Metal surface high toughness impurity removal device and removal method thereof

Abstract

This invention relates to the technical field of metal processing equipment and methods, and particularly to a device and method for removing high-toughness impurities from metal surfaces. The device includes a worktable, a sealed cabinet, and a support assembly. The sealed cabinet is fixedly connected to the upper side of the worktable, and the support assembly is fixedly connected to the top right side of the worktable. A feeding assembly and a processing assembly are fixedly connected to the upper interior of the sealed cabinet. In this invention, through the support assembly, feeding assembly, processing assembly, and positioning assembly, the device can stably clamp the metal product to be processed by the cooperation of the clamping seat assembly and the clamping block assembly, accurately placing the metal product on the positioning plate body. This results in high loading and unloading efficiency. Simultaneously, the device can automatically process multiple sides of the metal product by adjusting the seat assembly and the positioning plate assembly in conjunction with the flipping clamp assembly, saving time and effort.

Description

Technical Field

[0001] This invention relates to the technical field of metal processing equipment and processing methods, specifically to a device and method for removing high-toughness impurities from metal surfaces. Background Technology

[0002] Modern manufacturing demands increasingly higher standards for the surface of metal products. Due to the presence of highly tough impurities on the surface of some metal products, it is necessary to remove the impurity layer and oxide layer before use. The traditional method involves using high-pressure, high-speed gas to carry black silicon carbide to impact the metal surface and remove the metal skin through sandblasting. This method is costly, produces a lot of dust, and is inefficient. With technological innovation, a laser beam can be applied in a controlled manner to penetrate the surface of the metal product and blow away the material waste generated during processing, which can quickly remove the metal skin. This method is environmentally friendly, low-cost, and highly efficient.

[0003] Existing methods for removing metal surface skin using laser beams require the use of corresponding high-toughness impurity removal equipment. However, existing high-toughness impurity removal equipment has several problems in its use: First, it requires manual operation for loading and unloading, which necessitates placing the metal product to be processed in a specific position on the worktable, resulting in low efficiency. Second, it can only process one side of the metal product, requiring manual flipping and adjustment using clamping tools, which is time-consuming and labor-intensive. Therefore, this paper proposes a high-toughness impurity removal equipment and method for removing metal surface impurities to address these issues. Summary of the Invention

[0004] The purpose of this invention is to provide a device and method for removing high-toughness impurities from metal surfaces, in order to solve the problems that existing devices for removing high-toughness impurities from metal surfaces require manual operation for loading and unloading, which is inefficient, and that existing devices require manual flipping and adjustment using clamping tools, which is time-consuming and labor-intensive.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A device and method for removing high-toughness impurities from metal surfaces includes a worktable, a sealed cabinet, and a support assembly. The sealed cabinet is fixedly connected to the upper side of the worktable. The support assembly is fixedly connected to the top right side of the worktable. A feeding assembly and a processing assembly are fixedly connected to the upper interior of the sealed cabinet. A positioning assembly is fixedly connected to the top left side of the worktable. Both the support assembly and the positioning assembly are located inside the sealed cabinet. The support assembly includes a feeding platform and sliding shafts. Three sliding shafts are fixedly connected to the bottom of the feeding platform and are slidably connected to the worktable. Two handles are fixedly connected to the front upper side of the feeding platform. Six limiting frames are fixedly connected to the upper side of the feeding platform. The feeding assembly includes a first displacement mechanism, a second displacement mechanism, and a third displacement mechanism. The system comprises a hydraulic rod, a clamping seat assembly, and a clamping block assembly. A first hydraulic rod is fixedly connected to the lower side of the first displacement mechanism, and a mounting shell is fixedly connected to the lower end of the first hydraulic rod. The clamping seat assembly includes a clamping seat body and a mounting shell. The mounting shell is fixedly connected to the upper side of the clamping seat body. Three positioning shafts and three sliding seats are fixedly connected to the outer side of the clamping seat body. Three small rollers and three sliding frames are fixedly connected to the upper side of the clamping seat body. A rotating shaft is rotatably connected to the upper side of the clamping seat body. A first motor is fixedly connected to the upper side of the mounting shell. A pair of fixing blocks are fixedly connected to the upper side of each sliding seat. Sliding blocks are slidably connected within the sliding grooves of each sliding seat. A transmission block is slidably connected to the outer side of each sliding frame. The clamping... The block assembly includes clamping block bodies and sliding blocks. Sliding blocks are fixedly connected to the upper sides of each of the three clamping block bodies. A transmission belt is fixedly connected to the side of each sliding block. The end of each transmission belt near the rotating shaft is fixedly connected to a transmission block. A rotating shaft is spirally connected to the middle of each transmission block. A first motor is fixedly connected to the upper end of the rotating shaft. A pair of compression springs are fixedly connected to the side of each sliding block. A fixing block is fixedly connected to the side of each compression spring near the rotating shaft. The processing assembly includes a second displacement mechanism and a second hydraulic rod. A second hydraulic rod is fixedly connected to the lower side of the second displacement mechanism. A small vacuum cleaner is fixedly connected to the lower end of the second hydraulic rod. A laser gun is fixedly connected to the lower side of the small vacuum cleaner. The vacuum cleaner has suction pipes fixedly connected to both its left and right sides. The lower half of the laser gun has a suction nozzle fixedly connected to it. The suction nozzle and two suction pipes are fixedly connected. The positioning assembly includes a limiting seat assembly, an adjusting seat assembly, a positioning plate assembly, and a flip clamp assembly. The limiting seat assembly includes a limiting seat body and limiting rails. Two limiting rails and two third hydraulic rods are fixedly connected inside the limiting seat body. A filling block is fixedly connected between the two third hydraulic rods. The rear side of the filling block is fixedly connected to the limiting seat body, and the front side of the filling block is fixedly connected to the limiting rails. The outer side of the limiting rails is slidably connected to the adjusting seat body. The front end of each third hydraulic rod is fixedly connected to the adjusting seat body. The adjusting seat assembly includes an adjusting seat body and a protective plate.A protective plate is fixedly connected to the upper side of the adjusting seat body. Two rotating seats are fixedly connected inside the adjusting seat body. A screw is rotatably connected to the inner side of each rotating seat. A second motor is fixedly connected to the lower side of each rotating seat. The top spindle of each second motor is fixedly connected to the screw. A fourth hydraulic rod is fixedly connected to the upper rear half of the adjusting seat body. Screw blocks are spirally connected to the outer side of each screw. The positioning plate assembly includes a positioning plate body and screw blocks. Screw blocks are fixedly connected to both the left and right sides of the positioning plate body. A positioning frame is fixedly connected to the upper side of the positioning plate body. The flipping clamp assembly includes a fourth hydraulic rod and a mounting sleeve. The mounting sleeve is fixedly connected to the front end of the fourth hydraulic rod. A third motor is fixedly connected inside the mounting sleeve. A mounting plate is fixedly connected to the front spindle of the third motor. The rear side of the mounting plate is rotatably connected to the mounting sleeve. A clamping plate is fixedly connected to the front side of the mounting plate. A hydraulic block is fixedly connected to the upper half of the clamping plate.

