Water wobble plate machine and use method thereof

Abstract

The invention provides a water wobble plate machine and a using method thereof.The water wobble plate machine comprises a machine table, a feeding assembly, a circulating water supply system, a water storage tank, a wobble mechanism, a control system, a material plate support and a material plate, the wobble mechanism and the feeding assembly are installed on the machine table, the output end of the wobble mechanism is connected with the water storage tank, and the wobble mechanism is used for driving the water storage tank to swing front and back; a water storage tank is installed on the machine table, a material disc support which is obliquely arranged is installed in the water storage tank, a plurality of material discs are placed on the material disc support, the output end of the feeding assembly is right opposite to the material discs, a circulating water supply system for supplying water to the water storage tank is further installed on the machine table, and the feeding assembly, the circulating water supply system and the swing mechanism are electrically connected with a control system. The inclined material disc is placed in the water storage tank, the air cylinder drives the material disc to vibrate to carry out disc placing and discharging, products are located in water, collision damage of the products during movement is reduced, the automatic discharging and disc placing work efficiency is higher, labor is reduced, and the production cost is lower.

Description

Technical Field

[0001] The present invention relates to the technical field of plate swing machine structures, and in particular to a water plate swing machine and a use method thereof. Background Art

[0002] In the current actual production and processing of existing small-volume products, the product placement process is that the inspection personnel use tweezers to pick up one piece of product from the loading tray and put it into the cleaning tray. However, the problem of three damages to the product caused by tweezers has not been well improved, and picking up one piece of product at a time for inspection will cause a waste of action.

[0003] Moreover, the conventional way of plating is by manual plating, which increases labor costs. Some products have very high requirements on appearance size. If there are too many human operations that touch the product during the plating process, it will cause damage to the product surface, require a large amount of consumables, and reduce product yield. On the other hand, manual plating can only place one product at a time, and the efficiency of plating is not high, which greatly increases the time cost.

[0004] There is a need for a water swing plate machine with a higher degree of automation, higher working efficiency and no damage to the product, which can solve the above-mentioned problems. Summary of the invention

[0005] The invention provides a water pan swinging machine and a method for using the same, and solves the problem of low working efficiency of manual pan swinging in existing products by technically transforming the existing pan swinging feeding method.

[0006] To achieve the above object, the technical solution adopted by the present invention is:

[0007] A water swing tray machine comprises a machine platform, a feeding component, a circulating water supply system, a water tank, a swing mechanism, a control system, a tray bracket and a tray. The machine platform is equipped with a swing mechanism and a feeding component, the output end of the swing mechanism is connected to the water tank, the swing mechanism is used to drive the water tank to swing back and forth, an inclined tray bracket is installed in the water tank, a plurality of trays are placed on the tray bracket, the output end of the feeding component is arranged opposite to the tray, the feeding component is used to supply material to the tray in the water tank, and a circulating water supply system for supplying water to the water tank is also installed on the machine platform, the feeding component, the circulating water supply system and the swing mechanism are electrically connected to the control system.

[0008] Preferably, the swing mechanism includes a horizontal drive cylinder, a fixed connection, a slider and a slide rail. The horizontal drive cylinder and the horizontal slide rail are installed on the machine platform. The output end of the horizontal drive cylinder is connected to the water tank through a fixed connection. The slider is fixedly connected to the bottom surface of the water tank at four positions. The slider is installed on the horizontal slide rail for horizontal sliding. The horizontal drive cylinder is used to drive the water tank to move horizontally forward and backward along the horizontal slide rail.

[0009] Preferably, a pad is detachably installed in the water storage tank, and the pad is supported on the bottom surface of the tray bracket so that the tray bracket remains inclined.

[0010] Preferably, the circulating water supply system includes a circulating water tank, a water pump, a water inlet pipeline, a spray pipe and a water outlet pipeline. A circulating water tank is installed at the lower end of the machine. The circulating water tank is connected to the water inlet pipeline through the water pump. The water inlet pipeline extends above the machine and is connected to the spray pipe. The spray pipe is erected above the loading assembly. A plurality of water spray outlets are provided on the spray pipe. The spray pipe is used to flush the products on the loading assembly until they are output to the material tray. Water sprayed from the water spray outlets of the spray pipe is collected in a water storage tank. A water outlet channel is provided in the water storage tank. A water outlet hole is provided directly above the water outlet channel. The water outlet hole is connected to the water outlet pipeline installed at the bottom of the water storage tank, and the lower end of the water outlet pipeline is connected to the circulating water tank at the lower end of the machine.

