Thread detection equipment, detection system, processing system and thread detection method
By designing thread detection equipment and using the combination of shell and information collection unit, the problem of difficulty in thread detection on the main rib of the steel cage is solved, fast and accurate thread detection is achieved, and detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202411219765.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2024-12-27
AI Technical Summary
During the processing of the main ribs of the steel cage, the thin and easily deformed main ribs lead to increased difficulty in thread detection, and it is difficult for the prior art to achieve rapid and accurate detection.
A thread detection device is designed, including a housing, a carrier table, a compression unit and an information acquisition unit. By setting a first opening and a second opening, the main rib can pass through the entire area, and combining the compression unit and the stop unit to achieve the Positioning and automated detection of main rib processing threads.
It improves the accuracy and efficiency of thread detection, reduces the impact of the environment on the detection results, and meets the needs of fast and accurate detection of thread processing on the main ribs of the steel cage.
Smart Images

Figure CN119197350A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel bar processing, and in particular to thread detection equipment, a detection system, a processing system and a thread detection method. Background Art
[0002] The steel cage includes main bars, reinforcing stirrups and surrounding bars, wherein a plurality of reinforcing stirrups are arranged in the length direction of the steel cage, a plurality of main bars are welded at intervals in the circumferential direction outside the reinforcing stirrups, and the surrounding bars are further welded outside the main bars to form the steel cage.
[0003] In the actual production process, it is necessary to process threads on at least one end of the main reinforcement of the steel cage to meet the installation requirements of the steel cage. The detection of the processed threads on the main reinforcement is an extremely important link in the main reinforcement processing process to ensure the normal installation of the steel cage. Since the main reinforcement of the steel cage has a large slenderness ratio and a long size, the main reinforcement is very easy to bend and deform, which greatly increases the difficulty of detecting the processed threads. Therefore, it is very necessary to develop a device that can meet the requirements of processing threads on the main reinforcement of the steel cage. Summary of the invention
[0004] The purpose of this application is to at least solve the problem of rapid and accurate detection of machined threads on main bars. This is achieved through the following solutions:
[0005] In a first aspect, the present application provides a thread detection device, which is used to detect whether the machined threads on the main bars used in the steel cage are qualified. The thread detection device includes a shell, a bearing platform, a first clamping unit and an information collection unit. The shell includes a first side wall and a second side wall. The first side wall is provided with a first opening, and the second side wall is provided with a second opening. The first opening is opposite to the second opening, and the first opening and the second opening are configured for the main bars to be detected to pass through the thread detection device; the bearing platform is arranged in the shell, the bearing platform has a first bearing portion, and the first bearing portion has a first bearing surface; the first clamping unit is opposite to the first bearing surface, and the first clamping unit is configured to be able to clamp the main bars to be detected to the first bearing surface; the information collection unit is located in the shell, and the information collection unit is configured to collect information on the machined threads on the main bars for determining whether the machined threads are qualified.
[0006] The present application sets a first opening and a second opening on the thread detection device, so that the main reinforcement to be detected can enter the thread detection device through one of the first opening and the second opening, and pass through the other of the first opening and the second opening, so that the main reinforcement to be detected can pass through the thread detection device in the entire area, so as to meet the detection of the machined threads at any position of the main reinforcement, especially the detection of steel bars with threads processed at both ends. Second, the present application makes the thread detection device include a first clamping unit and a bearing platform including a first bearing surface, so that the main reinforcement to be detected can be clamped on the first bearing surface by the first clamping unit, so as to position the machined threads on the steel bar, so that the machined threads have better detection conditions, thereby improving the accuracy of the machined thread detection results. Third, the present application makes the thread detection device include an information collection unit, and judges whether the main reinforcement to be detected is qualified through the information collected by the information collection unit, so that the thread detection device better meets the conditions of automated detection, thereby improving the detection efficiency of the machined threads on the main reinforcement. Fourth, the present application makes the thread detection equipment include a shell, and the information collection unit is located inside the shell, so that the machined threads on the main ribs to be detected can be detected in a relatively closed environment, which can effectively reduce the impact of the environment on the detection results; in addition, dust prevention and other effects can also be achieved.
[0007] In addition, the thread detection device according to the present application may also have the following additional technical features:
[0008] In some preferred embodiments of the present application, the first clamping unit further includes a first push-pull assembly and a first clamping member, the push-pull end of the first push-pull assembly faces the first bearing surface; the first clamping member is fixedly connected to the push-pull end of the first push-pull assembly, and the first clamping member is configured to clamp the detected main reinforcement to the first bearing surface.
[0009] The present application enables the first clamping unit to include a first push-pull assembly and a first clamping member, and enables the first clamping member to be fixedly connected to the push-pull end of the first push-pull assembly, and then the position of the first clamping member can be adjusted by the first push-pull assembly during the push-pull process, so that the first clamping unit can clamp the main reinforcement to be tested on the first bearing surface, and it is also convenient to release the main reinforcement to be tested to meet the transportation needs of the main reinforcement to be tested. In addition, the present application enables the first clamping unit to include a first push-pull assembly, and then the first push-pull assembly can be a pneumatic telescopic cylinder, a hydraulic telescopic cylinder, a gear rack linear module, etc., so as to realize the automatic control of the first clamping unit.
[0010] In some preferred embodiments of the present application, the first opening is further made to be a penetration entrance for the main reinforcement to be detected, and in the penetration direction of the main reinforcement to be detected, the distance between the first bearing portion and the first opening is smaller than the distance between the information collection area of the information collection unit and the first opening.
[0011] The present application makes the distance between the first bearing part and the first opening smaller than the distance between the information collection area of the information collection unit and the first opening, thereby better meeting the detection needs of the processed threads on the ends of the steel bars. Specifically, the main steel bars to be detected are positioned through the action of the first clamping unit and the first bearing part, so that the processed threads on the ends of the steel bars better meet the needs of information collection, thereby improving the accuracy of the detection results of the processed threads on the steel bars.
[0012] In some preferred embodiments of the present application, the first bearing surface is set upward; the first clamping unit is located above the first bearing portion, and the first clamping unit is configured to be able to press the main rib to be inspected to the first bearing surface from above the bearing platform; or, the first bearing surface is set downward; the first clamping unit is located below the first bearing portion, and the first clamping unit is configured to be able to press the main rib to be inspected to the first bearing surface from below the bearing platform.
[0013] In some preferred embodiments of the present application, the first clamping member may include a first connecting portion and a first clamping portion, the first connecting portion being connected to the push-pull end of the first push-pull assembly; the first clamping portion is back to back with the first connecting portion, and the first clamping portion is provided with a first clamping groove adapted to the contour of the main reinforcement to be detected, and the first clamping groove extends along the passing direction of the main reinforcement to be detected.
[0014] The present application provides the first clamping portion with a first clamping groove that is adapted to the contour of the main reinforcement to be detected, and extends along the passing direction of the main reinforcement to be detected, so that the main reinforcement to be detected can be better pressed onto the first bearing surface to prevent the main reinforcement to be detected from slipping, shifting, etc. due to improper force application during the clamping process of the first clamping unit, thereby enabling the main reinforcement to be detected to better meet the detection conditions.
[0015] In some preferred embodiments of the present application, the thread detection device may further include a first stop unit, which is configured to stop the detected main rib from extending into the first end of the shell so that the processed thread is located in the information collection area of the information collection unit; the first stop unit and the first clamping unit are arranged along the passing direction of the detected main rib, and the distance between the projection of the first stop unit on the passing path of the detected main rib and the first opening is greater than the distance between the projection of the first clamping unit on the passing path of the detected main rib and the first opening.
[0016] The present application enables the thread detection device to include a first stop unit, and the detected main reinforcement can be stopped under the action of the first stop unit to better position the detected main reinforcement in the passing direction, so that the processed thread is positioned in the set information collection area of the information collection unit.
[0017] In some preferred embodiments of the present application, the first stop unit may include a second push-pull assembly and a first stop member, the push-pull end of the second push-pull assembly faces the supporting platform; the first stop member is fixedly connected to the push-pull end of the second push-pull assembly, and the first stop member has a first stop surface facing the first opening; the first stop unit is configured as follows: when the first stop member is located at the stop position, the first stop surface can stop the detected main rib from moving toward the second opening.
[0018] In some preferred embodiments of the present application, the supporting platform can have a second supporting portion, the second supporting portion has a second supporting surface, and the first supporting portion and the second supporting portion are spaced apart along the passing direction of the main reinforcement to be detected, and in the passing direction of the main reinforcement to be detected, the distance between the first supporting portion and the first opening is smaller than the distance between the second supporting portion and the first opening; the thread detection device also includes a second clamping unit, the second clamping unit is opposite to the second supporting portion, and the second clamping unit is configured to be able to clamp the main reinforcement to be detected to the second supporting surface.
