A light emitting diode packaging structure

By introducing a fixed value equivalent resistor into the series circuit of LED lamp beads, the breakdown damage problem caused by voltage instability is solved, the service life of LED lamp beads is extended and resource utilization is improved.

CN119208493BActive Publication Date: 2025-04-25SHENZHEN LITELIGHT ELECTRONICS
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Patent Information

Application Number
CN202411319669.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-04-25
Estimated Expiration
2044-09-20

AI Technical Summary

Technical Problem

The existing LED lamp bead series circuit is easily broken down and damaged when the voltage is unstable, causing the entire circuit to stop working, and it is easier to accelerate the damage of the remaining LED lamp beads after maintenance, resulting in waste of resources.

Method used

A light emitting diode package structure is adopted. By sliding the diode assembly between the female locker and the male locker, and when the diode assembly is broken down, a fixed value equivalent resistor is connected to the circuit through a lightweight spring, which acts as a voltage divider and extends the service life of the diode assembly.

Benefits of technology

It effectively extends the service life of LED lamp beads, improves resource utilization, and avoids circuit breakers and resource waste caused by damage to a single LED.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of light-emitting diodes, and specifically to a light-emitting diode packaging structure and packaging equipment, including a female card holder that is snap-connected to a male card holder, a diode assembly is arranged between the female card holder and the male card holder, a resistor compartment is provided on the inner side of the male card holder, a fixed value equivalent resistor is arranged inside the resistor compartment, when the diode assembly slides downward, a connecting piece joint is electrically connected to the resistor joint, a snap-in lock groove is provided on the peripheral side of the resistor compartment, a snap-in lock head is arranged on the bottom side of the diode assembly, and the snap-in lock groove is used to snap-in the snap-in lock head. The present invention presses the punctured diode assembly, and after the light spring is compressed, the connecting piece joint contacts the resistor joint, and the fixed value equivalent resistor is connected to the circuit. Since the fixed value equivalent resistor has the same resistance as the lamp body, it can play a role of voltage division, does not affect the normal use of other diode assemblies, improves the overall service life of the lamp body, and improves the utilization rate of resources.
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Description

Technical Field

[0001] The present invention relates to a packaging structure and packaging equipment, in particular to a light emitting diode packaging structure and packaging equipment, belonging to the technical field of light emitting diodes. Background Art

[0002] Connect multiple LED lamp bodies in series to form a series circuit. In this connection method, the current will be subject to a certain voltage drop when passing through each LED, so the voltage received by each LED is equally divided. The advantage of series connection is that the circuit is simple and the cost is low.

[0003] However, the service life of LED lamp beads is limited. The reason for the damage of LED lamp beads is that the unstable voltage will cause the light-emitting diode to receive too much current, which exceeds its tolerance range. When the diode exceeds its maximum reverse voltage or average rectified forward current, it will be broken down or damaged.

[0004] However, when one of the LEDs is damaged, the entire circuit usually stops working. The existing method is to discard it directly, resulting in a certain amount of resource waste. If repairs are performed, the broken LED lamp bead will be broken and welded to connect the positive and negative poles of the lamp bead together, forming a short circuit. The circuit is in a state of connection, but since each lamp bead is connected in series, the lack of one lamp bead will reduce the overall resistance of the circuit. Therefore, the voltage and current of each remaining LED lamp bead will increase, making it more likely to be broken down and cause a short circuit, thereby accelerating the damage of the remaining LED lamp beads and causing a waste of resources.

[0005] Therefore, there is an urgent need to improve the diode packaging structure and packaging equipment to solve the above-mentioned problems. Summary of the invention

[0006] The purpose of the present invention is to provide a light-emitting diode packaging structure and packaging equipment, which presses the broken-down diode component, and after the lightweight spring is compressed, the connecting piece joint contacts the resistor joint, and the fixed-value equivalent resistor is connected to the circuit. Since the fixed-value equivalent resistor has the same resistance as the lamp body, it can play a voltage divider role, does not affect the normal use of other diode components, prolongs the overall service life of the lamp body, and improves the utilization rate of resources.

