Electromechanical pipeline module transportation device
By using adjustable support frames and positioning devices in the electromechanical pipeline module transportation device, combined with sensors and universal wheels, the problems of high construction costs, long cycles and safety risks in traditional lifting methods are solved, and low cost and high efficiency are achieved , safe transportation and installation of electromechanical and mechanical pipeline modules.
Patent Information
- Application Number
- CN202411613786.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2024-12-27
AI Technical Summary
The traditional high-level electromechanical pipeline lifting method has problems such as high construction costs, long cycles, inconvenient material transfer and great safety risks, especially in installation operations with a height of more than 5 meters, especially for the transportation of heavier materials such as large air-conditioning water pipes. Especially difficult.
A electromechanical and mechanical pipeline module transportation device is designed, including an adjustable support frame and positioning device, which uses positioning beams and sensors to achieve precise positioning and attitude control, and combines universal wheels and detachable frame structure to improve transportation and installation. Flexibility and security.
It reduces the cost of operating platform erection and aerial lifting car rental, reduces the workload of high-altitude operations, improves operation safety and construction efficiency, and is suitable for module assembly and installation under various working conditions.
Smart Images

Figure CN119191075A_ABST
Abstract
Description
[Technical field]
[0001] The invention relates to the technical field of lifting a mechanical and electrical integrated pipeline module, and in particular to a mechanical and electrical pipeline module transportation device. [Background technology]
[0002] Traditional methods of lifting mechanical and electrical pipelines in large spaces mainly include erecting full-height scaffolding, erecting mobile operating platforms, and renting aerial lifts. Erecting full-height scaffolding requires special operations for frame installation and disassembly, which has high construction costs and long periods. The dense frames make it inconvenient to transfer materials. When using a mobile operating platform, the height should not exceed 5m. For installation operations in large spaces exceeding 6 meters, using a mobile operating platform for installation poses a greater safety risk. When using an aerial lift, the small space of the lift makes it inconvenient to transport materials, and it is extremely difficult to transport heavy materials such as large air-conditioning water pipes. [Summary of the invention]
[0003] In order to solve the shortcomings of existing electromechanical pipeline hoisting construction, such as high cost, long period, inconvenient material transfer and high safety risk, the present invention proposes an electromechanical pipeline module transportation device which has simple hoisting electromechanical pipeline modules, high safety and low hoisting cost.
[0004] The present invention is achieved by the following technical solutions:
[0005] The electromechanical pipeline module transport device includes a frame, wherein the frame includes a support frame for supporting the pipeline module; the support frame is provided with a positioning device located on both sides of the pipeline module and capable of adjusting the positioning width according to the width of the pipeline module; the positioning device emits a positioning light beam to illuminate the position of the floor surface for installing fixing bolts.
[0006] In the electromechanical pipeline module transport device as described above, the positioning device includes a positioning ruler, and the positioning ruler is provided with a slide groove symmetrical to the center of the positioning ruler.
[0007] In the electromechanical pipeline module transportation device as described above, the slide groove is provided with a screw rod penetrating the positioning scale; the screw rod and the slide groove are fixed by a nut; and the screw rod cooperates with the slide groove for sliding adjustment.
[0008] In the electromechanical pipeline module transportation device as described above, a transmitter is provided on one end of the screw rod for cooperating with the positioning scale to achieve precise positioning.
[0009] In the electromechanical pipeline module transport device as described above, a scale ruler is provided on one side of the slideway.
[0010] In the electromechanical pipeline module transport device as described above, the frame and the positioning scale are locked by fixing clips and bolts.
[0011] As described above, in the electromechanical pipeline module transportation device, both sides of the positioning scale are provided with limiting groove beams for clamping the positioning scale.
[0012] As described above, in the electromechanical pipeline module transport device, the frame is provided with a crossbeam that spans the frame and is parallel to the positioning scale, and the inner sides of both ends of the crossbeam are fixed to the frame by connecting plates and nuts.
[0013] As described above, in the electromechanical pipeline module transport device, universal wheels are provided under the outer circumference of the frame to enable the frame to slide and stop; the universal wheels are rotatably connected to the frame.
[0014] In the electromechanical pipeline module transport device as described above, both ends of the trough beam are connected to the frame via turnbuckles.
