New energy automobile cable convenient to assemble

Through the coordination of threaded rods, drum components and gaskets, the copper core positioning problem in the assembly of new energy vehicle cables is solved, the assembly efficiency and stability is improved, the assembly process of multiple cables is simplified, and the current short circuit and cable core loosening is prevented. .

CN119209079APending Publication Date: 2024-12-27ONNET CABLE GRP CO LTD
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Patent Information

Application Number
CN202411437989.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

When the existing new energy vehicle cables are assembled, the copper core is not fixed, resulting in a tight connection, which increases assembly complexity and time cost.

Method used

The cable core inside the cable is positioned by means of threaded rods, drum components, first round rods and gaskets. The screw rod rotates and drives the cylinder and the circular rods to move. The gasket and the cable core are connected to form a circular wrap. Rubber materials provide resistance and insulation, simplifying the assembly process.

Benefits of technology

It improves cable assembly efficiency and system stability, reduces assembly time, prevents current short circuit and cable core loosening, and improves overall assembly convenience and installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of new energy automobiles, and particularly relates to a new energy automobile cable convenient to assemble, which comprises a cable body, and the two ends of the cable body are fixedly connected with a first connector and a second connector respectively. The opposite sides of the first connector and the second connector are both in threaded connection with threaded rods. Through cooperation of a threaded rod, a rotating cylinder assembly, a first round rod, a gasket and other structures, positioning and insulation of a cable core in a cable body are facilitated, the cable assembling efficiency is improved, when the rotating cylinder body rotates, the first round rod drives an arc-shaped plate to move towards the cable core, and then a circle is formed after the gasket moves. According to the cable, the plurality of cable cores are wrapped conveniently, then the gaskets are made of rubber materials, so that resistance is caused to the cable cores, the cable cores are positioned conveniently, meanwhile, the rubber materials can prevent current short circuit, and the operation stability of a cable system is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of new energy vehicles, and in particular is a new energy vehicle cable which is easy to assemble. Background Art

[0002] New energy vehicle cables are cables specially designed and manufactured for electric vehicles and other new energy vehicles. They are used to connect batteries, motors, control systems, charging piles and other equipment. New energy vehicle cables play a vital role in the power transmission and power management of electric vehicles, ensuring the safety and performance of the vehicles.

[0003] For example, a utility model with publication number CN220106070U relates to the field of cable technology. The utility model discloses a cable for new energy vehicles, including a cable main body, a protective sleeve is provided on the outer side of the cable main body, and a plurality of connecting blocks are evenly distributed on the inner wall of the protective sleeve, each connecting block is fixedly connected to the protective sleeve, and a plurality of empty grooves are formed between the connecting blocks. A plurality of annular grooves are evenly distributed on the outer wall of the protective sleeve. The cable main body can be protected by the protective sleeve to avoid wear of the cable main body during vehicle driving, thereby improving the protection effect and wear resistance of the cable main body. The connecting block is rubber and has a certain elasticity, so it can absorb energy when the vehicle is running and bumps and vibrates, reduce the vibration of the cable main body, and reduce wear. A plurality of empty grooves are formed between the connecting blocks, which can increase the gap between the cable main body and the protective sleeve, reduce material consumption during production, and improve the heat dissipation effect.

[0004] When the above device is in use, the heat dissipation effect of the cable is improved by setting components such as a protective cover and a U-shaped clamp. However, since the above device is mainly optimized with the cable as the main body, when multiple cables are assembled, they can generally only be connected by welding. Moreover, since the copper core inside the cable of the above device is not fixed, the operator also needs to position the copper core during welding to prevent it from shifting during the assembly process, resulting in loose connection between the cables, thereby increasing the complexity and time cost of cable assembly, and making it inconvenient to assemble multiple cables. Therefore, a new energy vehicle cable that is easy to assemble is proposed to solve the problems raised in the background technology. Summary of the invention

