An integrated safety valve calibration and marking calibration table
By designing an integrated calibration table for safety valve verification and marking, the combined structure of the limiting plate and the extension plate is used to fix it, and combining the air pump and ventilation components to improve the fixity and air tightness, the problems of inconvenience and accuracy of safety valve verification in the prior art are solved, and the calibration effects of stable clamping and high accuracy are achieved.
Patent Information
- Application Number
- CN202411666597.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2044-11-21
AI Technical Summary
During the calibration process of existing safety valves, the flange is not fixed firmly, resulting in inconvenient calibration, and the clamping of safety valves of different diameters is poor, affecting the accuracy of the calibration results.
An integrated calibration table for safety valve verification and marking is designed, and the combined structure of limiting plate and extension plate is adopted to fix safety valves of different diameters horizontally, improve the fixity and airtightness through the air pump and ventilation components, and mark the safety valve through the marking mechanism.
It realizes stable clamping of safety valves of different diameters, improves the convenience and accuracy of calibration, avoids the risk of disengagement of equipment during calibration, and ensures the clarity and accuracy of marking.
Smart Images

Figure CN119198070B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of safety valve calibration, in particular to a safety valve calibration and marking integrated calibration platform. Background Art
[0002] Safety valves are extremely important safety pressure relief devices on boilers, pressure vessels and pressure pipes. They play an automatic pressure relief protection role when the pressure equipment or system is over-pressured. The quality and performance of their products directly affect the safe operation of the pressure equipment. In order to ensure the quality and safety of safety valves, the national safety technical specification "Safety Technical Supervision Regulations for Safety Valves" stipulates that safety valves must be calibrated once a year, and the contents of the calibration include: set pressure and sealing performance.
[0003] When checking the safety valve, since some safety valves have flanges, the flanges need to be tightened with multiple bolts to ensure that they are firmly fixed and sealed. However, this method requires that all bolts be tightened firmly to meet the safety valve verification requirements, and all bolts must be removed to remove the safety valve after the verification, which makes the inspection operation very inconvenient. At the same time, when clamping safety valves of different calibers, due to the inability to adjust well, the safety valve is likely to shake during the verification process, affecting the verification results. Summary of the invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a safety valve calibration and marking integrated calibration platform, including a platform, and an air pump fixedly installed at the bottom of the platform;
[0005] A fixing mechanism, which cooperates with the platform to fix the safety valve laterally, and a connecting fastener provided on the fixing mechanism, wherein the fixing mechanism is fixedly connected to the top of the platform through the connecting fastener;
[0006] A marking mechanism, wherein the marking mechanism is fixedly mounted on the top of the platform;
[0007] A control box, the control box is fixedly connected to the top of the platform, and the control box is connected to the fixing mechanism, the marking mechanism and the air pump line;
[0008] The cam is provided with a plurality of grooves, and the grooves are provided at the inner wall of the grooves, and the grooves are connected with the inner wall of the grooves in a sliding manner. The grooves are provided with a plurality of grooves, and the grooves are connected with the plurality of grooves in a plurality of directions. One end of the fixed ring is fixedly connected with a return spring, and the return spring is provided to ensure that the limit plate can always be close to the safety valve and does not damage the safety valve. At the same time, the return spring also plays a returning role, and the one end of the return spring away from the limit plate is fixedly connected to the support plate, and the return spring is located inside the slide groove, and the outer wall of the limit plate is slidably connected to the fixed frame, and the bottom of the fixed frame is fixedly connected with a spring plate, and the end of the fixed frame near the square hole is provided with a sealing block. During operation, when a safety valve with a larger diameter is clamped, under the elastic force of the spring plate, the sealing block at one end of the fixed frame is located inside the square hole, so that the safety valve and the circular plate form a closed space to avoid gas leakage through the square hole during the verification process, resulting in inaccurate verification results. When a safety valve with a smaller diameter is clamped, the limit plate drives the fixed frame to slide inside the circular plate, so that the limit plate clamps the outer wall of the safety valve, and the end of the spring plate away from the fixed frame is fixedly connected to the limit plate, and the inner wall of the support plate is slidably connected with a ventilation component, and the ventilation component passes through the support plate.