[0019] In some preferred embodiments of the present application, the second clamping unit may include a third push-pull assembly and a second clamping member, the push-pull end of the third push-pull assembly facing the second bearing surface; the second clamping member is fixedly connected to the push-pull end of the third push-pull assembly, and the second clamping member is configured to clamp the inspected main reinforcement to the second bearing surface.
[0020] In some preferred embodiments of the present application, the second clamping member may include a second connecting portion and a second clamping portion, the second connecting portion being connected to the push-pull end of the third push-pull assembly; the second clamping portion is back to back with the second connecting portion, and the second clamping portion is provided with a second clamping groove adapted to the contour of the main reinforcement to be detected, and the second clamping groove extends along the passing direction of the main reinforcement to be detected.
[0021] In some preferred embodiments of the present application, the thread detection device may further include a second stop unit, which is configured to stop the detected main rib from extending into the second end of the shell so that the processed thread is located in the information collection area of the information collection unit; the second stop unit and the second clamping unit are spaced apart along the passing direction of the detected main rib, and the distance between the projection of the second stop unit on the passing path of the detected main rib and the second opening is greater than the distance between the projection of the second clamping unit on the passing path of the detected main rib and the second opening.
[0022] In some preferred embodiments of the present application, the second stop unit may include a fourth push-pull assembly and a second stop member, the push-pull end of the fourth push-pull assembly facing the supporting platform; the second stop member is fixedly connected to the push-pull end of the fourth push-pull assembly, and the second stop member has a second stop surface facing the second opening; the second stop unit is configured as follows: when the second stop member is in the stop position, the second stop surface can stop the detected main rib from moving toward the first opening.
[0023] In some preferred embodiments of the present application, a clearance area can be formed on the supporting platform, and the clearance area extends in a direction perpendicular to the penetration direction of the main reinforcement to be detected, and the clearance area is located between the first supporting part and the second supporting part; the information collection unit is located on one side of the clearance area, and the information collection unit is configured to collect information in the extension direction of the clearance area.
[0024] In some preferred embodiments of the present application, the thread detection equipment may further include a base, the supporting platform is located on the base, and the information acquisition unit is installed on the base; the information acquisition unit is a 2D industrial camera or a 3D industrial camera; and / or, the information of the processed thread collected by the information acquisition unit includes at least part of the thread major diameter, thread middle diameter, thread minor diameter, pitch and tooth angle.
[0025] In some preferred embodiments of the present application, the thread detection equipment may further include a first main reinforcement rotation device, and the first main reinforcement rotation device is adjacent to the first opening, and the first main reinforcement rotation device is configured to rotate the main reinforcement to be detected; and / or, the thread detection equipment may further include a second main reinforcement rotation device, and the second main reinforcement rotation device is adjacent to the second opening, and the second main reinforcement rotation device is configured to rotate the main reinforcement to be detected.
[0026] In a second aspect, a thread detection system is provided, the thread detection system comprising a first main reinforcement conveying device and a thread detection device as described in any of the aforementioned embodiments, the first main reinforcement conveying device being located on the outer side of a first side wall close to the thread detection device; the first main reinforcement conveying device is configured to be used for feeding and / or rotating the detected main reinforcement into the thread detection device; or, the first main reinforcement conveying device is configured to be used for feeding and / or rotating the detected main reinforcement into the thread detection device, and a first main reinforcement rotating device is provided on the first main reinforcement conveying device, and the first main reinforcement rotating device is configured to be able to rotate the detected main reinforcement.
[0027] In some preferred embodiments of the present application, the thread detection system further includes a second main reinforcement conveying device, which is located on the outer side of the second side wall close to the thread detection equipment; the second main reinforcement conveying device is configured to be able to feed and / or rotate out the detected main reinforcement into the thread detection equipment; or, the second main reinforcement conveying device is configured to be able to feed and / or rotate out the detected main reinforcement into the thread detection equipment, and the second main reinforcement conveying device is also provided with a second main reinforcement rotation device, and the second main reinforcement rotation device is configured to be able to rotate the detected main reinforcement.
[0028] In a third aspect, the present application further discloses a steel cage processing system, which includes a thread detection device as described in any of the aforementioned embodiments; or, the steel cage processing system includes a thread detection system as described in some of the aforementioned embodiments.
[0029] In a fourth aspect, the present application further discloses a thread detection method, which is applied to the thread detection device in some of the aforementioned embodiments, and the thread detection method includes:
[0030] The first stop unit is placed in a state capable of stopping the first end of the main reinforcement to be inspected from passing through the thread inspection device;
[0031] Driving the main rib to be detected to move from the first opening of the thread detection device toward the second opening of the thread detection device to the stop position of the first stop unit;
[0032] The first pressing unit presses the main reinforcement to be tested to the first bearing surface;
[0033] The information of the machined thread at the first end of the main rib to be inspected is collected through the information collection unit, and it is determined whether the machined thread is qualified.
[0034] In a fifth aspect, the present application provides a thread detection method, which is applied to the thread detection device in some of the aforementioned embodiments, and the thread detection method includes:
[0035] The first stop unit is placed in a state capable of stopping the first end of the main reinforcement to be inspected from passing through the thread inspection device;
[0036] Driving the main rib to be detected to move from the first opening of the thread detection device toward the second opening of the thread detection device to the stop position of the first stop unit;
[0037] The first pressing unit presses the main reinforcement to be tested to the first bearing surface;
[0038] The information of the machined thread at the first end of the main reinforcement to be inspected is collected by the information collection unit, and whether the machined thread is qualified is determined;
[0039] After determining that the processed thread is qualified, the first clamping unit is placed in a position to release the main rib to be tested, and the first stopper unit is placed in a yielding position;
[0040] Drive the main reinforcement to be tested to pass through the thread testing equipment;
[0041] The second stop unit is placed in a state capable of stopping the second end of the main reinforcement to be inspected from passing through the thread inspection device;
[0042] Driving the main rib to be detected to move from the second opening of the thread detection device toward the first opening of the thread detection device to the stop position of the second stop unit;
[0043] The second pressing unit presses the main reinforcement to be tested to the second bearing surface;
[0044] The information of the machined thread at the second end of the main reinforcement to be inspected is collected through the information collection unit, and it is determined whether the machined thread is qualified. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 The structure diagram of the thread detection device involved in some embodiments of the present application is schematically shown from a first perspective;
[0046] Figure 2 for Figure 1 A schematic structural diagram of the thread detection device from a second viewing angle is shown;
[0047] Figure 3 for Figure 1 An exploded view of the thread inspection apparatus shown;
[0048] Figure 4 Schematic diagram of the structure of the thread detection device involved in some embodiments of the present application without some components Figure 1 ;
[0049] Figure 5 Schematic diagram of the structure of the thread detection device involved in some embodiments of the present application without some components Figure 2 ;
[0050] Figure 6 Some embodiments of the present application include a first pressing unit, a second pressing unit, a first stopping unit, and a second stopping unit. The schematic diagram of the structure of the actuator assembly from a first perspective;
[0051] Figure 7 for Figure 6 A schematic diagram of the structure of the execution component from a second perspective shown;
[0052] Figure 8 for Figure 6 A schematic diagram of the structure of the execution component shown in the third perspective;
[0053] Fig. 9 The structure diagram of the support platform involved in some embodiments of the present application is schematically shown;
[0054] Fig.10 A schematic diagram schematically shows a first-view structural diagram of a pressing member involved in some embodiments of the present application;
[0055] Fig.11 for Fig.10 A schematic structural diagram of the pressing member from a second viewing angle is shown;
[0056] Fig.12 The structure diagram of the stopper member involved in some embodiments of the present application is schematically shown;
[0057] Fig.13The structure diagram of a main reinforcement rotating device involved in some embodiments of the present application is schematically shown;
[0058] Fig.14 The structural diagram of the thread detection system involved in some embodiments of the present application is schematically shown;
[0059] Fig.15 The main reinforcement processing system of the reinforcement cage involved in some embodiments of the present application is schematically shown.