[0007] Preferably, the upper side of the workbench is provided with three "T" sliding grooves, the left and front sides of the sealing cabinet are provided with rotating doors, the sliding shafts are all "T" shaped shafts, the six limiting frames are evenly distributed, each limiting frame is composed of three vertical rods, the two suction pipes are symmetrically distributed on the left and right, the suction pipes are all bent pipes, and the lower end of the suction pipe passes through the suction nozzle.

[0008] Preferably, the upper side of the clamping seat body is provided with a rotating groove, the mounting shell is a cylindrical shell with an open bottom, the positioning shaft and the sliding seat are distributed in a cross pattern, the positioning shaft is provided with positioning holes, the sliding seat is provided with sliding grooves, the small rollers and the sliding frame are located inside the mounting shell, the small rollers are in contact with the transmission belt, and the top of the sliding frame is fixedly connected to the mounting shell.

[0009] Preferably, there are three clamping block bodies, three sliding blocks, and three transmission belts. Each clamping block body has an anti-slip plate on the upper side near the rotating shaft and a protruding tooth on the lower side near the rotating shaft. Each sliding block has a tower-shaped structure, each transmission belt is a flexible connecting belt, each transmission block has three sliding holes, each transmission block has a threaded slot in the middle, and each rotating shaft has a threaded protrusion on the outer side. The bottom spindle of the first motor passes through the mounting shell.

[0010] Preferably, the limiting seat body is a rectangular structure, the limiting rails are all "T" shaped rails, the limiting rails are all located in front of the third hydraulic rod, the upper side of the filling block and the upper side of the third hydraulic rod are on the same horizontal plane, the lower side of the adjusting seat body is provided with two "T" shaped rail grooves, the protective plate is a circular plate with an opening on the rear side, the outer sides of the two rotating seats are respectively aligned with the left and right sides of the adjusting seat body, the rotating seats are all "U" shaped structures, and the upper and lower sides of the rotating seats are provided with rotating slots.

[0011] Preferably, the upper side of the positioning disk body is provided with a clamping groove, the positioning frame is composed of three cylindrical shafts, the front side of the mounting sleeve is provided with a rotating groove, the rear side of the mounting plate is provided with a rotating protrusion, the clamping plate is a bent structure, and the upper side of the hydraulic block and the upper side of the clamping plate are located on the same horizontal plane.

[0012] Preferably, the supporting component, feeding component, processing component, and positioning component can cooperate with each other to process the metal product, and the specific method is as follows:

[0013] S1: Taking a round plate-shaped metal product as an example, open the rotating door on the front side of the sealing cabinet, hold the handle with both hands and pull it forward. The sliding shaft can move forward along the sliding groove of the worktable, so that the loading platform moves forward. Stack the metal products to be processed in the limiting frame. The limiting frame makes the metal products to be processed stable, so that the loading platform is reset and the rotating door on the front side of the sealing cabinet is closed.

[0014] S2: The feeding assembly is controlled by an external controller. The first displacement mechanism is an existing device. The position of the clamping seat assembly and the clamping block assembly can be adjusted by the first displacement mechanism. The height of the clamping seat assembly and the clamping block assembly can be adjusted by the first hydraulic rod. The metal product to be processed can be stably clamped by the cooperation of the clamping seat assembly and the clamping block assembly, and the metal product can be moved to the positioning plate assembly.