[0007] In order to achieve the above object, the main technical solutions adopted by the present invention include:

[0008] A light emitting diode packaging structure, comprising a female card holder clamped on a male card holder, a diode assembly slidably arranged between the female card holder and the male card holder, the bottom of the diode assembly is electrically connected to an LED chip connector, and the outer side of the female card holder is provided with symmetrically distributed Z-shaped connecting pieces, the Z-shaped connecting pieces penetrate the female card holder and are electrically connected to the LED chip connector;

[0009] A resistor compartment is provided on the inner side of the male card holder, a fixed-value equivalent resistor is fixedly provided inside the resistor compartment, a resistor pin corresponding to the Z-shaped connecting piece is provided on the fixed-value equivalent resistor, a connecting piece joint is fixedly provided on the lower side of the Z-shaped connecting piece, a resistor joint electrically connected to the connecting piece joint is provided on the resistor pin, and a light spring is provided between the connecting piece joint and the resistor joint, wherein when the diode assembly slides downward, the connecting piece joint is electrically connected to the resistor joint;

[0010] The peripheral side surface of the resistor compartment is provided with a plurality of evenly distributed snap-in lock grooves, and the bottom side surface of the diode assembly is provided with a snap-in lock head corresponding to the snap-in lock groove, and the snap-in lock groove is used to snap-in the snap-in lock head.

[0011] Preferably, a lamp body card is provided on the peripheral side of the diode assembly, and the lamp body card is clamped between the female card seat and the male card seat. An LED chip compartment is opened in the middle of the diode assembly, and an LED chip is connected to the middle of the LED chip compartment through a silicon substrate. The LED chip is electrically connected to the LED chip connector through a connecting wire.

[0012] Preferably, a heat sink is fixedly provided at the bottom of the silicon substrate, the heat sink runs through the diode assembly and a plurality of evenly distributed strip-shaped heat sinks are provided at the bottom of the heat sink.

[0013] Preferably, a heat dissipation ring is fixedly provided at the bottom of the male card seat, and symmetrically distributed arc-shaped ceramic rings are provided on the heat dissipation ring. An arc-shaped slot corresponding to the arc-shaped ceramic ring is opened at the bottom of the male card seat, and the arc-shaped ceramic ring passes through the male card seat and extends to the interior of the male card seat.

[0014] Preferably, sealing rings are provided between the female card seat, the diode assembly and the male card seat.

[0015] A packaging device for a light emitting diode packaging structure comprises a packaging platform and a packaging top plate, a feeding mechanism is arranged between the packaging platform and the packaging top plate, the feeding mechanism comprises a feeding lateral support arm and a driving shaft connected by a driving motor, and a clamping strip is arranged on the driving shaft;

[0016] The feeding transverse support arm is fixedly connected to the driving motor through a motor fixing rod, a driving shaft is provided at the output end of the driving motor, the driving shaft is connected to the clamping strip through a thread, and the driving motor is used to push the clamping strip laterally;

[0017] A guide rod is fixedly arranged on the feeding transverse support arm above the driving shaft, and the guide rod passes through the clamping strip and is slidably connected to the clamping strip;

[0018] A transverse electric telescopic rod is fixedly arranged on one side of the feeding transverse supporting arm, and the transverse electric telescopic rod is used to push the feeding transverse supporting arm longitudinally.

[0019] Preferably, one end of the horizontal electric telescopic rod is fixedly connected to a vertical support column, a packaging platform through hole corresponding to the vertical support column is opened on the packaging platform, and the vertical support column is arranged inside the packaging platform through hole;

[0020] The bottom of the vertical support column is connected with a support column connecting plate, and the bottom side surface of the support column connecting plate is fixedly provided with a vertical electric telescopic rod, and the vertical electric telescopic rod is used to vertically push the support column connecting plate.

[0021] Preferably, a packaging groove is provided on the upper side of the packaging platform, a star-shaped slot hole is provided inside the packaging groove, a star-shaped push plate is slidably provided inside the star-shaped slot hole, and the bottom of the star-shaped push plate is fixedly provided on the support column connecting plate.

