Double-rail sliding self-locking type offshore photovoltaic structure and installation method thereof
Through the dual-rail sliding self-locking offshore photovoltaic structure, the rapid installation of photovoltaic panels is achieved using ring steel cables and pulley components, solving the problems of limited space and inconvenient operation during offshore photovoltaic installation, improving efficiency and safety, and reducing costs.
Patent Information
- Application Number
- CN202411312107.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-09-20
AI Technical Summary
During the installation of offshore photovoltaics, there are problems such as limited space, inconvenient operation and cumbersome construction, long cycle, low installation efficiency and poor safety.
Using a dual-rail sliding self-locking offshore photovoltaic structure, the rapid installation of photovoltaic panels is achieved through steel piles, annular steel cables, pulley components, drive devices, roller components and self-locking mechanisms, and the ring steel cables and pulley components are used to achieve rapid installation of photovoltaic panels, reducing the lifting equipment The dependency simplifies the operation process.
It improves installation efficiency and safety, reduces costs, shortens construction cycle, avoids the risk of boat entering between two rows of brackets, and achieves efficient and stable photovoltaic panel installation.
Smart Images

Figure CN119210294A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of marine photovoltaic power generation, and in particular to a double-track sliding self-locking marine photovoltaic structure and an installation method thereof. Background Art
[0002] However, compared with the gradual maturity of land-based photovoltaics, offshore photovoltaics are still in their infancy and face many difficulties. Restricted by the limited working space at sea, workers cannot move freely between columns to install photovoltaic panels. In addition, due to the reserved height affected by tidal waves, workers cannot directly reach the installation height. They need to move on the supporting structure or use ship-borne lifting devices, which has a high risk factor. The frequent use of ships will not only increase the unnecessary consumption of manpower and material resources and delay the construction period, but also bring other risks such as the hull colliding with the supporting columns and the hull shaking affecting the workers' operations. At the same time, traditional fixed marine photovoltaics generally use rigid connections. In order to ensure its reliability during service, most of them use the method of increasing the size of the supporting components to increase the installation strength of the photovoltaic panels and resist the instantaneous loads brought by wind and waves, which is less economical.
[0003] At present, a Chinese patent with publication number CN115864952B proposes a photovoltaic panel, a photovoltaic system and an installation method thereof, including a support frame and a photovoltaic panel body, a front end lock and a rear end lock body fixed on the support frame, a sliding clamp and a slideway cooperated with the sliding clamp, the slideway is connected between the upper beam and the lower beam of the photovoltaic system, and the photovoltaic panel body is slidably installed on the slideway through the sliding clamp. During the installation process, the photovoltaic panel is lifted by a lifting device, and the photovoltaic panel is automatically slid and installed on the slideway by the lifting device to form a whole row of photovoltaic panels, and finally a whole surface of photovoltaic panels is formed between the upper beam and the lower beam. Although the existing technical solutions can complete the installation and fixation of large-area photovoltaic panels, they have the following shortcomings: 1. The lifting height and span requirements of the hoisting equipment are high, and medium and large hoisting equipment are needed for construction, and manual access to the photovoltaic panel area is required for auxiliary installation; 2. The double-column structure used uses a large amount of steel, the construction is complicated, and the installation period is long; 3. The brackets of the offshore photovoltaic panels are fixed on the seabed in an array manner, and the spacing between two adjacent rows of brackets is small. During the installation process, a small boat with auxiliary equipment is required to enter between the two rows of brackets for operation, which is inconvenient and cumbersome. The auxiliary equipment is difficult to operate in a limited space, the installation efficiency is low, and the safety is poor. However, offshore photovoltaic panels are limited by the limited and unstable working surface, and the above invention cannot be used as a reference for fixed offshore photovoltaic installation. Therefore, it is necessary to design an offshore array photovoltaic panel installation structure and method to solve the problems of cumbersome offshore fixed photovoltaic installation, low efficiency, and large amount of structural steel. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, one object of the present invention is to propose a double-track sliding self-locking offshore photovoltaic structure, aiming to solve the problems of limited space for photovoltaic brackets, inconvenient and cumbersome installation process, complex construction and long installation period, low installation efficiency and poor safety.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0006] A double-track sliding self-locking offshore photovoltaic structure includes steel piles, annular steel cables, pulley assemblies, a driving device, a roller assembly, a self-locking mechanism and a photovoltaic panel. There are multiple steel piles, all of which are arranged in sequence from left to right at equal intervals, and each steel pile is arranged vertically and has its lower end fixed to the seabed.
[0007] A first bracket is provided at the upper end of the first and last steel piles, and a second bracket is provided at the upper end of the middle steel pile. There are two pulley assemblies, which are respectively arranged on the front and rear sides of the first bracket and the second bracket. Each pulley assembly is provided with a circular steel cable. The driving device is arranged on the first bracket on the right side, and its execution end drives the two circular steel cables to move synchronously through the pulley assembly.
[0008] There are multiple photovoltaic panels, all of which are arranged adjacent to each other from left to right above two circular steel cables. Two roller assemblies are respectively provided on the front and rear sides of the bottom of each photovoltaic panel, and the two roller assemblies on the same side are both in rolling cooperation with the circular steel cables on the corresponding side.
[0009] A mounting seat is provided on the first bracket on the right side, and the mounting seat is connected to the first photovoltaic panel through two self-locking mechanisms arranged one after the other, and any two adjacent photovoltaic panels are connected through the same two self-locking mechanisms.