[0015] Compared with the prior art, the present invention has the following advantages:
[0016] 1. The present invention reduces the cost of setting up the operating platform and the cost of renting the aerial lift by lifting the entire module;
[0017] 2. The present invention reduces high-altitude installation and material handling, reduces the workload of high-altitude operations, and greatly improves the safety of operations;
[0018] 3. Through the application of detachable, movable, adjustable and other multi-working condition integrated modes, the efficiency of module assembly and installation is greatly improved, and the efficiency and flexibility of construction operations are improved.
Brief Description of the Drawings
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below.
[0020] Figure 1 It is a front view schematic diagram of the hoisting structure of the present invention;
[0021] Figure 2 It is a top view schematic diagram of the frame of the present invention;
[0022] Figure 3 It is a front view schematic diagram of the frame of the present invention;
[0023] Figure 4 It is a schematic diagram of the cross-sectional structure of the present invention;
[0024] Figure 5 It is a side view structural schematic diagram of the present invention;
[0025] Figure 6 This is a schematic diagram of the disassembly of the components of the present invention;
[0026] Figure 7This is a schematic diagram of the disassembly of the parts of the present invention. [Specific implementation method]
[0027] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0028] Specific embodiments, such as Figures 1 to 7 The electromechanical pipeline module transport device shown includes a frame 1, and the frame 1 includes a support frame 11 for supporting the pipeline module; the support frame 11 is provided with a positioning device 2 located on both sides of the pipeline module and capable of adjusting the positioning width according to the width of the pipeline module; the positioning device 2 emits a positioning light beam to illuminate the position of the floor surface for installing fixing bolts.
[0029] Furthermore, as a preferred implementation manner of the present solution but not a limitation, the positioning device 2 includes a positioning scale 3 , and the positioning scale 3 is provided with a slide groove 32 which is symmetrical with the center of the positioning scale 3 .
[0030] In this embodiment, in the embodiment of this electromechanical pipeline module transportation device, the slide groove on the positioning scale of the positioning device can have an adjustable design to accommodate pipeline modules of different sizes. The slide groove can adjust the width on both sides by sliding or rotating, thereby ensuring that the positioning device can be stably fixed on both sides of the pipeline module. In addition, the light beam emitting device of the positioning device can be focusable, so that the shape and size of the light beam can be adjusted according to different working distances and beam diameters to meet different practical needs. In an embodiment, the electric control system can be equipped with a touch screen or a button control panel, and the operator can control the operation of the positioning device through the touch screen or the button control panel, such as adjusting the position and intensity of the positioning beam, and controlling the lifting and hanging of the electric hoist.
[0031] Furthermore, as a preferred implementation mode of the present invention but not limitation, the slide groove 32 is provided with a screw rod 34 penetrating the positioning scale 3; the screw rod 34 and the slide groove 32 are fixed by a nut; the screw rod 34 cooperates with the slide groove 32 for sliding adjustment.
[0032] In this implementation case, this design makes it more convenient and accurate to adjust the width of the positioning device. The operator can adjust the sliding of the chute simply by rotating the screw rod without the need for additional tools or complicated operations. Therefore, this design of the chute and screw rod can improve the adjustment efficiency and operation convenience of the device.
[0033] Furthermore, as a preferred implementation mode of the present invention but not limitation, a transmitter 31 is provided on one end of the screw rod 34 for cooperating with the positioning scale 3 to achieve precise positioning.
[0034] In this embodiment, a sensor device is provided on the positioning scale of the positioning device to detect the position and posture of the pipeline module. The sensor device may include multiple sensors, such as photoelectric sensors, acceleration sensors, tilt sensors, etc. These sensors can monitor parameters such as the position, angle and inclination of the pipeline module in real time, and feed the data back to the electronic control system. The electronic control system can perform real-time calculation and analysis based on the data of the sensor device to achieve accurate positioning and posture control of the pipeline module. By adjusting the operation of the positioning device and the electric hoist, the pipeline module can be kept stable and balanced during transportation and installation. In addition, in the embodiment, a display screen can also be provided on the positioning device to display the position, posture and other relevant information of the pipeline module. The operator can monitor and adjust in real time through the images and data on the display screen to ensure the accuracy of transportation and installation. By providing a sensor device and a display screen on the positioning device, real-time monitoring and control of the position and posture of the pipeline module can be achieved. This embodiment can increase the intelligence of the device and improve the positioning accuracy and operation efficiency of the pipeline module.