[0009] Preferably, the ventilation assembly includes a circular plate, the bottom of which is fixedly connected to a circular tube, the circular tube passes through a supporting plate, and one end of the circular plate close to the circular tube is fixedly connected to a compression spring. During operation, the horizontal bottom of the safety valve is placed on the circular plate, and the circular plate is subjected to force to drive the circular tube to move in the direction of the connecting tube, so that the compression spring is compressed. The elastic properties of the compression spring are utilized, and at the same time, extension plates at both ends of the limit plate are used to clamp and cooperate with the extension plates and the circular plate to fix the flange of the safety valve, thereby improving the fixity of the equipment and preventing the safety valve from detaching from the equipment during verification, resulting in inaccurate verification results. One end of the compression spring away from the circular plate is fixedly connected to the supporting plate, and a square hole is provided on the top of the circular plate. A sleeve is slidably connected to the inner wall of the circular tube, and one end of the sleeve away from the circular plate The end is fixedly connected with a magnetic ring, and the magnetism between the magnetic ring and the magnetic plate is the same. When working, the circular plate is forced to move in the direction of the connecting pipe. Under the action of the mutual repulsion between the magnetic ring and the magnetic plate, the sleeve maintains the current position, and then the sleeve exceeds the circular plate, so that the sleeve contacts the inner wall of the safety valve, thereby improving the air tightness during the verification process and improving the accuracy of the verification data. At the same time, the circular tube slides on the limiting tube, and the limiting tube connects the circular tube and the connecting tube. By setting a sealing ring, the air tightness between the connecting tube and the circular tube during the working process is good. The end of the circular tube away from the circular plate is slidably connected to the limiting tube, and the end of the limiting tube close to the sleeve is fixedly connected with a magnetic plate, and the end of the limiting tube away from the magnetic plate is fixedly connected with a sealing ring. The inner wall of the limiting tube is fixedly connected with a connecting tube, and the connecting tube is fixedly connected to the output pipe of the air pump.
[0010] Preferably, the platform includes a bottom plate, the bottom of the bottom plate is fixedly connected to a support rod, the top of the bottom plate is provided with a through groove, the inner wall of the through groove is slidably connected to a moving plate, the top of the moving plate is slidably connected to a supporting plate, the outer wall of the supporting plate is set to an arc shape, the channel on the side of the safety valve is placed on the moving plate, and during the process of placing the safety valve downward, it contacts and squeezes the outer wall of the supporting plate, so that the limit spring is forced to shrink, and then the inner wall of the through hole on the side of the safety valve is pressed through multiple supporting plates. After being fixed, the moving plate is pushed to slide toward the supporting plate in the through groove, so that the bottom of the safety valve contacts the circular plate. By arranging the moving plate and the through groove, a guiding and positioning effect is played when fixing the safety valve, the outer wall of the support plate is fixedly connected to the limit spring, and one end of the limit spring away from the support plate is fixedly connected to the moving plate, the outer wall of the bottom plate is fixedly connected to a motor, and the output end of the motor is fixedly connected to a screw, the top of the bottom plate is provided with a moving groove, the screw is located inside the moving groove, the through groove is close to one end of the fixing mechanism, and the moving groove is located at one end of the control box.