[0010] The self-locking mechanism includes a self-locking rod and two sliders. The self-locking rod of the self-locking mechanism located between the mounting seat and the first photovoltaic panel is arranged on the left side of the mounting seat, and the self-locking rod of the self-locking mechanism located between two adjacent photovoltaic panels is arranged on the left side of the right photovoltaic panel.
[0011] The right side of the photovoltaic panel frame has an installation cavity corresponding to the position of the self-locking rod. The two sliders are relatively slidably arranged on the inner side of the installation cavity. A pair of clamps are provided below the installation cavity. The two clamps are arranged relatively front and back, and the two clamps can clamp on the corresponding annular steel cable.
[0012] A stepped hole is provided on the right side of the installation cavity, and the left end of the self-locking rod can penetrate into the installation cavity through the stepped hole to separate the two clamping claws from the annular steel cable, and the self-locking rod is clamped with the frame of the photovoltaic panel.
[0013] Furthermore, the first bracket includes an I-beam and a first hoop. The first hoop is fixedly sleeved on the upper end of the first or last steel pile. The I-beam is arranged in an inclined manner with the front low and the rear high, and is fixedly connected to the first hoop through a support rod group.
[0014] The second bracket includes a longitudinal beam and a second hoop. The second hoop is fixedly sleeved on the upper end of the middle steel pile. The longitudinal beam and the I-beam are arranged relatively parallel and are fixedly connected to the second hoop by the same support rod group.
[0015] Furthermore, the pulley assembly includes a driving pulley and a driven pulley. The driven pulley is installed on the left side of the first bracket above the first secondary steel pile, and the driving pulley is installed on the right side of the first bracket above the last secondary steel pile. The annular steel cable is arranged on the outside of the driving and driven pulleys, and the driving pulley drives the corresponding driven pulley to rotate through the annular steel cable.
[0016] Furthermore, the second bracket is provided with two wire assemblies corresponding to the positions of the annular steel cable, and the wire assembly includes a wire supporting seat and a wire tube. The wire supporting seat is fixedly installed on the top of the second bracket, and has a transversely opened through groove on the top. The bottom of the through groove is an arc-shaped surface with a high middle and low left and right ends. The upper part of the annular steel cable is located on the inner side of the through groove, and the wire tube is arranged directly below the wire supporting seat, and the lower part of the annular steel cable passes through the inside of the wire tube.
[0017] Furthermore, the driving device is arranged on the first bracket on the right side, including a dual-output shaft servo motor and a bevel gear assembly. The output shaft of the dual-output shaft servo motor is arranged vertically, and there are two bevel gear assemblies, which are respectively arranged on the upper and lower sides of the dual-output shaft servo motor.
[0018] The bevel gear assembly comprises a driving bevel gear and a driven bevel gear, the axles of the two driving bevel gears are coaxially fixedly connected to the two output shafts of the dual-output shaft servo motor, the axles of the two driven bevel gears are coaxially fixedly connected to the two driving pulleys, and the dual-output shaft servo motor drives the two driving pulleys to rotate synchronously through the bevel gear assembly.
[0019] Furthermore, the roller assembly includes a mounting plate, an upper roller and a lower roller, wherein the mounting plate is fixed to the bottom of the photovoltaic panel by bolts, and the upper roller is arranged below the mounting plate by an H-shaped frame.
[0020] The lower roller is equipped with a U-shaped frame, and the lower roller is arranged below the upper roller through the U-shaped frame. The upper end of the U-shaped frame is detachably fixedly connected to the lower end of the H-shaped frame by plugging, and the upper part of the annular steel cable passes between the upper roller and the lower roller.
[0021] Furthermore, the installation cavity is a rectangular cavity with two square openings arranged one after the other at the bottom. The stepped hole is a two-step stepped hole with an inner diameter of the left part larger than that of the right part. The right end of the stepped hole is trumpet-shaped.
[0022] The self-locking rod is arranged horizontally, and has two grooves opposite to each other on its circumferential outer wall. An elastic claw is provided in each groove, and the left end of the elastic claw is fixedly connected to the self-locking rod as a whole. In a natural state, the right end thereof is stretched outward.
[0023] Furthermore, the left and right side walls of the installation cavity are each provided with two sections of slide grooves, and the two sections of the slide grooves on the same side are arranged one in front of the other, and the left and right sides of the slider are located in the slide grooves and slideably cooperate with the side walls of the installation cavity front and back.
[0024] A spring is provided on each side of the two sliders facing away from each other, one end of the spring is connected to the side wall of the slider, and the other end is connected to the side wall of the installation cavity. The side walls of the two sliders close to each other are provided with a first arc groove, and the two first arc grooves are arranged relative to each other front and back, and the right end adopts a chamfered structure. During the installation process, the self-locking rod passes between the two sliders to spread the two sliders apart.
[0025] Furthermore, the upper ends of the two clamping jaws are fixedly connected to the bottoms of the two sliding blocks above them, and the sides of the lower ends of the two clamping jaws close to each other are each provided with a second arc groove, the two second arc grooves are arranged opposite to each other front and back, and the inner side walls of the second arc grooves are provided with a rubber anti-slip layer.
[0026] Another object of the present invention is to provide a method for installing a double-track sliding self-locking offshore photovoltaic structure.