[0060] In the figure:
[0061] 11. first side wall; 111. first opening; 12. second side wall; 121. second opening; 13. third side wall; 14. fourth side wall; 15. top wall; 16. visual window; 17. display;
[0062] 2. Carrying platform; 21. First carrying part; 211. First carrying surface; 22. Second carrying part; 221. Second carrying surface; 23. Clearance area; 24. First wall; 25. Second wall; 26. Third wall;
[0063] 3. first pressing unit; 31. first push-pull assembly; 32. first pressing member; 321. first connecting portion; 322. first pressing portion; 3221. first pressing groove;
[0064] 4. Information collection unit;
[0065] 5. First stop unit; 51. Second push-pull assembly; 52. First stop member; 521. First stop surface;
[0066] 6. second pressing unit; 61. third push-pull assembly; 62. second pressing member; 621. second connecting portion; 622. second pressing portion; 6221. second pressing groove;
[0067] 7. Second stop unit; 71. Fourth push-pull assembly; 72. Second stop member; 721. Second stop surface;
[0068] 8. base; 81. mounting support; 82. mounting plate;
[0069] 91. first main rib rotating device; 92. second main rib rotating device; 901. hollow rotating platform; 902. driving motor; 903. clamping claw;
[0070] 10. The first main reinforcement conveying device;
[0071] 20. Second main reinforcement transmission device;
[0072] 30. The first main reinforcement tapping station;
[0073] 40. Second main reinforcement tapping station;
[0074] 50. First grinding station;
[0075] 60. Second grinding station;
[0076] 100. Thread testing equipment. DETAILED DESCRIPTION
[0077] The exemplary embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present application and to fully convey the scope of the present application to those skilled in the art.
[0078] It should be understood that the terms used herein are only for the purpose of describing specific example embodiments and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "said" as used herein may also be meant to include plural forms. The terms "include", "comprise", "contain", and "have" are inclusive and therefore specify the presence of stated features, steps, operations, elements and / or parts, but do not exclude the presence or addition of one or more other features, steps, operations, elements, parts and / or their combinations. The method steps, processes and operations described herein are not interpreted as requiring them to be performed in the specific order described or illustrated, unless the execution order is clearly indicated. It should also be understood that additional or alternative steps may be used.
[0079] Although the terms "first", "second", "third", etc. can be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these technical terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates, terms such as "first", "second", etc. and other numerical terms do not imply order or sequence when used in the text. Therefore, the first element, component, region, layer or section discussed below can be referred to as the first element, component, region, layer or section without departing from the teachings of the example embodiments.
[0080] For ease of description, spatial relative terms may be used herein to describe the relationship of one element or feature relative to another element or feature as shown in the figure, such as "inside", "outside", "inner side", "outer side", "below", "below", "above", "above", etc. Such spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figure. For example, if the device in the figure is turned over, then the element described as "below other elements or features" or "below other elements or features" will subsequently be oriented as "above other elements or features" or "above other elements or features". Therefore, the example term "below..." can include both above and below orientations.
[0081] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0082] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "provided with", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0083] In the present application, "above a certain value" includes the number itself, for example, "above two" includes "two".
[0084] In the present application, the so-called "passing direction of the main reinforcement to be detected" refers to the direction in which the main reinforcement to be detected passes through the thread detection device during the detection process, that is, the driving direction received by the main reinforcement to be detected.
[0085] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0086] According to the following Figures 1 to 15 The present invention introduces a thread detection device 100, a thread detection system, a steel cage processing system and a thread detection method.
[0087] The thread detection device 100 provided in this application is used to detect whether the processed threads on the main bars used in the steel cage are qualified. Figures 1 to 12 As shown, the thread detection device 100 includes a housing, a bearing platform 2, a first clamping unit 3 and an information collection unit 4. The housing includes a first side wall 11 and a second side wall 12, the first side wall 11 is provided with a first opening 111, the second side wall 12 is provided with a second opening 121, the first opening 111 is opposite to the second opening 121, and the first opening 111 and the second opening 121 are configured to allow the main rib to be detected to pass through the thread detection device 100. In addition, the bearing platform 2 is arranged in the housing, the bearing platform 2 has a first bearing portion 21, and the first bearing portion 21 has a first bearing surface 211; the first clamping unit 3 is opposite to the first bearing surface 211, and the first clamping unit 3 is configured to be able to clamp the main rib to be detected to the first bearing surface 211.
[0088] At least one information collection unit 4 is located between the first side wall 11 and the second side wall 12, and the information collection unit 4 is configured to collect information about the processed threads, and the collected information is used to determine whether the processed threads are qualified. In the present application, the thread detection device 100 includes a first clamping unit 3 and a bearing platform 2 including a first bearing surface 211, and the first clamping unit 3 can be used to clamp the main reinforcement to be detected on the first bearing surface 211, so as to position the processed threads on the steel bars, so that the processed threads have better detection conditions, thereby improving the accuracy of the processed thread detection results.
[0089] It should be noted that the structure of the housing in the present application is not specifically limited and can be selectively configured according to actual needs. In specific implementation, the housing can be selectively configured to have a square structure or a special-shaped structure. Figures 1 to 3 The thread detection device 100 shown in the figure has a shell including a first side wall 11, a second side wall 12, a third side wall 13, a fourth side wall 14 and a top wall 15, wherein the first side wall 11 and the second side wall 12 are opposite, the third side wall 13 and the fourth side wall 14 are opposite, and the top wall 15 is provided above the area surrounded by the first side wall 11, the second side wall 12, the third side wall 13 and the fourth side wall 14; and a first opening 111 is provided in the middle of the first side wall 11, and a second opening 121 is provided in the middle of the second side wall 12, and the first opening 111 is opposite to the second opening 121, so that the main reinforcement to be detected can pass through the thread detection device 100 through the first opening 111 and the second opening 121. In the present application, the thread detection device 100 includes a shell, and the information collection unit 4 is located in the shell, so that the machined threads on the main reinforcement to be detected are detected in a relatively closed environment, which can effectively reduce the influence of ambient light on the detection results; in addition, dustproof effects can also be achieved.
[0090] It should be noted that the shapes and sizes of the first opening and the second opening in the present application are not specifically limited, but should at least meet the requirement that the main reinforcement to be detected can pass through. In specific implementation, the first opening 111 can be selectively made into a square opening, a circular opening or a special-shaped opening that passes through both sides of the first side wall 11; the second opening 121 can also be selectively made into a square opening, a circular opening or a special-shaped opening that passes through both sides of the second side wall 12. Figures 1 to 3 As shown, the first opening 111 is a square opening that passes through both sides of the first side wall 11 , and the second opening 121 is a square opening that passes through both sides of the second side wall 12 .
[0091] In order to observe the actual working condition of the thread detection device 100, a viewing window 16 may be further selectively provided on at least one of the first side wall 11 and the second side wall 12. Figures 1 to 3 The thread detection device 100 shown is provided with a visual window 16 on both the first side wall 11 and the second side wall 12, and the visual window 16 on the first side wall 11 is located above the first opening 111, and the visual window 16 on the second side wall 12 is located above the second opening 121. The present application provides the first opening 111 and the second opening 121 on the thread detection device 100, so that the main reinforcement to be detected can enter the thread detection device 100 through one of the first opening 111 and the second opening 121, and pass through the other of the first opening 111 and the second opening 121, so that the main reinforcement to be detected can pass through the thread detection device in its entirety, so as to meet the thread detection of the main reinforcement with a machined thread at one end or both ends.
[0092] In order to make the thread detection device 100 more beautiful, Figures 1 to 3 As shown, a stepped structure is formed above the side where the third side wall 13 is located, and has a structure extending obliquely from the top of the third side wall 13 toward the top wall 15, and a display 17 for displaying detection results and / or displaying information on processed threads is arranged at the structure.
[0093] It should also be pointed out that the structural form of the "carrying platform" in this application is not specifically limited, and it can be any structural form that can meet the requirements of bearing and detection. Figures 3 to 5 and Fig. 9 The load-bearing platform 2 shown in the figure includes a bent piece formed by bending a metal sheet, and a reinforcing rib is arranged at the bent part of the bent piece. As a convertible embodiment, the load-bearing platform 2 can also selectively be a box-shaped structure formed by welding a sheet, or a block-shaped structure processed by metal. In the specific implementation, the first load-bearing surface 211 is a load-bearing plane, and the first load-bearing surface 211 is parallel to the path through which the main rib to be detected passes.
[0094] The "first pressing unit" in the present application is not specifically limited, and it can be any unit that can press the main rib to be detected onto the first bearing surface 211. In specific implementation, it is preferred that the first pressing unit 3 includes a pressing member and a push-pull assembly for driving the pressing member. Under the action of the push-pull assembly, the position of the pressing member can be adjusted to press the main rib to be detected onto the first bearing surface 211 through the pressing member. In specific implementation, the push-pull assembly can be further selectively a telescopic cylinder or a gear rack linear module; and so on.
[0095] The "information collection unit" in this application is not specifically limited. It can be a unit that can collect information such as the size and shape of the processed thread, and the collected information can be processed by the inspection personnel or the information processing module to determine whether the processed thread is qualified. As some preferred embodiments of this application, the information collection unit 4 can be selectively a 2D industrial camera or a 3D industrial camera.
