A high-precision feeding device and method for hypotube spraying processing
By designing a high-precision feed device in the hyperbolometer spraying and processing equipment, and using automatic loading and positioning guidance technology, the problem of low feeding accuracy of hyperbolometer spraying and processing in the prior art has been solved, and efficient and accurate spraying processing has been achieved.
Patent Information
- Application Number
- CN202411754860.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2044-12-03
AI Technical Summary
In the prior art, the feeding device of the spraying processing of the ocean wave tube is not very accurate, which affects the quality of the spraying processing.
A high-precision feeding device for spraying and processing of hyperbolo tubes is designed. By setting up a feeding mount, feeding platform and guide platform on one side of the spray room, combining automatic feeding and positioning guide components, the high-precision feeding and straightening of hyperbolo tubes is achieved.
It realizes high-precision feeding of hyperbolometers, improves the quality and efficiency of spray processing, frees up labor, and supports the cooperation of single and double stations and multiple sets of spray processing lines.
Smart Images

Figure CN119216142B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hypotube spraying processing, and in particular to a high-precision feeding device and method for hypotube spraying processing. Background Art
[0002] Hypotube is a long metal capillary, an important component of minimally invasive treatment catheter, and a container for storing and transporting hydrogen peroxide. Hypotube is usually made of corrosion-resistant materials such as stainless steel, polytetrafluoroethylene (PTFE), polyethylene (PE), etc. Hypotube spraying is a special surface treatment process used to coat a protective film or functional coating on the surface of the hypotube. This process can improve the corrosion resistance, wear resistance, conductivity or other specific properties of the hypotube. Hypotube spraying generally needs to be carried out in a clean and dust-free spray room. Multiple spraying stations are designed in the spray room to carry spray molds or spray gun nozzles to ensure the spraying quality of the hypotube. However, in the existing technology, the hypotube is generally fed manually, and one end of the hypotube is sent to the spraying station in the spray room. However, the accuracy of manual feeding cannot be guaranteed, which has a certain impact on the spraying quality of the hypotube.
[0003] The existing Chinese patent document with publication number CN109201378B proposes a bidirectional feed type roller surface spraying device, which solves the above technical problems by arranging clamping mechanisms and feeding mechanisms on both sides of the sprayer to cooperate, and driving the two clamping mechanisms to move to realize automatic feeding along the axial direction of the roller when the sprayer is in operation. However, the hypotube is a long metal capillary, and during the spraying process, it must be ensured that the spraying is carried out in a dust-free and clean spraying room. Therefore, only the movable hypotube can be fed and the loading and unloading can be coordinated. The spray feeding device of the prior art is still used for hypotube spraying processing. There is still a problem of low precision.
[0004] Therefore, the present invention proposes a high-precision feeding device and method for sea wave tube spray processing, which solves the problem that the spray feeding device in the prior art is still low in precision when used for sea wave tube spray processing. The feeding component of the sea wave tube is improved, and automatic feeding and positioning guide components are used to perform precise guiding and positioning during the feeding process to meet the high-precision requirements of sea wave tube spray processing. Summary of the invention
[0005] The object of the present invention is to provide a high-precision feeding device and method for sea wave tube spray processing to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-precision feeding device for sea wave tube spraying processing, comprising a spraying room, a spraying die nozzle is arranged at the front end of the spraying station of the spraying room, a loading and feeding mounting frame is arranged on one side of the spraying die nozzle, a feeding platform is arranged on the side of the loading and feeding mounting frame close to the spraying die nozzle, a guide platform is arranged on the side of the feeding platform close to the spraying room, a triangular loading plate is fixedly installed inside the loading and feeding mounting frame, a rotating assembly and a feeding assembly are arranged above the feeding platform, an installation adjustment strip is arranged above the guide platform, a spray positioning frame is fixedly installed on one end of the installation adjustment strip close to the spraying room, and a positioning sleeve matched with the spraying die nozzle is fixedly installed on one side of the spray positioning frame.
[0007] Preferably, a feeding movable table is arranged above the loading and feeding mounting frame, a feeding driving assembly for driving the feeding movable table to move is arranged above one side of the loading and feeding mounting frame, a clamping table is slidably installed below the feeding movable table, a lifting and telescopic rod for driving the clamping table to lift and lower is fixedly installed in the middle of the upper surface of the feeding movable table, a pneumatic clamping fixture is fixedly installed below the clamping table, and a non-slip and wear-resistant silicone plate is fixedly installed on the clamping surface of the pneumatic clamping fixture.