[0027] A method for installing a double-track sliding self-locking offshore photovoltaic structure, based on the above-mentioned double-track sliding self-locking offshore photovoltaic structure, the installation method comprises the following steps:
[0028] S1. Use a transport ship to transport the steel piles to the predetermined installation area, and fix the steel piles on the seabed in sequence. The top height of each steel pile is consistent and higher than the set height of the sea surface. The steel piles in the same group are arranged in a straight line with equal intervals.
[0029] The first bracket is fixedly installed on the upper ends of the first and last steel piles so that the heights of the two first brackets are consistent, and the second bracket is fixedly installed on the upper ends of the steel piles in the middle positions.
[0030] S2. Pulley assemblies are installed at the front and rear ends of the two first brackets respectively, and a ring-shaped steel cable is installed on each pulley assembly.
[0031] The driving device and the battery are installed on the first bracket on the right side. The two output ends of the driving device are respectively connected to the active pulleys of the two pulley assemblies. The battery is electrically connected to the driving device. The driving device is started to debug the synchronization of the movement of the two circular steel cables.
[0032] S3. The transport ship docks at the left side of the first steel pile, and the first photovoltaic panel is placed on top of the two circular steel cables. The roller assemblies at the bottom of the photovoltaic panel are connected to the corresponding circular steel cables, so that the roller assemblies and the circular steel cables can roll together. After that, adjust the four pairs of jaws under the photovoltaic panel so that each pair of jaws clamps the corresponding circular steel cables.
[0033] S4. Turn on the driving device. The two circular steel cables move synchronously to drive the first photovoltaic panel to move to the right. When the first photovoltaic panel reaches the first bracket on the right, the left ends of the two self-locking rods installed on the first bracket on the right respectively penetrate into the installation cavity on the right side of the first photovoltaic panel. The elastic claws on the outside of the self-locking rods clamp the inner wall of the stepped hole and are fixedly connected to the first photovoltaic panel.
[0034] When the self-locking rod enters the installation cavity, its left end passes between the two sliders, and the self-locking rod pushes the two sliders to the side away from each other, so that the clamp is separated from the ring steel cable and maintains this state. After the installation of the first photovoltaic panel is completed, the ring steel cable stops moving.
[0035] S5. Place the second photovoltaic panel above the two circular steel cables, repeat steps S3 and S4 to securely connect the second photovoltaic panel to the first photovoltaic panel, and complete the installation of the remaining photovoltaic panels in sequence.
[0036] Afterwards, a U-shaped lock is installed on the upper part of the circular steel cable, and the U-shaped lock limits the roller assembly under the leftmost photovoltaic panel.
[0037] By adopting the above technical scheme, the beneficial technical effect of the present invention is as follows: the present invention installs the photovoltaic panels from one side of the working area by means of the annular steel cable and pulley assembly arranged on the bracket, a small boat carrying the photovoltaic panels docks at one end of each row of brackets, and the photovoltaic panels are placed one by one on the annular steel cable, so that the photovoltaic panels can be installed quickly with high stability, without the need for auxiliary lifting equipment, and the small boat does not need to enter between two rows of brackets, so the operation is highly safe, the installation cost is low and the efficiency is high, and the construction period is shortened. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a schematic diagram of a double-track sliding self-locking offshore photovoltaic structure of the present invention.
[0039] Figure 2 yes Figure 1 The schematic diagram of the structure of the present invention after removing a photovoltaic panel.
[0040] Figure 3 It is a schematic diagram of the combination of the steel pile, the second bracket and related parts of the present invention.
[0041] Figure 4 It is a structural schematic diagram of the pulley assembly of the present invention.
[0042] Figure 5 yes Figure 4 Exploded view of the pulley assembly shown in .
[0043] Figure 6 It is a schematic diagram of a combination of a photovoltaic panel and a self-locking mechanism of the present invention.
[0044] Figure 7 It is a schematic diagram of a portion of the present invention, showing the slider, spring and clamping jaws.
[0045] Figure 8 It is a schematic diagram of the installation process of a double-track sliding self-locking offshore photovoltaic structure of the present invention.
[0046] As shown in the figure: 1. Steel pile; 11. First bracket; 111. I-beam; 112. First clamp; 12. Mounting seat; 13. Second bracket; 131. Longitudinal beam; 132. Second clamp; 2. Annular steel cable; 3. Photovoltaic panel; 31. Mounting cavity; 32. Step hole; 33. Extension hole; 41. Active pulley; 42. Driven pulley; 43. Wire support seat; 44. Wire tube; 51. Dual output shaft servo motor; 52. Active bevel gear; 61. Mounting plate; 62. Upper roller; 63. Lower roller; 64. H-shaped frame; 65. U-shaped frame; 651. Elastic hook; 71. Self-locking rod; 711. Groove; 72. Slider; First arc groove 721; 73. Spring; 74. Clamp; 741. Second arc groove; 75. Elastic clamp. DETAILED DESCRIPTION
[0047] The present invention is described in detail below in conjunction with the accompanying drawings:
[0048] Embodiment 1, combination Figures 1 to 7 A double-track sliding self-locking offshore photovoltaic structure includes a steel pile 1, a ring steel cable 2, a pulley assembly, a driving device, a roller assembly, a self-locking mechanism and a photovoltaic panel 3. There are multiple steel piles 1, and all steel piles 1 are arranged in a row from left to right at equal intervals. Each steel pile 1 is arranged vertically and the lower end is fixed to the seabed. In the photovoltaic panel installation area of the ocean, multiple rows of steel piles 1 are arranged in sequence at equal intervals from front to back to form a square area located on the sea surface.
