Concrete curing equipment and method

By designing concrete curing equipment with multiple spray components and telescopic rod structures, the problem of uneven spraying of existing equipment on concrete stairs is solved, and uniform spraying and adaptability of tread and kick surfaces is improved.

CN119217520BActive Publication Date: 2025-04-04SHAANXI CHINA RAILWAY YANHUI MASCH CO LTD
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Patent Information

Application Number
CN202411532036.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-04-04
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

When existing concrete curing equipment sprays water mist on concrete stair test blocks, the spraying is uneven, resulting in poor spraying of the tread and kick surfaces of the concrete stairs.

Method used

A concrete curing equipment is designed, adopting multiple spray components and telescopic rod structures. By rotating the connecting pipe and telescopic rod, the spray components can adapt to different widths of tread and kick surfaces to ensure uniform spraying.

Benefits of technology

The tread and kick surface of concrete stairs are uniformly sprayed, which improves the spraying effect and is more adaptable, and can handle tread and kick surfaces of different widths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of concrete curing, and in particular to a concrete curing device and a curing method. A concrete curing device comprises a water pipe and a plurality of spraying assemblies, each spraying assembly comprises a first connecting pipe and a second connecting pipe, the first connecting pipe comprises a first connecting rod and a first telescopic rod, and the second connecting pipe comprises a second connecting rod and a second telescopic rod. First, the lower end of each second connecting pipe and the intersection of two adjacent steps are made to be in the same straight line. Then, the first telescopic rod is rotated relative to the first connecting rod, the second telescopic rod is rotated relative to the second connecting rod, and the angle between the first telescopic rod and the second telescopic rod is rotated to form a right angle, which can ensure that the treads and risers of the concrete stairs can be sprayed, and the spraying effect is better. The present invention provides a concrete curing device and a curing method to solve the problem of uneven spraying when the existing concrete curing equipment sprays water mist on concrete stair test blocks.
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Description

Technical Field

[0001] The present invention relates to the technical field of concrete curing, and in particular to a concrete curing device and a curing method. Background Art

[0002] The initial maintenance work after concrete pouring is very important. During the pouring process, concrete test blocks are usually made. When the concrete test blocks are made, they also need to be cured. The curing of the test blocks usually requires the use of concrete curing equipment. Concrete curing equipment is mainly used to cure concrete under a specific environment, and finally the concrete strength under different curing time is obtained. Concrete curing equipment is a tool and technology used to maintain the optimal moisture content of concrete after construction to promote its strength development and prevent cracks. Concrete curing box is a large container specially used for storing and transporting concrete. It uses the water in the water tank to maintain the optimal moisture content of concrete to achieve the purpose of curing.

[0003] For example, the invention patent application with announcement number CN116079881A provides a concrete curing equipment, which enables the curing vehicle to automatically stop after moving to a preset position by means of an electromagnet and a magnetic suction sheet. However, when the curing equipment sprays water mist on a concrete staircase test block, due to the special shape of the concrete stairs, when the nozzles are spraying water, the distances between multiple nozzles and the surface of the concrete stairs are inconsistent, and the widths of the treads and risers of the concrete stairs are inconsistent, resulting in uneven spraying. Summary of the invention

[0004] The invention provides a concrete curing device and a curing method, so as to solve the problem of uneven spraying of water mist by the existing concrete curing equipment on concrete stair test blocks.

[0005] A concrete curing device and a curing method of the present invention adopt the following technical scheme: a concrete curing device is used to spray water mist on a concrete staircase, the concrete staircase includes a plurality of steps, each step includes a tread and a riser that are perpendicular to each other. It includes a shell, a connecting mechanism and a spraying mechanism. The connecting mechanism includes a connecting frame, which is slidably arranged in the shell up and down, and the connecting frame can slide along a first direction.