[0015] S3: The positioning component is controlled by an external controller, and the positioning plate component is driven by the adjusting seat component to slide within the limiting seat component, so that the metal product to be processed can be transported to the processing station.

[0016] S4: The processing component is controlled by an external controller. The second displacement mechanism is an existing device. The position of the small vacuum cleaner and the laser gun can be adjusted by the second displacement mechanism. The height of the small vacuum cleaner and the laser gun can be adjusted by the second hydraulic rod. Processing is performed by the laser gun, and air is sucked in by the small vacuum cleaner. The material waste generated during processing within the range of the vacuum nozzle is sucked away by the guide of the vacuum tube. The metal skin on the upper side and curved side of the metal product can be removed quickly.

[0017] S5: The second hydraulic rod drives the small vacuum cleaner and laser gun to move upward. The adjustment seat assembly and positioning plate assembly cooperate with the flip clamp assembly to flip the metal product. Then the small vacuum cleaner and laser gun move downward to continue processing the metal product, so as to quickly remove the metal skin on the other side of the metal product.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] In this invention, by setting up a support component, a feeding component, a processing component, and a positioning component, the device can stably clamp the metal product to be processed through the cooperation of the clamping seat component and the clamping block component, so that the metal product to be processed is accurately placed on the positioning plate body, and the metal product is accurately placed on the positioning plate body, resulting in high loading and unloading efficiency. At the same time, the device can adjust the seat component and the positioning plate component in conjunction with the flipping clamp component to flip the metal product, and can automatically process multiple sides of the metal product, which is more time-saving and labor-saving. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 This is a first cross-sectional view of the overall structure of the present invention;

[0022] Figure 3 This is a second cross-sectional view of the overall structure of the present invention;

[0023] Figure 4 This is a schematic diagram of the support component structure of the present invention;

[0024] Figure 5 This is a schematic diagram of the feeding component structure of the present invention;

[0025] Figure 6 This is a cross-sectional view of the feeding assembly structure of the present invention;

[0026] Figure 7 This is a schematic diagram of the positioning shaft mounting structure of the present invention;

[0027] Figure 8 This is a schematic diagram of the mounting structure of the fixing block of the present invention;

[0028] Figure 9 This is a schematic diagram of the clamping seat assembly structure of the present invention;

[0029] Figure 10 This is a schematic diagram of the clamping block assembly structure of the present invention;

[0030] Figure 11 This is a cross-sectional view of the processing component structure of the present invention;

[0031] Figure 12 This is a schematic diagram of the laser gun mounting structure of the present invention;

[0032] Figure 13 This is a schematic diagram of the positioning component structure of the present invention;

[0033] Figure 14 This is a schematic diagram of the limiting rail installation structure of the present invention;

[0034] Figure 15 This is a schematic diagram of the protective plate installation structure of the present invention;

[0035] Figure 16 This is a schematic diagram of the rotating seat mounting structure of the present invention;

[0036] Figure 17 This is a schematic diagram of the positioning disk assembly structure of the present invention;

[0037] Figure 18 This is a schematic diagram of the flip clamp assembly structure of the present invention.

[0038] In the diagram: 1. Workbench; 2. Sealing cabinet; 3. Support assembly; 31. Loading platform; 32. Sliding shaft; 33. Handle; 34. Limiting frame; 4. Loading assembly; 41. First displacement mechanism; 42. First hydraulic rod; 43. Clamping seat assembly; 431. Clamping seat body; 432. Mounting shell; 433. Positioning shaft; 434. Sliding seat; 435. Small roller; 436. Sliding frame; 44. Clamping block assembly; 441. Clamping block body; 442. Sliding block; 443. Transmission belt; 444. Transmission block; 445. Rotating shaft; 446. First motor; 447. Compression spring; 448. Fixing block; 5. Processing assembly; 51. Second displacement mechanism; 52. 53. Second hydraulic rod; 54. Small vacuum cleaner; 55. Laser gun; 56. Vacuum hose; 67. Vacuum nozzle; 68. Positioning assembly; 69. Limiting seat assembly; 60. Limiting seat body; 612. Limiting rail; 613. Third hydraulic rod; 614. Filling block; 62. Adjusting seat assembly; 621. Adjusting seat body; 622. Protective plate; 623. Rotating seat; 624. Screw; 625. Second motor; 63. Positioning disc assembly; 641. Positioning disc body; 652. Screw block; 66. Positioning frame; 67. Tilting clamp assembly; 68. Fourth hydraulic rod; 69. Mounting sleeve; 60. Third motor; 610. Mounting plate; 621. Clamping plate; 632. Hydraulic block. Detailed Implementation

[0039] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0040] In the description of this invention, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is generally based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this invention and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this invention; the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0041] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore should not be construed as limiting the scope of protection of this invention.

