Polishing device for optical part production

By introducing feeding, grinding and flushing mechanisms into the grinding device for optical parts production, the problem of low efficiency of grinding head replacement and single processing in the prior art is solved, and continuous grinding and efficient processing of multiple parts are achieved, satisfying the satisfaction of The demand for mass production.

CN119217205AInactive Publication Date: 2024-12-31YANGZHOU CHENYA OPTICAL TECH CO LTD
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Patent Information

Application Number
CN202411277600.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing grinding device for optical parts production needs to return the original grinding head to its original position when replacing the grinding head, and can only polish a single optical part in a single time, resulting in poor processing coherence and cannot meet the efficiency requirements of large-scale production. .

Method used

A grinding device including an operating table, a grinding mechanism, a feeding assembly, a flushing mechanism and an ejecting mechanism is designed. Through the feeding assembly, the grinding assembly provides multiple grindings from coarse to fine. , the flushing mechanism ensures surface cleaning, the ejection mechanism facilitates unloading, and improves grinding efficiency and accuracy.

Benefits of technology

It realizes efficient continuous grinding of optical parts, improves processing efficiency and accuracy, meets the needs of mass production, and ensures grinding accuracy and efficiency through flushing and ejection mechanisms.

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Abstract

The invention relates to the technical field of optical part polishing, and particularly discloses a polishing device for optical part production, which comprises an operation table, and two groups of supporting columns for supporting are fixedly connected to the bottom of the operation table; and the polishing mechanism comprises a polishing assembly and a feeding assembly, the polishing assembly is arranged at the top of the operation table and used for polishing the outer sides of the optical parts, and the feeding assembly is arranged at the top of the operation table and used for continuously feeding the optical parts needing to be polished. According to the optical part polishing device, when optical parts are polished, the feeding assembly is matched with the polishing assembly to polish the multiple optical parts at the same time, and when the optical parts are polished, the polished optical parts can be discharged and new optical parts needing to be polished can be fed, so that the polishing continuity of the optical parts is good, and the polishing efficiency is improved. And the machining efficiency of optical parts is greatly improved, and the efficiency requirement of mass production of enterprises is met.
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Description

Technical Field

[0001] The invention belongs to the technical field of optical component polishing, and in particular relates to a polishing device for producing optical components. Background Art

[0002] Optical parts, also known as optical elements; the basic components of optical systems; most optical parts play the role of imaging, such as lenses, prisms, mirrors, etc. Most optical parts play the role of imaging, and there are also some parts that play special roles in optical systems (such as splitting, image transmission, filtering, etc.), such as reticles, filters, gratings for optical fiber parts, etc.; holographic lenses, gradient refractive index lenses, binary optical elements, etc. During the production process of optical parts, in order to ensure the smooth surface of optical parts, grinding and polishing operations are required during their production.

[0003] In the Chinese patent with publication number CN116061043A, a grinding device for optical component production is mentioned, in which the turntable can complete the conversion from the rough grinding disc to the fine grinding disc by self-rotation, which can not only automatically complete the conversion of the grinding disc, but also does not need to change the position of the optical component during the grinding process, thereby ensuring the grinding position accuracy of the optical component, so as to improve the grinding and molding quality of the optical component surface;

[0004] Although the polishing device for optical component production in the above-mentioned prior art can adjust the polishing accuracy, when replacing the polishing head, the original polishing head needs to be returned to its original position before the polishing head can be replaced, and only a single optical component can be polished at a time, which leads to poor processing continuity of optical components and cannot meet the efficiency requirements of large-scale production of enterprises. For this reason, we propose a polishing device for optical component production. Summary of the invention

[0005] The purpose of the present invention is to provide a polishing device for optical component production to solve the problems in the prior art that when replacing the polishing head, the original polishing head needs to be returned to its original position before the polishing head can be replaced, and only a single optical component can be polished at a time.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A polishing device for producing optical parts, comprising:

[0008] An operating table, wherein two groups of supporting columns are fixedly connected to the bottom of the operating table;

[0009] A polishing mechanism, the polishing mechanism comprising a polishing assembly and a feeding assembly, the polishing assembly being arranged on the top of the operating table and used for polishing the outer side of the optical component, the feeding assembly being arranged on the top of the operating table and used for continuously feeding the optical component to be polished;

[0010] An ejection mechanism, which is arranged at the bottom of the operating table and is used to remove the optical components after the polishing process is completed;

[0011] The flushing mechanism is provided with two groups, and the two groups of flushing components are symmetrically distributed on the left and right sides of the top of the operating table, and are used for flushing optical parts when optical parts are replaced with polishing heads of different precisions.