[0008] Preferably, a loading pushing telescopic rod is fixedly installed at the bottom of the loading and feeding mounting frame, a loading rack is fixedly installed on one side of the output end of the loading pushing telescopic rod, a triangular groove is provided at the upper end of the loading rack, a movable hole adapted to the loading rack is provided at the bottom of the triangular loading plate, a stripping plate is slidably installed on the upper surface of the loading and feeding mounting frame, and a stripping plate telescopic rod for driving the stripping plate to slide is fixedly installed on one side of the loading and feeding mounting frame.
[0009] Preferably, the rotating assembly is arranged on a side of the feeding platform close to the guide platform, and the rotating assembly includes a rotating rod mounting platform fixedly mounted on the upper surface of the feeding platform, a rotating rod is rotatably mounted inside the rotating rod mounting platform, a clamping pad is evenly distributed on the inner surface of the rotating rod, the clamping pad is rotatably mounted on the front end of the inner surface of the rotating rod, a return spring rod is movably mounted between the rear end outer surface of the clamping pad and the inner surface of the rotating rod, and an anti-slip pad is fixedly mounted on the front end inner surface of the clamping pad.
[0010] Preferably, a locking sleeve matched with the rotating rod is provided at one end of the rotating rod, a pushing plate is provided outside the locking sleeve, the locking sleeve is rotatably mounted on the pushing plate, and a locking telescopic rod for driving the pushing plate to move is provided above the rotating rod.
[0011] Preferably, the feeding assembly is arranged on a side of the feeding platform close to the loading and feeding mounting frame, the feeding assembly includes a feeding roller rotatably mounted on the upper surface of the feeding platform, the lower surface of the feeding platform is provided with a driving assembly for driving the feeding roller to rotate, a straightening roller is provided on one side of the feeding roller, a moving frame is provided above the straightening roller, the straightening roller is rotatably mounted below the moving frame, the moving frame is slidably mounted on the upper surface of the feeding assembly, and a small telescopic rod for driving the moving frame to move is provided on one side of the moving frame.
[0012] Preferably, a calibration sleeve 1 and a calibration sleeve 2 are respectively provided on both sides of the feed roller, and the calibration sleeve 1 and the calibration sleeve 2 are respectively fixedly installed on the upper surface of the feeding platform, an induction sensor 1 is provided above the calibration sleeve 1, and a cleaning rubber sleeve is provided inside the calibration sleeve 2, and a combined friction cleaning pad is fixedly installed inside the cleaning rubber sleeve.
[0013] Preferably, T-shaped guide frames are evenly distributed on the upper surface of the installation adjustment strip, an adjustment bolt is provided on one side of the T-shaped guide frame, the T-shaped guide frame is fixedly installed on the installation adjustment strip by the adjustment bolt, guide blocks are fixedly installed on both sides of the T-shaped guide frame by bolts, the guide blocks are adapted to the position of the positioning sleeve, and a sensor assembly for distance measurement is provided on the inner surface of the spray positioning frame.
[0014] Preferably, an automatic orientation adjustment sleeve is fixedly installed inside the guide block, and torsional movable pads are evenly distributed inside the automatic orientation adjustment sleeve, annular slide rails compatible with the torsional movable pads are arranged at both ends of the inner surface of the automatic orientation adjustment sleeve, an extrusion pad is fixedly installed in the middle of the inner surface of the automatic orientation adjustment sleeve, the inner surface of the extrusion pad is in contact with the outer surface of the torsional movable pad, and an adjustment pad is fixedly installed on the inner side of the torsional movable pad.