[0049] A first bracket 11 is provided at the upper end of the first and last steel piles 1 of each row of steel piles 1. The first bracket 11 includes an I-beam 111 and a first clamp 112. The I-beam 111 is fixedly connected to the first clamp 112 through a support rod group to form a triangular first bracket 11. Specifically, the first clamp 112 is fixedly sleeved on the upper end of the first or last steel pile 1. The I-beam 111 is arranged in an inclined manner with the front lower and the rear higher, and is fixedly connected to the first clamp 112 through a support rod group. The first bracket 11 is fixedly connected to the upper end of the first or last steel pile 1 through the first clamp 112.
[0050] The upper end of the steel pile 1 in the middle position is provided with a second bracket 13, and the second bracket 13 includes a longitudinal beam 131 and a second hoop 132. The longitudinal beam 131 is fixedly connected to the second bracket 13 in a triangle through the same support rod group and the second hoop 132. The second hoop 132 has the same structure as the first hoop 112. The second hoop 132 is fixedly sleeved on the upper end of the steel pile 1 in the middle position. The longitudinal beam 131 preferably adopts a section of square tube. The longitudinal beam 131 is arranged relatively parallel to the I-beam 111 and is fixedly connected to the second hoop 132 using the same support rod group. The second bracket 13 is fixedly connected to the upper end of the steel pile 1 in the middle position through the second hoop 132.
[0051] There are two pulley assemblies, which are respectively arranged on the front and rear sides of the first bracket 11 and the second bracket 13. Specifically, the pulley assembly includes an active pulley 41 and a driven pulley 42. The driven pulley 42 is installed on the left side of the first bracket 11 above the first steel pile 1, and the active pulley 41 is installed on the right side of the first bracket 11 above the last steel pile 1. The installation method and structure of the two pulley assemblies are the same. The two active pulleys 41 and the two driven pulleys 42 are respectively located on the side of the two first brackets 11 that are away from each other. The axles of the active pulley 41 and the axles of the driven pulley 42 are respectively installed on the adjacent first bracket 11 through a bearing seat. The active pulley 41 and the driven pulley 42 can rotate relative to the adjacent first bracket 11. The two bearing seats matched with the active pulley 41 are installed on the first bracket 11 through a tensioning mechanism. The tensioning mechanism adopts the tensioning mechanism already available in the prior art.
[0052] Each pulley assembly is provided with an annular steel cable 2, which is arranged outside the active pulley 41 and the driven pulley 42 and is located in the groove of the circumferential outer wall of the active pulley 41 and the driven pulley 42. The I-beam 111 is provided with a through hole for the annular steel cable 2 to pass through. After the annular steel cable 2 is installed, it is in a tensioned state, and the active pulley 41 drives the corresponding driven pulley 42 to rotate through the annular steel cable 2.
[0053] Each of the second brackets 13 is provided with two wire assemblies corresponding to the positions of the annular steel cable 2, and the wire assemblies include a wire supporting seat 43 and a wire tube 44. The wire supporting seat 43 is fixedly installed on the top of the second bracket 13, and has a transversely opened through groove on the top. The bottom of the through groove is an arc-shaped surface with a high middle and low left and right ends. The upper part of the annular steel cable 2 is located on the inner side of the through groove, and the wire supporting seat 43 supports the upper part of the annular steel cable 2. In addition, the front and rear sides of the wire supporting seat 43 restrain the annular steel cable 2 to prevent the upper part of the annular steel cable 2 from escaping from the wire supporting seat 43. The wire tube 44 is arranged directly below the wire supporting seat 43, and the lower part of the annular steel cable 2 passes through the inside of the wire tube 44.
[0054] The driving device is arranged on the first bracket 11 on the right side, and its execution end drives the two ring cables 2 to move synchronously through the pulley assembly. The driving device is arranged on the first bracket 11 on the right side, and includes a dual-output shaft servo motor 51 and a bevel gear assembly. The output shaft of the dual-output shaft servo motor 51 is arranged vertically, and there are two bevel gear assemblies, which are respectively arranged on the upper and lower sides of the dual-output shaft servo motor 51. A battery is installed on the first bracket 11 on the right side, and the battery supplies power to the dual-output shaft servo motor 51; alternatively, the connection terminal of the dual-output shaft servo motor 51 can also be connected to the power supply system of the transport ship, and the power supply system of the transport ship supplies power to the dual-output shaft servo motor 51.
[0055] The bevel gear assembly includes a driving bevel gear 52 and a driven bevel gear, and the two output shafts of the dual-output shaft servo motor 51 are arranged vertically. The axles of the two driving bevel gears 52 are coaxially fixedly connected to the two output shafts of the dual-output shaft servo motor 51, respectively. The axles of the two driven bevel gears are coaxially fixedly connected to the two active pulleys 41, respectively. The driving bevel gear 52 located above the dual-output shaft servo motor 51 is meshed with the driven bevel gear connected to the rear active pulley 41, and the driving bevel gear 52 located below the dual-output shaft servo motor 51 is meshed with the driven bevel gear connected to the front active pulley 41.
[0056] During the photovoltaic panel installation process, the dual-output shaft servo motor 51 drives the two active pulleys 41 to rotate synchronously through the bevel gear assembly. The active pulley 41 drives the two annular steel cables 2 to move in the same direction and synchronously, and drives the photovoltaic panel 3 arranged above the two annular steel cables 2 to move from left to right.