[0006] The spraying mechanism includes a water pipe and a plurality of spraying assemblies, the spraying assemblies are arranged on a connecting frame, and the plurality of spraying assemblies are sequentially distributed along the second direction, the first direction and the second direction are both horizontal directions, and the second direction is perpendicular to the first direction. Each spraying assembly includes a first connecting pipe and a second connecting pipe, the first connecting pipe and the second connecting pipe are arranged crosswise, and the middle parts of the first connecting pipe and the second connecting pipe are rotatably connected. The lower end of the first connecting pipe in each spraying assembly is rotatably connected to the lower end of the second connecting pipe in the adjacent spraying assembly. The upper end of the second connecting pipe in each spraying assembly is rotatably connected to the upper end of the first connecting pipe in the adjacent spraying assembly, and the lower end of each second connecting pipe is used to be on the same vertical line as the intersection of two adjacent steps. The water pipe is arranged in the plurality of first connecting pipes and the plurality of second connecting pipes.

[0007] The first connecting tube includes a first connecting rod and a first telescopic rod, the first telescopic rod is located at the lower side of the first connecting rod, and the lower end of the first connecting rod is rotatably connected to the upper end of the first telescopic rod. The second connecting tube includes a second connecting rod and a second telescopic rod, the second telescopic rod is located at the lower side of the second connecting rod, and the lower end of the second connecting rod is rotatably connected to the upper end of the second telescopic rod. Both the first telescopic rod and the second telescopic rod can be telescoped, and a plurality of nozzles are arranged on the peripheral wall of each first telescopic rod and each second telescopic rod.

[0008] Each spray assembly has a first state and a second state. The first state of the spray assembly is that the first connecting rod and the first telescopic rod are arranged in parallel, and the second connecting rod and the second telescopic rod are arranged in parallel. The second state of the spray assembly is that the first telescopic rod rotates relative to the first connecting rod, and the second telescopic rod rotates relative to the second connecting rod. The angle between the first telescopic rod and the second telescopic rod is a right angle.

[0009] Furthermore, the connection mechanism also includes two sliding frames, which are sequentially distributed along the second direction, and each sliding frame can be slidably arranged in the shell. The connection frame includes a first support rod, which is arranged along the second direction, and a vertical rod is fixedly arranged at both ends of the first support rod, and the vertical rod is arranged vertically, and the two ends of each vertical rod are slidably arranged in a sliding frame.

[0010] The first support rod is provided with a first limiting groove, and the first limiting groove is arranged along the second direction. A first rotating shaft is arranged at the rotation connection of the first connecting tube and the second connecting tube, and the first rotating shaft is slidably arranged in the first limiting groove. In each spraying assembly, the lower end of the first connecting rod, the lower end of the second connecting rod, the upper end of the first telescopic rod, and the upper end of the second telescopic rod are all rotationally connected to the first rotating shaft.

[0011] Furthermore, the connection mechanism also includes a second support rod, the second support rod is arranged along the second direction, the second support rod is arranged on the upper side of the first support rod, and the two ends of the second support rod are respectively slidably arranged on the two vertical rods. A second limiting groove is provided on the second support rod, and the second limiting groove is arranged along the second direction. The two ends of the second support rod are respectively a first end and a second end, and in each spray assembly, the first connecting rod and the second connecting rod are sequentially distributed along the direction from the first end to the second end of the second support rod.

[0012] The upper end of each second connecting tube is rotatably provided with a second rotating shaft, and the second rotating shaft is slidably provided in the second limiting groove. The lower end of each first connecting tube is rotatably provided with a third rotating shaft. A spray assembly at the end of the first end of the second support rod is a first spray assembly, and the other spray assemblies are second spray assemblies. The upper end of the first connecting tube in the first spray assembly is rotatably provided with a fourth rotating shaft, and the lower end of the second connecting tube is rotatably provided with a fifth rotating shaft. The fourth rotating shaft and the fifth rotating shaft are both fixedly provided on the connecting frame. In each second spray assembly, the upper end of each first connecting tube is rotatably connected to a second rotating shaft, and the lower end of each of the remaining second connecting tubes is rotatably connected to a third rotating shaft.