[0022] Preferably, the bottom of the vertical electric telescopic rod is connected to the packaging table base, and the upper side of the packaging table base is provided with a plurality of evenly distributed feeding longitudinal support arms, and the upper end of the feeding longitudinal support arm is connected to the top plate driving telescopic rod through the telescopic rod connecting plate, and the output end of the top plate driving telescopic rod is fixedly connected to the upper side of the packaging top plate;

[0023] Packaging table fixing plates are fixedly arranged at both ends of the packaging table, and the packaging table fixing plates are fixedly arranged on the feeding longitudinal supporting arms.

[0024] Preferably, a plurality of evenly distributed assembly holes are provided on the packaging platform base, adjustment bolts are provided inside the assembly holes, and a rubber anti-slip pad is fixedly provided on the bottom side surface of the packaging platform base.

[0025] The present invention has at least the following beneficial effects:

[0026] 1. Press the broken-down diode component. After the lightweight spring is compressed, the connecting piece joint contacts the resistor joint, and the fixed equivalent resistor is connected to the circuit. Since the fixed equivalent resistor has the same resistance as the lamp body, it can play a role in voltage division, does not affect the normal use of other diode components, prolongs the overall service life of the lamp body, and improves the utilization rate of resources.

[0027] 2. In order to ensure that the diode assembly will not be bounced back, a snap-on lock is fixedly provided at the bottom of the diode assembly, and a snap-on lock slot is provided on the male card holder. When the diode assembly is pressed, the snap-on lock on the diode assembly will be stuck into the inside of the snap-on lock slot, so that the fixed equivalent resistance is always connected to the circuit, ensuring the normal use of the remaining diode assemblies.

[0028] 3. The heat sink is fixed at the bottom of the silicon substrate, which can directly absorb the heat from the diode assembly, and then dissipate the heat through the strip heat dissipation grooves on the heat sink to achieve the purpose of heat dissipation. A heat sink is set at the bottom of the male card holder. The arc-shaped ceramic ring on the heat sink can absorb the heat from the male card holder and dissipate the heat from the male card holder through the heat sink, thereby achieving the purpose of lowering the temperature and prolonging the service life of the diode assembly.

[0029] 4. During the feeding process, first place the Z-shaped connecting piece between the feeding transverse support arm and the card strip, and then use the driving motor on the feeding transverse support arm to drive the driving shaft to rotate. While the driving shaft rotates, the card strip is driven to move laterally, thereby transporting the Z-shaped connecting piece to one side of the mother card seat. When the Z-shaped connecting piece is transported to the side of the mother card seat, start the transverse electric telescopic rod to push the feeding transverse support arm toward the fixed equivalent resistance, so that the Z-shaped connecting piece can be pushed into the inside of the mother card seat. The structure is simple, which improves the convenience and efficiency of installation.

[0030] 5. The bottom of the star-shaped push plate is fixedly set on the supporting column connecting plate. After the packaging is completed, the finished product is pushed out of the packaging groove by the star-shaped push plate, and the finished product is pushed out of the packaging groove together with the feeding mechanism, and then the finished product is pushed out horizontally by the feeding mechanism, which is convenient for taking, improving the convenience and efficiency of packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0032] Figure 1 is a cross-sectional view of a diode assembly of the present invention;

[0033] Figure 2 It is a fixed value equivalent resistance structure diagram of the present invention;

[0034] Figure 3 A three-dimensional diagram of the diode packaging structure of the present invention;

[0035] Figure 4 It is a structural diagram of the heat dissipation ring of the present invention;

[0036] Figure 5 A bottom view of the diode packaging structure of the present invention;

[0037] Figure 6 is a cross-sectional view of the packaging device of the present invention;

[0038] Figure 7 A three-dimensional diagram of the packaging device of the present invention;

[0039] Figure 8 It is a structural diagram of the feeding mechanism of the present invention;

[0040] Fig. 9 The local structure of the packaging device of the present invention Figure 1 ;

[0041] Fig.10 The local structure of the packaging device of the present invention Figure 2 ;

[0042] Fig.11 It is the structural diagram of the star-shaped push plate of the present invention.