[0096] In specific implementation, the information of the processed thread collected by the information collection unit 4 can selectively include at least part of the thread major diameter, thread middle diameter, thread minor diameter, pitch and tooth angle, and preferably the collected information at least includes the thread middle diameter and pitch.
[0097] In a specific implementation, the thread detection device 100 may selectively include an information processing module, and the information processing module may selectively be an industrial control computer, and the industrial control computer has the function of storing and running a computer program that can determine whether the processed thread is qualified. As a convertible implementation, the information processing module may also selectively be a unit that can collect and process the information collected by the information acquisition unit 4, and can determine whether the processed thread is qualified. The present application enables the thread detection device 100 to include an information acquisition unit 4, and determines whether the main reinforcement to be detected is qualified through the information collected by the information acquisition unit 4, thereby enabling the thread detection device 100 to better meet the conditions of automated detection, so as to improve the detection efficiency of the processed threads on the steel bars.
[0098] It should also be pointed out that there is no specific restriction on the number of information collection units 4 included in the thread detection device 100 of the present application. In specific implementation, the number of information collection units 4 can be selectively one, two, three or more than four. When there are multiple information collection units 4, multiple information collection units are arranged circumferentially along the direction in which the main reinforcement to be detected passes. The present application can collect relevant information of the processed threads from multiple angles by setting multiple information collection units 4, and collect information on the processed threads more comprehensively, so that the judgment result of the processed threads is more objective and accurate, and there is no need to rotate the main reinforcement to be detected before detection, which effectively improves the detection efficiency of the thread detection equipment.
[0099] In a specific implementation, the information collection unit 4 can be further electrically connected to the control unit and controlled by the control unit, and the information collection unit 4 can collect information on the threads on the main reinforcement to be detected according to the instructions of the control unit. In a specific implementation, the control unit can be selectively a relay, a programmable controller or a single-chip microcomputer. The control unit can control the information collection unit 4 according to the position information of the main reinforcement to be detected by the sensor.
[0100] As some preferred embodiments of the present application, the first pressing unit 3 may further include a first push-pull assembly 31 and a first pressing member 32, the push-pull end of the first push-pull assembly 31 faces the first bearing surface 211; the first pressing member 32 is fixedly connected to the push-pull end of the first push-pull assembly 31, and the first pressing member 32 is configured to press the main reinforcement to be tested to the first bearing surface 211. The present application enables the first pressing unit 3 to include a first push-pull assembly 31 and a first pressing member 32, and the first pressing member 32 is fixedly connected to the push-pull end of the first push-pull assembly 31, so that the position of the first pressing member 32 can be adjusted during the push-pull process by the first push-pull assembly 31, so that the first pressing member 32 has a pressing position and a yielding position; thus, the first pressing unit 3 can press the main reinforcement to be tested on the first bearing surface 211, and it is also convenient to release the main reinforcement to be tested, so as to meet the transportation needs of the main reinforcement to be tested.
[0101] It should be noted that the structure of the first push-pull assembly 31 in the present application is not specifically limited, and it can be any assembly that can press the main reinforcement to the first bearing surface 211 through the first pressing member 32. Figures 3 to 8 As shown, the first push-pull component 31 is preferably a pneumatic telescopic cylinder or a hydraulic telescopic cylinder. Preferably, the first push-pull component 31 is a pneumatic telescopic cylinder, the thread detection device 100 includes a first control valve, and the pneumatic telescopic cylinder is connected to the pressure gas source gas circuit through the first control valve, and the first control valve is further controlled by the control unit. The control unit can control the first control valve based on the position information of the main reinforcement to be detected collected by the sensor, so that the first clamping member 32 is in a clamping position or a yielding position. In this way, the automated clamping process of the main reinforcement to be detected can be realized.
[0102] As some preferred embodiments of the present application, the first opening 111 can be selectively used as the entry for the main reinforcement to be inspected, and in the insertion direction of the main reinforcement to be inspected, the distance between the first bearing portion 21 and the first opening 111 is smaller than the distance between the information collection area of the information collection unit 4 and the first opening 111. In a specific implementation, the main reinforcement to be inspected can be inserted through the first opening 111, and the insertion end of the main reinforcement to be inspected has a processing thread. When the processing thread is located in the information collection area, the information collection unit 4 collects information on the processing thread on the main reinforcement to be inspected, and further collects and processes the information collected by the information collection unit 4 through the information processing module to further determine whether the processing thread is qualified. In a specific implementation, when the information collection unit 4 is a 2D industrial camera, the size of the information collection area should be larger than the size of the processing thread on the main reinforcement to be inspected.
[0103] The present application makes the distance between the first bearing part 21 and the first opening 111 smaller than the distance between the information collection area of the information collection unit 4 and the first opening 111, and then when the processed thread is located in the information collection area, the first pressing unit 3 can press the steel bar body near the processed thread to the first bearing part 21, so as to better meet the detection needs of the processed thread at the end of the steel bar, and specifically locate the main steel bar to be detected through the action of the first pressing unit 3 and the first bearing part 21. The processed thread at the end of the steel bar can better meet the needs of information collection, thereby improving the accuracy of the detection results of the processed thread on the steel bar.
[0104] As some preferred embodiments of the present application, Figures 3 to 5 As shown, the first bearing surface 211 can be selectively arranged upward, the first pressing unit 3 is located above the first bearing portion 21, and the first pressing unit 3 is configured to be able to press the main rib to be tested to the first bearing surface 211 from above the bearing platform 2. As a convertible embodiment, the first bearing surface 211 can also be selectively arranged downward, the first pressing unit 3 is located below the first bearing portion 21, and the first pressing unit 3 is configured to be able to press the main rib to be tested to the first bearing surface 211 from below the bearing platform 2 (not shown in the figure).
[0105] As some preferred embodiments of the present application, Fig.10 and Fig.11As shown, the first pressing member 32 may also include a first connecting portion 321 and a first pressing portion 322, wherein the first connecting portion 321 is connected to the push-pull end of the first push-pull assembly 31; the first pressing portion 322 is opposite to the first connecting portion 321, and the first pressing portion 322 is provided with a first pressing groove 3221 adapted to the contour of the main rib to be detected, and the first pressing groove 3221 extends along the passing direction of the main rib to be detected. In specific implementation, the first pressing groove 3221 is preferably a V-shaped groove provided on the first pressing portion 322. The present application provides the first clamping portion 322 with a first clamping groove 3221 that is adapted to the contour of the main reinforcement to be detected, and extends along the passing direction of the main reinforcement to be detected, so that the main reinforcement to be detected can be better clamped on the first bearing surface 211 to prevent the main reinforcement to be detected from slipping, shifting, etc. due to improper force application during the clamping process of the first clamping unit 3, thereby enabling the main reinforcement to be detected to better meet the detection conditions.
[0106] As some preferred embodiments of the present application, the thread detection device 100 may further include a first stop unit 5, which is configured to stop the first end of the main rib to be detected from extending into the housing, so that the processed thread is located in the information collection area of the information collection unit 4. Figure 6 and Figure 7 As shown, the first stop unit 5 and the first clamping unit 3 are arranged along the passing direction of the main rib to be detected, and in the penetration direction of the main rib to be detected, the distance between the projection of the first stop unit 5 on the passing path of the main rib to be detected and the first opening 111 is greater than the distance between the projection of the first clamping unit 3 on the passing path of the main rib to be detected and the first opening 111, and when the first stop unit 5 is in the stop position and the first clamping unit 3 is in the clamping position, the information collection area of the information collection unit is located between the stop position and the clamping position. The present application enables the thread detection device 100 to include the first stop unit 5, and then the main rib to be detected can be stopped under the action of the first stop unit 5, so as to better position the main rib to be detected in the passing direction, so that the processed thread is positioned in the set information collection area of the information collection unit 4.
[0107] It should be pointed out that the first stop unit 5 in the present application is not specifically limited, and it can be any unit that has the function of stopping the main reinforcement to be detected and providing a clearance position for the main reinforcement to be detected to pass through the thread detection device 100.
[0108] As some preferred embodiments of the aforementioned embodiments, the first stop unit 5 may also include a second push-pull assembly 51 and a first stop member 52, wherein the push-pull end of the second push-pull assembly 51 faces the support platform 2; and the first stop member 52 is fixedly connected to the push-pull end of the second push-pull assembly 51. Figure 7As shown, the first stop member 52 further has a first stop surface 521 facing the first opening 111 ; the first stop unit 5 is configured such that when the first stop member 52 is located at the stop position, the first stop surface 521 can stop the detected main rib from moving toward the second opening 121 .