[0011] Preferably, the marking mechanism includes a support rod, which is threadedly connected to the outer wall of the screw rod, the support rod is located in the moving groove, the support rod is slidably connected to the moving groove, and the top of the support rod is fixedly connected to a positioning plate. During the working process, after the verification is completed, the verification data result is fed back to the inside of the control box, and the staff passes the verification data through the control box through the marking mechanism to engrave the data on the safety valve. The motor is connected to an external power supply to work, and the motor drives the screw rod to move horizontally, and then the screw drives the support rod to move horizontally. At the same time, the positioning plate moves vertically on the support rod, so that the positioning plate drives the positioning rod to contact the top of the safety valve, thereby positioning. The positioning plate is fixedly connected to one end away from the support rod, and the positioning ring is set as an L-shaped plate, and the bottom of the positioning rod is set as an arc. During operation, the bottom of the positioning rod fits the outer wall of the safety valve. Under the specified wavelength laser, the positioning plate is prevented from moving downward excessively, and the laser marking depth is prevented from being too deep. The bottom of the positioning plate is fixedly connected to a laser emitter, and the bottom of the positioning ring is fixedly connected to a positioning rod. The positioning rods are evenly distributed with the laser emitter as the center, and the outer wall of the positioning ring is fixedly connected to a cleaning mechanism.
[0012] Preferably, the cleaning mechanism includes a connecting rod, the bottom of the connecting rod is fixedly connected to a round rod, the outer wall of the round rod is rotatably connected to a rotating rod, the outer wall of the rotating rod is fixedly connected to an elastic plate, the end of the elastic plate away from the rotating rod is fixedly connected to the round rod, and the end of the rotating rod away from the round rod is fixedly connected to a cleaning plate. During operation, the positioning plate moves downward and the cleaning plate contacts the surface of the safety valve. As the positioning plate continues to move downward, under the elastic force of the elastic plate, the cleaning plate moves along the outer wall of the safety valve, and then cleans the area to be marked to avoid stains at the marking area, thereby hindering the precise focusing and energy transfer of the laser, resulting in the marking pattern or text not being clear enough, making the marking quality deteriorate, and may appear blurred, incomplete or irregular. A ball is fixedly connected to the end of the round rod away from the connecting rod.
[0013] The present invention provides a safety valve inspection and marking integrated inspection platform, which has the following beneficial effects:
[0014] 1. The integrated inspection table for checking and marking the safety valve is provided with extension plates at both ends of the limit plate, and the extension directions of the extension plates are opposite. The bottom extension plate extends toward the direction of the fixed ring. The arc-shaped protrusions on the inner wall of the fixed ring contact and squeeze the limit plate, so that the limit plate moves toward the circular plate inside the slide groove, so that the limit plate clamps and fixes the outer wall of the safety valve. By adjusting the position of the limit plate on the supporting plate, safety valves of different calibers can be clamped, thereby improving the applicability of the equipment.
[0015] 2. When the integrated inspection table for safety valve inspection and marking is used to clamp a safety valve with a larger diameter, the sealing block at one end of the fixed frame is located inside the square hole under the elastic force of the spring plate, so that the safety valve and the circular plate form a closed space to avoid gas leakage through the square hole during the inspection process, resulting in inaccurate inspection results. When the safety valve with a smaller diameter is clamped, the limit plate drives the fixed frame to slide inside the circular plate, so that the limit plate clamps the outer wall of the safety valve.
[0016] 3. The integrated inspection table for safety valve inspection and marking uses the extension plates at both ends of the limit plate to clamp and cooperate with the circular plate to fix the flange of the safety valve, thereby improving the fixity of the equipment and preventing the safety valve from detaching from the equipment during the inspection process, resulting in inaccurate inspection results.
[0017] Fourth, the integrated inspection and marking inspection table for the safety valve uses multiple support plates to inspect the inner wall of the side through hole of the safety valve. After fixing it, the movable plate is pushed to slide toward the support plate in the through groove, so that the bottom of the safety valve contacts the circular plate. By setting the movable plate and the through groove, it plays a guiding and positioning role when fixing the safety valve.
[0018] 5. The integrated verification table for safety valve verification and marking is set as an L-shaped plate through a positioning ring, and the bottom of the positioning rod is set as an arc. When working, the bottom of the positioning rod fits with the outer wall of the safety valve. Under the specified wavelength laser, the positioning plate is prevented from moving downward excessively, preventing the laser marking depth from being too deep.