[0042] Please see Figure 1-18 The present invention provides a technical solution:

[0043] A device and method for removing high-toughness impurities from metal surfaces includes a workbench 1, a sealed cabinet 2, and a support assembly 3. The sealed cabinet 2 is fixedly connected to the upper side of the workbench 1, and the support assembly 3 is fixedly connected to the top right side of the workbench 1. A feeding assembly 4 and a processing assembly 5 are fixedly connected to the upper side of the interior of the sealed cabinet 2, and a positioning assembly 6 is fixedly connected to the top left side of the workbench 1. Both the support assembly 3 and the positioning assembly 6 are located inside the sealed cabinet 2. The support assembly 3 includes a feeding platform 31 and sliding shafts 32. Three sliding shafts 32 are fixedly connected to the bottom of the feeding platform 31 and are slidably connected to the workbench 1. Two grips 33 are fixedly connected to the upper front of the feeding platform 31, and six limit frames 34 are fixedly connected to the upper side of the feeding platform 31. The feeding assembly 4 includes a first displacement mechanism 41, a first hydraulic rod 42, a clamping seat assembly 43, and a clamping block assembly 44. The first hydraulic rod 42 is fixedly connected to the lower side of the first displacement mechanism 41, and a mounting shell 432 is fixedly connected to the lower end of the first hydraulic rod 42. The clamping seat assembly 43 includes a clamping seat body 431 and a mounting shell 432. The mounting shell 432 is fixedly connected to the upper side of the clamping seat body 431. Three positioning shafts 433 and three sliding seats 434 are fixedly connected to the outer side of the clamping seat body 431. Three small rollers 435 and three sliding frames 436 are fixedly connected to the upper side of the clamping seat body 431. A rotating shaft 445 is rotatably connected to the upper side of the clamping seat body 431. A first motor 446 is fixedly connected to the upper side of the mounting shell 432. A pair of fixing blocks 448 are fixedly connected to the upper side of each sliding seat 434. Sliding blocks 442 are slidably connected within the sliding grooves of each sliding seat 434. A transmission block 444 is slidably connected to the outer side of the sliding frame 436. The clamping block assembly 44 includes clamping block bodies 441 and sliding blocks 442. Sliding blocks 442 are fixedly connected to the upper side of each of the three clamping block bodies 441. A transmission belt 443 is fixedly connected to the side of each sliding block 442. The end of the transmission belt 443 closest to the rotating shaft 445 is fixedly connected to the transmission block 444. The rotating shaft 445 is spirally connected to the middle position of the transmission block 444. A first motor 446 is fixedly connected to the upper end of the rotating shaft 445. A pair of compression springs 447 are fixedly connected to the side of each sliding block 442. A fixing block 448 is fixedly connected to the side of spring 447 near the rotating shaft 445. The processing component 5 includes a second displacement mechanism 51 and a second hydraulic rod 52. The second hydraulic rod 52 is fixedly connected to the lower side of the second displacement mechanism 51. A small vacuum cleaner 53 is fixedly connected to the lower end of the second hydraulic rod 52. A laser gun 54 is fixedly connected to the lower side of the small vacuum cleaner 53. Suction pipes 55 are fixedly connected to both sides of the small vacuum cleaner 53. A suction nozzle 56 is fixedly connected to the lower half of the laser gun 54. The suction nozzle 56 and the two suction pipes 55 are fixedly connected. The positioning component 6 includes a limiting seat component 61, an adjusting seat component 62, a positioning plate component 63, and a flip clamp component 64. The limiting seat component 61 includes a limiting seat body 611 and a limiting rail 612.The limiting seat body 611 has two limiting rails 612 and two third hydraulic rods 613 fixedly connected inside. A filling block 614 is fixedly connected between the two third hydraulic rods 613. The rear side of the filling block 614 is fixedly connected to the limiting seat body 611, and the front side of the filling block 614 is fixedly connected to the limiting rails 612. The outer side of the limiting rails 612 is slidably connected to the adjusting seat body 621. The front end of the third hydraulic rods 613 is fixedly connected to the adjusting seat body 621. The adjusting seat assembly 62 includes the adjusting seat body 621 and a protective plate 622. The protective plate 622 is fixedly connected to the upper side of the adjusting seat body 621. The adjusting seat body 621 has two rotating seats 623 fixedly connected inside. The inner side of each rotating seat 623 is rotatably connected to a screw 624. The lower side of each rotating seat 623 is fixedly connected to a second motor 625. The top spindle of each second motor 625 is connected to the screw 624. 24. A fourth hydraulic rod 641 is fixedly connected to the upper rear half of the adjusting seat body 621. Screw blocks 632 are screwed to the outer side of the screw rod 624. The positioning plate assembly 63 includes a positioning plate body 631 and screw blocks 632. Screw blocks 632 are fixedly connected to both sides of the positioning plate body 631. A positioning frame 633 is fixedly connected to the upper side of the positioning plate body 631. The flipping clamp assembly 64 includes a fourth hydraulic rod 641 and a mounting sleeve 642. The mounting sleeve 642 is fixedly connected to the front end of the fourth hydraulic rod 641. A third motor 643 is fixedly connected inside the mounting sleeve 642. A mounting plate 644 is fixedly connected to the front spindle of the third motor 643. The rear side of the mounting plate 644 is rotatably connected to the mounting sleeve 642. A clamping plate 645 is fixedly connected to the front side of the mounting plate 644. A hydraulic block 646 is fixedly connected to the upper half of the clamping plate 645.