[0012] Preferably: the grinding assembly includes a frame, the frame is fixedly connected to the top of the operating table, an arc plate is arranged on the inner side of the frame, three arc-shaped stepper motors are arranged on the top of the arc plate, the three stepper motors are fixedly connected with grinding heads with different degrees of roughness through output shafts, and a cylinder for pushing the arc plate to move is fixedly connected to the frame.

[0013] Preferably, a motor frame is fixedly connected to the outer side of the stepper motor, and the motor frame is fixedly connected to the top of the arc plate.

[0014] Preferably, the rear side of the arc-shaped plate extends into the inner side of the frame, and the arc-shaped plate is fixedly connected to the telescopic end of the cylinder.

[0015] Preferably, the feeding assembly comprises a placing plate, which is arranged on the top of the operating table, and the top of the placing plate is provided with placing grooves distributed in an arc shape, and a servo motor is fixedly connected to the bottom of the operating table.

[0016] Preferably, the servo motor is fixedly connected to a rotating shaft via an output shaft, a top end of the rotating shaft passes through the operating table and is movably connected to the operating table via a bearing, and the rotating shaft is installed at the bottom of the storage plate.

[0017] Preferably, an arc-shaped pad is fixedly connected to the top of the operating table, and the arc-shaped pad is arranged below the arc-shaped plate.

[0018] Preferably, the flushing mechanism comprises a mounting rod, two mounting rods are symmetrically fixedly connected to the top of the operating table, a cleaning nozzle is arranged on the top of the mounting plate, and an arc groove for guiding cleaning water is opened on the top of the operating table.

[0019] Preferably: the ejection mechanism includes a drive motor, the drive motor is arranged at the bottom of the operating table, the drive motor is fixedly connected to a cam through an output shaft, the top of the operating table is fixedly connected to a tension spring, the bottom end of the tension spring is fixedly connected to a connecting strip, the top of the connecting strip is fixedly connected to a ejector rod, and an ejection hole is opened at the bottom of the placement groove.

[0020] Preferably, the top end of the push rod passes through the operating table and is slidably connected to the operating table, the top end of the push rod is fixedly connected to a rubber pad, the outer side of the drive motor is fixedly connected to a fixing plate, and the fixing plate is fixedly connected to the bottom of the operating table.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The present invention provides a feeding assembly. When polishing optical components, the feeding assembly cooperates with the polishing assembly to polish multiple optical components at the same time. When polishing optical components, the polished optical components can be unloaded and new optical components that need to be polished can be loaded, so that the polishing continuity of optical parts is good, the processing efficiency of optical components is greatly improved, and the efficiency requirements of mass production of enterprises are met.

[0023] 2. The present invention provides a grinding assembly so that when grinding optical components, the optical components can be ground multiple times from coarse to fine. By grinding from coarse to fine, the smoothness of the surface of the optical components after grinding is ensured, thereby improving the accuracy of the optical components.

[0024] 3. Through the provision of a flushing mechanism, when the coarse and fine grinding heads of optical components are replaced, the cleaning nozzle can flush the surface of the optical components after grinding, ensuring the cleanliness of the surface of the optical components and avoiding the influence of surface grinding residue on the grinding effect of subsequent grinding heads, thereby further improving the grinding accuracy of the optical components by the grinding device.

[0025] 4. The present invention provides an ejection mechanism. After the optical component is polished, the ejector rod can eject the optical component in the placement groove, thereby preventing the optical component from being stuck in the placement groove and further improving the polishing efficiency of the optical component. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 One of the three-dimensional diagrams of the present invention;

[0027] Figure 2 This is the second stereogram of the present invention;

[0028] Figure 3 It is a schematic diagram of the bottom of the operating table of the present invention;

[0029] Figure 4 It is a schematic diagram of the framework of the present invention;

[0030] Figure 5 It is a schematic diagram of the arc plate of the present invention;

[0031] Figure 6 It is a schematic diagram of the ejection mechanism of the present invention;

[0032] Figure 7 It is a schematic diagram of the storage plate of the present invention.