[0019] 6. The integrated verification table for safety valve verification and marking contacts the surface of the safety valve through the cleaning plate. As the positioning plate continues to move downward, the cleaning plate moves along the outer wall of the safety valve under the elastic force of the elastic plate, and then cleans the area to be marked to avoid stains at the marking area, thereby hindering the precise focusing and energy transfer of the laser, resulting in unclear marking patterns or texts, poor marking quality, and possible blurring, incompleteness or irregularity. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the external structure of a safety valve inspection and marking integrated inspection platform of the present invention;
[0021] Figure 2 It is a bottom view structural schematic diagram of the present invention;
[0022] Figure 3 It is a structural schematic diagram of the fixing mechanism of the present invention;
[0023] Figure 4 It is a cross-sectional structural diagram of the fixing mechanism of the present invention;
[0024] Figure 5 It is a schematic diagram of the cross-sectional structure of the ventilation assembly of the present invention;
[0025] Figure 6 It is a schematic diagram of the platform structure of the present invention;
[0026] Figure 7 This is a schematic diagram of the structure of the marking mechanism of the present invention;
[0027] Figure 8 It is a schematic diagram of the cleaning mechanism structure of the present invention.
[0028] In the figure: 1, platform; 11, bottom plate; 12, support rod; 13, through groove; 14, moving plate; 15, support plate; 16, limit spring; 17, moving groove; 18, motor; 19, screw; 2, control box; 3, fixing mechanism; 31, fixing plate; 32, support plate; 33, fixing ring; 34, ventilation assembly; 341, round plate; 342, square hole; 343, compression spring; 344, round tube; 345, sleeve; 346, magnetic ring; 347, limit Tube; 348, magnetic plate; 349, sealing ring; 3410, connecting tube; 35, slide groove; 36, limit plate; 37, return spring; 38, fixed frame; 39, spring plate; 4, marking mechanism; 41, support rod; 42, positioning plate; 43, positioning ring; 44, positioning rod; 45, laser transmitter; 46, cleaning mechanism; 461, connecting rod; 462, round rod; 463, rotating rod; 464, elastic plate; 465, cleaning plate; 466, ball; 5, air pump. DETAILED DESCRIPTION
[0029] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0030] The first embodiment, as Figures 1 to 6 As shown, the present invention provides a technical solution: a safety valve calibration and marking integrated calibration platform, comprising a platform 1, and an air pump 5 fixedly installed at the bottom of the platform 1;
[0031] A fixing mechanism 3, which cooperates with the platform 1 to fix the safety valve laterally, and a connecting fastener provided on the fixing mechanism 3, through which the fixing mechanism 3 is fixedly connected to the top of the platform 1;
[0032] The marking mechanism 4 is fixedly installed on the top of the platform 1;
[0033] Control box 2, the control box 2 is fixedly connected to the top of the platform 1, and the control box 2 is connected to the fixing mechanism 3, the marking mechanism 4 and the air pump 5 by wires;
[0034] The fixing mechanism 3 includes a fixing plate 31, which is set to be placed vertically. The fixing plate 31 is fixedly connected to the top of the platform 1. The outer wall of the fixing plate 31 is fixedly connected to a supporting plate 32, which is set to be a circular plate. The outer wall of the supporting plate 32 is provided with a slide groove 35. The inner wall of the slide groove 35 is slidably connected to a limit plate 36. Extension plates are provided at both ends of the limit plate 36, and the extension directions of the extension plates are opposite. The bottom extension plate extends in the direction of the fixing ring 33. During the working process, the bottom of the safety valve is placed on the supporting plate 32, and the staff rotates the fixing ring 33 so that the fixing The arc-shaped protrusion on the inner wall of the ring 33 contacts and squeezes the limit plate 36, so that the limit plate 36 moves in the direction of the circular plate 341 inside the slide groove 35, so that the limit plate 36 clamps and fixes the outer wall of the safety valve. By adjusting the position of the limit plate 36 on the support plate 32, safety valves of different calibers can be clamped, thereby improving the applicability of the equipment. The outer wall of the fixed plate 31 is rotatably connected with the fixing ring 33, and an arc-shaped protrusion