[0005] In order to solve the problems raised in the above background technology, the present invention provides a new energy vehicle cable that is easy to assemble, which has the advantage of facilitating the positioning of the copper core inside the cable, thereby improving the cable assembly efficiency.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a new energy vehicle cable that is easy to assemble, comprising a cable body, wherein two ends of the cable body are respectively fixedly connected with a first connector and a second connector, the first connector and the second connector are both threadedly connected with a threaded rod on one side opposite to the other, and a convex rod is provided in an annular manner at 90 degrees on the inner wall of the threaded rod, and the first connector and the second connector are both movably connected with a rotating drum assembly inside, and the first connector and the second connector are both movably connected with an arc plate in an annular manner at 90 degrees inside, and a first round rod is fixedly connected to the side of the arc plate close to the rotating drum assembly, and a plurality of cable cores are provided inside the cable body, and the first connector and the second connector are respectively movably connected with an inclined block and a square plate in an annular manner at 90 degrees inside the opposite ends; The drum assembly comprises a drum body, and a first guide groove is provided in a ring shape at a 90-degree angle on one side of the drum body away from the threaded rod.

[0007] Preferably, the first connector and the second connector are in a plug-in structure, and one side of the inclined block is fixedly connected with a spring sheet fixed to the first connector, and the spring sheet is used to squeeze the inclined block and keep the inclined block moving toward the outside of the first connector.

[0008] Preferably, the end of the inclined block away from the spring sheet is in the shape of an inclined surface, and the inclined block passes through the outer wall of the first connecting head and extends to the outside of the first connecting head. After the first connecting head is inserted into the second connecting head, it will abut against the inclined surface of the inclined block and squeeze the inclined block to move in the direction of the spring sheet.

[0009] Preferably, a second round rod is fixedly connected to one side of the square plate close to the drum assembly, and a second guide groove is provided in a 90-degree annular shape on the surface of the drum body inside the second connector, and the second guide groove and the first guide groove have the same orientation.

[0010] Preferably, a square groove is formed in a 90-degree circular shape on the inner wall of the second connector, the square plate is located inside the square groove, the square plate seals the square groove in an initial state, and the second round rod is movably clamped inside the second guide groove.

[0011] Preferably, a first straight slot is formed in an annular manner at 90 degrees on the outer wall of the drum body away from the first guide slot, and the protruding rod is movably clamped inside the first straight slot, and the first straight slot is used to limit the protruding rod circumferentially.

[0012] Preferably, the two threaded rods penetrate the outer walls of the first connector and the second connector respectively and extend to the outside of both. When the threaded rods rotate, the drum body is driven to rotate through the convex rods and the convex rods slide inside the first straight slot.

[0013] Preferably, the first round rod is movably clamped inside the first guide groove, and the inner walls of the first connecting head and the second connecting head are both provided with second straight grooves for circumferentially limiting the first round rod. When the drum body rotates, the first round rod is driven to move toward the cable core through the first guide groove.

[0014] Preferably, a gasket is fixedly connected to one side of the arc plate close to the cable core, and the gasket is made of rubber material. After the first round rod moves, the arc plate drives the gasket to abut against the outer wall of the cable core, and the four gaskets form a circle after moving.

[0015] Preferably, a limiting groove matched with the second round rod is formed on the inner wall of the second connecting head, and when the rotating drum body located in the second connecting head rotates, the second round rod is driven to move toward the inside of the square groove.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention facilitates the positioning of the cable core inside the cable body through the cooperation between structures such as the threaded rod, the drum assembly, the first round rod and the gasket, thereby improving the assembly efficiency of the cable. The convex rod is circumferentially limited by the first straight groove, so that the threaded rod can drive the drum body to rotate when it rotates. When the drum body rotates, the arc plate is driven to move toward the cable core through the first round rod, so that the gasket abuts against the outer wall of the cable core, and a circle is formed after the gasket moves, thereby facilitating the wrapping of several cable cores. Subsequently, the gasket is made of rubber material, thereby causing resistance to the cable core, thereby facilitating the positioning of the cable core. At the same time, the rubber material can also prevent current short circuit, thereby improving the assembly efficiency of the cable, and at the same time, it can also improve the stability of the system operation.