[0011] Preferably, the feeding assembly includes a feeding table, a direct vibration assembly and a ramp; the feeding table and the direct vibration assembly for holding the products are installed on the machine platform; the spray pipe is arranged above the feeding table; the direct vibration assembly is arranged at the bottom of the feeding table; a ramp slanting downward is installed at the opening at one end of the feeding table; the ramp passes through the water tank and is arranged opposite to the feeding tray on the feeding tray bracket.

[0012] Preferably, a control valve is also installed at the spray pipe.

[0013] Preferably, the water outlet channel is detachably installed in the water storage tank, the water outlet channel can be adjusted in height, and a height marking ruler is provided beside the water outlet channel in the water storage tank.

[0014] Preferably, a plurality of transversely parallel arranged guide slots are installed at the front end of the tray support, and the guide slot outlets are arranged facing the tray on the tray support.

[0015] Preferably, a discharge ramp is installed at the rear end of the tray bracket, and a second tray is provided at the other end of the discharge ramp away from the tray bracket. The second tray can be taken out and the product can be poured onto the loading platform of the loading assembly for re-loading and tray placement.

[0016] A method for using the above-mentioned water swing disc machine comprises the following steps:

[0017] S1, manually pour the product into the loading table above the direct vibration component;

[0018] S2, start the water pump to output the water in the circulating water tank to the spray pipe along the water inlet pipeline;

[0019] S3, open the control valve at the spray pipe, water is sprayed out from the spray port of the spray pipe, washing the products on the loading table along the ramp and falling onto the material tray, the water flows into the water storage tank, and flows back to the circulating water tank from the water outlet channel of the water storage tank;

[0020] S4, start the horizontal drive cylinder to drive the water storage tank to move horizontally forward and backward along the horizontal slide rail, thereby driving the inclined material tray to vibrate forward and backward, so that the product falls into the product material level of the material tray;

[0021] S5, the products that have not fallen into the tray are washed by the water flow along the discharge ramp at the rear end of the tray support and fall into the second tray;

[0022] S6, after all the products on the tray have finished dropping or been washed to the second tray, the second tray is taken out from the water storage tank, the products are poured onto the loading platform and then put back into the water storage tank, and the products are washed by the water flow for the second vibration dropping.

[0023] The beneficial effects of the present invention are:

[0024] The present invention provides a water storage tank on the machine, and an inclined material tray bracket is installed in the water storage tank. The material tray is placed on the material tray bracket, and the product is flushed onto the material tray through the spray pipe of the circulating water supply system, and then the horizontal driving cylinder installed at the bottom of the water storage tank is driven to move forward and backward (vibrate), so that the product vibrates and falls into the material tray, and the water in the water storage tank is circulated through the water tank water pump structure at the bottom of the machine.

[0025] In the present application, an inclined material tray is placed in a water tank, and an air cylinder drives the material tray to vibrate to swing and drop the material. The product is in water, which reduces collision damage to the product during movement. In addition, the automatic dropping and swinging of the material tray in the present application has higher work efficiency, reduces labor, and has lower production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1-Figure 2 It is a schematic diagram of the structure of the present invention;

[0027] Figure 3 It is a schematic diagram of the swing mechanism of the present invention;

[0028] Figure 4 It is a structural schematic diagram of the feeding assembly of the present invention;

[0029] Figure 5 This is a schematic diagram of the internal structure of the water storage tank of the present invention;

[0030] Figure 6It is a schematic diagram of the top view structure of the present invention;

[0031] Explanation of the accompanying figures: machine 1, loading assembly 2, loading platform 21, direct vibration assembly 22, ramp 23, circulating water supply system 3, circulating water tank 31, water pump 32, water inlet pipeline 33, spray pipe 34, control valve 341, water outlet pipeline 35, water storage tank 4, cushion block 41, water outlet channel 42, water outlet hole 421, height marking ruler 43, swing mechanism 5, horizontal drive cylinder 51, fixed connecting part 52, slider 53, slide rail 54, control system 6, control button 61, tray bracket 7, guide chute 71, discharge ramp 72, tray 8, second tray 9. DETAILED DESCRIPTION

[0032] The specific contents of the present invention are described in detail below with reference to the accompanying drawings and embodiments.