[0109] It should be noted that the first stop member 52 in the present application is not specifically limited, and it can be any member that can stop the main reinforcement to be detected. Fig.12 As shown, the first stop member 52 is in a T-shape as a whole, and the first stop member 52 is fixedly connected to the push-pull end of the second push-pull assembly 51. In a specific implementation, the first stop member 52 can also be selectively in an L-shape.
[0110] It should also be pointed out that the second push-pull assembly 51 in the present application is not specifically limited, and it can be any assembly that can make the first stop member 52 located at the stop position and at the yield position for the main reinforcement to be detected to pass through; in specific implementation, the second push-pull assembly 51 can be selectively made into a pneumatic telescopic cylinder or a hydraulic telescopic cylinder. Figures 5 to 7 As shown, the second push-pull assembly 51 is a pneumatic telescopic cylinder, and the thread detection device 100 includes a second control valve, and the second push-pull assembly 51 is further connected to the pressure gas source gas circuit through the second control valve, and the second control valve is electrically connected to the control unit and controlled by the control unit. The control unit can control the second control valve according to the position of the main rib to be detected collected by the sensor, so that the first stop member 52 is in the stop position or in the yield position. It should be noted that the "yield position" in this application refers to the position of the stop member in order to allow the main rib to be detected to pass through the thread detection device.
[0111] During specific operation, the control unit controls the second control valve so that the second push-pull assembly 51 drives the first stop member 52 to be located at the stop position, so that the main reinforcement to be inspected moves to the first stop member 52, so that the processed thread is located in the information collection area of the information collection unit 4. After the information collection is completed, the control unit controls the second control valve so that the second push-pull assembly 51 moves in the direction away from the carrier 2, so that the first stop member 52 is located in the yield position, so that the main reinforcement to be inspected can move in the direction of passing through the thread detection device 100. In the present application, the first stop unit 5 includes the second push-pull assembly 51 and the first stop member 52, and the first stop member 52 is further connected to the push-pull end of the second push-pull assembly 51. Under the action of the second push-pull assembly 51, the position of the first stop member 52 can be adjusted, so as to realize the switching between the first stop member 52 being in the stop position and the yield position during the steel bar transportation.
[0112] As some preferred embodiments of the present application, the bearing platform 2 may also be selectively provided with a second bearing portion 22, the second bearing portion 22 having a second bearing surface 221, and the first bearing portion 21 and the second bearing portion 22 are arranged at intervals along the passing direction of the main rib to be detected, and in the passing direction of the main rib to be detected, the distance between the first bearing portion 21 and the first opening 111 is smaller than the distance between the second bearing portion 22 and the first opening 111. The thread detection device 100 also includes a second clamping unit 6, the second clamping unit 6 is opposite to the second bearing portion 22, and the second clamping unit 6 is configured to be able to clamp the main rib to be detected to the second bearing surface 221. The present application enables the thread detection device 100 to also include a second clamping unit 6, and the bearing platform 2 is provided with a second bearing portion 22 opposite to the second clamping unit 6, so that the main rib to be detected can also be clamped and positioned under the action of the second clamping unit 6, thereby better providing the detection conditions for processing threads at two locations on the main rib to be detected.
[0113] It should be noted that the second pressing unit 6 in the present application is not specifically limited, and can be any unit that can press the main reinforcement to be tested onto the second bearing surface 221. In specific implementation, the configuration can be selectively performed with reference to the configuration of the first pressing unit 3.
[0114] In specific implementation, Fig. 9 As shown, the second bearing surface 221 is parallel to the passing direction of the main reinforcement to be detected, and the first bearing surface 211 and the second bearing surface 221 are coplanar. By arranging the first bearing portion 21 and the second bearing portion 22 at intervals along the passing direction of the main reinforcement to be detected, the detection needs of the processed threads at both ends of the steel bar can be better met.
[0115] As some examples of some of the aforementioned embodiments, the second clamping unit 6 further includes a third push-pull component 61 and a second clamping member 62, and the push-pull end of the third push-pull component 61 faces the second bearing surface 221; the second clamping member 62 is fixedly connected to the push-pull end of the third push-pull component 61, and the second clamping member 62 is configured to be used to clamp the detected main reinforcement to the second bearing surface 221.
[0116] In the specific implementation, the third push-pull component 61 in the present application is not specifically limited, and it can be any component that can press the detected main rib to the second bearing surface 221 through the second pressing member 62. In the specific implementation, specifically as Figures 3 to 8As shown, the third push-pull component 61 is preferably a pneumatic telescopic cylinder or a hydraulic telescopic cylinder. Preferably, the third push-pull component 61 is a pneumatic telescopic cylinder, the thread detection device 100 includes a third control valve, and the pneumatic telescopic cylinder is connected to the pressure gas source gas circuit through the third control valve, and the third control valve is further controlled by the control unit. The control unit can control the third control valve based on the position information of the main reinforcement to be detected collected by the sensor, so that the second clamping member 62 is in the clamping position or the yielding position. In this way, the automated clamping process of the main reinforcement to be detected can be realized.
[0117] The present application enables the second clamping unit 6 to include a third push-pull assembly 61 and a second clamping member 62, and the second clamping member 62 is fixedly connected to the push-pull end of the third push-pull assembly 61, and then the position of the second clamping member 62 can be adjusted by the third push-pull assembly 61 during the push-pull process, so that the second clamping unit 6 can clamp the main reinforcement to be tested on the second bearing surface 221, and it is also convenient to release the main reinforcement to be tested to meet the transportation needs of the main reinforcement to be tested. In addition, the present application enables the second clamping unit 6 to include a third push-pull assembly 61, and then the third push-pull assembly 61 can be a pneumatic telescopic cylinder or a hydraulic telescopic cylinder, so as to realize the automatic control of the second clamping unit 6.
[0118] As a preferred embodiment under some of the aforementioned embodiments, Figure 6 , Figure 7 , Fig.10 and Fig.11 As shown, the second pressing member 62 further includes a second connecting portion 621 and a second pressing portion 622, and the second connecting portion 621 is connected to the push-pull end of the third push-pull assembly 61. The second pressing portion 622 is opposite to the second connecting portion 621, and the second pressing portion 622 is provided with a second pressing groove 6221 adapted to the contour of the main rib to be detected, and the second pressing groove 6221 extends along the passing direction of the main rib to be detected. In a specific implementation, it is preferred that the second pressing groove 6221 is a V-shaped groove provided on the second pressing portion 622.
[0119] The present application provides the second clamping portion 622 with a second clamping groove 6221 that is adapted to the contour of the main reinforcement to be detected, and extends along the passing direction of the main reinforcement to be detected, so that the main reinforcement to be detected can be better pressed onto the second bearing surface 221 to prevent the main reinforcement to be detected from slipping or shifting on the bearing surface due to improper force application during the clamping process of the second clamping unit 6, thereby enabling the main reinforcement to be detected to better meet the detection conditions.
[0120] As some preferred embodiments of the present application, the thread detection device 100 may further include a second stop unit 7, which is configured to stop the main rib to be detected from extending into the second end of the housing, so that the processed thread is located in the information collection area of the information collection unit 4. The second stop unit 7 and the second clamping unit 6 are arranged at intervals along the passing direction of the main rib to be detected, and the distance between the projection of the second stop unit 7 on the passing path of the main rib to be detected and the second opening 121 is greater than the distance between the projection of the second clamping unit 6 on the passing path of the main rib to be detected and the second opening 121.
[0121] It should be pointed out that the second stop unit 7 in the present application is not specifically limited, and it can be any unit that can stop the main rib to be detected and make way for the main rib to be detected to pass through the thread detection device 100. The present application enables the thread detection device 100 to include the second stop unit 7, and then the main rib to be detected can be stopped under the action of the second stop unit 7, so as to better position the main rib to be detected in the passing direction, so that the processed thread is positioned in the set information collection area of the information collection unit 4.
[0122] As some preferred embodiments of the present application, the second stop unit 7 can also include a fourth push-pull component 71 and a second stop member 72, and the push-pull end of the fourth push-pull component 71 faces the supporting platform 2; the second stop member 72 is fixedly connected to the push-pull end of the fourth push-pull component 71, and the second stop member 72 has a second stop surface 721 facing the second opening 121; the second stop unit 7 is configured as follows: when the second stop member 72 is located at the stop position, the second stop surface 721 can stop the detected main rib from moving toward the first opening 111.
[0123] It should be noted that the second stop member 72 in the present application is not specifically limited, and it can be any member that can stop the main reinforcement to be detected. Fig.12 As shown, the second stop member 72 is in a T-shape as a whole, and the second stop member 72 is fixedly connected to the push-pull end of the fourth push-pull assembly 71. As a convertible embodiment, the second stop member 72 can also be selectively in an L-shape as a whole.