is arranged at one end of the fixing ring 33 close to the support plate 32. The support plate 32 is located in the middle of the fixing ring 33, and the limit plate 36 is away from the fixing ring 33. One end is fixedly connected with a return spring 37. By setting the return spring 37, the limit plate 36 can always be close to the safety valve without damaging the safety valve. At the same time, the return spring 37 also plays a role of reset. The end of the return spring 37 away from the limit plate 36 is fixedly connected to the support plate 32. The return spring 37 is located inside the slide groove 35. The outer wall of the limit plate 36 is slidably connected with a fixed frame 38. The bottom of the fixed frame 38 is fixedly connected with a spring plate 39. The end of the fixed frame 38 close to the square hole 342 is provided with a sealing block. During the working process, when clamping a safety valve with a larger diameter, the spring plate Under the action of the elastic force of 39, the sealing block at one end of the fixed frame 38 is located inside the square hole 342, so that the safety valve and the circular plate 341 form a closed space, which prevents gas from leaking through the square hole 342 during the verification process, resulting in inaccurate verification results. When clamping a safety valve with a smaller diameter, the limit plate 36 drives the fixed frame 38 to slide inside the circular plate 341, so that the limit plate 36 clamps the outer wall of the safety valve. The end of the spring plate 39 away from the fixed frame 38 is fixedly connected to the limit plate 36, and the inner wall of the support plate 32 is slidably connected to the ventilation component 34, and the ventilation component 34 passes through the support plate 32.
[0035] The ventilation assembly 34 includes a circular plate 341, a circular tube 344 is fixedly connected to the bottom of the circular plate 341, and the circular tube 344 passes through the support plate 32. The end of the circular plate 341 close to the circular tube 344 is fixedly connected to the compression spring 343. During the working process, the horizontal bottom of the safety valve is placed on the circular plate 341, and the circular plate 341 is forced to drive the circular tube 344 to move toward the direction of the connecting pipe 3410, so that the compression spring 343 is compressed by force. The elastic performance of the compression spring 343 is utilized, and at the same time, the two ends of the limit plate 36 are used to The extension plate at the end makes the extension plate and the circular plate 341 clamped and matched, fixes the flange of the safety valve, improves the fixity of the equipment, and thus avoids the safety valve from detaching from the equipment during the calibration process, resulting in inaccurate calibration results. The end of the compression spring 343 away from the circular plate 341 is fixedly connected to the support plate 32, and a square hole 342 is opened on the top of the circular plate 341. The inner wall of the circular tube 344 is slidably connected with a sleeve 345, and the end of the sleeve 345 away from the circular plate 341 is fixedly connected with a magnetic ring 346. The magnetic ring 346 and the The magnetic plates 348 have the same magnetic properties. When working, the circular plate 341 is forced to move toward the direction of the connecting pipe 3410. Under the action of the mutual repulsion between the magnetic ring 346 and the magnetic plate 348, the sleeve 345 maintains the current position, and then the sleeve 345 exceeds the circular plate 341, so that the sleeve 345 contacts the inner wall of the safety valve, thereby improving the air tightness during the verification process and improving the accuracy of the verification data. At the same time, the circular tube 344 slides on the limiting tube 347, and the limiting tube 347 connects the circular tube 344 and the connecting pipe 3410, by setting a sealing ring 349, the air tightness between the connecting tube 3410 and the circular tube 344 is improved during operation, the end of the circular tube 344 away from the circular plate 341 is slidably connected to the limiting tube 347, the end of the limiting tube 347 close to the sleeve 345 is fixedly connected to the magnetic plate 348, the end of the limiting tube 347 away from the magnetic plate 348 is fixedly connected to the sealing ring 349, the inner wall of the limiting tube 347 is fixedly connected to the connecting tube 3410, and the connecting tube 3410 is fixedly connected to the output pipe of the air pump 5.