[0013] Furthermore, a first spring is provided in the first telescopic rod. A first baffle is fixedly provided at the upper end of the first telescopic rod, and the first baffle is located on a side of the first telescopic rod close to the first end of the second support rod along the second direction. The first baffle is used to abut against the first connecting rod. A first torsion spring is provided at the connection between the first telescopic rod and the first rotating shaft.

[0014] A second spring is arranged in the second telescopic rod, a second baffle is fixedly arranged on the upper end of the second telescopic rod, and the second baffle is located on one side of the second telescopic rod close to the second end of the second support rod along the second direction. A second torsion spring is arranged at the connection between the second telescopic rod and the first rotating shaft.

[0015] Furthermore, the connecting mechanism also includes a third support rod, which is arranged along the second direction, the third support rod is at the lower side of the first support rod, and the third support rod can be slidably arranged in the outer shell along the up and down directions. A third limit groove is opened on the third support rod, and the third limit groove is arranged along the second direction.

[0016] Each spray assembly further includes a third telescopic rod, which is vertically arranged and can be extended and retracted, and a third spring is arranged inside the third telescopic rod. The upper end of each third telescopic rod is connected to a second rotating shaft, and the lower end of each third telescopic rod is connected to a third rotating shaft. A slider is fixedly arranged on the third telescopic rod, and the slider is slidably arranged in the third limiting groove.

[0017] Furthermore, a concrete curing device also includes a driving mechanism, which includes two first cylinders, two second cylinders, a third cylinder and a fourth cylinder. The first cylinders are fixedly arranged in the housing, each first cylinder is arranged vertically, and each first cylinder is fixedly connected to a sliding frame. Each second cylinder is fixedly arranged on a sliding frame, each second cylinder is arranged vertically, and the second cylinder is fixedly connected to a second support rod. Each third cylinder is fixedly arranged on a sliding frame, each third cylinder is arranged along a first direction, and each third cylinder is fixedly connected to a vertical rod. The fourth cylinder is fixed on the second support rod, the fourth cylinder is arranged vertically, and the lower end of the fourth cylinder is fixedly connected to the third support rod.

[0018] Furthermore, a concrete curing device also includes a workbench, which is located at the lower side of the spraying mechanism, and a concrete staircase is placed flat on the workbench. The intersection of the tread and the riser on each step of the concrete staircase is a convex point, and the intersection of the tread and the riser on two adjacent steps is a concave surface, and the convex point is located on the upper side of the concave point.

[0019] Furthermore, the driving mechanism also includes a first sensor, a first controller, a second sensor and a second controller. The first sensor and the first controller are arranged on the second cylinder. When the first sensor senses that each third rotating shaft and a concave point on the concrete staircase are on the same vertical line, the second cylinder is stopped by the first controller. The second sensor and the second controller are arranged on the fourth cylinder. When the second sensor senses that the first telescopic rod and the second telescopic rod are vertical, the fourth cylinder is stopped by the second controller.

[0020] Furthermore, a concrete curing device also includes a compensation mechanism, which includes a plurality of supplementary components, each of which is arranged on a second rotating shaft. Each supplementary component includes a fourth spring, a first supplementary ring sheet and two supplementary units. The two supplementary units are respectively arranged in the first connecting pipe and the second connecting pipe. Each supplementary unit includes two second supplementary ring sheets and a third torsion spring. The first supplementary ring sheet and the second supplementary ring sheet are truncated cone-shaped, and the thickness of the first supplementary ring sheet and the second supplementary ring sheet gradually increases along the axial direction of the second rotating shaft. The first supplementary ring sheet and the second supplementary ring sheet are slidably arranged on the second rotating shaft, and the plurality of second supplementary ring sheets are distributed in sequence along the first direction.

