding part 101 and the fixed part 201.
[0033] The first compression spring pushes the sliding part 101 downward, so that the contact rod 104 is pressed tightly against the oblique rod 302. When the sliding part 101 needs to slide down, the oblique rod 302 is operated to slide to the right on the transverse rod 301. At this time, the sliding part 101 will be affected by the gravity of multiple raw materials containing the adding part 402 and the elastic force of the first compression spring and continue to slide downward, thereby completing the operation of driving the sliding part 101 to slide down. When the sliding part 101 needs to move up, the oblique rod 302 is operated to slide in the opposite direction.
[0034] like Figure 3-4 As shown:
[0035] It also includes a protrusion 105 fixedly connected to the contact rod 104. The contact rod 104 is rotatably connected to the sliding part 101. The sliding part 101 is fixedly connected to a second motor capable of driving the contact rod 104 to rotate.
[0036] In the process of making the sliding part 101 slide back and forth up and down to complete the regular addition of raw materials and using the continuously rotating stirring part 103 to complete the stirring and mixing operation of the materials, the contact rod 104 can be regularly operated to rotate on the sliding part 101. Since the contact rod 104 is provided with a protrusion 105, each time the protrusion 105 contacts the inclined rod 302, the sliding part 101 will slide slightly upward on the fixed part 201, and the sliding part 101 will be reset as the contact rod 104 continues to rotate, so that the sliding part 101 can reciprocate up and down vibration operation within a certain range as the contact rod 104 continues to rotate, thereby further facilitating the pouring out of all the raw materials in the inclined adding part 402, and further improving the stirring efficiency of the stirring part 103.
[0037] like Figure 2 , Figure 4 and Figure 7-9 As shown:
[0038] It also includes a marking rod 405 fixedly connected to the rotating part 401 , and a plurality of scale marks 102 are provided on the sliding part 101 .
[0039] The setting of the marking rod 405 and multiple scale marks 102 allows the staff to quickly and roughly understand the equipment operation time through the angle of rotation of the rotating part 401 during the operation of the equipment by further accurately judging the rotation angle of the rotating part 401 through the position of the marking rod 405 facing the scale mark 102, thereby further facilitating the staff to grasp the equipment operation time and bringing convenience to the subsequent mixing work.
[0040] like Figure 4 As shown:
[0041] Each of the adding parts 402 is provided with an inclined plate 403 .
[0042] The provision of the inclined plate 403 can further facilitate the pouring of all the raw materials from the adding part 402, thereby avoiding the waste of raw materials.
[0043] like Figure 3-4 and Figure 7 As shown:
[0044] It also includes a cylindrical rod 404 slidably connected to the rotating part 401, a lever 106 is fixedly connected to the stirring part 103, an electromagnetic block capable of adsorbing the rotating part 401 is fixedly connected to the sliding part 101, and a second electric push rod capable of pushing the cylindrical rod 404 to slide is fixedly connected to the rotating part 401.
[0045] When it is necessary to operate the rotating part 401 to rotate on the sliding part 101, the cylindrical rod 404 is operated to slide to the position where the cylindrical rod 404 and the lever 106 overlap. Then, since the stirring part 103 continues to rotate on the sliding part 101, the lever 106 will actively push the cylindrical rod 404, so that the rotating part 401 rotates on the sliding part 101. When the rotating part 401 rotates to a suitable angle, the cylindrical rod 404 is slid to a position offset from the lever 106, and then the electromagnetic block is fixed, thereby fixing the rotating part 401 after rotation, so as to facilitate the next raw material addition operation.
[0046] like Figure 6 As shown:
[0047] It also includes a rectangular block 601 , on which a T-shaped rod 602 is slidably connected, and a third electric push rod capable of pushing the T-shaped rod 602 to slide is fixedly connected to the rectangular block 601 .
[0048] When the oblique rod 302 is operated to slide on the horizontal rod 301, thereby causing the sliding part 101 to slide down, if at this time only one or two adding parts 402 have materials left on them that have not been poured out, resulting in insufficient overall weight of the rotating part 401, making it impossible for the adding part 402 to normally perform the subsequent tilting and pouring operation of the materials, the T-shaped rod 602 can be operated to slide on the rectangular block 601, and the sliding part 101 can be pressed down by the continuously sliding T-shaped rod 602, thereby actively pushing the sliding part 101 to slide down, further facilitating the stable operation of the equipment.
[0049] like Figure 6 and Figure 8 As shown:
[0050] It also includes a detection portion 603 slidably connected to the rectangular block 601 , and a second compression spring is fixedly connected between the rectangular block 601 and the detection portion 603 .