[0044] Furthermore, the upper side of the workbench 1 is provided with three "T" sliding grooves, the left and front sides of the sealed cabinet 2 are provided with rotating doors, the sliding shafts 32 are all "T" shaped shafts, the six limit frames 34 are evenly distributed, each limit frame 34 is composed of three vertical rods, and the two suction pipes 55 are symmetrically distributed on the left and right sides. The suction pipes 55 are all bent pipes, and the lower end of the suction pipes 55 passes through the suction nozzle 56.

[0045] Furthermore, the upper side of the clamping base body 431 is provided with a rotating groove, the mounting shell 432 is a cylindrical shell with an open bottom, the positioning shaft 433 and the sliding seat 434 are distributed in a cross pattern, the positioning shaft 433 is provided with positioning holes, the sliding seat 434 is provided with sliding grooves, the small roller 435 and the sliding frame 436 are both located inside the mounting shell 432, the small roller 435 is in contact with the transmission belt 443, and the top of the sliding frame 436 is fixedly connected to the mounting shell 432.

[0046] Furthermore, there are three clamping block bodies 441, three sliding blocks 442, and three transmission belts 443. The clamping block bodies 441 are provided with anti-slip plates on the upper side near the rotating shaft 445, and protruding teeth on the lower side near the rotating shaft 445. The sliding blocks 442 are all of a tower-shaped structure, and the transmission belts 443 are all of a flexible connecting belt. The transmission block 444 is provided with three sliding holes, and a threaded slot is provided in the middle position of the transmission block 444. The outer side of the rotating shaft 445 is provided with threaded protrusions. The bottom spindle of the first motor 446 passes through the mounting shell 432.

[0047] Furthermore, the limiting seat body 611 has a rectangular structure, and the limiting rails 612 are all "T" shaped rails. The limiting rails 612 are all located in front of the third hydraulic rod 613. The upper side of the filling block 614 and the upper side of the third hydraulic rod 613 are on the same horizontal plane. The lower side of the adjusting seat body 621 is provided with two "T" shaped rail grooves. The protective plate 622 is a circular plate with an opening on the rear side. The outer sides of the two rotating seats 623 are aligned with the left and right sides of the adjusting seat body 621, respectively. The rotating seats 623 are all "U" shaped structures, and the upper and lower sides of the rotating seats 623 are provided with rotating slots.

[0048] Furthermore, the upper side of the positioning plate body 631 is provided with a clamping groove, the positioning frame 633 is composed of three cylindrical shafts, the front side of the mounting sleeve 642 is provided with a rotating groove, the rear side of the mounting plate 644 is provided with a rotating protrusion, the clamping plate 645 is a bent structure, and the upper side of the hydraulic block 646 and the upper side of the clamping plate 645 are located on the same horizontal plane.

[0049] Furthermore, the supporting component 3, the feeding component 4, the processing component 5, and the positioning component 6 can cooperate with each other to process metal products, and the specific method is as follows:

[0050] S1: Taking a round plate-shaped metal product as an example, open the rotating door on the front side of the sealed cabinet 2, hold the handle 33 with both hands and pull it forward. The sliding shaft 32 can move forward along the sliding groove of the worktable 1, so that the loading platform 31 moves forward and the metal products to be processed are stacked in the limiting frame 34. The limiting frame 34 makes the metal products to be processed stable, so that the loading platform 31 is reset and the rotating door on the front side of the sealed cabinet 2 is closed.

[0051] S2: The feeding assembly 4 is controlled by an external controller. The first displacement mechanism 41 is an existing device. The position of the clamping seat assembly 43 and the clamping block assembly 44 can be adjusted by the first displacement mechanism 41. The height of the clamping seat assembly 43 and the clamping block assembly 44 can be adjusted by the first hydraulic rod 42. The metal product to be processed can be stably clamped by the cooperation of the clamping seat assembly 43 and the clamping block assembly 44, and the metal product can be moved to the positioning plate assembly 63.

[0052] S3: The positioning component 6 is controlled by an external controller, and the positioning plate component 63 is driven to slide within the limit seat component 61 by the adjusting seat component 62, so that the metal product to be processed can be transported to the processing station.

[0053] S4: The processing component 5 is controlled by an external controller. The second displacement mechanism 51 is an existing device. The position of the small vacuum cleaner 53 and the laser gun 54 can be adjusted by the second displacement mechanism 51. The height of the small vacuum cleaner 53 and the laser gun 54 can be adjusted by the second hydraulic rod 52. Processing is performed by the laser gun 54, and air is sucked in by the small vacuum cleaner 53. The material waste generated during processing within the range of the suction nozzle 56 is sucked away by the suction pipe 55. The metal skin on the upper side and curved side of the metal product can be removed quickly.

[0054] S5: The small vacuum cleaner 53 and laser gun 54 are moved upward by the second hydraulic rod 52. The adjusting seat assembly 62 and the positioning plate assembly 63 cooperate with the flip clamp assembly 64 to flip the metal product. Then the small vacuum cleaner 53 and laser gun 54 are moved downward to continue processing the metal product and quickly remove the metal skin on the other side of the metal product.