[0057] There are multiple photovoltaic panels 3, all of which are arranged adjacent to each other from left to right above two annular steel cables 2. The photovoltaic panels 3 include a square frame and a photovoltaic panel body located in the frame. Two roller assemblies are respectively provided on the front and rear sides of the bottom of each photovoltaic panel 3, and the two roller assemblies on the same side are both rollingly matched with the annular steel cables 2 on the corresponding side.
[0058] Specifically, the roller assembly includes a mounting plate 61, an upper roller 62 and a lower roller 63. The mounting plate 61 is fixed to the bottom of the photovoltaic panel 3 by bolts, and the upper roller 62 is arranged below the mounting plate 61 through an H-shaped frame 64. The lower roller 63 is equipped with a U-shaped frame 65, and the lower roller 63 is arranged below the upper roller 62 through the U-shaped frame 65. The upper end of the U-shaped frame 65 is detachably fixedly connected to the lower end of the H-shaped frame 64 by plugging, and the upper layer of the annular steel cable 2 passes between the upper roller 62 and the lower roller 63.
[0059] Specifically, the mounting plate 61 is fixed to the bottom of the frame of the photovoltaic panel 3 by bolts, the upper end of the H-shaped frame 64 is fixedly welded to the mounting plate 61, the upper roller 62 is rotatably set on the horizontal axis of the H-shaped frame 64, and a plug interface is respectively provided on both sides of the lower end of the H-shaped frame 64, and a square opening matching with an elastic hook is provided on the side wall thereof, and a pair of elastic hooks 651 are respectively provided on both sides of the upper end portion of the U-shaped frame 65, and the two sides of the upper end portion of the U-shaped frame 65 can be respectively inserted into the two plug interfaces at the lower end of the H-shaped frame 64, and the U-shaped frame 65 and the H-shaped frame 64 are in a separated state before installation.
[0060] During the installation process, the photovoltaic panel 3 is first placed above the two circular steel cables 2, so that the two upper rollers 62 on the front side of the bottom are located on the circular steel cables 2 on the front side, and the two upper rollers 62 on the rear side of the bottom are located on the circular steel cables 2 on the rear side. The circular steel cables 2 are located in the grooves of the upper rollers 62, and the upper rollers 62 can roll left and right along the upper part of the circular steel cables 2. Afterwards, a U-shaped frame 65 with a lower roller 63 is installed under each H-shaped frame 64. The upper end of the U-shaped frame 65 is plugged and fixedly connected to the lower end of the H-shaped frame 64. The lower roller 63 is located at the bottom of the circular steel cables 2 and rolls with the circular steel cables 2 to lock the photovoltaic panel 3 on the two circular steel cables 2. Under the action of wind, the photovoltaic panel will not be separated from the circular steel cables 2 in a tightened state.
[0061] A mounting seat 12 is provided on the first bracket 11 on the right side. The mounting seat 12 is connected to the first photovoltaic panel 3 via two self-locking mechanisms arranged one after the other. Any two adjacent photovoltaic panels 3 are connected via the same two self-locking mechanisms.
[0062] Specifically, the right side of the frame of the photovoltaic panel 3 has two mounting cavities 31, which are respectively located at the front and rear ends of the frame of the photovoltaic panel 3, and correspond one to one with the positions of the two self-locking rods 71 on the left side of the mounting seat 12. The mounting cavity 31 is a cavity of a rectangular structure, and its bottom has two square openings arranged one in front and one in the back. The self-locking mechanism includes a self-locking rod 71 and two sliders 72. The self-locking rod 71 of the self-locking mechanism located between the mounting seat 12 and the first photovoltaic panel 3 is arranged on the left side of the mounting seat 12, and the self-locking rod 71 of the self-locking mechanism located between two adjacent photovoltaic panels 3 is arranged on the left side of the right photovoltaic panel 3.
[0063] The two sliders 72 are relatively slidably arranged inside the installation cavity 31, and a pair of clamping claws 74 are arranged below the installation cavity 31. The two clamping claws 74 are arranged front and back oppositely, and the two clamping claws 74 can hold the corresponding annular steel cable 2. The left and right side walls of the installation cavity 31 are each provided with two sections of slide grooves, and the two sections of the slide grooves on the same side are arranged one front and one rear at intervals. The left and right sides of the slider 72 are located in the slide grooves and slide with the side walls of the installation cavity 31 front and back.
[0064] A spring 73 is provided on each side of the two sliders 72 facing away from each other. One end of the spring 73 is connected to the side wall of the slider 72, and the other end is connected to the side wall of the installation cavity 31. The side walls of the two sliders 72 that are close to each other are provided with a first arc groove 721. The two first arc grooves 721 are arranged relative to each other in front and back, and the right end adopts a chamfered structure. The spring 73 is in a compressed state in a natural state, and there is a gap between the two sliders 72, which facilitates the self-locking rod 71 to penetrate between the two sliders 72. During the installation process, when the annular steel cable 2 drives the photovoltaic panel 3 to move rightward to the installation position, the two self-locking rods 71 located on the right side of the photovoltaic panel 3 penetrate into the installation cavity 31 of the photovoltaic panel 3, enter between the two sliders 72 and open the two sliders 72, and drive the two clamping claws 74 below them to open and separate from the annular steel cable 2.