[0015] The present invention also proposes a high-precision feeding method for hypotube spraying processing, comprising the following steps: step one, hypotube loading, the loading rack lifts and pushes out a single hypotube under the cooperation of the loading pushing telescopic rod, the pneumatic clamping fixture works to clamp the hypotube in the middle of the anti-slip and wear-resistant silicone plate, the loading driving component drives the feeding moving platform to move, so that the pneumatic clamping fixture clamps the hypotube for feeding; step two, straightening is performed during the feeding process, the pneumatic clamping fixture clamps the hypotube for feeding through the calibration sleeve, which is identified by the induction sensor, and the moving rack approaches the feeding roller under the drive of the small telescopic rod, which generates a certain pressure on the surface of the hypotube, and the feeding roller is driven by the driving component at the bottom of the feeding platform to rotate, and the hypotube is straightened in the process of cooperating with the hypotube feeding; step three: positioning and guiding, the hypotube is guided through the guide block, so that the hypotube is accurately fed into the positioning shaft sleeve on one side of the spray positioning rack, and accurately enters the spray die nozzle to wait for spraying; step three: positioning and guiding, the hypotube is guided through the guide block, so that the hypotube is accurately fed into the positioning shaft sleeve on one side of the spray positioning rack, and accurately enters the spray die nozzle to wait for spraying; step Step 4: spraying. When the hypotube is fed, the locking telescopic rod returns to pull the push plate to drive the locking sleeve to squeeze the front end of the rotating rod. The front end of the clamping pad is compressed to gather the clamping pad, and the anti-slip pad will clamp the hypotube. At this time, the driving assembly behind the rotating rod will drive the rotating rod to rotate, so that the hypotube rotates for spraying; Step 5: withdraw the material. After the hypotube is sprayed, the rotating rod stops rotating, and the locking telescopic rod pushes the push plate to withdraw and cancel the clamping. The pad is pressed tightly, and the feeding drive assembly drives the feeding moving table to retreat. After exiting the feeding platform area, the lifting telescopic rod lifts the clamping table, so that the pneumatic clamping fixture drives the sprayed hypotube to lift. At this time, the telescopic rod of the stripper plate pushes the stripper plate to cover the top of the feeding and mounting frame. Finally, the pneumatic clamping fixture releases the hypotube so that it falls on the stripper plate, completing the stripping. The telescopic rod of the stripper plate pulls the stripper plate to exit, exposing the triangular feeding plate again, and the next hypotube feeding and spraying is carried out.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The present invention arranges a loading and feeding mounting frame, a feeding platform and a guiding platform on one side of the spray room, which can automatically and accurately replace manual loading and feeding in the hypotube spraying process, and cooperate with straightening and precise guiding and positioning, so that the hypotube can be accurately fed into the spray die nozzle for spraying processing, which not only liberates manual work but also allows free single and double stations and cooperation with multiple groups of spray processing lines, greatly improving production efficiency, solving the problem in the prior art that the spray feeding device is still of low precision when used for hypotube spraying processing, and meeting the high precision requirements of hypotube spraying processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the hypotube spray processing equipment of the present invention.
[0019] Figure 2It is a schematic diagram of the overall structure of the spray feeding device of the present invention.
[0020] Figure 3 It is a schematic diagram of the overall top view of the spray feeding device of the present invention.
[0021] Figure 4 It is a schematic diagram of the overall structure of the spray feeding device of the present invention when viewed from above.
[0022] Figure 5 It is a schematic diagram of the front end structure of the loading rack of the present invention.
[0023] Figure 6 It is a structural schematic diagram of the material-returning state of the material loading rack of the present invention.
[0024] Figure 7 It is a schematic structural diagram of the guide platform and the feeding platform of the present invention as a whole in the feeding state.
[0025] Figure 8 It is a schematic structural diagram of the guide platform and the feeding platform of the present invention as a whole in the material returning state.
[0026] Fig. 9 It is a schematic diagram of the overall structure of the feeding assembly of the present invention.
[0027] Fig.10 It is a schematic diagram of the overall structure of the rotating assembly of the present invention.
[0028] Fig.11 It is a schematic diagram of the internal structure of the calibration sleeve 2 of the present invention.
[0029] Fig.12 It is a schematic diagram of the internal structure of the cleaning rubber sleeve of the present invention.
[0030] Fig.13 It is a structural schematic diagram of one side of the rotating assembly of the present invention.
[0031] Fig.14 It is a schematic structural diagram of the other side of the rotating assembly of the present invention.
[0032] Fig.15 It is a schematic diagram of the rotating rod structure of the present invention.
[0033] Fig.16 It is a schematic diagram of the cross-sectional comparison structure of the rotating rod of the present invention in the clamping state and the releasing state.
[0034] Fig.17 It is a schematic diagram of the guide platform structure of the present invention.
[0035] Fig.18 It is a schematic diagram of the guide block structure of the present invention.
[0036] Fig.19 It is a schematic diagram of the structure of the automatic orientation adjustment sleeve of the present invention.
[0037] Fig. 20 It is a schematic diagram of the cross-sectional structure of the automatic orientation adjustment sleeve of the present invention.
[0038] Fig.21 It is a schematic flow chart of the hypotube spray feeding method of the present invention.