[0124] It should also be noted that the fourth push-pull assembly 71 in the present application is not specifically limited, and can be any assembly that can position the second stop member 72 at the stop position and at a position to allow the main reinforcement to pass through. In specific implementation, the fourth push-pull assembly 71 can be selectively a pneumatic telescopic cylinder or a hydraulic telescopic cylinder. Figures 5 to 7As shown, the fourth push-pull component 71 is a pneumatic telescopic cylinder, and the thread detection device 100 includes a fourth control valve, and the fourth push-pull component 71 is further connected to the pressure gas source gas circuit through the fourth control valve, and the fourth control valve is electrically connected to the control unit and controlled by the control unit. The control unit can control the fourth control valve according to the position of the main rib to be detected collected by the sensor, so that the second stop member 72 is in the stop position or in the yield position.
[0125] During specific operation, the control unit controls the fourth control valve so that the fourth push-pull assembly 71 drives the second stop member 72 to be located at the stop position, so that the main rib to be detected moves to the second stop member 72, so that the processed thread is located in the information collection area of the information collection unit 4. After the information collection is completed, the control unit controls the fourth control valve so that the fourth push-pull assembly 71 moves in a direction away from the carrier 2, so that the second stop member 72 is located in the yield position.
[0126] In the present application, the second stop unit 7 includes a fourth push-pull component 71 and a second stop member 72, and the second stop member 72 is further connected to the push-pull end of the fourth push-pull component 71. Under the action of the fourth push-pull component 71, the position of the second stop member 72 can be adjusted to facilitate the switching of the second stop member 72 between the stop position and the yield position during steel bar transportation.
[0127] As some preferred embodiments of the present application, Figures 3 to 5 As shown, a clearance area 23 is further formed on the carrier 2, the clearance area 23 extends in a direction perpendicular to the passing direction of the main rib to be detected, and the clearance area 23 is located between the first carrier part 21 and the second carrier part 22; the information collection unit 4 is located on one side of the clearance area 23, and the information collection unit 4 is configured to collect information in the extending direction of the clearance area 23. Fig. 9 As shown, the first bearing part 21 of the bearing platform 2 is connected to a first wall 24 extending toward the lower side of the second bearing part 22, the second bearing part 22 of the bearing platform 2 is connected to a second wall 25 extending toward the lower side of the first bearing part 21, and the first wall 24 is connected to the second wall 25 through the third wall 26; a clearance area 23 extending in a direction perpendicular to the passing direction of the main rib to be detected is formed between the first wall 24, the second wall 25 and the third wall 26. As a convertible embodiment, the first wall 24 can also be selectively connected directly to the second wall 25.
[0128] The present application forms a clearance area 23 extending in a direction perpendicular to the passing direction of the main reinforcement to be detected on the bearing platform 2, and the clearance area 23 is located between the first bearing part 21 and the second bearing part 22, so that the information collection unit 4 further collects information in the extension direction of the clearance area 23, thereby providing the information collection unit 4 with better information collection conditions. In addition, the present application makes the information collection unit 4 located on one side of the clearance area 23, thereby preventing debris adhering to the processed threads of the steel bar from contaminating the information collection unit 4.
[0129] As some preferred embodiments of the present application, Figures 3 to 5 As shown, the thread detection device 100 further includes a base 8, the carrier 2 is located on the base 8, and the information acquisition unit 4 is installed on the base 8. In a specific implementation, the information acquisition unit 4 is further selectively a 2D industrial camera or a 3D industrial camera; and the information acquisition unit 4 is configured to collect information of the processed thread from one side of the main reinforcement to be detected.
[0130] It should be noted that the base 8 in the present application is not specifically limited, and it can be any structure that can meet the installation requirements of the support platform 2, the information collection unit 4, etc. In specific implementation, the base 8 can be selectively made into a frame structure made of profiles (such as Figure 5 As shown), or a box-type structure made of sheet material.
[0131] In specific implementation, Figures 3 to 5 As shown, two vertically arranged mounting supports 81 can be selectively provided on the base 8, and the mounting supports 81 are in a door shape as a whole. The bearing platform 2 is located between the mounting supports 81, and the first pressing unit 3, the second pressing unit 6, the first stopper unit 5 and the second stopper unit 7 are all fixed on the mounting supports 81 through the mounting plate 82, and the push-pull ends of the first push-pull assembly 31, the second push-pull assembly 51, the third push-pull assembly 61 and the fourth push-pull assembly 71 are all facing the bearing platform 2.
[0132] As some preferred embodiments of the present application, the thread detection device 100 further includes a first main rib rotating device 91, and the first main rib rotating device 91 is adjacent to the first opening 111, and the first main rib rotating device 91 is configured to rotate the main rib to be detected. In specific implementation, the first main rib rotating device 91 can be selectively arranged in the housing and located between the first side wall 11 and the support platform 2. As a convertible embodiment, the first main rib rotating device 91 can also be selectively fixed outside the housing and adjacent to the outer side of the first side wall 11.
[0133] As a convertible implementation, the thread detection device 100 may also selectively include a second main rib rotating device 92, and the second main rib rotating device 92 is adjacent to the second opening 121, and the second main rib rotating device 92 is configured to rotate the main rib to be detected. In a specific implementation, the second main rib rotating device 92 may be selectively disposed in the housing and located between the second side wall 12 and the support platform 2. As a convertible implementation, the second main rib rotating device 92 may also be selectively fixed outside the housing and adjacent to the outer side of the second side wall 12.
[0134] It should be noted that the "first main reinforcement rotating device" and "second main reinforcement rotating device" in this application are not specifically limited, and they can be any device that can drive the steel bar to rotate. Fig.13 As shown, the main reinforcement rotating device (the first main reinforcement rotating device 91 or the second main reinforcement rotating device 92) can be selectively made to include a driving motor 902, a hollow rotating platform 901 and a clamp 903. The driving motor 902 is connected to the hollow rotating platform 901 in a transmission manner, and the clamp 903 is fixed on the hollow rotating platform 901. Under the drive of the driving motor 902, the clamp 903 can rotate with the hollow rotating platform 901. When the main reinforcement to be detected needs to be rotated, the main reinforcement to be detected is clamped by the clamp 903, and the hollow rotating platform 901 is further driven by the driving motor 902, and the clamp 903 drives the main reinforcement to be detected to rotate. In a specific implementation, the clamp 903 can be selectively made to be a pneumatic clamp or a hydraulic clamp. In a specific implementation, the clamp 903 can also be replaced by a chuck.
[0135] The present application enables the thread detection device 100 to include a first main reinforcement rotation device 91 and / or a second main reinforcement rotation device 92, thereby enabling the main reinforcement to be rotated, so as to adjust the position of the machined thread on the main reinforcement to be rotated, so as to obtain relevant information of different positions of the machined thread, thereby making the detection result of the detection device more objective and accurate.
[0136] The present application also provides a thread detection system, specifically, Fig.14 As shown, the thread detection system is used to detect the processed threads on the main bars of the steel cage, and the detection system includes a first main bar conveying device 10 and a thread detection device 100 as described in any of the above embodiments, the first main bar conveying device 10 is located outside the first side wall 11 of the thread detection device 100; the first main bar conveying device 10 is configured to feed and / or rotate out the main bars to be detected to the thread detection device 100. The processing thread detection system also includes a second main bar conveying device 20, the second main bar conveying device 20 is located outside the second side wall 12 of the thread detection device 100; the second main bar conveying device 20 is configured to be able to feed and / or rotate out the main bars to be detected to the thread detection device 100.
[0137] As some alternative embodiments of the present application, the thread detection system may selectively include one of the first main reinforcement transmission device 10 and the second main reinforcement transmission device 20 .
[0138] As other preferred embodiments of the present application, a first main reinforcement rotating device 91 may be further selectively provided on the first main reinforcement conveying device 10, and the first main reinforcement rotating device 91 is configured to be able to rotate the main reinforcement to be detected, and a second main reinforcement rotating device 92 may be further provided on the second main reinforcement conveying device 20, and the second main reinforcement rotating device 92 is configured to be able to rotate the main reinforcement to be detected.
[0139] The present application enables the thread detection system to include a first main rib conveying device 10 and a thread detection device 100, and then the first main rib conveying device 10 can provide the thread detection device 10 with the main rib to be detected and / or transfer the main rib to be detected after being detected by the thread detection device 100. In addition, the present application can also provide a first main rib rotating device 91 on the first main rib conveying device 10, and then the main rib can be rotated by the first main rib rotating device 91 to adjust the detection position of the processed thread.