[0065] The upper ends of the two clamping jaws 74 are respectively fixedly connected to the bottoms of the two sliders 72 above them, and the sides of the lower ends of the two clamping jaws 74 that are close to each other are each provided with a second arc groove 741. The two second arc grooves 741 are arranged front and back relative to each other, and the inner side walls of the second arc grooves 741 are provided with a rubber anti-skid layer. During the installation process, after the roller assembly and the annular steel cable 2 at the bottom of the photovoltaic panel 3 are installed, the positions of the two clamping jaws 74 are manually adjusted, and the lower ends of the two clamping jaws 74 are clamped to the outer wall of the annular steel cable 2 under the action of the spring 73. The annular steel cable 2 is located in the two second arc grooves 741, so that the photovoltaic panel 3 is fixed on the annular steel cable 2, and the two annular steel cables 2 drive the photovoltaic panel 3 to move rightward from the first bracket 11 on the left.
[0066] A stepped hole 32 is provided on the right side of the installation cavity 31. The stepped hole 32 is a two-step stepped hole 32. The inner diameter of the left part is larger than the inner diameter of the right part. The right end of the stepped hole 32 is in a trumpet shape. The left side of the installation cavity 31 has an extension hole 33 opposite to the stepped hole 32. The extension hole 33 is connected to the installation cavity 31. The left end of the self-locking rod 71 can be inserted into the extension hole 33. The self-locking rod 71 is arranged horizontally. Two grooves 711 are provided on the circumferential outer wall of the self-locking rod 71. Each groove 711 is provided with an elastic claw 75. The left end of the elastic claw 75 is fixedly connected to the self-locking rod 71 as a whole. In the natural state, the right end is stretched outward. The left end of the self-locking rod 71 can penetrate into the installation cavity 31 through the stepped hole 32 to separate the two clamping claws 74 from the annular steel cable 2, and the self-locking rod 71 is clamped with the frame of the photovoltaic panel 3.
[0067] When the first photovoltaic panel 3 reaches the first bracket 11 on the right, the two self-locking rods 71 located on the left side wall of the mounting seat 12 enter the stepped hole 32 on the side wall of the first photovoltaic panel 3 and reach the mounting cavity 31 connected to the stepped hole 32, and the two sliders 72 are opened to separate the two clamping claws 74 below from the annular steel cable 2. The annular steel cable 2 continues to move, and the first photovoltaic panel 3 stays on the left side of the first bracket 11 and is fixedly connected to the mounting seat 12.
[0068] When the self-locking rod 71 enters the stepped hole 32, the two elastic claws 75 on the outside thereof are retracted inwards. When the elastic claws 75 completely enter the left part of the stepped hole 32, the two elastic claws 75 are stretched outwards and clamped on the inner wall of the stepped hole 32 to realize the connection between the self-locking rod 71, the first photovoltaic panel 3 and the first bracket 11. The second photovoltaic panel 3 is installed in the same way, and the remaining photovoltaic panels 3 are installed in sequence. When the photovoltaic panel 3 is installed on the annular steel cable 2, the annular steel cable 2 is in a stationary state. After the photovoltaic panel 3 is installed on the annular steel cable 2, the two annular steel cables 2 drive the photovoltaic panel 3 to be transported to the right.
[0069] Embodiment 2, combined Figures 1 to 8 , a method for installing a double-track sliding self-locking offshore photovoltaic structure, based on the above double-track sliding self-locking offshore photovoltaic structure, the installation method comprises the following steps:
[0070] S1. Use a transport ship to transport the steel piles 1 to the predetermined installation area, and fix the steel piles 1 on the seabed in sequence. The upper ends of the steel piles 1 have the same height and are higher than the set height of the sea surface. The steel piles 1 in the same group are arranged in a straight line with equal intervals.
[0071] The first bracket 11 is fixedly installed on the upper ends of the first and last steel piles 1 so that the heights of the two first brackets 11 are consistent, and the second bracket 13 is fixedly installed on the upper ends of the steel piles 1 in the middle positions.
[0072] S2. Pulley assemblies are installed at the front and rear ends of the two first brackets 11 respectively, and a ring-shaped steel cable 2 is installed on each pulley assembly.
[0073] The driving device and the battery are installed on the first bracket 11 on the right side. The two output ends of the driving device are respectively connected to the active pulleys 41 of the two pulley assemblies. The battery is electrically connected to the driving device. The driving device is started to debug the synchronization of the movement of the two circular steel cables 2.
[0074] S3. The transport ship docks at the left side of the first steel pile 1, and the first photovoltaic panel 3 is placed above the two circular steel cables 2. The roller assemblies at the bottom of the photovoltaic panel 3 are connected to the corresponding circular steel cables 2, so that the roller assemblies and the circular steel cables 2 are rollingly matched. Afterwards, the four pairs of jaws 74 under the photovoltaic panel 3 are adjusted so that each pair of jaws 74 clamps the corresponding circular steel cables 2.
[0075] S4. Turn on the driving device. The two annular steel cables 2 move synchronously to drive the first photovoltaic panel 3 to move to the right. When the first photovoltaic panel 3 reaches the first bracket 11 on the right, the left ends of the two self-locking rods 71 installed on the first bracket 11 on the right respectively penetrate into the installation cavity 31 on the right side of the first photovoltaic panel 3. The elastic claws 75 on the outside of the self-locking rods 71 clamp the inner wall of the stepped hole 32 and are fixedly connected to the first photovoltaic panel 3.