[0043] In the figure, 1, female card seat; 2, diode assembly; 201, lamp body card board; 202, LED chip compartment; 203, LED chip connector; 205, connecting wire; 206, card lock; 207, silicon substrate; 3, fixed value equivalent resistor; 301, resistor pin; 302, resistor connector; 4, male card seat; 401, resistor compartment; 402, card lock slot; 5, Z-type connecting piece; 501, connecting piece connector; 503, light spring; 6, heat dissipation ring; 601, arc-shaped ceramic ring; 7, heat dissipation platform; 701, strip heat dissipation slot; 8, packaging platform; 801, packaging platform fixing plate; 80 2. Packaging table through hole; 803. Packaging groove; 804. Star-shaped slot hole; 9. Feeding mechanism; 901. Feeding horizontal support arm; 902. Guide rod; 903. Card strip; 904. Driving motor; 905. Driving shaft; 906. Horizontal electric telescopic rod; 907. Vertical support column; 908. Motor fixing rod; 10. Packaging top plate; 11. Packaging table base; 12. Vertical electric telescopic rod; 13. Star-shaped push plate; 14. Support column connecting plate; 15. Feeding longitudinal support arm; 16. Telescopic rod connecting plate; 17. Top plate driving telescopic rod; 18. LED chip; 19. Assembly hole. DETAILED DESCRIPTION

[0044] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0045] like Figure 1-Figure 5 As shown, the light-emitting diode packaging structure provided in this embodiment includes a female card holder 1 clamped on a male card holder 4, a diode component 2 is slidably arranged between the female card holder 1 and the male card holder 4, the bottom of the diode component 2 is electrically connected to an LED chip connector 203, and the outer side surface of the female card holder 1 is provided with symmetrically distributed Z-shaped connecting pieces 5, which penetrate the female card holder 1 and are electrically connected to the LED chip connector 203. After the LED chip connector 203 on the diode component 2 contacts with the Z-shaped connecting piece 5, it is in a powered state, and the diode component 2 is clamped between the female card holder 1 and the diode component 2, so the diode component 2 can effectively slide inside the female card holder 1, and when installing, it only needs to place the diode component 2 on the male card holder 4 and press the female card holder 1 down, the structure is simple, and the installation is quick and convenient;

[0046] The traditional LED lamp body connects multiple LED lamp beads in series to form a series circuit. In this connection mode, the current will be subject to a certain voltage drop when passing through each LED, so the voltage received by each LED is equally divided. The advantage of the series connection is that the circuit is simple. The reasons for the damage of LED lamp beads are:

[0047] Unstable voltage will cause the light-emitting diode to receive too much current, which is beyond its tolerance range. When the diode exceeds its maximum reverse voltage or average rectified forward current, it will be broken down or damaged. However, when one of the LEDs is damaged, the entire circuit will usually stop working. The existing method is to discard it directly. During maintenance, the broken LED lamp bead will be broken to connect the positive and negative poles of the lamp bead together to form a short circuit. However, since each lamp bead is connected in series, the overall resistance of the circuit will be reduced if one lamp bead is missing. Therefore, the voltage of each LED lamp bead will rise, and the remaining LED lamp beads will be damaged. The voltage at both ends increases, so it is easier to be broken down and cause a circuit breaker, which will accelerate the damage of the remaining LED lamp beads. A resistor compartment 401 is provided on the inner side of the male card holder 4, and a fixed-value equivalent resistor 3 is fixedly set inside the resistor compartment 401. The fixed-value equivalent resistor 3 is provided with a resistor pin 301 corresponding to the Z-shaped connecting piece 5. In normal wind and light conditions, the diode component 2 is electrically connected to the Z-shaped connecting piece 5, and a connecting piece connector 501 is fixedly set on the lower side of the Z-shaped connecting piece 5. A resistor connector 302 electrically connected to the connecting piece connector 501 is provided on the resistor pin 301, and the connection A light spring 503 is arranged between the sheet connector 501 and the resistor connector 302, wherein when the diode assembly 2 slides downward, the connecting sheet connector 501 is electrically connected to the resistor connector 302, and multiple diode assemblies 2 are connected in series to the household circuit. When one of the diode assemblies 2 is broken down and damaged, the entire circuit is in a disconnected state, so the entire lamp body cannot work normally. The damaged diode assembly 2 is found, and the diode assembly 2 is slidably arranged inside the mother card seat 1. In the process of pressing the diode assembly 2, the bottom of the diode assembly 2 is pressed against the Z-shaped connecting sheet 5. Pressing makes the connecting piece joint 501 on the Z-shaped connecting piece 5 compress the light spring 503. After the light spring 503 is compressed, the connecting piece joint 501 contacts the resistor joint 302, so the positive and negative terminals of the lamp body are connected to the fixed value equivalent resistor 3, and the fixed value equivalent resistor 3 is connected to the circuit. Since the fixed value equivalent resistor 3 has the same resistance as the lamp body, it can share a certain voltage and will not affect the normal use of other diode components 2, thereby improving the service life of the lamp body as a whole. The diode component 2 can be directly pressed, which is convenient and quick to maintain and improves the utilization rate of resources.