[0033] See also Figure 1-6 As shown, the present invention provides a water swing tray machine, including a machine platform 1, a feeding component 2, a circulating water supply system 3, a water tank 4, a swing mechanism 5, a control system 6, a tray bracket 7 and a tray 8. The machine platform 1 is equipped with a swing mechanism 5 and a feeding component 2, the output end of the swing mechanism 5 is connected to the water tank 4, the swing mechanism 5 is used to drive the water tank 4 to swing back and forth, an inclined tray bracket 7 is installed in the water tank 4, a plurality of trays 8 are placed on the tray bracket 7, the output end of the feeding component 2 is arranged opposite to the tray 8, the feeding component 2 is used to feed the tray 8 in the water tank 4, the machine platform 1 is also equipped with a circulating water supply system 3 for supplying water to the water tank 4, the feeding component 2, the circulating water supply system 3 and the swing mechanism 5 are electrically connected to the control system 6.

[0034] The machine 1 is also provided with a control button 61 for controlling the start of the feeding assembly 2 , the circulating water supply system 3 and the swing mechanism 5 .

[0035] Several product drop positions are evenly spaced on the material tray 8, and the swing mechanism 5 drives the water storage tank 4 to swing back and forth, so that the product rolls on the inclined material tray 8 and finally falls into the product drop position.

[0036] Furthermore, in order to realize that the swing mechanism 5 can drive the water storage tank 4 to swing forward and backward, the swing mechanism 5 includes a horizontal drive cylinder 51, a fixed connection 52, a slider 53 and a slide rail 54. The horizontal drive cylinder 51 and the horizontal slide rail 54 are installed on the machine 1. The output end of the horizontal drive cylinder 51 is connected to the water storage tank 4 through the fixed connection 52. The slider 53 is fixedly connected to the bottom surface of the water storage tank 4. The slider 53 is horizontally slidably installed on the horizontal slide rail 54. The horizontal drive cylinder 51 is used to drive the water storage tank 4 to move horizontally forward and backward along the horizontal slide rail 54. The horizontal drive cylinder 51 is electrically connected to the control system 6.

[0037] Furthermore, in order to enable the material tray 8 to be tilted in the water tank 4, a cushion block 41 is detachably installed in the water tank 4, and the cushion block 41 is supported and arranged on the bottom surface of the material tray bracket 7 so that the material tray bracket 7 remains tilted.

[0038] Furthermore, in order to achieve the water supply effect of the circulating water supply system 3, the circulating water supply system 3 includes a circulating water tank 31, a water pump 32, a water inlet pipeline 33, a spray pipe 34 and a water outlet pipeline 35. The circulating water tank 31 is installed at the lower end of the machine 1. The circulating water tank 31 is connected to the water inlet pipeline 33 through the water pump 32. The water inlet pipeline 33 extends above the machine 1 and is connected to the spray pipe 34. The spray pipe 34 is set above the feeding assembly 2. 4 is provided with a plurality of water spraying ports, the spraying pipe 34 is used to flush the products on the loading assembly 2 until they are output to the material tray 8, the water sprayed from the water spraying ports of the spraying pipe 34 is collected and arranged in the water storage tank 4, the water storage tank 4 is provided with a water outlet channel 42, a water outlet hole 421 is provided just above the water outlet channel 42, the water outlet hole 421 is connected with the water outlet pipeline 35 installed at the bottom of the water storage tank 4, and the lower end of the water outlet pipeline 35 is connected with the circulating water tank 31 at the lower end of the machine 1.