[0039] In the figure: 1. Spraying room; 11. Spraying die nozzle; 2. Feeding and feeding mounting frame; 21. Triangular feeding plate; 22. Stripping plate; 23. Stripping plate telescopic rod; 24. Feeding drive assembly; 25. Feeding moving table; 251. Lifting and telescopic rod; 252. Clamping table; 253. Pneumatic clamping fixture; 2531. Anti-skid and wear-resistant silicone plate; 26. Feeding rack; 27. Feeding and pushing telescopic rod; 3. Feeding platform; 31. Rotating assembly; 311. Rotating rod mounting table; 312. Rotating rod; 3121. Clamping pad; 31211. Reset spring rod; 31212. Anti-skid pad; 313. Locking sleeve; 314. Pushing plate; 315. Locking telescopic rod; 32, feeding assembly; 321, feeding roller; 322, straightening roller; 323, moving frame; 324, small telescopic rod; 325, calibration sleeve 1; 3251, induction sensor 1; 326, calibration sleeve 2; 3261, cleaning rubber sleeve; 32611, combined friction cleaning pad; 4, guide platform; 41, installation adjustment strip; 42, T-shaped guide frame; 421, adjustment bolt; 43, guide block; 431, automatic orientation adjustment sleeve; 4311, torsion movable pad; 4312, extrusion pad; 4313, adjustment pad; 44, spray positioning frame; 441, positioning shaft sleeve; 442, distance measurement sensor assembly. DETAILED DESCRIPTION
[0040] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] For example, see Figure 1 - Fig.21The present invention provides a technical solution: a high-precision feeding device for spraying processing of a hypotube, comprising a spraying room 1, a spraying die nozzle 11 is arranged at the front end of the spraying station of the spraying room 1, a feeding mounting frame 2 is arranged on one side of the spraying die nozzle 11, a feeding platform 3 is arranged on the side of the feeding mounting frame 2 close to the spraying die nozzle 11, a guide platform 4 is arranged on the side of the feeding platform 3 close to the spraying room 1, a triangular feeding plate 21 is fixedly installed inside the feeding mounting frame 2, a rotating component 31 and a feeding component 32 are arranged above the feeding platform 3, an installation adjustment strip 41 is arranged above the guide platform 4, a spray positioning frame 44 is fixedly installed at one end of the installation adjustment strip 41 close to the spraying room 1, a positioning shaft sleeve 441 adapted to the spraying die nozzle 11 is fixedly installed on one side of the spray positioning frame 44, a feeding moving table 25 is arranged above the feeding mounting frame 2, and a rotating component 31 and a feeding component 32 are arranged above the feeding platform 3. A feeding drive assembly 24 for driving the feeding movable platform 25 to move is arranged on the upper side of one side, a clamping platform 252 is slidably installed below the feeding movable platform 25, a lifting telescopic rod 251 for driving the clamping platform 252 to lift and lower is fixedly installed in the middle of the upper surface of the feeding movable platform 25, a pneumatic clamping fixture 253 is fixedly installed below the clamping platform 252, and a non-slip and wear-resistant silicone plate 2531 is fixedly installed on the clamping surface of the pneumatic clamping fixture 253, a feeding pushing telescopic rod 27 is fixedly installed below the feeding mounting frame 2, a feeding frame 26 is fixedly installed on one side of the output end of the feeding pushing telescopic rod 27, a triangular groove is arranged on the upper end of the feeding frame 26, and a movable hole adapted to the feeding frame 26 is opened at the bottom of the triangular feeding plate 21, a stripping plate 22 is slidably installed on the upper surface of the feeding mounting frame 2, and a stripping plate telescopic rod 23 for driving the stripping plate 22 to slide is fixedly installed on one side of the feeding mounting frame 2;In this embodiment, the spraying room 1 is a dust-free spraying environment, and the spraying die nozzles 11 are provided with multiple groups, so that multiple hypotube spraying lines can spray at the same time. In order to cooperate with the hypotube spraying for high-precision feeding, the main feeding method of the feeding and feeding mounting frame 2 is that first, the triangular feeding plate 21 is mainly used to store and place the hypotubes to be sprayed, and the feeding frame 26 is lifted with the cooperation of the feeding pushing telescopic rod 27. The triangular groove above the feeding frame 26 ensures that one hypotube is pushed out at a time. At this time, the pneumatic clamping clamp The tool 253 clamps the hypotube in the middle of the anti-skid and wear-resistant silicone plate 2531, and then the