[0048] At the same time, in order to ensure that the diode component 2 will not be bounced up, a number of evenly distributed snap-in lock grooves 402 are provided on the surrounding side surfaces of the resistor compartment 401, and a snap-in lock head 206 corresponding to the snap-in lock groove 402 is provided on the bottom side surface of the diode component 2. The snap-in lock groove 402 is used to snap into the snap-in lock head 206. The snap-in lock head 206 is fixedly provided on the bottom of the diode component 2, and a snap-in lock groove 402 is provided on the male socket 4. When the diode component 2 is pressed, the snap-in lock head 206 on the diode component 2 will be stuck into the inside of the snap-in lock groove 402, so that the fixed equivalent resistor 3 is always connected to the circuit, ensuring the normal use of the remaining diode components 2.

[0049] Further, such as Figure 1 As shown, a lamp body card plate 201 is arranged around the diode component 2, and the lamp body card plate 201 is clamped between the female card seat 1 and the male card seat 4. An LED chip compartment 202 is opened in the middle of the diode component 2, and an LED chip 18 is connected to the middle of the LED chip compartment 202 through a silicon substrate 207. The LED chip 18 is electrically connected to the LED chip connector 203 through a connecting wire 205. Consistent with the traditional LED lamp body, the LED chip 18 is encapsulated in the interior of the diode component 2 by injection molding, and is electrically connected to the LED chip connector 203 through a connecting wire 205. The structure is simple and the LED lamp body is modularized, which improves the convenience of installation.

[0050] Furthermore, Figure 1 As shown, the light-emitting diode will generate a certain amount of heat when working. If it is used for a long time and the heat dissipation is poor, the temperature of the diode will be too high and then damaged. A heat dissipation platform 7 is fixedly arranged at the bottom of the silicon substrate 207. The heat dissipation platform 7 runs through the diode component 2 and a plurality of evenly distributed strip heat dissipation grooves 701 are opened at the bottom of the heat dissipation platform 7. The heat dissipation platform 7 is fixedly arranged at the bottom of the silicon substrate 207, and can directly absorb the heat on the diode component 2, and then dissipate the heat through the strip heat dissipation grooves 701 on the heat dissipation platform 7, so as to achieve the purpose of heat dissipation and prolong the service life of the diode component 2.

[0051] At the same time, if Figure 1 and Figure 4 As shown, a heat sink 6 is fixedly provided at the bottom of the male card seat 4, and arc-shaped ceramic rings 601 are symmetrically distributed on the heat sink 6. An arc-shaped card slot corresponding to the arc-shaped ceramic ring 601 is opened at the bottom of the male card seat 4. The arc-shaped ceramic ring 601 penetrates the male card seat 4 and extends to the inside of the male card seat 4. A heat sink 6 is provided at the bottom of the male card seat 4. The arc-shaped ceramic ring 601 on the heat sink 6 can absorb the heat on the male card seat 4, and the heat on the male card seat 4 is dissipated through the heat sink 6, so as to achieve the purpose of reducing the temperature and prolonging the service life of the diode assembly 2.