[0036] The platform 1 includes a bottom plate 11, a support rod 12 is fixedly connected to the bottom of the bottom plate 11, a through groove 13 is opened on the top of the bottom plate 11, a movable plate 14 is slidably connected to the inner wall of the through groove 13, and a support plate 15 is slidably connected to the top of the movable plate 14. The outer wall of the support plate 15 is set to an arc shape, and the channel on the side of the safety valve is placed on the movable plate 14. During the downward placement of the safety valve, it contacts and squeezes the outer wall of the support plate 15, so that the limit spring 16 is forced to shrink, and then the inner wall of the through hole on the side of the safety valve is pressed through multiple support plates 15. After being fixed, the movable plate 14 is pushed to the support plate in the through groove 13. The plate 32 slides so that the bottom of the safety valve contacts the circular plate 341. By setting the movable plate 14 and the through groove 13, a guiding and positioning role is played when fixing the safety valve. The outer wall of the support plate 15 is fixedly connected to the limit spring 16, and the end of the limit spring 16 away from the support plate 15 is fixedly connected to the movable plate 14. The outer wall of the bottom plate 11 is fixedly connected to the motor 18, and the output end of the motor 18 is fixedly connected to the screw 19. A movable groove 17 is opened on the top of the bottom plate 11, and the screw 19 is located inside the movable groove 17. The through groove 13 is close to one end of the fixing mechanism 3, and the movable groove 17 is located at one end of the control box 2.
[0037] The second embodiment is based on the first embodiment. Figures 7 and 8 As shown, the marking mechanism 4 includes a support rod 41, the support rod 41 is threadedly connected to the outer wall of the screw rod 19, the support rod 41 is located in the moving groove 17, the support rod 41 is slidably connected to the moving groove 17, and the top of the support rod 41 is fixedly connected with a positioning plate 42. During the working process, after the verification is completed, the verification data result is fed back to the inside of the control box 2, and the staff passes the verification data through the marking mechanism 4 through the control box 2, and the data is engraved on the safety valve. The motor 18 is connected to an external power supply to work, and the motor 18 drives the screw rod 19 to move horizontally, and then the screw 19 drives the support rod 41 to move horizontally, and at the same time the positioning plate 42 moves vertically on the support rod 41, so that the positioning plate 42 drives The positioning rod 44 contacts the top of the safety valve for positioning. The end of the positioning plate 42 away from the support rod 41 is fixedly connected to a positioning ring 43. The positioning ring 43 is set as an L-shaped plate, and the bottom of the positioning rod 44 is set as an arc. When working, the bottom of the positioning rod 44 fits with the outer wall of the safety valve. Under the specified wavelength laser, the positioning plate 42 is prevented from moving downward excessively to prevent the laser marking depth from being too deep. The bottom of the positioning plate 42 is fixedly connected to a laser emitter 45, and the bottom of the positioning ring 43 is fixedly connected to a positioning rod 44. The positioning rods 44 are evenly distributed with the laser emitter 45 as the center, and the outer wall of the positioning ring 43 is fixedly connected to a cleaning mechanism 46.
[0038] The cleaning mechanism 46 includes a connecting rod 461, a round rod 462 is fixedly connected to the bottom of the connecting rod 461, a rotating rod 463 is rotatably connected to the outer wall of the rotating rod 463, an elastic plate 464 is fixedly connected to the outer wall of the rotating rod 463, and the end of the elastic plate 464 away from the rotating rod 463 is fixedly connected to the round rod 462, and the end of the rotating rod 463 away from the round rod 462 is fixedly connected to the cleaning plate 465. During operation, the positioning plate 42 moves downward, and the cleaning plate 465 contacts the surface of the safety valve. As the positioning plate 42 continues to move downward, under the elastic force of the elastic plate 464, the cleaning plate 465 moves along the outer wall of the safety valve, and then cleans the area to be marked to avoid stains at the marking area, thereby hindering the precise focusing and energy transfer of the laser, resulting in unclear marking patterns or texts, making the marking quality deteriorate, and possibly appearing blurred, incomplete or irregular. The end of the round rod 462 away from the connecting rod 461 is fixedly connected to a ball 466.