feeding rack 26 pushes the telescopic rod 27 to retract during feeding, and the feeding drive assembly 24 drives the feeding moving platform 25 to move, so that the pneumatic clamping fixture 253 clamps the hypotube for feeding. The hypotube is fed and guided by the guide platform 4 and the feeding platform 3, and finally accurately positioned by the spray positioning frame 44 and the positioning sleeve 441 to be sent into the spray die nozzle 11 for spraying processing. After the spraying of the hypotube is completed, the feeding drive assembly 24 drives the feeding rack 26 to retreat, and after exiting the feeding platform 3 area, the lifting telescopic rod 251 lifts the clamping platform 252, so that the pneumatic clamping fixture 253 drives the hypotube that has been sprayed to lift. At this time, the stripping plate telescopic rod 23 pushes the stripping plate 22 to cover the top of the feeding and mounting frame 2, and finally the pneumatic clamping fixture 253 releases the hypotube so that it falls on the stripping plate 22, completing the stripping, and the stripping plate telescopic rod 23 pulls the stripping plate 22 to exit , expose the triangular feeding plate 21 again, and carry out the next feeding and spraying of the hypotube. In this embodiment, it should be noted that the feeding and mounting frame 2, the feeding platform 3, and the guide platform 4 are all provided with double stations, which can improve the processing efficiency. Similarly, multiple sets of high-precision feeding devices for hypotube spraying processing can be provided to cooperate with the spraying room 1. The bottom of the triangular feeding plate 21 is provided with an induction sensor, which can sense whether the hypotube inside the triangular feeding plate 21 is still retained, and prompt to add materials. ;
[0042] Embodiment 2: Based on embodiment 1, this embodiment further proposes that a feeding assembly 32 is arranged on a side of the feeding platform 3 close to the loading and feeding mounting frame 2, the feeding assembly 32 comprises a feeding roller 321 rotatably mounted on the upper surface of the feeding platform 3, a driving assembly for driving the feeding roller 321 to rotate is arranged on the lower surface of the feeding platform 3, a straightening roller 322 is arranged on one side of the feeding roller 321, a moving frame 323 is arranged above the straightening roller 322, the straightening roller 322 is rotatably mounted below the moving frame 323, and the moving frame 323 is slidably mounted. On the upper surface of the feeding assembly 32, a small telescopic rod 324 for driving the moving frame 323 to move is arranged on one side of the moving frame 323, and a calibration sleeve 1 325 and a calibration sleeve 2 326 are arranged on both sides of the feeding roller 321, respectively. The calibration sleeve 1 325 and the calibration sleeve 2 326 are respectively fixedly installed on the upper surface of the feeding platform 3, and an induction sensor 1 3251 is arranged above the calibration sleeve 1 325, and a cleaning rubber sleeve 3261 is arranged inside the cleaning rubber sleeve 3261, and a combined friction cleaning pad 3 is fixedly installed inside the cleaning rubber sleeve 3261. 2611; In this embodiment, when the pneumatic clamping fixture 253 clamps the hypotube for feeding, it first passes through the calibration sleeve 325 and is identified by the induction sensor 3251. At this time, the movable frame 323 is driven by the small telescopic rod 324 to approach the feeding roller 321, and a certain pressure is exerted on the surface of the hypotube. The feeding roller 321 is driven by the driving component at the bottom of the feeding platform 3 to rotate. The straightening roller 322 and the feeding roller 321 are driven to rotate together due to the friction force, and in the process of cooperating with the hypotube feeding, it also plays a certain straightening role on the hypotube. , to improve the processing quality of the hypotube, the hypotube will pass through the calibration sleeve 2 326 after being straightened, and a combined friction cleaning pad 32611 with multiple folds is arranged inside the cleaning rubber sleeve 3261 to perform a certain degree of friction cleaning on the surface of the hypotube to prevent the hypotube from being rubbed by the feeding roller 321 and the straightening roller 322 to adhere to dust and affect the spraying, and the cleaning rubber sleeve 3261 can be replaced. It should be noted in this embodiment that when the hypotube is withdrawn, the movable frame 323 is driven away from the feeding roller 321 by the small telescopic rod 324 to facilitate the withdrawal of the hypotube.