[0017] The present invention facilitates the assembly and disassembly of the two cable bodies through the cooperation between structures such as the inclined block, the spring sheet, the square plate and the second guide groove, thereby improving the overall convenience and installation efficiency of the device. A second guide groove is provided on the surface of the drum body located inside the second connecting head, so that when the drum body rotates, the square plate is driven to move toward the inside of the square groove through the cooperation between the second round rod and the second guide groove. The inclined block is in an inclined shape, so that it is convenient to squeeze the inclined block and shrink it to the inside of the first connecting head. Through the design of the spring sheet, when the position of the inclined block coincides with the square groove, the inclined block will move toward the inside of the square groove under the action of the elastic force of the spring sheet, thereby fixing the position of the first connecting head, thereby facilitating the assembly and connection of the two cable bodies. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0019] Figure 2 It is a schematic diagram of the front cross-section structure of the present invention.

[0020] Figure 3 for Figure 2 Enlarged view of point A in the middle.

[0021] Figure 4 It is a schematic diagram of the positional relationship of the threaded rod, the convex rod, the rotating drum assembly and the arc plate of the present invention.

[0022] Figure 5 It is a schematic diagram of the side section structure of the spring piece of the present invention.

[0023] Figure 6 It is a schematic diagram of the positional relationship among the drum assembly, the square plate and the second round rod of the present invention.

[0024] In the figure: 1, cable body; 2, first connector; 3, second connector; 4, threaded rod; 5, convex rod; 6, drum assembly; 601, drum body; 602, first straight notch; 603, first guide groove; 604, second straight notch; 7, first round rod; 8, arc plate; 9, gasket; 10, cable core; 11, inclined block; 12, spring piece; 13, square plate; 14, second round rod; 15, second guide groove. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] like Figures 1 to 6 As shown, the present invention provides a new energy vehicle cable that is easy to assemble, including a cable body 1, two ends of the cable body 1 are respectively fixedly connected with a first connector 2 and a second connector 3, the first connector 2 and the second connector 3 are both threadedly connected to a threaded rod 4 on one side opposite to the other, and a convex rod 5 is provided on the inner wall of the threaded rod 4 in an annular manner at ninety degrees, the first connector 2 and the second connector 3 are both movably connected to a rotating drum assembly 6, the first connector 2 and the second connector 3 are both movably connected to an arc plate 8 in an annular manner at ninety degrees, and the arc plate 8 is fixedly connected to a first round rod 7 on one side close to the rotating drum assembly 6, a plurality of cable cores 10 are provided inside the cable body 1, and the first connector 2 and the second connector 3 are respectively movably connected to an inclined block 11 and a square plate 13 in an annular manner at ninety degrees inside the opposite ends; The drum assembly 6 includes a drum body 601 , and a first guide groove 603 is provided in a circular shape at a 90-degree angle on one side of the drum body 601 away from the threaded rod 4 .

[0027] The above scheme is adopted: the convex rod 5 is circumferentially limited by the first straight groove 602, so that the threaded rod 4 can drive the drum body 601 to rotate when it rotates, and the arc plate 8 is driven to move toward the cable core 10 through the first round rod 7 when the drum body 601 rotates, so that the gasket 9 is abutted against the outer wall of the cable core 10, and a circle is formed after the gasket 9 moves, so that it is convenient to wrap several cable cores 10, and then the gasket 9 is made of rubber material, so as to create resistance to the cable core 10, so as to facilitate the positioning of the cable core 10, and at the same time, the rubber material can also prevent current short circuit, thereby improving the assembly efficiency of the cable, and at the same time, it can also improve the stability of the system operation.