[0076] When the self-locking rod 71 enters the installation cavity 31, its left end passes between the two sliders 72, and the self-locking rod 71 pushes the two sliders 72 to the side away from each other, so that the clamp 74 is separated from the annular steel cable 2 and maintains this state. After the installation of the first photovoltaic panel 3 is completed, the annular steel cable 2 stops moving.
[0077] S5. Place the second photovoltaic panel 3 above the two circular steel cables 2, repeat steps S3 and S4 to securely connect the second photovoltaic panel 3 to the first photovoltaic panel 3, and complete the installation of the remaining photovoltaic panels 3 in sequence.
[0078] Afterwards, a U-shaped lock is installed on the upper part of the circular steel cable 2. The U-shaped lock limits the roller assembly under the leftmost photovoltaic panel 3 to prevent the upper roller 62 under the photovoltaic panel from moving along the circular steel cable 2 under the action of external force, thereby improving the stability and reliability of the photovoltaic panel 3 after installation.
[0079] Parts not described in the present invention can be implemented by adopting or drawing on existing technologies.
[0080] Furthermore, the terms “first” and “second” are used for descriptive purposes only and should not be understood as indicating or implying relative importance.
[0081] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "front", "back", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0082] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A double-track sliding self-locking offshore photovoltaic structure, characterized in that: It includes a steel pile, a ring-shaped steel cable, a pulley assembly, a driving device, a roller assembly, a self-locking mechanism and a photovoltaic panel. There are multiple steel piles, all of which are arranged at equal intervals from left to right, and each steel pile is arranged vertically and the lower end is fixed to the seabed; The upper ends of the first and last steel piles are both provided with a first bracket, and the upper ends of the middle steel piles are provided with a second bracket. There are two pulley assemblies, which are respectively arranged at the front and rear sides of the first bracket and the second bracket. Each pulley assembly is provided with a circular steel cable. The driving device is arranged on the first bracket on the right side, and its execution end drives the two circular steel cables to move synchronously through the pulley assembly. There are multiple photovoltaic panels, all of which are arranged adjacent to each other from left to right above two circular steel cables, and two roller assemblies are respectively provided on the front and rear sides of the bottom of each photovoltaic panel, and the two roller assemblies on the same side are both rollingly matched with the circular steel cables on the corresponding side; A mounting seat is provided on the first bracket on the right side, and the mounting seat is connected to the first photovoltaic panel via two self-locking mechanisms arranged one in front of the other, and any two adjacent photovoltaic panels are connected via the same two self-locking mechanisms; The self-locking mechanism includes a self-locking rod and two sliders. The self-locking rod of the self-locking mechanism located between the mounting seat and the first photovoltaic panel is arranged on the left side of the mounting seat, and the self-locking rod of the self-locking mechanism located between two adjacent photovoltaic panels is arranged on the left side of the right photovoltaic panel. The right side of the photovoltaic panel frame has an installation cavity corresponding to the position of the self-locking rod. The two sliders are relatively slidably arranged inside the installation cavity. A pair of clamping claws are arranged opposite to each other in front and back, and the two clamping claws can be tightly clamped on the corresponding annular steel cable. A stepped hole is provided on the right side of the installation cavity, and the left end of the self-locking rod can penetrate into the installation cavity through the stepped hole to separate the two clamping claws from the annular steel cable, and the self-locking rod is clamped with the frame of the photovoltaic panel.
2. A double-track sliding self-locking offshore photovoltaic structure according to claim 1, characterized in that: The first bracket includes an I-beam and a first hoop, the first hoop is fixedly sleeved on the upper end of the first or last steel pile, the I-beam is arranged in an inclined manner with the front lower and the rear higher, and is fixedly connected to the first hoop through a support rod group; The second bracket includes a longitudinal beam and a second hoop. The second hoop is fixedly sleeved on the upper end of the middle steel pile. The longitudinal beam and the I-beam are arranged relatively parallel and are fixedly connected to the second hoop by the same support rod group.
3. A double-track sliding self-locking offshore photovoltaic structure according to claim 1, characterized in that: The pulley assembly includes a driving pulley and a driven pulley. The driven pulley is installed on the left side of the first bracket above the first secondary steel pile, and the driving pulley is installed on the right side of the first bracket above the last secondary steel pile. The annular steel cable is arranged on the outside of the driving and driven pulleys, and the driving pulley drives the corresponding driven pulley to rotate through the annular steel cable.
4. A double-track sliding self-locking offshore photovoltaic structure according to claim 3, characterized in that: The second bracket is provided with two wire assemblies corresponding to the positions of the annular steel cable, and the wire assembly includes a wire supporting seat and a wire tube. The wire supporting seat is fixedly installed on the top of the second bracket, and has a transversely opened through groove on the top. The bottom of the through groove is an arc-shaped surface with a high middle and low left and right ends. The upper part of the annular steel cable is located on the inner side of the through groove, and the wire tube is arranged directly below the wire supporting seat, and the lower part of the annular steel cable passes through the inside of the wire tube.