[0033] In the figure: 1. operating table; 2. supporting column; 3. grinding mechanism; 301. cylinder; 302. motor frame; 303. stepping motor; 304. arc plate; 305. grinding head; 306. frame; 307. arc pad; 308. servo motor; 309. placement slot; 310. storage plate; 4. flushing mechanism; 401. arc slot; 402. mounting rod; 403. cleaning nozzle; 5. ejection mechanism; 501. fixing plate; 502. driving motor; 503. cam; 504. ejector rod; 505. spring; 506. connecting strip; 507. rubber pad; 508. ejection hole. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Reference Figure 1-Figure 7 As shown, the present invention provides a polishing device for producing optical parts, comprising:

[0036] An operating table 1, with two groups of supporting columns 2 fixedly connected to the bottom of the operating table 1;

[0037] The polishing mechanism 3 includes a polishing assembly and a feeding assembly. The polishing assembly is arranged on the top of the operating table 1 and is used for polishing the outer side of the optical component. The feeding assembly is arranged on the top of the operating table 1 and is used for continuously feeding the optical component to be polished.

[0038] An ejection mechanism 5 is disposed at the bottom of the operating table 1 and is used to remove the optical components after the polishing process is completed;

[0039] The flushing mechanism 4 is provided with two groups, and the two groups of flushing components are symmetrically distributed on the left and right sides of the top of the operating table 1, and are used for flushing the optical parts when the optical parts are replaced with different precision grinding heads 305.

[0040] In a further embodiment, referring to Figure 3-Figure 4The polishing assembly includes a frame 306, which is fixedly connected to the top of the operating table 1. An arc plate 304 is arranged on the inner side of the frame 306. Three arc-shaped stepper motors 303 are arranged on the top of the arc plate 304. The three stepper motors 303 are fixedly connected to polishing heads 305 with different degrees of roughness through output shafts. The stepper motors 303 can drive the corresponding polishing heads 305 to rotate through the output shaft to polish the outer side of the optical component. The frame 306 is fixedly connected with a useful The cylinder 301 is used to push the arc plate 304 to move. The outside of the stepper motor 303 is fixedly connected to a motor frame 302. The motor frame 302 is fixedly connected to the top of the arc plate 304. The rear side of the arc plate 304 extends into the inside of the frame 306. The arc plate 304 is fixedly connected to the telescopic end of the cylinder 301. The cylinder 301 is used to push the arc plate 304 to move downward, so that the optical components can be polished by the polishing head 305. The height of the arc plate 304 can be adjusted according to the polishing requirements.

[0041] Specifically, the roughness of the three grinding heads 305 increases from left to right. The leftmost grinding head 305 is set as a fine grinding head 305 , the middle grinding head 305 is set as a medium grinding head 305 , and the rightmost grinding head 305 is a coarse grinding head 305 .

[0042] In addition, a slider is fixedly connected to the outer side of the arc plate 304, a sliding groove is provided on the inner side of the frame 306, and the slider is slidably connected to the inner side of the sliding groove.

[0043] In this embodiment, the cylinder 301 pushes the arc plate 304 to move downward, so that the optical components thereunder are polished with different coarseness and precision by three polishing heads 305 of different coarseness and precision, thereby improving the polishing efficiency and the polishing precision by polishing with different coarseness and precision.

[0044] In a further embodiment, referring to Figure 1-Figure 3 and Figure 7 The feeding assembly includes a storage plate 310, which is arranged on the top of the operating table 1. An arc-shaped placement groove 309 is opened on the top of the storage plate 310. A servo motor 308 is fixedly connected to the bottom of the operating table 1. The servo motor 308 is fixedly connected to a rotating shaft through an output shaft. The top of the rotating shaft passes through the operating table 1 and is movably connected to the operating table 1 through a bearing. The rotating shaft is installed at the bottom of the storage plate 310. An arc pad 307 is fixedly connected to the top of the operating table 1. The arc pad 307 can support the optical components from the bottom of the storage plate 310 when they are polished to ensure stability during polishing. The arc pad 307 is arranged below the arc plate 304.