[0043] Embodiment 3, based on embodiment 2, this embodiment further proposes that the rotating assembly 31 is arranged on the side of the feeding platform 3 close to the guide platform 4, the rotating assembly 31 comprises a rotating rod mounting platform 311 fixedly mounted on the upper surface of the feeding platform 3, a rotating rod 312 is rotatably mounted inside the rotating rod mounting platform 311, and a clamping pad 3121 is evenly distributed on the inner surface of the rotating rod 312, the clamping pad 3121 is rotatably mounted on the front end of the inner surface of the rotating rod 312, and the rear end of the clamping pad 3121 is A return spring rod 31211 is movably installed between the side surface and the inner surface of the rotating rod 312, and an anti-slip pad 31212 is fixedly installed on the inner surface of the front end of the clamping pad 3121. A locking sleeve 313 adapted to the rotating rod 312 is provided at one end of the rotating rod 312, and a pushing plate 314 is provided on the outside of the locking sleeve 313. The locking sleeve 313 is rotatably installed on the pushing plate 314, and a locking telescopic rod 315 for driving the pushing plate 314 to move is provided above the rotating rod 312. In this embodiment, the hypotube is guided by the calibration sleeve 326 to be fed into the interior of the rotating rod 312. The rotating rod mounting platform 311 mainly serves to install the rotating rod 312. When the hypotube is fed, the locking telescopic rod 315 returns to pull the push plate 314 to drive the locking sleeve 313 to squeeze the front end of the rotating rod 312. At this time, the front end of the clamping pad 3121 inside the rotating rod 312 is compressed, so that the clamping pad 3121 gathers together, and the anti-slip pad 31212 clamps the hypotube. At this time, the driving assembly behind the rotating rod 312 will drive the rotating rod 312 to rotate, so that the hypotube rotates to facilitate the spraying process. When the hypotube moves and feeds or completes spraying, the rotating rod 312 stops rotating, and the locking telescopic rod 315 pushes the pushing plate 314 to withdraw and cancel the clamping of the clamping pad 3121. At this time, the clamping pad 3121 is pushed down at the rear end and the front end is tilted up by the reset spring rod 31211, thereby loosening the clamping of the hypotube and facilitating the movement of the hypotube.
[0044] Embodiment 4, on the basis of embodiment 3, T-shaped guide frames 42 are evenly distributed on the upper surface of the installation adjustment strip 41, an adjustment bolt 421 is provided on one side of the T-shaped guide frame 42, the T-shaped guide frame 42 is fixedly installed on the installation adjustment strip 41 by the adjustment bolt 421, guide blocks 43 are fixedly installed on both sides of the T-shaped guide frame 42 by bolts, the guide blocks 43 are adapted to the position of the positioning sleeve 441, a distance measurement sensor assembly 442 is provided on the inner surface of the spray positioning frame 44, an automatic orientation adjustment sleeve 431 is fixedly installed inside the guide block 43, torsion active pads 4311 are evenly distributed inside the automatic orientation adjustment sleeve 431, annular slide rails adapted to the torsion active pads 4311 are provided at both ends of the inner surface of the automatic orientation adjustment sleeve 431, an extrusion pad 4312 is fixedly installed on the middle part of the inner surface of the automatic orientation adjustment sleeve 431, the inner surface of the extrusion pad 4312 The side surface is in contact with the outer surface of the torsion movable pad 4311, and an adjustment pad 4313 is fixedly installed on the inner side of the torsion movable pad 4311; in the present embodiment, the guide platform 4 mainly plays a guiding and positioning role, the T-shaped guide frame 42 is fixedly installed on the installation adjustment strip 41 by the adjusting bolt 421, and can be disassembled and adjusted in position, the guide block 43 mainly plays a positioning and guiding role for the sea wave tube, the torsion movable pad 4311 inside the automatic orientation adjustment sleeve 431 has an extrusion and torsion movement when the sea wave tube passes through, and the sea wave tube is centered on the inner side of the adjustment pad 4313 under the extrusion adjustment of the extrusion pad 4312, and has a certain self-centering adjustment effect, so that the sea wave tube is accurately fed into the positioning shaft sleeve 441 on one side of the spray positioning frame 44, and accurately enters the spray nozzle 11 for spraying, and the distance measuring sensor assembly 442 mainly plays a distance measuring role of the feeding length of the sea wave tube.