[0051] When the rotating part 401 is operated to rotate, the adding part 402 on the rotating part 401 will actively move the detecting part 603 on the rectangular block 601 to overcome the elastic force of the second compression spring and slide after contacting the detecting part 603. Then, when the detecting part 603 slides to the maximum distance, it proves that the rotating part 401 has just rotated to the position where the next adding part 402 is directly opposite to the pushing part 202. At this time, the cylindrical rod 404 can be operated to slide, thereby stopping the rotating operation of the rotating part 401, thereby facilitating the precise control of the rotating angle of the rotating part 401, and providing a stable guarantee for the subsequent material adding work.
[0052] A displacement sensor can be connected to the rectangular block 601 by tightening bolts on the rectangular block 601, and the sliding distance of the detection part 603 can be detected by fixing the moving end of the displacement sensor to the detection part 603, thereby providing stable guarantee for subsequent sensing operations.
[0053] A method for preparing concrete using the high-strength concrete preparation system, the method comprising the following steps:
[0054] Step 1: Fix the plurality of fixing parts 201 to the upper side of an open container by means of bolts;
[0055] Step 2: Add multiple solid materials to be stirred and mixed into the multiple adding parts 402 on the multiple fixing parts 201 respectively, and add the liquid raw material directly into the open container;
[0056] Step 3: Make the multiple oblique rods 302 slide back and forth on the multiple transverse rods 301 respectively, and cooperate with the multiple stirring parts 103 to rotate regularly on the multiple sliding parts 101;
[0057] Step 4: After the material mixing operation is completed, the material is taken out from the open container to complete the concrete processing operation.
Claims
1. A high-strength concrete preparation system, characterized in that: The invention comprises a fixed part (201), a sliding part (101) is slidably connected to the fixed part (201), a pushing part (202) is fixedly connected to the fixed part (201), a rotating part (401) is rotatably connected to the sliding part (101), a plurality of adding parts (402) are rotatably connected to the rotating part (401), and a torsion spring is fixedly connected between each adding part (402) and the rotating part (401).
2. A high-strength concrete preparation system according to claim 1, characterized in that: It also includes a stirring portion (103) rotatably connected to the sliding portion (101).
3. A high-strength concrete preparation system according to claim 2, characterized in that: The invention also comprises a transverse rod (301), the transverse rod (301) is slidably connected to an oblique rod (302), the sliding part (101) is connected to a contact rod (104), the oblique rod (302) can contact the lower side of the contact rod (104), and a first compression spring is fixedly connected between the sliding part (101) and the fixed part (201).
4. A high-strength concrete preparation system according to claim 3, characterized in that: It also includes a protruding portion (105) fixedly connected to the contact rod (104), and the contact rod (104) is rotatably connected to the sliding portion (101).
5. A high-strength concrete preparation system according to claim 4, characterized in that: It also includes a marking rod (405) fixedly connected to the rotating part (401), and a plurality of scale marks (102) are provided on the sliding part (101).
6. A high-strength concrete preparation system according to claim 5, characterized in that: Each of the adding parts (402) is provided with an inclined plate (403).
7. A high-strength concrete preparation system according to claim 6, characterized in that: It also includes a cylindrical rod (404) slidably connected to the rotating part (401), a lever (106) is fixedly connected to the stirring part (103), and an electromagnetic block capable of adsorbing the rotating part (401) is fixedly connected to the sliding part (101).
8. A high-strength concrete preparation system according to claim 1, characterized in that: It also comprises a rectangular block (601), on which a T-shaped rod (602) is slidably connected.
9. A high-strength concrete preparation system according to claim 8, characterized in that: It also includes a detection part (603) slidably connected to the rectangular block (601), and a second compression spring is fixedly connected between the rectangular block (601) and the detection part (603).
10. A method for preparing concrete using the high-strength concrete preparation system according to claim 7, characterized in that: The method comprises the following steps: Step 1: fixing a plurality of fixing parts (201) to the upper side of an open container by means of bolts; Step 2: Adding a plurality of solid materials to be stirred and mixed into a plurality of adding parts (402) on a plurality of fixing parts (201) respectively, and directly adding a liquid raw material into an open container; Step 3: making the multiple oblique rods (302) slide back and forth on the multiple transverse rods (301) respectively, and cooperating with the multiple stirring parts (103) to rotate regularly on the multiple sliding parts (101); Step 4: After the material mixing operation is completed, the material is taken out from the open container to complete the concrete processing operation.