[0039] Furthermore, the feeding assembly 2 includes a feeding table 21, a direct vibration assembly 22 and a ramp 23. The feeding table 21 and the direct vibration assembly 22 for receiving products are installed on the machine 1. The spray pipe 34 is installed above the feeding table 21. The direct vibration assembly 22 is installed at the bottom of the feeding table 21. A ramp 23 arranged obliquely downward is installed at the opening at one end of the feeding table 21. The ramp 23 passes through the water tank 4 and is arranged opposite to the material tray 8 on the material tray bracket 7.

[0040] Furthermore, in order to control the spray pipe 34 to spray water, a control valve 341 is also installed at the spray pipe 34 .

[0041] Furthermore, in order to control the water level in the water tank 4 , the water outlet channel 42 can be detachably installed in the water tank 4 , the water outlet channel 42 can be adjusted in height, and a height marking ruler 43 is provided next to the water outlet channel 42 in the water tank 4 .

[0042] Furthermore, a plurality of transversely parallelly arranged guide slots 71 are installed at the front end of the tray support 7 , and the outlets of the guide slots 71 are arranged facing the tray 8 on the tray support 7 .

[0043] Furthermore, a discharge ramp 72 is installed at the rear end of the tray bracket 7, and a second tray 9 is provided at the other end of the discharge ramp 72 away from the tray bracket 7. The second tray 9 can be taken out and the product can be poured onto the loading platform 21 of the loading assembly 2 for re-loading and tray placement.

[0044] Baffles are arranged around the tray bracket 7, and a slot for placing the tray 8 is formed between the baffles and the bottom plate of the tray bracket 7. The tray 8 can be stably placed in the tray bracket 7, and an opening is arranged at the rear end of the tray bracket 7, so that the tray 8 can be conveniently and quickly taken out and placed through the opening.

[0045] A method for using the above-mentioned water swing disc machine comprises the following steps:

[0046] S1, manually pour the product into the loading platform 21 above the direct vibration component 22;

[0047] S2, start the water pump 32 to output the water from the circulating water tank 31 along the water inlet pipeline 33 to the spray pipe 34;

[0048] S3, open the control valve 341 at the spray pipe 34, water is sprayed out from the spray port of the spray pipe 34, the product on the loading platform 21 is washed down the ramp 23 and falls onto the material tray 8, the water flows into the water storage tank 4, and flows back to the circulating water tank 31 from the water outlet channel 42 of the water storage tank 4;

[0049] S4, start the horizontal driving cylinder 51, drive the water storage tank 4 to move horizontally forward and backward along the horizontal slide rail 54, thereby driving the inclined material tray 8 to vibrate forward and backward, so that the product falls into the product material level of the material tray 8;

[0050] S5, the products that have not fallen into the tray 8 are washed by the water flow along the discharge ramp 72 at the rear end of the tray support 7 and fall into the second tray 9;

[0051] S6, after all the products on the tray 8 have finished dropping or been flushed to the second tray 9, the second tray 98 is taken out from the water tank 4, the products are poured onto the loading platform 21 and then put back into the water tank 4, and the products are flushed by the water flow for a second vibration drop.

[0052] The present invention provides a water storage tank on the machine, and an inclined material tray bracket is installed in the water storage tank. The material tray is placed on the material tray bracket, and the product is flushed onto the material tray through the spray pipe of the circulating water supply system, and then the horizontal driving cylinder installed at the bottom of the water storage tank is driven to move forward and backward (vibrate), so that the product vibrates and falls into the material tray, and the water in the water storage tank is circulated through the water tank water pump structure at the bottom of the machine.

[0053] In the present application, an inclined material tray is placed in a water tank, and an air cylinder drives the material tray to vibrate to swing and drop the material. The product is in water, which reduces collision damage to the product during movement. In addition, the automatic dropping and swinging of the material tray in the present application has higher work efficiency, reduces labor, and has lower production costs.

[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

[0055] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0056] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A water swing disc machine, characterized in that: It includes a machine, a feeding component, a circulating water supply system, a water tank, a swing mechanism, a control system, a material tray bracket and a material tray. The machine is equipped with a swing mechanism and a feeding component, the output end of the swing mechanism is connected to the water tank, the swing mechanism is used to drive the water tank to swing back and forth, an inclined material tray bracket is installed in the water tank, a plurality of material trays are placed on the material tray bracket, the output end of the feeding component is arranged opposite to the material tray, the feeding component is used to supply material to the material tray in the water tank, and a circulating water supply system for supplying water to the water tank is also installed on the machine, the feeding component, the circulating water supply system and the swing mechanism are electrically connected to the control system.