[0028] like Figure 1 to Figure 2 , Figures 5 and 6 As shown, the first connector 2 and the second connector 3 are in a plug-in structure, and one side of the inclined block 11 is fixedly connected with a spring piece 12 fixed to the first connector 2. The spring piece 12 is used to squeeze the inclined block 11 and keep the inclined block 11 moving toward the outside of the first connector 2. The end of the inclined block 11 away from the spring piece 12 is in a slope shape. The inclined block 11 passes through the outer wall of the first connector 2 and extends to the outside of the first connector 2. After the first connector 2 is inserted into the second connector 3, it will abut against the slope of the inclined block 11 and squeeze the inclined block 11 to move in the direction of the spring piece 12.

[0029] The above scheme is adopted: a second guide groove 15 is opened on the surface of the drum body 601 located inside the second connector 3, so that when the drum body 601 rotates, the second round rod 14 cooperates with the second guide groove 15 to drive the square plate 13 to move toward the inside of the square groove, and the inclined block 11 is inclined, so that it is convenient to squeeze the inclined block 11 and shrink it to the inside of the first connector 2. Through the design of the spring piece 12, when the position of the inclined block 11 coincides with the square groove, the inclined block 11 will move toward the inside of the square groove under the action of the elastic force of the spring piece 12, thereby fixing the position of the first connector 2, thereby facilitating the assembly and connection of the two cable bodies 1.

[0030] like Figure 2 , Figures 5 and 6 As shown, a second round rod 14 is fixedly connected to one side of the square plate 13 close to the drum assembly 6, and a second guide groove 15 is provided in a ring shape at 90 degrees on the surface of the drum body 601 inside the second connecting head 3. The second guide groove 15 and the first guide groove 603 have the same orientation, and a square groove is provided in a ring shape at 90 degrees on the inner wall of the second connecting head 3. The square plate 13 is located inside the square groove. The square plate 13 seals the square groove in the initial state, and the second round rod 14 is movably clamped inside the second guide groove 15.

[0031] The above scheme is adopted: the square groove is sealed by the square plate 13 in the initial state. Its function is that when the two cable bodies 1 need to be disassembled, the operator rotates the threaded rod 4 in the opposite direction, thereby driving the rotating drum assembly 6 to rotate in the opposite direction through the convex rod 5, and then the second round rod 14 moves in the opposite direction along the trajectory of the second guide groove 15, thereby driving the square plate 13 to reset. While the square plate 13 is reset, the inclined block 11 is squeezed, thereby pushing the inclined block 11 to move in the direction of the spring piece 12. When the square plate 13 re-seals the square groove, the inclined block 11 is completely retracted into the inside of the first connector 2, thereby releasing the first connector 2 from the fixation with the other second connector 3, thereby facilitating the disassembly of the two cable bodies 1.

[0032] like Figures 2 to 4 As shown, the outer wall of the drum body 601 away from the first guide groove 603 is provided with a first straight groove 602 at 90 degrees, and the protruding rod 5 is movably clamped in the inside of the first straight groove 602. The first straight groove 602 is used to limit the protruding rod 5 circumferentially. The two threaded rods 4 respectively penetrate the outer walls of the first connector 2 and the second connector 3 and extend to the outside of both. When the threaded rod 4 rotates, the drum body 601 is driven to rotate through the protruding rod 5, and the protruding rod 5 slides in the inside of the first straight groove 602. The first round rod 7 is movably clamped in the inside of the first guide groove 603. The inner walls of the first connector 2 and the second connector 3 A second straight groove 604 is provided for circumferentially limiting the first round rod 7. When the drum body 601 rotates, the first round rod 7 is driven to move toward the cable core 10 through the first guide groove 603. A gasket 9 is fixedly connected to the side of the arc plate 8 close to the cable core 10. The gasket 9 is made of rubber material. After the first round rod 7 moves, the gasket 9 is driven to abut against the outer wall of the cable core 10 through the arc plate 8. After the four gaskets 9 move, a circle is formed. A limiting groove matching the second round rod 14 is provided on the inner wall of the second connecting head 3. When the drum body 601 located in the second connecting head 3 rotates, it drives the second round rod 14 to move toward the inside of the square groove.