[0045] Embodiment 5, on the basis of embodiment 4, this embodiment further proposes a high-precision feeding method for spraying processing of hypotubes, comprising the following steps: step 1, hypotube loading, the loading rack 26 lifts and pushes out a single hypotube with the cooperation of the loading pushing telescopic rod 27, the pneumatic clamping fixture 253 works to clamp the hypotube in the middle of the anti-slip and wear-resistant silicone plate 2531, the loading drive assembly 24 drives the feeding moving platform 25 to move, so that the pneumatic clamping fixture 253 clamps the hypotube for feeding; step 2, straightening is performed during the feeding process, the pneumatic clamping fixture 253 clamps the hypotube The wave tube is fed through the calibration sleeve 325 and is identified by the induction sensor 3251. The movable frame 323 is driven by the small telescopic rod 324 to approach the feeding roller 321, which generates a certain pressure on the surface of the wave tube. The feeding roller 321 is driven by the driving component at the bottom of the feeding platform 3 to rotate, and the wave tube is straightened in the process of feeding the wave tube; Step three: positioning and guiding, the wave tube is guided through the guide block 43, so that the wave tube is accurately fed into the positioning shaft sleeve 441 on one side of the spray positioning frame 44, and accurately enters the spray die nozzle 11 to wait for spraying; Step four, After the spraying is completed, the locking telescopic rod 315 returns to pull the push plate 314 to drive the locking sleeve 313 to squeeze the front end of the rotating rod 312, and the front end of the clamping pad 3121 is compressed to make the clamping pad 3121 gather, and the anti-slip pad 31212 will clamp the hypotube. At this time, the driving assembly behind the rotating rod 312 will drive the rotating rod 312 to rotate, so that the hypotube rotates for spraying; step five, the material is withdrawn. After the hypotube is sprayed, the rotating rod 312 stops rotating, and the locking telescopic rod 315 pushes the push plate 314 to withdraw and cancel the clamping. The tight pad 3121 is pressed, and the feeding drive assembly 24 drives the feeding moving platform 25 to retreat. After exiting the feeding platform 3 area, the lifting telescopic rod 251 lifts the clamping platform 252, so that the pneumatic clamping fixture 253 drives the sprayed hypotube to lift. At this time, the stripping plate telescopic rod 23 pushes the stripping plate 22 to cover the top of the feeding mounting frame 2. Finally, the pneumatic clamping fixture 253 releases the hypotube so that it falls on the stripping plate 22, completing the material stripping. The stripping plate telescopic rod 23 pulls the stripping plate 22 to exit, exposing the triangular feeding plate 21 again, and the next hypotube feeding and spraying is carried out.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-precision feeding device for spraying a hypotube, comprising a spraying room, wherein a spraying die is provided at the front end of the spraying station of the spraying room, characterized in that: A loading and feeding mounting frame is provided on one side of the spraying die nozzle, a feeding platform is provided on the side of the loading and feeding mounting frame close to the spraying die nozzle, a guide platform is provided on the side of the feeding platform close to the spraying room, a triangular loading plate is fixedly installed inside the loading and feeding mounting frame, a rotating assembly and a feeding assembly are provided above the feeding platform, an installation adjustment bar is provided above the guide platform, a spray positioning frame is fixedly installed on one end of the installation adjustment bar close to the spraying room, a positioning sleeve matched with the spraying die nozzle is fixedly installed on one side of the spray positioning frame; a feeding moving table is provided above the loading and feeding mounting frame, a feeding driving assembly for driving the feeding moving table to move is provided above one side of the loading and feeding mounting frame, and the feeding moving table is provided with a feeding drive assembly for driving the feeding driving table to move. A clamping platform is slidably installed under the platform, and a lifting telescopic rod for driving the clamping platform to lift is fixedly installed in the middle of the upper surface of the feeding moving platform, and a pneumatic clamping fixture is fixedly installed under the clamping platform, and a non-slip and wear-resistant silicone plate is fixedly installed on the clamping surface of the pneumatic clamping fixture; a loading and feeding pushing telescopic rod is fixedly installed under the feeding and feeding mounting frame, and a loading rack is fixedly installed on one side of the output end of the feeding and feeding pushing telescopic rod, and a triangular groove is provided on the upper end of the loading rack, and a movable hole adapted for the loading rack is provided at the bottom of the triangular loading plate, and a stripping plate is slidably installed on the upper surface of the feeding and feeding mounting frame, and a stripping plate telescopic rod for driving the stripping plate to slide is fixedly installed on one side of the feeding and feeding mounting frame; the rotating assembly is arranged close to the feeding platform On one side of the guide platform, the rotating assembly includes a rotating rod mounting platform fixedly mounted on the upper surface of the feeding platform, a rotating rod is rotatably mounted inside the rotating rod mounting platform, and clamping pads are evenly distributed on the inner surface of the rotating rod, the clamping pad is rotatably mounted on the front end of the inner surface of the rotating rod, a return