[0039] When in use, the side channel of the safety valve is placed on the movable plate 14. During the downward placement of the safety valve, it contacts and squeezes the outer wall of the support plate 15, causing the limit spring 16 to contract under force, and then the inner wall of the side through hole of the safety valve is pressed through multiple support plates 15. After being fixed, the movable plate 14 is pushed to slide toward the support plate 32 in the through groove 13, so that the bottom of the safety valve contacts the circular plate 341.
[0040] The staff rotates the fixing ring 33 so that the arc-shaped protrusion on the inner wall of the fixing ring 33 contacts and squeezes the limit plate 36, so that the limit plate 36 moves inside the slide groove 35 toward the circular plate 341, so that the limit plate 36 clamps and fixes the outer wall of the safety valve. By adjusting the position of the limit plate 36 on the support plate 32, safety valves of different calibers can be clamped, thereby improving the applicability of the equipment. At the same time, through the extension plates at both ends of the limit plate 36, the extension plate and the circular plate 341 are clamped and matched to fix the flange of the safety valve.
[0041] After the verification is completed, the verification data results are fed back to the inside of the control box 2. The staff uses the control box 2 to pass the verification data through the marking mechanism 4 to engrave the data on the safety valve. The motor 18 is connected to an external power supply to work, and the motor 18 drives the screw 19 to move horizontally, and then the screw 19 drives the support rod 41 to move horizontally. At the same time, the positioning plate 42 moves vertically on the support rod 41. At this time, the positioning plate 42 moves downward, and the cleaning plate 465 contacts the surface of the safety valve. As the positioning plate 42 continues to move downward, under the elastic force of the elastic plate 464, the cleaning plate 465 moves along the outer wall of the safety valve, and then cleans the area that needs to be marked. After cleaning, the positioning plate 42 drives the positioning rod 44 to contact the top of the safety valve, thereby positioning. The bottom of the positioning rod 44 fits with the outer wall of the safety valve. Under the specified wavelength laser, the positioning plate 42 is prevented from moving downward excessively to prevent the laser marking depth from being too deep. After positioning, marking begins.
[0042] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A safety valve calibration and marking integrated calibration table, characterized in that: include: A platform (1), and an air pump (5) fixedly mounted on the bottom of the platform (1); A fixing mechanism (3), the fixing mechanism (3) cooperates with the platform (1) to laterally fix the safety valve, and a connecting fastener provided on the fixing mechanism (3), the fixing mechanism (3) being fixedly connected to the top of the platform (1) via the connecting fastener; A marking mechanism (4), wherein the marking mechanism (4) is fixedly mounted on the top of the platform (1); A control box (2), the control box (2) being fixedly connected to the top of the platform (1), and the control box (2) being connected by wires to the fixing mechanism (3), the marking mechanism (4) and the air pump (5); The fixing mechanism (3) comprises a fixing plate (31), the fixing plate (31) is fixedly connected to the top of the platform (1), the outer wall of the fixing plate (31) is fixedly connected to a supporting plate (32), the outer wall of the supporting plate (32) is provided with a slide groove (35), the inner wall of the slide groove (35) is slidably connected to a limiting plate (36), the outer wall of the fixing plate (31) is rotatably connected to a fixing ring (33), the supporting plate (32) is located in the middle of the fixing ring (33), the limiting plate (36) is fixedly connected to a return spring (37) at one end away from the fixing ring (33), the return spring (37) is fixedly connected to the supporting plate (32) at one end away from the limiting plate (36), and the return spring (37) is located inside the slide groove (35); The outer wall of the limiting plate (36) is slidably connected to a fixed frame (38), the bottom of the fixed frame (38) is fixedly connected to a spring plate (39), and one end of the spring plate (39) away from the fixed frame (38) is fixedly connected to the limiting plate (36).
2. According to claim 1, the integrated safety valve calibration and marking calibration platform is characterized by: The inner wall of the support plate (32) is slidably connected with a ventilation component (34), and the ventilation component (34) passes through the support plate (32).