[0045] Specifically, the shape of the placement groove 309 can be adjusted according to the shape of the optical component, and optical components of different shapes can be polished by replacing different placement plates 310 .

[0046] In this embodiment, the servo motor 308 can drive the placement plate 310 on which the optical components are placed to rotate, thereby rotating the optical components that need to be polished to the bottom of different polishing heads 305, and performing polishing from coarse to fine in sequence, thereby improving the polishing accuracy and effect. While the optical components are being polished, the polished optical components are unloaded and new optical components that need to be polished are loaded.

[0047] In a further embodiment, referring to Figure 2 The flushing mechanism 4 includes a mounting rod 402, two mounting rods 402 are symmetrically fixedly connected to the top of the operating table 1, a cleaning nozzle 403 is arranged on the top of the mounting plate, and an arc groove 401 for guiding cleaning water is opened on the top of the operating table 1.

[0048] Specifically, a U-shaped block is fixedly connected to the top of the mounting rod 402, the cleaning nozzle 403 is movably connected to the inner side of the U-shaped block, and the rear side of the cleaning nozzle 403 is fixedly connected to a water inlet pipe for water to enter.

[0049] In this embodiment, the cleaning nozzle 403 is located between two adjacent grinding heads 305. When the grinding head 305 of an optical component is replaced, the newly polished optical component is rinsed, and impurities generated by grinding are removed while cooling, making it convenient to change the grinding accuracy of different grinding heads 305.

[0050] In a further embodiment, referring to Figure 2-Figure 3 and Figure 6 The ejection mechanism 5 includes a driving motor 502, which is arranged at the bottom of the operating table 1. The driving motor 502 is fixedly connected to the cam 503 through the output shaft. The top of the operating table 1 is fixedly connected to a tension spring, and the bottom of the tension spring is fixedly connected to a connecting strip 506. The top of the connecting strip 506 is fixedly connected to a push rod 504. An ejection hole 508 is opened at the bottom of the placement groove 309. The top of the push rod 504 passes through the operating table 1 and is slidably connected to the operating table 1. The top of the push rod 504 is fixedly connected to a rubber pad 507. The rubber pad 507 is used to protect the optical component when the push rod 504 ejects it to avoid damage. A fixing plate 501 is fixedly connected to the outside of the driving motor 502, and the fixing plate 501 is fixedly connected to the bottom of the operating table 1.

[0051] Specifically, the push rod 504 is curved in shape. When the second optical component is being polished under the fine polishing head 305 , the first placement groove 309 is located above the push rod 504 . The push rod 504 moves upward to push the optical component out of the placement groove 309 through the rubber block.

[0052] In this embodiment, after the first optical component is polished by the fine polishing head 305 and moved out from under the fine polishing head 305, the driving motor 502 drives the push rod 504 to move upward through the cam 503, and pushes the polished optical component out of the placement groove 309 to facilitate unloading.

[0053] The working principle of the present invention is as follows:

[0054] When polishing an optical component, the optical component to be polished is placed in the placement slot 309. After the optical component is placed, the servo motor 308 is started. The servo motor 308 drives the placement plate 310 to rotate through the output shaft and the rotating rod until the optical component on the far right moves to below the polishing head 305 on the far right and stops.

[0055] The cylinder 301 is started to push the arc plate 304 downward, and the arc plate 304 moves downward to mobilize the grinding head 305 and the stepper motor 303 to move downward until the bottom of the grinding head 305 contacts the outer side of the optical component and stops. At this time, the stepper motor 303 is started, and the outer side of the optical component is preliminarily ground by the rough grinding head 305;

[0056] After the rough grinding head 305 finishes grinding the first optical component, the servo motor 308 is started, and the servo motor 308 drives the storage plate 310 to rotate again until the first optical component is located below the middle grinding head 305. At this time, the middle grinding head 305 further grinds the first optical component, and the rough grinding head 305 performs rough grinding on the second optical component.

[0057] When the optical component is replaced with a grinding head 305 of different coarseness, the cleaning nozzle 403 rinses the surface of the optical component, and the rinsed water carries impurities and is discharged from the arc groove 401 to the operating table 1;

[0058] Referring to the above-mentioned polishing method, after the first optical component passes through the fine polishing head 305, the optical component can be removed from the placement slot 309 and a new optical component to be polished can be placed therein to polish the next batch of optical components.