[0052] In addition, sealing rings are provided between the female card holder 1 , the diode assembly 2 and the male card holder 4 , and the sealing rings can prevent impurities such as air from entering the interior of the female card holder 1 and the male card holder 4 , thereby improving the overall service life of the diode assembly 2 .

[0053] like Figure 6-Figure 11 As shown, the packaging device of the light-emitting diode packaging structure provided in this embodiment includes a packaging platform 8 and a packaging top plate 10, and a feeding mechanism 9 is arranged between the packaging platform 8 and the packaging top plate 10. When installing the diode component 2, the components of the diode component 2 are placed on the packaging platform 8 in sequence, and the feeding is performed by the feeding mechanism 9, and then the female card holder 1 is pressed, so that the female card holder 1 can be buckled on the male card holder 4 to complete the installation, thereby improving the convenience of use. The feeding mechanism 9 includes a feeding transverse support arm 901 and a driving shaft 905 connected by a driving motor 904, and a clamping strip 903 is arranged on the driving shaft 905. The feeding transverse support arm 901 is fixedly connected to the driving motor 904 through a motor fixing rod 908, and a driving shaft 905 is arranged at the output end of the driving motor 904, and the driving shaft 905 and the clamping strip 903 are connected. Through threaded connection, the driving motor 904 is used to push the card strip 903 laterally. During the feeding process, the Z-shaped connecting piece 5 is first placed between the feeding transverse support arm 901 and the card strip 903, and then the driving motor 904 on the feeding transverse support arm 901 drives the driving shaft 905 to rotate. While the driving shaft 905 rotates, it drives the card strip 903 to move laterally, thereby transporting the Z-shaped connecting piece 5 to one side of the female card seat 1. When the Z-shaped connecting piece 5 is transported to the side of the female card seat 1, a transverse electric telescopic rod 906 is fixedly provided on one side of the feeding transverse support arm 901. The transverse electric telescopic rod 906 is used to push the feeding transverse support arm 901 longitudinally. The transverse electric telescopic rod 906 is started to push the feeding transverse support arm 901 toward the fixed equivalent resistor 3, so that the Z-shaped connecting piece 5 can be pushed to the inside of the female card seat 1;

[0054] A guide rod 902 is fixedly arranged on the feeding transverse support arm 901 above the driving shaft 905. The guide rod 902 penetrates the clamping strip 903 and is slidably connected with the clamping strip 903. When the clamping strip 903 moves, the guide rod 902 on the feeding transverse support arm 901 penetrates the clamping strip 903, so that the clamping strip 903 can be slidably arranged on the guide rod 902, thereby improving the stability of the movement of the clamping strip 903.

[0055] At the same time, one end of the horizontal electric telescopic rod 906 is fixedly connected to the vertical support column 907, and one side of the feeding horizontal support arm 901 is fixedly connected to the vertical support column 907 through the horizontal electric telescopic rod 906. A packaging table through hole 802 corresponding to the vertical support column 907 is opened on the packaging table 8, and the vertical support column 907 is arranged inside the packaging table through hole 802. The bottom of the vertical support column 907 is connected to a support column connecting plate 14, and a vertical electric telescopic rod 12 is fixedly arranged on the bottom side of the support column connecting plate 14. The vertical electric telescopic rod 12 is used to vertically push the support column connecting plate 14. A support column connecting plate 14 is connected between the two vertical support columns 907, and a vertical electric telescopic rod 12 is fixedly arranged on the bottom of the support column connecting plate 14. Therefore, the support column connecting plate 14 can be pushed upward by the vertical electric telescopic rod 12, and the feeding mechanism 9 can be pushed upward as a whole;