[0055] Workflow: Before using the device, connect the power supply. The device is equipped with an external controller, which can adjust the operating status of each part of the device. All of the above are existing technologies. Taking a round plate-shaped metal product as an example, first open the rotating door on the front side of the sealed cabinet 2, hold the handle 33 with both hands and pull it forward. The sliding shaft 32 can move forward along the sliding groove of the worktable 1, causing the loading platform 31 to move forward. Stack the metal products to be processed in the limiting frame 34. The limiting frame 34 stabilizes the metal products to be processed, resets the loading platform 31, and closes the rotating door on the front side of the sealed cabinet 2. Then, control the operation of the loading assembly 4 through the external controller. The first displacement mechanism 41 is an existing device. The clamping seat assembly can be adjusted through the first displacement mechanism 41. The positions of component 43 and clamping block assembly 44 can be adjusted by the first hydraulic rod 42. First, the clamping body 431 is moved directly above a metal product to be processed, so that the positioning shaft 433 is fitted onto the limiting frame 34. Then, the lowest point of the clamping block body 441 is aligned with the bottom of the metal product. Next, the first motor 446 is started. The first motor 446, fixed by the mounting housing 432, drives the rotating shaft 445, which is limited by the clamping body 431, to rotate. This causes the transmission block 444 to move upwards along the sliding frame 436. The transmission belt 443 moves accordingly, and the small roller 435 rotates. The transmission belt 443 can then drive the sliding block 442 to slide along the sliding seat 434. This causes the sliding block 442 and the clamping block body 441 to move closer to the transmission block 444. Simultaneously, due to the fixation of the fixed block 448 and the clamping seat body 431, the compression spring 447 is compressed. The three clamping block bodies 441 approach each other, thus clamping the metal product. After being clamped, the metal product moves slightly upwards, at which point its upper side is in contact with the clamping seat body 431. The anti-slip plate of the clamping block body 441 ensures stable clamping of the metal product, and the protruding teeth of the clamping block body 441 prevent the metal product from falling. The first displacement mechanism 41 and the first hydraulic rod 42 drive the metal product to move, placing it on the positioning plate body 631. Subsequently, the positioning assembly 6 is controlled by an external controller, and the adjusting seat assembly 62 can drive the positioning... The disk assembly 63 slides within the limiting seat assembly 61, causing the third hydraulic rod 613, which is fixed by the filling block 614, to extend forward. This allows the adjusting seat body 621 to move forward along the limiting rail 612, which is fixed by the limiting seat body 611. The metal product to be processed is then transported to the processing station via the positioning disk body 631. The positioning frame 633 positions the positioning shaft 433, ensuring the metal product is accurately placed on the positioning disk body 631. Then, the processing assembly 5 is controlled by an external controller. The second displacement mechanism 51 is an existing device; its position can be adjusted by the small vacuum cleaner 53 and the laser gun 54, and its height can be adjusted by the second hydraulic rod 52.First, move the small vacuum cleaner 53 and laser gun 54 directly above the metal product to be processed. Then, adjust the distance between the laser gun 54 and the metal product. Next, start the small vacuum cleaner 53 and laser gun 54. Processing is performed through the laser gun 54, allowing the laser to penetrate the surface of the metal product. Simultaneously, the small vacuum cleaner 53 sucks in air, and the material waste generated during processing within the range of the suction nozzle 56 is sucked away by the suction pipe 55. This can quickly remove the metal skin from the upper and curved sides of the metal product. The protective plate 622 can prevent foreign objects from being sucked into the small vacuum cleaner 53. Then, the second hydraulic rod 52 moves the small vacuum cleaner 53 and laser gun 54 upward, adjusting the seat assembly 6. The positioning plate assembly 63 and the flipping clamp assembly 64 work together to flip the metal product, causing the fourth hydraulic rod 641 to extend forward. The clamping plate 645 moves forward into the clamping groove of the positioning plate body 631, and the hydraulic block 646 extends downward to clamp the metal product. The second motor 625, fixed at the bottom of the rotating seat 623, drives the screw 624 to rotate, which in turn causes the screw block 632 to move the positioning plate body 631 downward. This causes the third motor 643 inside the mounting sleeve 642 to rotate the mounting plate 644, thus flipping the metal product. Then, the small vacuum cleaner 53 and the laser gun 54 move downward to continue processing the metal product, quickly removing the metal skin from the other side of the product.

[0056] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only for the purpose of helping to understand the method and core ideas of the present invention. The above descriptions are only preferred embodiments of the present invention. It should be noted that due to the limitations of textual expression, while there are objectively infinite specific structures, those skilled in the art can make several improvements, modifications, or changes without departing from the principles of the present invention, and can also combine the above technical features in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the inventive concept and technical solution to other situations without modification, should all be considered within the scope of protection of the present invention.