[0035] Furthermore, as a preferred implementation of the present solution but not a limitation, a scale 33 is provided on one side of the slide groove 32 .
[0036] In this implementation case, in this extended embodiment, a scale ruler is provided on one side of the slide. The scale ruler can be a scale line or mark along the length of the slide. The role of the scale ruler is to provide a reference for accurately adjusting the position of the infrared emitter. The user can slide the infrared emitter to a specific position on the scale ruler as needed to achieve the required measurement range or positioning accuracy. The scale ruler can be designed with different scale spacing or units according to specific needs, such as millimeters, centimeters or inches. In this way, the user can select the corresponding scale for adjustment according to their requirements and measurement needs.
[0037] Furthermore, as a preferred implementation mode of the present solution but not a limitation, the frame 1 and the positioning scale 3 are locked by fixing clips 7 and bolts.
[0038] In this embodiment, the fixing clip can be a metal or plastic clip with a clamping function. It can be fixed between the frame and the infrared positioning scale to ensure their stable position and connection. Bolts can pass through the holes of the fixing clip to tightly fix the frame and the infrared positioning scale together. The bolts can be locked by rotating the nut or the bolt itself. By using the fixing clip and the bolt to connect the frame and the infrared positioning scale, it can be ensured that the connection between them is firm and stable and not easy to loosen or move. This can ensure the accuracy and reliability of the measurement. In addition, the design of the fixing clip and the bolt can also make the connection process more convenient and faster. The user only needs to tighten the bolt to complete the connection without the need for additional tools or complicated operations. This design of fixing the clip and bolt locking is suitable for various types of frames and infrared positioning scales, and can be widely used in different application scenarios, such as measuring equipment, machining and other fields.
[0039] Furthermore, as a preferred implementation manner of the present solution but not a limitation, both sides of the positioning scale 3 are provided with limiting groove beams 9 for clamping the positioning scale 3 .
[0040] In this implementation case, in this embodiment, clamping limit slot beams are provided on both sides of the positioning ruler, which are used to clamp the positioning ruler to ensure that it is stably fixed on the positioning device. Specifically, the limit slot beam can be a U-shaped or L-shaped structure, and their shape matches the cross-sectional shape of the positioning ruler. The inner side of the limit slot beam contacts the two sides of the positioning ruler. Through the clamping action of the limit slot beam, the positioning ruler can be fixed in its position to prevent it from sliding or falling off during transportation or use. In order to enhance the clamping effect, the outer side of the limit slot beam can be equipped with a spring or other clamping device to provide additional pressure so that a close contact is formed between the positioning ruler and the limit slot beam. Through the clamping action of the limit slot beam, the stability and fixity of the positioning ruler can be ensured, so that it can accurately position the pipeline module. This design can prevent the positioning ruler from accidentally moving or loosening during transportation or use, thereby improving the stability and safety of the device.
[0041] Furthermore, as a preferred embodiment of the present invention but not a limitation, the frame 1 is provided with a crossbeam 5 which spans the frame 1 and is parallel to the positioning scale 3, and the inner sides of both ends of the crossbeam 5 are fixed to the frame 1 by connecting plates 8 and nuts.
[0042] In this embodiment, through this design, the crossbeam can provide additional support and stability to increase the rigidity of the frame 1. The crossbeam is arranged in parallel with the positioning scale, which can provide a stable support platform during the transportation and installation of the pipeline module. The fixing of the connecting plate and the nut can ensure a firm connection between the crossbeam and the frame. By properly adjusting the tightness of the nut, the position and height of the crossbeam can be adjusted to accommodate pipeline modules of different sizes and weights. This design makes the frame more sturdy and stable, provides additional support and protection, and makes the pipeline module safer and more reliable during transportation and installation.
[0043] Furthermore, as a preferred implementation manner of the present solution but not a limitation, a universal wheel 11 is provided under the outer periphery of the frame 1 to enable the frame 1 to slide and stop; the universal wheel 11 is rotationally connected to the frame 1 .
[0044] In this embodiment, the universal wheel is fixedly connected to the frame to ensure that the universal wheel is firmly mounted on the frame. The fixed connection can be bolted, welded or other appropriate connection methods to ensure the stability and reliability of the universal wheel. By providing universal wheels under the periphery of the frame, the electromechanical pipeline module transportation device can have better maneuverability and flexibility. The omnidirectional mobility of the universal wheel allows the device to be freely operated in narrow or complex environments, improving the efficiency of transportation and installation.