[0140] The present application enables the thread detection system to further include a second main rib conveying device 20, and the second main rib conveying device 20 can provide the thread detection device 100 with the main rib to be detected and / or transport the main rib to be detected after being detected by the thread detection device 100. In addition, the present application can also provide a second main rib rotating device 92 on the second main rib conveying device 20, and the main rib can be rotated by the second main rib rotating device 92 to adjust the detection position of the processed thread.
[0141] The present application also provides a steel cage processing system, which includes the thread detection device described in any of the aforementioned embodiments.
[0142] The present application also provides a steel cage processing system, the steel cage processing system comprising a thread detection system as described in any of the above embodiments. Fig.15 As shown, the steel cage processing system also includes a first main bar tapping station 30, a second main bar tapping station 40, a first grinding station 50 and a second grinding station 60. The first main bar tapping station 30 is used to process threads on one end of the main bar, the second main bar tapping station 40 is used to process threads on the other end of the main bar, the first grinding station 50 is used to grind the processed threads on the first end of the main bar, and the second grinding station 60 is used to grind the processed threads on the second end of the main bar.
[0143] In the specific operation, the threads are first processed on both ends of the main reinforcement in sequence through the first main reinforcement tapping station 30 and the second main reinforcement tapping station 40, and then the processed threads on both ends of the main reinforcement are polished in sequence through the first polishing station 50 and the second polishing station 60; after the polishing is completed, the main reinforcement is transferred to the first main reinforcement conveying device 10. Under the action of the first main reinforcement conveying device 10, the first end of the main reinforcement is passed through the first opening 111 into the information collection area of the thread detection device 100, so that the thread detection device 100 first detects the processed threads on the first end of the main reinforcement; when the processed threads on the first end are qualified, the main reinforcement is further transferred to the second main reinforcement conveying device 20, and under the action of the second main reinforcement conveying device 20, the second end of the main reinforcement enters the thread detection device 100 through the second opening 121, and the thread detection device 100 further detects the processed threads on the second end of the main reinforcement.
[0144] The present application also discloses a thread detection method, which is applied to a thread detection device 100 as in some of the aforementioned embodiments, and the thread detection method includes the following processes: making the first stop unit 5 in a state capable of stopping the first end of the main reinforcement to be detected from passing through the thread detection device 100; driving the main reinforcement to be detected to move from the first opening 111 of the thread detection device 100 toward the second opening 121 of the thread detection device 100 to the stop position of the first stop unit 5; making the first clamping unit 3 clamp the main reinforcement to be detected to the first bearing surface 211; collecting information on the processed thread at the first end of the main reinforcement to be detected through the information collection unit 4, and judging whether the processed thread is qualified.
[0145] The detection method is suitable for thread detection of main ribs with a machined thread at one end. In specific implementation, the first stop unit 5 is in a state where it can stop the first end of the main rib to be detected (preferably, the end has a machined thread) from passing through the thread detection device 100, and the first stop member 52 can be driven to a set position by controlling the second push-pull assembly 51. The main rib to be detected is further driven to move toward the first stop unit 5 to the stop position of the first stop member 52. The first push-pull assembly 31 included in the first clamping unit 3 drives the first clamping member 32 to clamp the main rib to be detected onto the first bearing surface 211, thereby positioning the machined thread at the first end, and further collecting relevant information of the machined thread through the information collection unit 4, and processing the collected information collected by the information processing module to determine whether the machined thread is qualified.
[0146] The present application also provides another thread detection method, which is applied to the thread detection device 100 as in some of the aforementioned embodiments, and the thread detection method includes: making the first stop unit 5 in a state capable of stopping the first end of the main reinforcement to be detected from passing through the thread detection device 100; driving the main reinforcement to be detected to move from the first opening 111 of the thread detection device 100 toward the second opening 121 of the thread detection device 100 to the stop position of the first stop unit 5; making the first clamping unit 3 clamp the main reinforcement to be detected to the first bearing surface 211; collecting information of the processed thread at the first end of the main reinforcement to be detected through the information collection unit 4, and judging whether the processed thread is qualified. After determining that the processed thread is qualified, the first clamping unit 3 is in a position to release the main reinforcement to be detected, and the first stop unit 5 is in a yielding position; the main reinforcement to be detected is driven to pass through the thread detection device 100; the second stop unit 7 is in a state capable of stopping the second end of the main reinforcement to be detected from passing through the thread detection device 100; the main reinforcement to be detected is driven to move from the second opening 121 of the thread detection device 100 toward the first opening 111 of the thread detection device to the stop position of the second stop unit 7; the second clamping unit 6 clamps the main reinforcement to be detected to the second bearing surface 221; the information of the processed thread at the second end of the main reinforcement to be detected is collected through the information collection unit 4, and it is determined whether the processed thread is qualified.
[0147] This detection method is suitable for the detection of machined threads in which both ends of the main rib are machined with threads. In specific implementation, the first stop unit 5 is in a state where it can stop the first end of the main rib to be detected from passing through the thread detection device 100, and the first stop member 52 can be driven to a set position by controlling the second push-pull assembly 51. The main rib to be detected is further driven to move toward the first stop unit 5 to the stop position of the first stop member 52. The first push-pull assembly 31 included in the first clamping unit 3 drives the first clamping member 32 to clamp the main rib to be detected onto the first bearing surface 211, thereby positioning the machined thread at the first end, and further collecting relevant information of the machined thread through the information collection unit 4, and processing the collected information collected by the information processing module to determine whether the machined thread at the first end is qualified.
[0148] When the machined thread at the first end of the main rib to be inspected is unqualified, the main rib to be inspected is transferred to the waste storage area. When the machined thread at the first end of the main rib to be inspected is qualified, the machined thread at the second end of the main rib to be inspected is further inspected. In the specific implementation, the main rib to be inspected passes through the thread inspection device 100. Further, the second stop unit 7 is in a state that can stop the second end of the main rib to be inspected from passing through the thread inspection device 100, and the second stop member 72 can be driven to a set position by controlling the fourth push-pull assembly 71. The main rib to be inspected is further driven to move toward the second stop unit 7 to the stop position of the second stop member 72. Further, the second pressing member 62 is driven by the third push-pull assembly 61 included in the second pressing unit 6 to press the main rib to be inspected onto the second bearing surface 221, thereby positioning the machined thread at the second end, and further collecting relevant information of the machined thread through the information collection unit 4, and the collected information collected by the information processing module is processed to determine whether the machined thread at the second end is qualified.
[0149] It should be further pointed out that when the thread detection device has only one information collection unit 4, when detecting the processed thread, it is preferred to rotate the main rib to be detected at least once so that the information collection unit 4 can collect relevant information of the processed thread on the main rib to be detected at different scales; so that the detection result is more objective. When rotating the main rib to be detected, it can be achieved by the first main rib rotating device 91 (or the second main rib rotating device 92). During the rotation process, it is necessary to control the first clamping unit 3 (or the second clamping unit 6) so that the first clamping member 32 (or the second clamping member 62) is in a loose state with the main rib to be detected. After the detection of the main rib to be detected is completed, the first clamping unit 3 (or the second clamping unit 6) is controlled to clamp the main rib to be detected, and the information collection unit 4 collects relevant information of the processed thread again. It should be pointed out that the number of rotations of the main rib to be detected and the number of information collection are not specifically limited, and can be selectively set according to actual needs. In specific implementation, the detected main reinforcement can be selectively rotated once, twice, three times or more than four times; it should be noted that the rotation angle should be specifically set and repeated collection of information on processed threads should be avoided.
[0150] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A thread detection device, characterized in that: The thread detection device is used to detect whether the processed threads on the main bars used in the steel cage are qualified. The thread detection device includes: A housing, the housing comprising a first side wall and a second side wall, the first side wall being provided with a first opening, the second side wall being provided with a second opening, the first opening being opposite to the second opening, and the first opening and the second opening being configured for a main reinforcement to be detected to pass through the thread detection device; A carrying platform, the carrying platform is arranged in the shell, the carrying platform has a first carrying portion, and the first carrying portion has a first carrying surface; a first pressing unit, the first pressing unit being opposite to the first bearing surface, and the first pressing unit being configured to press the main reinforcement to be detected onto the first bearing surface; An information collection unit is located in the housing and is configured to collect information about the processed threads on the main ribs to determine whether the processed threads are qualified.
2. The thread detection device according to claim 1, characterized in that: The first pressing unit comprises: A first push-pull component, wherein a push-pull end of the first push-pull component faces the first bearing surface; A first pressing member is fixedly connected to the push-pull end of the first push-pull assembly, and the first pressing member is configured to press the main reinforcement to be tested to the first bearing surface.