[0056] A packaging groove 803 is provided on the upper side of the packaging platform 8, and the heat sink 6, the male card seat 4, the fixed equivalent resistor 3, the diode component 2 and the female card seat 1 are all placed inside the packaging groove 803. The structure is simple and the packaging efficiency is improved. A star-shaped slot hole 804 is provided inside the packaging groove 803, and a star-shaped push plate 13 is slidably provided inside the star-shaped slot hole 804. The bottom of the star-shaped push plate 13 is fixedly provided on the support column connecting plate 14. After the packaging is completed, the star-shaped push plate 13 is used to push the finished product out of the packaging groove 803, and the finished product is pushed out of the packaging groove 803 together with the feeding mechanism 9, and then the finished product is pushed out horizontally by the feeding mechanism 9, which is convenient for taking, thereby improving the convenience and efficiency of packaging;

[0057] In addition, if Figure 6 and Figure 7 As shown, the bottom of the vertical electric telescopic rod 12 is connected to the packaging table base 11, and the upper side of the packaging table base 11 is provided with a plurality of evenly distributed feeding longitudinal support arms 15, and the upper end of the feeding longitudinal support arm 15 is connected to the top plate driving telescopic rod 17 through the telescopic rod connecting plate 16, and the output end of the top plate driving telescopic rod 17 is fixedly connected to the upper side of the packaging top plate 10. After the diode assembly 2 is placed on the packaging groove 803, the top plate driving telescopic rod 17 on the telescopic rod connecting plate 16 is started to push the packaging top plate 10 downward, and the female card seat 1 is glued and stuck on the male card seat 4, without manually pressing the diode assembly 2, thereby improving the processing efficiency and the stability of the diode assembly 2;

[0058] Packaging table fixing plates 801 are fixedly provided at both ends of the packaging table 8, and the packaging table fixing plates 801 are fixedly provided on the feeding longitudinal support arm 15. The packaging table 8 is fixed to the feeding longitudinal support arm 15 through the packaging table fixing plates 801, so as to improve the overall stability. A plurality of evenly distributed assembly holes 19 are provided on the packaging table base 11, and adjustment bolts are provided inside the assembly holes 19. The horizontality of the packaging table base 11 can be adjusted through the assembly holes 19, so as to improve the stability of the packaging table base 11. A rubber anti-skid pad is fixedly provided on the bottom side surface of the packaging table base 11, and the rubber anti-skid pad can further improve the overall stability. The device has a small size, occupies little space, and has a high space utilization rate.

[0059] like Figure 1-Figure 11 As shown, the principles of the light emitting diode packaging structure and packaging equipment provided in this embodiment are as follows:

[0060] A plurality of diode components 2 are connected in series to a household circuit. When one of the diode components 2 is broken down and damaged, the entire circuit is in an open circuit state, so the entire lamp body cannot work normally. The damaged diode component 2 is found and the diode component 2 is slidably set inside the mother holder 1. In the process of pressing the diode component 2, the bottom of the diode component 2 presses the Z-shaped connecting piece 5, so that the connecting piece joint 501 on the Z-shaped connecting piece 5 compresses the light spring 503. After the light spring 503 is compressed, the connecting piece joint 501 contacts the resistor joint 302, so that the positive and negative terminals of the lamp body are connected to the fixed equivalent resistor 3, and the fixed equivalent resistor 3 is connected to the circuit. Since the fixed equivalent resistor 3 has the same resistance as the lamp body, it can share a certain voltage and will not affect the normal use of other diode components 2, thereby improving the overall service life of the lamp body. The diode component 2 can be directly pressed, which is convenient and quick to repair and improves the utilization rate of resources.

[0061] A snap-on lock 206 is fixedly provided at the bottom of the diode assembly 2, and a snap-on lock groove 402 is provided on the male card holder 4. When the diode assembly 2 is pressed, the snap-on lock 206 on the diode assembly 2 will be stuck into the inside of the snap-on lock groove 402, so that the fixed value equivalent resistor 3 is always connected to the circuit, ensuring the normal use of the remaining diode assembly 2;