[0059] When the first optical component is taken out from the placement groove 309, the driving motor 502 drives the cam 503 to rotate, and the cam 503 pushes the connecting strip 506 and the push rod to move upward, and the optical component in the placement groove 309 is ejected to achieve the purpose of unloading and complete the polishing of the optical component.

[0060] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A polishing device for producing optical parts, characterized in that: include: An operating table (1), wherein two groups of supporting columns (2) are fixedly connected to the bottom of the operating table (1); A polishing mechanism (3), the polishing mechanism (3) comprising a polishing component and a feeding component, the polishing component being arranged on the top of the operating table (1) and used for polishing the outer side of the optical component, the feeding component being arranged on the top of the operating table (1) and used for continuously feeding the optical component to be polished; An ejection mechanism (5), the ejection mechanism (5) being arranged at the bottom of the operating table (1) and used for removing the optical component after the polishing process is completed; A flushing mechanism (4), wherein the flushing mechanism (4) is provided with two groups, and the two groups of flushing components are symmetrically distributed on the left and right sides of the top of the operating table (1), and are used to flush the optical parts when the optical parts are replaced with polishing heads (305) of different precisions.

2. The polishing device for producing optical components according to claim 1, characterized in that: The grinding assembly comprises a frame (306), the frame (306) is fixedly connected to the top of the operating table (1), an arc-shaped plate (304) is arranged inside the frame (306), three arc-shaped stepper motors (303) are arranged on the top of the arc-shaped plate (304), the three stepper motors (303) are fixedly connected to grinding heads (305) with different degrees of roughness via output shafts, and a cylinder (301) for pushing the arc-shaped plate (304) to move is fixedly connected to the frame (306).

3. The polishing device for producing optical components according to claim 2, characterized in that: The outer side of the stepper motor (303) is fixedly connected to a motor frame (302), and the motor frame (302) is fixedly connected to the top of the arc plate (304).

4. The polishing device for producing optical components according to claim 2, characterized in that: The rear side of the arc-shaped plate (304) extends into the inner side of the frame (306), and the arc-shaped plate (304) is fixedly connected to the telescopic end of the cylinder (301).

5. The polishing device for producing optical components according to claim 1, characterized in that: The feeding assembly comprises a storage plate (310), the storage plate (310) is arranged on the top of the operating table (1), the top of the storage plate (310) is provided with a storage groove (309) distributed in an arc shape, and the bottom of the operating table (1) is fixedly connected to a servo motor (308).

6. The polishing device for producing optical components according to claim 5, characterized in that: The servo motor (308) is fixedly connected to a rotating shaft via an output shaft, the top end of the rotating shaft passes through the operating table (1) and is movably connected to the operating table (1) via a bearing, and the rotating shaft is installed at the bottom of the storage plate (310).

7. The polishing device for producing optical components according to claim 5, characterized in that: An arc-shaped pad (307) is fixedly connected to the top of the operating table (1), and the arc-shaped pad (307) is arranged below the arc-shaped plate (304).

8. The polishing device for producing optical components according to claim 1, characterized in that: The flushing mechanism (4) comprises a mounting rod (402), two mounting rods (402) are symmetrically fixedly connected to the top of the operating table (1), a cleaning nozzle (403) is arranged on the top of the mounting plate, and an arc groove (401) for guiding cleaning water is opened on the top of the operating table (1).

9. The polishing device for producing optical components according to claim 1, characterized in that: The ejection mechanism (5) comprises a drive motor (502), the drive motor (502) being arranged at the bottom of the operating table (1), the drive motor (502) being fixedly connected to a cam (503) via an output shaft, the top of the operating table (1) being fixedly connected to a tension spring, the bottom end of the tension spring being fixedly connected to a connecting strip (506), the top of the connecting strip (506) being fixedly connected to an ejector rod (504), and an ejection hole (508) being provided at the bottom of the placement groove (309).

10. The polishing device for producing optical components according to claim 9, characterized in that: The top end of the push rod (504) passes through the operating table (1) and is slidably connected to the operating table (1); the top end of the push rod (504) is fixedly connected to a rubber pad (507); the outside of the driving motor (502) is fixedly connected to a fixing plate (501); and the fixing plate (501) is fixedly connected to the bottom of the operating table (1).