3. According to claim 2, the integrated safety valve calibration and marking calibration platform is characterized by: The ventilation assembly (34) comprises a circular plate (341), a circular tube (344) being fixedly connected to the bottom of the circular plate (341), the circular tube (344) penetrating the support plate (32), a compression spring (343) being fixedly connected to one end of the circular plate (341) close to the circular tube (344), the compression spring (343) being fixedly connected to the support plate (32) at one end away from the circular plate (341), and a square hole (342) being provided at the top of the circular plate (341).
4. According to claim 3, the integrated safety valve calibration and marking calibration platform is characterized in that: The inner wall of the circular tube (344) is slidably connected to a sleeve (345); one end of the sleeve (345) away from the circular plate (341) is fixedly connected to a magnetic ring (346); one end of the circular tube (344) away from the circular plate (341) is slidably connected to a limiting tube (347); one end of the limiting tube (347) close to the sleeve (345) is fixedly connected to a magnetic plate (348).
5. The integrated safety valve calibration and marking calibration platform according to claim 4 is characterized by: One end of the position-limiting tube (347) away from the magnetic plate (348) is fixedly connected to a sealing ring (349), and the inner wall of the position-limiting tube (347) is fixedly connected to a connecting tube (3410).
6. The integrated safety valve calibration and marking calibration platform according to claim 1 is characterized by: The platform (1) comprises a bottom plate (11), the bottom of the bottom plate (11) is fixedly connected to a support rod (12), the top of the bottom plate (11) is provided with a through slot (13), the inner wall of the through slot (13) is slidably connected to a moving plate (14), the top of the moving plate (14) is slidably connected to a support plate (15), the outer wall of the support plate (15) is fixedly connected to a limit spring (16), and one end of the limit spring (16) away from the support plate (15) is fixedly connected to the moving plate (14).
7. The integrated safety valve calibration and marking calibration platform according to claim 6 is characterized by: The outer wall of the base plate (11) is fixedly connected to a motor (18), the output end of the motor (18) is fixedly connected to a screw rod (19), a movable groove (17) is provided on the top of the base plate (11), the screw rod (19) is located inside the movable groove (17), the through groove (13) is close to one end of the fixing mechanism (3), and the movable groove (17) is located at one end of the control box (2).
8. The safety valve inspection and marking integrated inspection platform according to claim 1 is characterized by: The marking mechanism (4) comprises a support rod (41), the support rod (41) being threadedly connected to the outer wall of the screw rod (19), the support rod (41) being located in the movable groove (17), the support rod (41) being slidably connected to the movable groove (17), and a positioning plate (42) being fixedly connected to the top of the support rod (41).
9. The safety valve inspection and marking integrated inspection platform according to claim 8 is characterized by: One end of the positioning plate (42) away from the support rod (41) is fixedly connected to a positioning ring (43); the bottom of the positioning plate (42) is fixedly connected to a laser emitter (45); the bottom of the positioning ring (43) is fixedly connected to positioning rods (44); the positioning rods (44) are evenly distributed around the laser emitter (45); and the outer wall of the positioning ring (43) is fixedly connected to a cleaning mechanism (46).
10. The integrated safety valve calibration and marking calibration platform according to claim 9, characterized in that: The cleaning mechanism (46) comprises a connecting rod (461), the bottom of the connecting rod (461) is fixedly connected to a round rod (462), the outer wall of the round rod (462) is rotatably connected to a rotating rod (463), the outer wall of the rotating rod (463) is fixedly connected to an elastic plate (464), one end of the elastic plate (464) away from the rotating rod (463) is fixedly connected to the round rod (462), one end of the rotating rod (463) away from the round rod (462) is fixedly connected to a cleaning plate (465), and one end of the round rod (462) away from the connecting rod (461) is fixedly connected to a round ball (466).
Citation Information
Patent Citations
Safety valve checking and detecting table for conveniently detecting multi-caliber safety valve
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