[0033] The above scheme is adopted: the gasket 9 is made of rubber material, and its function is that since the rubber material has good friction and elasticity, when the gasket 9 abuts against the outer wall of the cable core 10, a large friction force will be generated between the two, and then the gasket 9 will generate resistance to the cable core 10, so that the cable core 10 cannot move, thereby preventing the cable core 10 from loosening and shifting during long-term use, thereby maintaining the stable operation of the cable system. At the same time, rubber is also a good insulating material. Therefore, the gasket 9 can effectively isolate the cable core 10 inside the cable body 1 from the external environment, thereby preventing current leakage or short circuit, and ensuring the safe operation of the cable system.

[0034] The working principle and use process of the present invention are as follows: the operator rotates the threaded rod 4, thereby driving the four protruding rods 5 thereon to rotate, and then the first straight notch 602 limits the circumferential position of the protruding rod 5, so that the protruding rod 5 slides inside the first straight notch 602 when rotating, and drives the rotating drum body 601 to rotate through the first straight notch 602. When the rotating drum body 601 rotates, it drives the first round rod 7 to slide along the trajectory of the first guide groove 603, and because the second straight notch 604 limits the circumferential position of the first round rod 7, the first round rod 7 is A round rod 7 slides through the arc plate 8 to drive the gasket 9 to move toward the cable core 10. When the first round rod 7 abuts against the inner wall of the first guide groove 603, the four gaskets 9 form a circle and abut against the outer walls of several cable cores 10 respectively. Then, since the gasket 9 is made of rubber material, it generates friction with the outer wall of the cable core 10, thereby causing resistance, thereby positioning the position of the cable core 10. At the same time, the gasket 9, as an insulating material, can also effectively isolate the cable core 10 from the external environment, thereby preventing current leakage or short circuit. When the drum body 601 inside the second connector 3 rotates, it also drives the second round rod 14 to slide along the track of the second guide groove 15. Since a straight notch for circumferentially limiting the second round rod 14 is provided inside the second connector 3, the second round rod 14 can only drive the square plate 13 to move toward the inside of the square groove when sliding. When the second round rod 14 abuts against the inner wall of the second guide groove 15, the square plate 13 shrinks to the inside of the second connector 3. Afterwards, the operator assembles and connects the two cable bodies 1, so that the first connector 2 is inserted into the interior of the other second connector 3. While the first connector 2 is inserted, the inclined surface of the inclined block 11 is driven to abut against the inner wall of the second connector 3, so that the inclined block 11 is forced to move in the direction of the spring piece 12, and then the inclined block 11 is completely retracted to the interior of the first connector 2. When the first connector 2 is fully inserted into the second connector 3, the position of the inclined block 11 coincides with the position of the square groove. Subsequently, the inclined block 11 moves toward the direction of the square plate 13 under the action of the elastic force of the spring piece 12, thereby being stuck in the interior of the square groove of the second connector 3, and fixing the position of the first connector 2, thereby facilitating the assembly of the two cable bodies 1.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new energy vehicle cable that is easy to assemble, comprising a cable body (1), characterized in that: The two ends of the cable body (1) are respectively fixedly connected with a first connector (2) and a second connector (3); the first connector (2) and the second connector (3) are both threadedly connected to a threaded rod (4) on one side opposite to the other; a convex rod (5) is provided on the inner wall of the threaded rod (4) in an annular manner at ninety degrees; the first connector (2) and the second connector (3) are both movably connected to a rotating drum assembly (6); the first connector (2) and the second connector (3) are both movably connected to an arc plate (8) in an annular manner at ninety degrees; the arc plate (8) is fixedly connected to a first round rod (7) on one side close to the rotating drum assembly (6); a plurality of cable cores (10) are provided inside the cable body (1); the first connector (2) and the second connector (3) are both movably connected to an annular manner at ninety degrees with an inclined block (11) and a square plate (13) in an annular manner at ninety degrees; The drum assembly (6) comprises a drum body (601), and a first guide groove (603) is provided in an annular manner at a 90-degree angle on one side of the drum body (601) away from the threaded rod (4).