[0021] The first supplementary ring piece and the second limiting groove are against each other, and the fourth spring connects the first supplementary ring piece and the second rotating shaft. Each third torsion spring connects two second supplementary ring pieces, and the second supplementary ring piece and the first connecting tube or the second connecting tube are against each other. And the third torsion spring and the first connecting tube or the second connecting tube are against each other.

[0022] A concrete curing method comprises the following steps:

[0023] S1, in the initial state, the spray assembly is in the first state. The concrete staircase is placed flat inside the housing and on the lower side of the spray mechanism.

[0024] S2, rotating the first connecting tube and the second connecting tube, so that the height of the first connecting tube and the second connecting tube in the vertical direction becomes narrower, the width along the second direction increases, and the angle between the upper and lower ends of the first connecting tube and the second connecting tube increases. When the lower end of each second connecting tube and the intersection of two adjacent steps are in the same straight line, the first connecting tube and the second connecting tube are no longer rotated.

[0025] S3, then rotate the first telescopic rod and the second telescopic rod so that the first telescopic rod rotates relative to the first connecting rod, the second telescopic rod rotates relative to the second connecting rod, and the angle between the first telescopic rod and the second telescopic rod rotates to form a right angle, the first telescopic rod is parallel to the kick surface, and the second telescopic rod is parallel to the tread surface.

[0026] S4, water in the water pipe is sprayed onto the treads and risers from multiple nozzles.

[0027] The beneficial effects of the present invention are as follows: a concrete curing device of the present invention is provided with a plurality of spraying assemblies, and in the initial state, the spraying assemblies are in the first state. The concrete staircase is placed flat inside the shell and is located at the lower side of the spraying mechanism. The first connecting pipe and the second connecting pipe are rotated so that the height of the first connecting pipe and the second connecting pipe in the vertical direction becomes narrower, the width along the second direction increases, and the angle between the upper and lower ends of the first connecting pipe and the second connecting pipe increases. The first connecting pipe and the second connecting pipe are no longer rotated until the lower end of each second connecting pipe and the intersection of two adjacent steps are in the same straight line.

[0028] Then, the first telescopic rod and the second telescopic rod are rotated so that the first telescopic rod rotates relative to the first connecting rod, the second telescopic rod rotates relative to the second connecting rod, and the angle between the first telescopic rod and the second telescopic rod is rotated to form a right angle. At this time, the first telescopic rod is parallel to the riser, and the second telescopic rod is parallel to the tread. The water in the water pipe is sprayed onto the treads and risers from multiple nozzles, which can ensure that the treads and risers of the concrete stairs can be sprayed, and the spraying is more uniform and the spraying effect is better. When the widths of the treads and risers are inconsistent, it can still ensure that the treads and risers of the concrete stairs can be sprayed, and the adaptability is stronger. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0030] Figure 1 A structural schematic diagram of a concrete curing device provided by an embodiment of the present invention;

[0031] Figure 2 A partial structural schematic diagram of a concrete curing device provided by an embodiment of the present invention;

[0032] Figure 3 for Figure 2 The enlarged view of point A in the middle;

[0033] Figure 4 A schematic diagram of the structure of a spraying mechanism of a concrete curing device provided by an embodiment of the present invention;

[0034] Figure 5 A side view of a partial structure of a concrete curing device provided by an embodiment of the present invention;

[0035] Figure 6 for Figure 5 Sectional view at the middle BB;

[0036] Figure 7 for Figure 6 The enlarged view of point D in the middle;

[0037] Figure 8 A schematic diagram of the structure of a second telescopic rod of a concrete curing device provided by an embodiment of the present invention;

[0038] Fig. 9 for Figure 5 Sectional view at CC;

[0039] Fig.10 for Fig. 9 Enlarged view of point E in the middle;

[0040] Fig.11 A top view of a partial structure of a concrete curing device provided by an embodiment of the present invention;

[0041] Fig.12 for Fig.11 The enlarged view of F in the middle;

[0042] Fig.13 A schematic structural diagram of a second rotating shaft and a compensation mechanism of a concrete curing device provided in an embodiment of the present invention.