3. The thread detection device according to claim 2, characterized in that: The first opening is a penetration opening of the main reinforcement to be detected, and in the penetration direction of the main reinforcement to be detected, the distance between the first bearing portion and the first opening is smaller than the distance between the information collection area of the information collection unit and the first opening; and / or, The first bearing surface is arranged upward; the first clamping unit is located above the first bearing part, and the first clamping unit is configured to be able to press the main rib to be inspected from above the bearing platform to the first bearing surface; or, the first bearing surface is arranged downward; the first clamping unit is located below the first bearing part, and the first clamping unit is configured to be able to press the main rib to be inspected from below the bearing platform to the first bearing surface.
4. The thread detection device according to claim 3, characterized in that: The first pressing member comprises: A first connection portion, the first connection portion being connected to a push-pull end of the first push-pull assembly; The first pressing portion is opposite to the first connecting portion, and the first pressing portion is provided with a first pressing groove adapted to the contour of the main rib to be detected, and the first pressing groove extends along the passing direction of the main rib to be detected.
5. The thread detection device according to claim 3, characterized in that: The thread detection device further includes a first stop unit, the first stop unit being configured to stop the detected main rib from extending into the first end of the housing so that the processed thread is located in the information collection area of the information collection unit; The first stop unit and the first clamping unit are arranged along the passing direction of the main rib to be detected, and the distance between the projection of the first stop unit on the passing path of the main rib to be detected and the first opening is greater than the distance between the projection of the first clamping unit on the passing path of the main rib to be detected and the first opening.
6. The thread detection device according to claim 5, characterized in that: The first stopping unit comprises: A second push-pull assembly, wherein the push-pull end of the second push-pull assembly faces the bearing platform; A first stop member, the first stop member is fixedly connected to the push-pull end of the second push-pull assembly, and the first stop member has a first stop surface facing the first opening; The first stopping unit is configured such that when the first stopping member is located at the stopping position, the first stopping surface can stop the detected main rib from moving toward the second opening.
7. The thread detection device according to any one of claims 1 to 6, characterized in that: The bearing platform has a second bearing portion, the second bearing portion has a second bearing surface, and the first bearing portion and the second bearing portion are arranged at intervals along the passing direction of the main rib to be detected, and in the passing direction of the main rib to be detected, the distance between the first bearing portion and the first opening is smaller than the distance between the second bearing portion and the first opening; The thread detection device further includes a second pressing unit, which is opposite to the second bearing portion and is configured to press the detected main rib to the second bearing surface.
8. The thread detection device according to claim 7, characterized in that: The second pressing unit comprises: a third push-pull assembly, wherein a push-pull end of the third push-pull assembly faces the second bearing surface; A second pressing member, wherein the second pressing member is fixedly connected to the push-pull end of the third push-pull assembly, and the second pressing member is configured to press the main reinforcement to be tested to the second bearing surface.
9. The thread detection device according to claim 8, characterized in that: The second pressing member comprises: A second connection portion, the second connection portion being connected to a push-pull end of the third push-pull assembly; The second pressing portion is opposite to the second connecting portion, and the second pressing portion is provided with a second pressing groove adapted to the contour of the main rib to be detected, and the second pressing groove extends along the passing direction of the main rib to be detected.
10. The thread detection device according to claim 7, characterized in that: The thread detection device further includes a second stop unit, the second stop unit being configured to stop the detected main rib from extending into the second end of the housing so that the processed thread is located in the information collection area of the information collection unit; The second stop unit and the second clamping unit are arranged at intervals along the passing direction of the main rib to be detected, and the distance between the projection of the second stop unit on the passing path of the main rib to be detected and the second opening is greater than the distance between the projection of the second clamping unit on the passing path of the main rib to be detected and the second opening.
11. The thread detection device according to claim 10, characterized in that: The second stopping unit comprises: a fourth push-pull assembly, wherein the push-pull end of the fourth push-pull assembly faces the bearing platform; a second stop member, the second stop member being fixedly connected to the push-pull end of the fourth push-pull assembly, the second stop member having a second stop surface facing the second opening; The second stop unit is configured such that when the second stop member is located at the stop position, the second stop surface can stop the detected main rib from moving toward the first opening.
12. The thread detection device according to any one of claims 8 to 11, characterized in that: A clearance area is formed on the bearing platform, the clearance area extends in a direction perpendicular to the passing direction of the main reinforcement to be detected, and the clearance area is located between the first bearing part and the second bearing part; The information collection unit is located at one side of the yield area, and the information collection unit is configured to collect information in an extending direction of the yield area.
13. The thread detection device according to any one of claims 1 to 5 and 8 to 11, characterized in that: The thread detection device further comprises a base, the bearing platform is located on the base, and the information acquisition unit is installed on the base; the information acquisition unit is a 2D industrial camera or a 3D industrial camera; and / or, The information of the processed threads collected by the information collection unit includes at least part of the thread major diameter, thread pitch diameter, thread minor diameter, thread pitch and thread angle.
14. The thread detection device according to any one of claims 1 to 5 and 8 to 11, characterized in that: The thread detection device further includes a first main rib rotating device, and the first main rib rotating device is adjacent to the first opening, and the first main rib rotating device is configured to rotate the main rib to be detected; and / or, The thread detection device further includes a second main rib rotating device, and the second main rib rotating device is adjacent to the second opening, and the second main rib rotating device is configured to rotate the main rib to be detected.
15. A thread detection system, characterized in that: The thread detection system comprises a first main rib conveying device and a thread detection device as claimed in any one of claims 1 to 14, wherein the first main rib conveying device is located on the outer side of the first side wall close to the thread detection device; The first main reinforcement conveying device is configured to be used for feeding the detected main reinforcement into the thread detection device and / or rotating it out; or, the first main reinforcement conveying device is configured to be used for feeding the detected main reinforcement into the thread detection device and / or rotating it out, and the first main reinforcement conveying device is provided with a first main reinforcement rotating device, and the first main reinforcement rotating device is configured to be able to rotate the detected main reinforcement.
16. The thread detection system according to claim 15, characterized in that: The thread detection system further includes a second main rib conveying device, the second main rib conveying device being located on the outer side of the second side wall close to the thread detection device; The second main reinforcement conveying device is configured to be able to feed the main reinforcement to be detected into and / or rotate out the thread detection device; or, the second main reinforcement conveying device is configured to be able to feed the main reinforcement to be detected into and / or rotate out the thread detection device, and the second main reinforcement conveying device is also provided with a second main reinforcement rotating device, and the second main reinforcement rotating device is configured to be able to rotate the main reinforcement to be detected.
17. A steel cage processing system, characterized in that: The steel cage processing system comprises the thread detection device according to any one of claims 1 to 14; or, the steel cage processing system comprises the thread detection system according to claim 15 or 16.
18. A thread detection method, characterized in that: The thread detection method is applied to the thread detection device according to claim 5 or 6 or 10 or 11, and the thread detection method comprises: The first stop unit is placed in a state capable of stopping the first end of the main reinforcement to be inspected from passing through the thread inspection device; Driving the main rib to be detected to move from the first opening of the thread detection device toward the second opening of the thread detection device to the stop position of the first stop unit; The first pressing unit presses the main reinforcement to be tested to the first bearing surface; The information of the machined thread at the first end of the main reinforcement to be inspected is collected by the information collection unit, and it is determined whether the machined thread is qualified.
19. A thread detection method, characterized in that: The thread detection method is applied to the thread detection device according to claim 10 or 11, and the thread detection method comprises: The first stop unit is placed in a state capable of stopping the first end of the main reinforcement to be inspected from passing through the thread inspection device; Driving the main rib to be detected to move from the first opening of the thread detection device toward the second opening of the thread detection device to the stop position of the first stop unit; The first pressing unit presses the main reinforcement to be tested to the first bearing surface; The information of the machined thread at the first end of the main reinforcement to be inspected is collected by the information collection unit, and whether the machined thread is qualified is determined; After determining that the processed thread is qualified, the first clamping unit is placed in a position to release the main rib to be tested, and the first stopper unit is placed in a yielding position; Driving the main reinforcement to be inspected to pass through the thread inspection device; The second stop unit is placed in a state capable of stopping the second end of the main reinforcement to be inspected from passing through the thread inspection device; Driving the main rib to be detected to move from the second opening of the thread detection device toward the first opening of the thread detection device to the stop position of the second stop unit; The second pressing unit presses the main reinforcement to be tested to the second bearing surface; The information of the machined thread at the second end of the main reinforcement to be inspected is collected through the information collection unit, and it is determined whether the machined thread is qualified.