Claims

1. A high-toughness impurity removal device for metal surfaces, comprising a workbench (1), a sealed cabinet (2), and a support assembly (3), characterized in that: A sealing cabinet (2) is fixedly connected to the upper side of the workbench (1). A support component (3) is fixedly connected to the top right side of the workbench (1). A feeding component (4) and a processing component (5) are fixedly connected to the upper side inside the sealing cabinet (2). A positioning component (6) is fixedly connected to the top left side of the workbench (1). The support component (3) and the positioning component (6) are both located inside the sealing cabinet (2). The support component (3) includes a feeding platform (31) and a sliding shaft (32). Three sliding shafts (32) are fixedly connected to the bottom of the feeding platform (31). The sliding shafts (32) are slidably connected to the workbench (1). Two grips (33) are fixedly connected to the front of the upper side of the feeding platform (31). The upper side of the material platform (31) is fixedly connected to six limiting frames (34). The feeding assembly (4) includes a first displacement mechanism (41), a first hydraulic rod (42), a clamping seat assembly (43), and a clamping block assembly (44). The lower side of the first displacement mechanism (41) is fixedly connected to the first hydraulic rod (42). The lower end of the first hydraulic rod (42) is fixedly connected to a mounting shell (432). The clamping seat assembly (43) includes a clamping seat body (431) and a mounting shell (432). The upper side of the clamping seat body (431) is fixedly connected to the mounting shell (432). The outer side of the clamping seat body (431) is fixedly connected to three positioning shafts (433) and three sliding seats (434). The clamping seat body (431) is fixedly connected to the upper side of the clamping seat body (431). 1) The upper side of the clamping base body (431) is fixedly connected to three small rollers (435) and three sliding frames (436). The upper side of the clamping base body (431) is rotatably connected to a rotating shaft (445). The upper side of the mounting shell (432) is fixedly connected to a first motor (446). The upper side of each sliding base (434) is fixedly connected to a pair of fixing blocks (448). The sliding groove of each sliding base (434) is slidably connected to a sliding block (442). The outer side of each sliding frame (436) is slidably connected to a transmission block (444). The clamping block assembly (44) includes a clamping block body (441) and sliding blocks (442). The upper side of each of the three clamping block bodies (441) is fixedly connected to a sliding block (442). The sides of the sliding block (42) are all fixedly connected with a transmission belt (443). The end of the transmission belt (443) near the rotating shaft (445) is fixedly connected to the transmission block (444). The middle position of the transmission block (444) is spirally connected to the rotating shaft (445). The upper end of the rotating shaft (445) is fixedly connected to the first motor (446). The sides of the sliding block (442) are all fixedly connected with a pair of compression springs (447). The side of the compression springs (447) near the rotating shaft (445) is fixedly connected to a fixing block (448). The processing component (5) includes a second displacement mechanism (51) and a second hydraulic rod (52). The lower side of the second displacement mechanism (51) is fixedly connected to the second hydraulic rod (52).A small vacuum cleaner (53) is fixedly connected to the lower end of the second hydraulic rod (52). A laser gun (54) is fixedly connected to the lower side of the small vacuum cleaner (53). Suction pipes (55) are fixedly connected to both the left and right sides of the small vacuum cleaner (53). A suction nozzle (56) is fixedly connected to the lower half of the laser gun (54). The suction nozzle (56) and the two suction pipes (55) are fixedly connected. The positioning assembly (6) includes a limiting seat assembly (61), an adjusting seat assembly (62), a positioning plate assembly (63), and a flip clamp assembly (64). The limiting seat assembly (61) includes a limiting seat body (611) and a limiting rail (612). The interior of the limiting seat body (611) The assembly includes two limiting rails (612) and two third hydraulic rods (613). A filling block (614) is fixedly connected between the two third hydraulic rods (613). The rear side of the filling block (614) is fixedly connected to the limiting seat body (611), and the front side of the filling block (614) is fixedly connected to the limiting rails (612). The outer side of the limiting rails (612) is slidably connected to the adjusting seat body (621). The front end of the third hydraulic rods (613) is fixedly connected to the adjusting seat body (621). The adjusting seat assembly (62) includes the adjusting seat body (621) and a protective plate (622). The protective plate (622) is fixedly connected to the upper side of the adjusting seat body (621). The adjusting seat body (621) has two rotating seats (623) fixedly connected inside. Each rotating seat (623) has a screw (624) rotatably connected to its inner side. A second motor (625) is fixedly connected to the lower side of each rotating seat (623). The top spindle of the second motor (625) is fixedly connected to the screw (624). A fourth hydraulic rod (641) is fixedly connected to the upper rear half of the adjusting seat body (621). Screw blocks (632) are spirally connected to the outer side of each screw (624). The positioning disk assembly (63) includes a positioning disk body (631) and screw blocks (632). Screw blocks are fixedly connected to both the left and right sides of the positioning disk body (631). (632) A positioning frame (633) is fixedly connected to the upper side of the positioning disk body (631). The flipping clamp assembly (64) includes a fourth hydraulic rod (641) and a mounting sleeve (642). The front end of the fourth hydraulic rod (641) is fixedly connected to the mounting sleeve (642). A third motor (643) is fixedly connected inside the mounting sleeve (642). A mounting plate (644) is fixedly connected to the front spindle of the third motor (643). The rear side of the mounting plate (644) is rotatably connected to the mounting sleeve (642). A clamping plate (645) is fixedly connected to the front side of the mounting plate (644). A hydraulic block (646) is fixedly connected to the upper half of the clamping plate (645).