[0043] In the figure: 100, housing; 110, connecting frame; 130, vertical rod; 131, second slide groove; 140, first rotating shaft; 201, sliding frame; 2011, first slide groove; 202, first cylinder; 203, second cylinder; 204, third cylinder; 205, first support rod; 2051, first limiting groove; 206, second support rod; 2061, second limiting groove; 207, third support rod; 2071, third limiting groove; 208, fourth cylinder; 210, first connecting pipe; 211, first connecting rod Connecting rod; 212, first telescopic rod; 220, second connecting tube; 221, second connecting rod; 222, second telescopic rod; 223, nozzle; 224, second spring; 225, second baffle; 230, second rotating shaft; 240, third rotating shaft; 241, fourth rotating shaft; 242, fifth rotating shaft; 250, third telescopic rod; 251, third spring; 252, slider; 301, first supplementary ring piece; 302, fourth spring; 303, second supplementary ring piece; 304, third torsion spring; 400, workbench. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] Reference Figures 1 to 13 As shown, a concrete curing device provided by an embodiment of the present invention is used for spraying water mist on a concrete staircase, wherein the concrete staircase includes a plurality of steps, each step includes a tread and a riser that are perpendicular to each other, and includes a housing 100, a connecting mechanism, and a spraying mechanism. The connecting mechanism includes a connecting frame 110, which is slidably disposed in the housing 100 up and down, and the connecting frame 110 can slide along a first direction.

[0046] The spraying mechanism includes a water pipe and a plurality of spraying assemblies, the spraying assemblies are arranged on the connecting frame 110, and the plurality of spraying assemblies are sequentially distributed along the second direction, the first direction and the second direction are both horizontal directions, and the second direction is perpendicular to the first direction. Each spraying assembly includes a first connecting pipe 210 and a second connecting pipe 220, the first connecting pipe 210 and the second connecting pipe 220 are arranged crosswise, and the middle parts of the first connecting pipe 210 and the second connecting pipe 220 are rotatably connected. The lower end of the first connecting pipe 210 in each spraying assembly is rotatably connected to the lower end of the second connecting pipe 220 in the adjacent spraying assembly. The upper end of the second connecting pipe 220 in each spraying assembly is rotatably connected to the upper end of the first connecting pipe 210 in the adjacent spraying assembly, and the lower end of each second connecting pipe 220 is used to be on the same vertical line as the intersection of two adjacent steps. The water pipe is arranged in the plurality of first connecting pipes 210 and the plurality of second connecting pipes 220.

[0047] The first connecting tube 210 includes a first connecting rod 211 and a first telescopic rod 212, the first telescopic rod 212 is located at the lower side of the first connecting rod 211, and the lower end of the first connecting rod 211 is rotatably connected to the upper end of the first telescopic rod 212. The second connecting tube 220 includes a second connecting rod 221 and a second telescopic rod 222, the second telescopic rod 222 is located at the lower side of the second connecting rod 221, and the lower end of the second connecting rod 221 is rotatably connected to the upper end of the second telescopic rod 222. The first telescopic rod 212 and the second telescopic rod 222 are both telescopic, and a plurality of nozzles 223 are provided on the peripheral wall of each first telescopic rod 212 and each second telescopic rod 222.

[0048] Each spray assembly has a first state and a second state. The first state of the spray assembly is that the first connecting rod 211 and the first telescopic rod 212 are arranged in parallel, and the second connecting rod 221 and the second telescopic rod 222 are arranged in parallel. The second state of the spray assembly is that the first telescopic rod 212 rotates relative to the first connecting rod 211, and the second telescopic rod 222 rotates relative to the second connecting rod 221. The angle between the first telescopic rod 212 and the second telescopic rod 222 is a right angle and is greater than the angle between the first connecting rod 211 and the second connecting rod 221. The length of the first telescopic rod 212 and the second telescopic rod 222 is longer than the width of the tread and riser of the concrete staircase.