spring rod is movably mounted between the rear end outer surface of the clamping pad and the inner surface of the rotating rod, and an anti-slip pad is fixedly mounted on the front end inner surface of the clamping pad; a locking sleeve matched with the rotating rod is provided at one end of the rotating rod, a pushing plate is provided on the outside of the locking sleeve, the locking sleeve is rotatably mounted on the pushing plate, and a locking telescopic rod for driving the pushing plate to move is provided above the rotating rod; the feeding assembly is arranged on a side of the feeding platform close to the loading and feeding mounting frame, and the feeding The assembly includes a feed roller rotatably mounted on the upper surface of the feed platform, a driving assembly for driving the feed roller to rotate is arranged on the lower surface of the feed platform, a straightening roller is arranged on one side of the feed roller, a moving frame is arranged above the straightening roller, the straightening roller is rotatably mounted below the moving frame, the moving frame is slidably mounted on the upper surface of the feed assembly, and a small telescopic rod for driving the moving frame to move is arranged on one side of the moving frame; calibration sleeve 1 and calibration sleeve 2 are respectively arranged on both sides of the feed roller, the calibration sleeve 1 and calibration sleeve 2 are respectively fixedly mounted on the upper surface of the feed platform, an induction sensor 1 is arranged above the calibration sleeve 1, a cleaning rubber sleeve is arranged inside the calibration sleeve 2, and a combined friction cleaning pad is fixedly mounted inside the cleaning rubber sleeve;The upper surface of the installation adjustment strip is evenly distributed with T-shaped guide frames, one side of the T-shaped guide frame is provided with an adjustment bolt, the T-shaped guide frame is fixedly installed on the installation adjustment strip by the adjustment bolt, and guide blocks are fixedly installed on both sides of the T-shaped guide frame by bolts, the guide blocks are adapted to the position of the positioning sleeve, and the inner surface of the spray positioning frame is provided with a distance measurement sensor assembly. ; 2. The high-precision feeding device for hypotube spraying processing according to claim 1 is characterized in that: An automatic orientation adjustment sleeve is fixedly installed inside the guide block, and torsion movable pads are evenly distributed inside the automatic orientation adjustment sleeve. Annular slide rails compatible with the torsion movable pads are arranged at both ends of the inner surface of the automatic orientation adjustment sleeve, and an extrusion pad is fixedly installed in the middle of the inner surface of the automatic orientation adjustment sleeve, and the inner surface of the extrusion pad is in contact with the outer surface of the torsion movable pad, and an adjustment pad is fixedly installed on the inner side of the torsion movable pad.
3. A high-precision feeding method for hypotube spraying, implemented by a high-precision feeding device for hypotube spraying according to any one of claims 1-2, characterized in that: The following steps are involved: Step 1: Loading the hypotube. The loading rack lifts and pushes out a single hypotube with the cooperation of the loading pushing telescopic rod. The pneumatic clamping fixture clamps the hypotube in the middle of the anti-slip and wear-resistant silicone plate. The loading drive assembly drives the feeding movable platform to move, so that the pneumatic clamping fixture clamps the hypotube for feeding; Step 2: Straightening during feeding. The pneumatic clamp clamps the hypotube for feeding through the calibration sleeve, which is identified by the induction sensor. The movable rack approaches the feeding roller under the drive of the small telescopic rod, which exerts a certain pressure on the surface of the hypotube. The feeding roller is driven by the driving assembly at the bottom of the feeding platform to rotate, and the hypotube is straightened in the process of feeding the hypotube; Step 3: Positioning and guiding. The hypotube is guided through the guide block so that the hypotube is accurately fed into the positioning sleeve on one side of the spray positioning rack and accurately enters the spray die nozzle to wait for spraying; Step 4: Spraying. When the hypotube is fed After completion, the locking telescopic rod returns to the pulling and pushing plate to drive the locking sleeve to squeeze the front end of the rotating rod. The front end of the clamping pad is compressed to gather the clamping pad, and the anti-slip pad will clamp the hypotube. At this time, the driving assembly behind the rotating rod will drive the rotating rod to rotate, so that the hypotube rotates for spraying processing; step five, withdraw the material. After the hypotube is sprayed, the rotating rod stops rotating, and the locking telescopic rod pushes the pushing plate to withdraw and cancel the clamping of the clamping pad. The feeding drive assembly drives the feeding rack to retreat, and after exiting the feeding platform area, the lifting telescopic rod lifts the clamping table, so that the pneumatic clamping fixture drives the sprayed hypotube to lift. At this time, the telescopic rod of the stripping plate pushes the stripping plate to cover the top of the feeding and mounting frame, and finally the pneumatic clamping fixture releases the hypotube so that it falls on the stripping plate, completing the material withdrawal. The telescopic rod of the stripping plate pulls the stripping plate to withdraw, and the triangular feeding plate is exposed again, and the next hypotube feeding and spraying is carried out.
Citation Information
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