2. A water swing disc machine according to claim 1, characterized in that: The swing mechanism includes a horizontal drive cylinder, a fixed connection, a slider and a slide rail. The horizontal drive cylinder and the horizontal slide rail are installed on the machine platform. The output end of the horizontal drive cylinder is connected to the water tank through a fixed connection. The slider is fixedly connected to the bottom surface of the water tank at four positions. The slider is installed on the horizontal slide rail for horizontal sliding. The horizontal drive cylinder is used to drive the water tank to move horizontally forward and backward along the horizontal slide rail.

3. A water swing disc machine according to claim 1, characterized in that: A pad is detachably installed in the water storage tank, and the pad is supported and arranged on the bottom surface of the material tray bracket so that the material tray bracket can be kept inclined.

4. A water swing disk machine according to claim 1, characterized in that: The circulating water supply system includes a circulating water tank, a water pump, a water inlet pipeline, a spray pipe and a water outlet pipeline. The circulating water tank is installed at the lower end of the machine. The circulating water tank is connected to the water inlet pipeline through the water pump. The water inlet pipeline extends above the machine and is connected to the spray pipe. The spray pipe is erected above the loading assembly. A plurality of water spray outlets are provided on the spray pipe. The spray pipe is used to flush the products on the loading assembly until they are output to the material tray. The water sprayed from the water spray outlets of the spray pipe is collected in the water storage tank. A water outlet channel is provided in the water storage tank. A water outlet hole is provided directly above the water outlet channel. The water outlet hole is connected to the water outlet pipeline installed at the bottom of the water storage tank. The lower end of the water outlet pipeline is connected to the circulating water tank at the lower end of the machine.

5. A water swing disk machine according to claim 4, characterized in that: The feeding assembly includes a feeding table, a direct vibration assembly and a ramp. The feeding table and the direct vibration assembly for holding products are installed on the machine platform. The spray pipe is arranged above the feeding table. The direct vibration assembly is arranged at the bottom of the feeding table. A ramp inclined downward is installed at the opening at one end of the feeding table. The ramp passes through the water tank and is arranged opposite to the feeding tray on the feeding tray bracket.

6. A water swing disk machine according to claim 4, characterized in that: A control valve is also installed at the spray pipe.

7. A water swing disk machine according to claim 4, characterized in that: The water outlet channel can be detachably installed in the water storage tank, the installation height of the water outlet channel can be adjusted, and a height marking ruler is arranged beside the water outlet channel in the water storage tank.

8. The water swing disk machine according to claim 1, characterized in that: A plurality of transversely parallel arranged guide chutes are also installed at the front end of the tray support, and the guide chutes outlets are arranged facing the tray on the tray support.

9. The water swing disc machine according to claim 1, characterized in that: A discharge ramp is installed at the rear end of the tray bracket, and a second tray is arranged at the other end of the discharge ramp away from the tray bracket. The second tray is placed in the water tank, and handle parts are installed on both sides of the second tray.

10. A method for using the water swing disk machine according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, manually pour the product into the loading table above the direct vibration component; S2, start the water pump to output the water in the circulating water tank to the spray pipe along the water inlet pipeline; S3, open the control valve at the spray pipe, water is sprayed out from the spray port of the spray pipe, washing the products on the loading table along the ramp and falling onto the material tray, the water flows into the water storage tank, and flows back to the circulating water tank from the water outlet channel of the water storage tank; S4, start the horizontal drive cylinder to drive the water storage tank to move horizontally forward and backward along the horizontal slide rail, thereby driving the inclined material tray to vibrate forward and backward, so that the product falls into the product material level of the material tray; S5, the products that have not fallen into the tray are washed by the water flow along the discharge ramp at the rear end of the tray bracket and fall into the second tray; S6, after all the products on the tray have finished dropping or been washed to the second tray, the second tray is taken out from the water storage tank, the products are poured onto the loading platform and then put back into the water storage tank, and the products are washed by the water flow for the second vibration dropping.

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