[0045] Furthermore, as a preferred implementation mode of the present invention but not a limitation, both ends of the channel beam 9 are connected to the vehicle frame 1 via turnbuckles 10 .
[0046] In this embodiment, in this extended embodiment, both ends of the channel beam are connected to the frame by means of a turnbuckle. A turnbuckle is a special screw having a cage-shaped outer shell with threads inside. Reserved holes are provided at both ends of the channel beam, and the turnbuckle can pass through the holes of the channel beam and align with the holes of the frame. By tightening the turnbuckle, the channel beam can be securely connected to the frame, ensuring its stability and reliability. The cage-shaped outer shell of the turnbuckle can provide additional support and retention to prevent loosening or falling off.
[0047] The working principle of this embodiment is as follows: first, place the electromechanical pipeline module 99 to be transported on the frame, slide the infrared emitter, adjust the spacing between the infrared emitters to the most suitable position, turn on the infrared emitter, and the infrared emitter emits light to illuminate the floor slab. The construction personnel use a lifting vehicle to fix the electric hoist 91 at the irradiation point of the infrared emitter. A gantry is provided on the iron chain 92 of the electric hoist. The infrared positioning scale is removed, and the gantry 93 is welded to the position corresponding to the infrared emitter. The electric hoist pulls the iron chain to rise vertically to lift the electromechanical pipeline module.
[0048] The above is an implementation method provided in combination with specific content, and it is not considered that the specific implementation of the present invention is limited to these descriptions. At the same time, due to different industry naming, it is not limited to the above naming, nor is it limited to English naming. Any similarity or similarity with the method, structure, etc. of the present invention, or a number of technical deductions or substitutions made under the premise of the concept of the present invention, shall be regarded as the protection scope of the present invention.
Claims
1. Mechanical and electrical pipeline module transportation device, characterized in that: The vehicle frame (1) comprises a support frame (11) for supporting a pipeline module; the support frame (11) is provided with positioning devices (2) located on both sides of the pipeline module and capable of adjusting the positioning width according to the width of the pipeline module; the positioning device (2) emits a positioning light beam to illuminate the position of the floor surface for installing fixing bolts.
2. The electromechanical pipeline module transportation device according to claim 1, characterized in that: The positioning device (2) comprises a positioning scale (3), and the positioning scale (3) is provided with a slide groove (32) which is symmetrical with the center of the positioning scale (3).
3. The electromechanical pipeline module transportation device according to claim 2, characterized in that: The slide groove (32) is provided with a screw rod (34) penetrating the positioning scale (3); the screw rod (34) and the slide groove (32) are fixed by a nut; the screw rod (34) cooperates with the slide groove (32) to perform sliding adjustment.
4. The electromechanical pipeline module transportation device according to claim 3 is characterized in that: A transmitter (31) is provided on one end of the screw rod (34) for cooperating with the positioning scale (3) to achieve precise positioning.
5. The electromechanical pipeline module transportation device according to claim 4, characterized in that: A scale (33) is provided on one side of the slide groove (32).
6. The electromechanical pipeline module transportation device according to claim 4, characterized in that: The vehicle frame (1) and the positioning scale (3) are locked by means of a fixing clip (7) and bolts.
7. The electromechanical pipeline module transportation device according to claim 6, characterized in that: Position limiting groove beams (9) for clamping the positioning ruler (3) are provided on both sides of the positioning ruler (3).
8. The electromechanical pipeline module transport device according to claim 6, characterized in that: The frame (1) is provided with a crossbeam (5) that spans the frame (1) and is parallel to the positioning scale (3); the inner sides of both ends of the crossbeam (5) are fixed to the frame (1) via connecting plates (8) and nuts.
9. The electromechanical pipeline module transport device according to claim 8, characterized in that: A universal wheel (11) is provided under the outer periphery of the frame (1) to enable the frame (1) to slide and stop; the universal wheel (11) is rotatably connected to the frame (1).
10. The electromechanical pipeline module transportation device according to claim 7, characterized in that: The two ends of the channel beam (9) are connected to the vehicle frame (1) via turnbuckle screws (10).