5. The double-track sliding self-locking offshore photovoltaic structure according to claim 1, characterized in that: The driving device is arranged on the first bracket on the right side, and includes a dual-output shaft servo motor and a bevel gear assembly. The output shaft of the dual-output shaft servo motor is arranged vertically, and there are two bevel gear assemblies, which are respectively arranged on the upper and lower sides of the dual-output shaft servo motor; The bevel gear assembly comprises a driving bevel gear and a driven bevel gear, the axles of the two driving bevel gears are coaxially fixedly connected to the two output shafts of the dual-output shaft servo motor, the axles of the two driven bevel gears are coaxially fixedly connected to the two driving pulleys, and the dual-output shaft servo motor drives the two driving pulleys to rotate synchronously through the bevel gear assembly.
6. A double-track sliding self-locking offshore photovoltaic structure according to claim 1, characterized in that: The roller assembly includes a mounting plate, an upper roller and a lower roller, wherein the mounting plate is fixed to the bottom of the photovoltaic panel by bolts, and the upper roller is arranged below the mounting plate by an H-shaped frame; The lower roller is equipped with a U-shaped frame, and the lower roller is arranged below the upper roller through the U-shaped frame. The upper end of the U-shaped frame is detachably fixedly connected to the lower end of the H-shaped frame by plugging, and the upper part of the annular steel cable passes between the upper roller and the lower roller.
7. The double-track sliding self-locking offshore photovoltaic structure according to claim 1, characterized in that: The installation cavity is a rectangular cavity, and its bottom has two square openings arranged one in front of the other. The stepped hole is a two-step stepped hole, and the inner diameter of the left part is larger than the inner diameter of the right part. The right end of the stepped hole is in a trumpet shape. The self-locking rod is arranged horizontally, and has two grooves opposite to each other on its circumferential outer wall. An elastic claw is provided in each groove, and the left end of the elastic claw is fixedly connected to the self-locking rod as a whole. In a natural state, the right end thereof is stretched outward.
8. A double-track sliding self-locking offshore photovoltaic structure according to claim 6, characterized in that: The left and right side walls of the installation cavity are each provided with two sections of slide grooves, and the two sections of the slide grooves on the same side are arranged one in front of the other in a spaced relationship, and the left and right sides of the slider are located in the slide grooves and slideably cooperate with the side walls of the installation cavity in a front-to-back manner; A spring is provided on each side of the two sliders facing away from each other, one end of the spring is connected to the side wall of the slider, and the other end is connected to the side wall of the installation cavity. The side walls of the two sliders close to each other are provided with a first arc groove, and the two first arc grooves are arranged relative to each other front and back, and the right end adopts a chamfered structure. During the installation process, the self-locking rod passes between the two sliders to spread the two sliders apart.
9. The double-track sliding self-locking offshore photovoltaic structure according to claim 1, characterized in that: The upper ends of the two clamping jaws are fixedly connected to the bottoms of the two sliders above them, and the sides of the lower ends of the two clamping jaws close to each other are each provided with a second arc groove, the two second arc grooves are arranged front and back oppositely, and the inner side walls of the second arc grooves are provided with a rubber anti-slip layer.
10. A method for installing a double-track sliding self-locking offshore photovoltaic structure, characterized in that: Based on the double-track sliding self-locking offshore photovoltaic structure according to any one of claims 1 to 9, the installation method comprises the following steps: S1. Use a transport ship to transport the steel piles to the predetermined installation area, and fix the steel piles on the seabed in sequence. The top of each steel pile is at the same height and higher than the set height of the sea surface. The steel piles in the same group are arranged in a straight line with equal intervals; The first bracket is fixedly installed on the upper ends of the first and last steel piles so that the heights of the two first brackets are consistent, and the second bracket is fixedly installed on the upper ends of the steel piles in the middle positions; S2. Install pulley assemblies at the front and rear ends of the two first brackets respectively, and install a circular steel cable on each pulley assembly; Install the driving device and the battery on the first bracket on the right side, connect the two output ends of the driving device to the active pulleys of the two pulley assemblies respectively, connect the battery to the driving device electrically, start the driving device to debug the synchronization of the movement of the two circular steel cables; S3. The transport ship is docked at the left side of the first steel pile, and the first photovoltaic panel is placed on top of the two circular steel cables. The roller assemblies at the bottom of the photovoltaic panel are connected to the corresponding circular steel cables, so that the roller assemblies and the circular steel cables are rolled together. After that, the four pairs of clamps under the photovoltaic panel are adjusted so that each pair of clamps clamps the corresponding circular steel cables. S4, turn on the driving device, the two circular steel cables move synchronously to drive the first photovoltaic panel to move to the right, when the first photovoltaic panel reaches the first bracket on the right, the left ends of the two self-locking rods installed on the first bracket on the right are respectively inserted into the installation cavity on the right side of the first photovoltaic panel, and the elastic claws on the outer side of the self-locking rods clamp the inner wall of the stepped hole and are fixedly connected to the first photovoltaic panel; When the self-locking rod enters the installation cavity, its left end passes between the two sliders, and the self-locking rod pushes the two sliders to the side away from each other, so that the clamping claw is separated from the circular steel cable and maintains this state. After the installation of the first photovoltaic panel is completed, the circular steel cable stops moving; S5, placing the second photovoltaic panel above the two circular steel cables, repeating steps S3 and S4 to achieve fixed connection between the second photovoltaic panel and the first photovoltaic panel, and completing the installation of the remaining photovoltaic panels in sequence; Afterwards, a U-shaped lock is installed on the upper part of the circular steel cable, and the U-shaped lock limits the roller assembly under the leftmost photovoltaic panel.
Citation Information
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