2. The new energy vehicle cable that is easy to assemble according to claim 1 is characterized in that: The first connector (2) and the second connector (3) are in a plug-in structure, and one side of the inclined block (11) is fixedly connected with a spring sheet (12) fixedly connected to the first connector (2), and the spring sheet (12) is used to press the inclined block (11) and keep the inclined block (11) moving toward the outside of the first connector (2).

3. The new energy vehicle cable that is easy to assemble according to claim 1 is characterized in that: One end of the inclined block (11) away from the spring sheet (12) is in the shape of an inclined surface. The inclined block (11) penetrates the outer wall of the first connector (2) and extends to the outside of the first connector (2). After the first connector (2) is inserted into the second connector (3), it abuts against the inclined surface of the inclined block (11) and squeezes the inclined block (11) to move in the direction of the spring sheet (12).

4. The new energy vehicle cable that is easy to assemble according to claim 1 is characterized in that: A second round rod (14) is fixedly connected to one side of the square plate (13) close to the drum assembly (6), and a second guide groove (15) is provided in an annular manner at 90 degrees on the surface of the drum body (601) inside the second connecting head (3), and the second guide groove (15) and the first guide groove (603) are oriented in the same direction.

5. The new energy vehicle cable that is easy to assemble according to claim 4 is characterized in that: The inner wall of the second connector (3) is provided with a square groove at an angle of 90 degrees, the square plate (13) is located inside the square groove, the square plate (13) seals the square groove in an initial state, and the second round rod (14) is movably clamped inside the second guide groove (15).

6. The new energy vehicle cable that is easy to assemble according to claim 1 is characterized in that: A first straight slot (602) is formed in an annular manner at a 90-degree angle on the outer wall of the rotating drum body (601) at a side away from the first guide slot (603), and the protruding rod (5) is movably engaged inside the first straight slot (602). The first straight slot (602) is used to limit the circumferential position of the protruding rod (5).

7. The new energy vehicle cable that is easy to assemble according to claim 1 is characterized in that: The two threaded rods (4) respectively penetrate the outer walls of the first connector (2) and the second connector (3) and extend to the outside of both. When the threaded rods (4) rotate, they drive the rotating drum body (601) to rotate through the protruding rods (5) and make the protruding rods (5) slide inside the first straight slot (602).

8. The new energy vehicle cable that is easy to assemble according to claim 1 is characterized in that: The first round rod (7) is movably engaged in the first guide groove (603); the inner walls of the first connector (2) and the second connector (3) are both provided with second straight grooves (604) for circumferentially limiting the first round rod (7); when the drum body (601) rotates, the first round rod (7) is driven to move in the direction of the cable core (10) via the first guide groove (603).

9. The new energy vehicle cable that is easy to assemble according to claim 1 is characterized in that: A gasket (9) is fixedly connected to one side of the arc-shaped plate (8) close to the cable core (10); the gasket (9) is made of a rubber material; after the first round rod (7) moves, the gasket (9) is driven by the arc-shaped plate (8) to abut against the outer wall of the cable core (10); and the four gaskets (9) form a circle after moving.

10. The new energy vehicle cable that is easy to assemble according to claim 1 is characterized in that: The inner wall of the second connecting head (3) is provided with a limiting groove which matches the second round rod (14). When the rotating drum body (601) located inside the second connecting head (3) rotates, the second round rod (14) is driven to move toward the inside of the square groove.

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