[0062] During the feeding process, the Z-shaped connecting piece 5 is first placed between the feeding transverse support arm 901 and the card strip 903, and then the driving motor 904 on the feeding transverse support arm 901 drives the driving shaft 905 to rotate, and while the driving shaft 905 rotates, the card strip 903 is driven to move horizontally, thereby transporting the Z-shaped connecting piece 5 to one side of the mother card seat 1. When the Z-shaped connecting piece 5 is transported to the side of the mother card seat 1, a transverse electric telescopic rod 906 is fixedly provided on one side of the feeding transverse support arm 901. The transverse electric telescopic rod 906 is used to push the feeding transverse support arm 901 longitudinally. The transverse electric telescopic rod 906 is started to push the feeding transverse support arm 901 toward the fixed equivalent resistor 3, so that the Z-shaped connecting piece 5 can be pushed to the inside of the mother card seat 1;

[0063] After packaging is completed, the finished product is pushed out of the packaging groove 803 by the star-shaped push plate 13, and the finished product is pushed out of the packaging groove 803 together with the feeding mechanism 9, and then the finished product is pushed out horizontally by the feeding mechanism 9, which is convenient for taking, thereby improving the convenience and efficiency of packaging.

[0064] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0065] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0066] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.

Claims

1. A light emitting diode packaging structure, comprising a female card holder (1) connected to a male card holder (4), characterized in that: A diode assembly (2) is slidably arranged between the female card seat (1) and the male card seat (4); the bottom of the diode assembly (2) is electrically connected to an LED chip connector (203); and the outer side surface of the female card seat (1) is provided with symmetrically distributed Z-shaped connecting pieces (5); the Z-shaped connecting pieces (5) penetrate the female card seat (1) and are electrically connected to the LED chip connector (203); A resistor compartment (401) is provided on the inner side of the male card holder (4), a fixed-value equivalent resistor (3) is fixedly arranged inside the resistor compartment (401), a resistor pin (301) corresponding to the Z-shaped connecting piece (5) is arranged on the fixed-value equivalent resistor (3), a connecting piece connector (501) is fixedly arranged on the lower side of the Z-shaped connecting piece (5), a resistor connector (302) electrically connected to the connecting piece connector (501) is arranged on the resistor pin (301), and a light spring (503) is arranged between the connecting piece connector (501) and the resistor connector (302), wherein when the diode assembly (2) slides downward, the connecting piece connector (501) is electrically connected to the resistor connector (302); The resistor compartment (401) is provided with a plurality of evenly distributed snap-in lock grooves (402) on its peripheral side surface, and the diode assembly (2) is provided with a snap-in lock head (206) corresponding to the snap-in lock groove (402) on its bottom side surface, and the snap-in lock groove (402) is used to snap-in the snap-in lock head (206).

2. The light emitting diode packaging structure according to claim 1, characterized in that: A lamp body clamping plate (201) is arranged on the peripheral side of the diode assembly (2), the lamp body clamping plate (201) being clamped between the female clamping seat (1) and the male clamping seat (4), an LED chip compartment (202) is provided in the middle of the diode assembly (2), an LED chip (18) is connected to the middle of the LED chip compartment (202) via a silicon substrate (207), and the LED chip (18) is electrically connected to the LED chip connector (203) via a connecting wire (205).

3. The light emitting diode packaging structure according to claim 2, characterized in that: A heat sink (7) is fixedly arranged at the bottom of the silicon substrate (207); the heat sink (7) penetrates the diode assembly (2) and a plurality of evenly distributed strip-shaped heat sinks (701) are provided at the bottom of the heat sink (7).

4. The light emitting diode packaging structure according to claim 1, characterized in that: A heat dissipation ring (6) is fixedly arranged at the bottom of the male card seat (4), and symmetrically distributed arc-shaped ceramic rings (601) are arranged on the heat dissipation ring (6). An arc-shaped card slot corresponding to the arc-shaped ceramic ring (601) is opened at the bottom of the male card seat (4), and the arc-shaped ceramic ring (601) passes through the male card seat (4) and extends into the interior of the male card seat (4).

5. The light emitting diode packaging structure according to claim 1, characterized in that: Sealing rings are provided between the female card seat (1), the diode assembly (2) and the male card seat (4).

Citation Information

Patent Citations

  • Feeding transmission mechanism

    CN103317711A

  • Semiconductor packaging device for semiconductor chip production

    CN114171433A