2. The high-toughness impurity removal device for metal surfaces according to claim 1, characterized in that: The workbench (1) has three "T" sliding grooves on its upper side. The sealing cabinet (2) has rotating doors on its left and front sides. The sliding shafts (32) are all "T" shaped shafts. The six limiting frames (34) are evenly distributed. Each limiting frame (34) consists of three vertical rods. The two suction pipes (55) are symmetrically distributed on the left and right sides. Each suction pipe (55) is a bent pipe. The lower end of the suction pipe (55) passes through the suction nozzle (56).

3. The high-toughness impurity removal device for metal surfaces according to claim 1, characterized in that: The upper side of the clamping seat body (431) is provided with a rotating groove. The mounting shell (432) is a cylindrical shell with an open bottom. The positioning shaft (433) and the sliding seat (434) are distributed in a cross pattern. The positioning shaft (433) is provided with positioning holes. The sliding seat (434) is provided with sliding grooves. The small roller (435) and the sliding frame (436) are both located inside the mounting shell (432). The small roller (435) is in contact with the transmission belt (443). The top of the sliding frame (436) is fixedly connected to the mounting shell (432).

4. The high-toughness impurity removal device for metal surfaces according to claim 1, characterized in that: There are three clamping block bodies (441), three sliding blocks (442), and three transmission belts (443). The clamping block bodies (441) are provided with anti-slip plates on the upper side near the rotating shaft (445). The clamping block bodies (441) are provided with protruding teeth on the lower side near the rotating shaft (445). The sliding blocks (442) are all tower-shaped structures. The transmission belts (443) are all flexible connecting belts. The transmission block (444) is provided with three sliding holes. The transmission block (444) is provided with a threaded slot in the middle position. The rotating shaft (445) is provided with a threaded protrusion on the outer side. The bottom spindle of the first motor (446) passes through the mounting shell (432).

5. The high-toughness impurity removal device for metal surfaces according to claim 1, characterized in that: The limiting seat body (611) has a rectangular structure, and the limiting rails (612) are all "T" shaped rails. The limiting rails (612) are all located in front of the third hydraulic rod (613). The upper side of the filling block (614) and the upper side of the third hydraulic rod (613) are on the same horizontal plane. The lower side of the adjusting seat body (621) is provided with two "T" shaped rail grooves. The protective plate (622) is a circular plate with an opening on the rear side. The outer sides of the two rotating seats (623) are respectively aligned with the left and right sides of the adjusting seat body (621). The rotating seats (623) are all "U" shaped structures. The upper and lower sides of the rotating seats (623) are provided with rotating slots.

6. The high-toughness impurity removal device for metal surfaces according to claim 1, characterized in that: The upper side of the positioning disc body (631) is provided with a clamping groove, the positioning frame (633) is composed of three cylindrical shafts, the front side of the mounting sleeve (642) is provided with a rotating groove, the rear side of the mounting plate (644) is provided with a rotating protrusion, the clamping plate (645) is a bent structure, and the upper side of the hydraulic block (646) and the upper side of the clamping plate (645) are located on the same horizontal plane.

7. A method for removing high-toughness impurities from a metal surface using the high-toughness impurity removal equipment described in claim 1, characterized in that: The supporting component (3), feeding component (4), processing component (5), and positioning component (6) can cooperate with each other to process metal products. The specific method is as follows: S1: Taking a round plate-shaped metal product as an example, open the rotating door on the front side of the sealed cabinet (2), hold the handle (33) with both hands and pull it forward. The sliding shaft (32) can move forward along the sliding groove of the workbench (1), so that the loading platform (31) moves forward. Stack the metal products to be processed in the limiting frame (34). The metal products to be processed are placed stably by the limiting frame (34), so that the loading platform (31) is reset and the rotating door on the front side of the sealed cabinet (2) is closed. S2: The loading assembly (4) is controlled by an external controller. The first displacement mechanism (41) is an existing device. The position of the clamping seat assembly (43) and the clamping block assembly (44) can be adjusted by the first displacement mechanism (41). The height of the clamping seat assembly (43) and the clamping block assembly (44) can be adjusted by the first hydraulic rod (42). The metal product to be processed can be stably clamped by the cooperation of the clamping seat assembly (43) and the clamping block assembly (44), and the metal product can be moved to the positioning plate assembly (63). S3: The positioning component (6) is controlled by an external controller, and the positioning disk component (63) is driven to slide within the limiting seat component (61) by the adjusting seat component (62), so that the metal product to be processed can be transported to the processing station. S4: The processing component (5) is controlled by an external controller. The second displacement mechanism (51) is an existing device. The position of the small vacuum cleaner (53) and the laser gun (54) can be adjusted by the second displacement mechanism (51). The height of the small vacuum cleaner (53) and the laser gun (54) can be adjusted by the second hydraulic rod (52). Processing is performed by the laser gun (54), and air is sucked in by the small vacuum cleaner (53). The material waste generated during processing within the range of the suction nozzle (56) is sucked away by the suction pipe (55). The metal skin on the upper side and curved side of the metal product can be removed quickly. S5: The second hydraulic rod (52) drives the small vacuum cleaner (53) and laser gun (54) to move upward. The adjustment seat assembly (62) and positioning plate assembly (63) cooperate with the flip clamp assembly (64) to flip the metal product. Then the small vacuum cleaner (53) and laser gun (54) move downward to continue processing the metal product, so as to quickly remove the metal skin on the other side of the metal product.

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