[0049] In the initial state, the spray assembly is in the first state. The concrete staircase is placed flat inside the housing 100 and is located below the spray mechanism. The first connecting tube 210 and the second connecting tube 220 are rotated so that the height of the first connecting tube 210 and the second connecting tube 220 in the vertical direction becomes narrower, the width in the second direction increases, and the angle between the upper and lower ends of the first connecting tube 210 and the second connecting tube 220 increases. The first connecting tube 210 and the second connecting tube 220 are no longer rotated until the lower end of each second connecting tube 220 and the intersection of two adjacent steps are in the same straight line.

[0050] Then, the first telescopic rod 212 and the second telescopic rod 222 are rotated so that the first telescopic rod 212 rotates relative to the first connecting rod 211, and the second telescopic rod 222 rotates relative to the second connecting rod 221, and the angle between the first telescopic rod 212 and the second telescopic rod 222 is rotated to form a right angle. At this time, the first telescopic rod 212 and the second telescopic rod 222 are perpendicular to the tread and the riser, respectively. The water in the water pipe is sprayed from multiple nozzles 223 onto the tread and the riser, which can ensure that the tread and the riser of the concrete staircase can be sprayed, and the spraying effect is better. When the widths of the tread and the riser are inconsistent, it can still be ensured that the tread and the riser of the concrete staircase can be sprayed, and the adaptability is stronger.

[0051] In this embodiment, the connection mechanism further includes two sliding frames 201, which are sequentially distributed along the second direction, and each sliding frame 201 is slidably disposed in the housing 100. Two first slide grooves 2011 are provided in each sliding frame 201, which are sequentially distributed along the up-down direction, and each first slide groove 2011 is disposed along the first direction.

[0052] The connecting frame 110 includes a first support rod 205, which is arranged along the second direction. A vertical rod 130 is fixedly arranged at both ends of the first support rod 205, and the vertical rod 130 is vertically arranged. Both ends of each vertical rod 130 are slidably arranged in two first sliding grooves 2011 of a sliding frame 201.

[0053] The first support rod 205 is provided with a first limiting groove 2051, and the first limiting groove 2051 is arranged along the second direction. The first rotating shaft 140 is arranged at the rotation connection of the first connecting tube 210 and the second connecting tube 220, and the first rotating shaft 140 is arranged along the first direction. The first rotating shaft 140 is slidably arranged in the first limiting groove 2051. In each spraying assembly, the lower end of the first connecting rod 211, the lower end of the second connecting rod 221, the upper end of the first telescopic rod 212, and the upper end of the second telescopic rod 222 are all rotatably connected to the first rotating shaft 140.

[0054] In this embodiment, each vertical rod 130 is provided with a second slide groove 131, and the second slide groove 131 is vertically arranged. The connecting mechanism also includes a second support rod 206, and the second support rod 206 is arranged along the second direction. The second support rod 206 is arranged on the upper side of the first support rod 205, and the two ends of the second support rod 206 are respectively slidably arranged in the two second slide grooves 131. The second support rod 206 is provided with a second limiting groove 2061, and the second limiting groove 2061 is arranged along the second direction. The two ends of the second support rod 206 are respectively the first end and the second end. In each spray assembly, the first connecting rod 211 and the second connecting rod 221 are sequentially distributed along the direction from the first end to the second end of the second support rod 206.

[0055] A second rotating shaft 230 is rotatably disposed at the upper end of each second connecting tube 220, and the second rotating shaft 230 is slidably disposed in the second limiting groove 2061. A third rotating shaft 240 is rotatably disposed at the lower end of each first connecting tube 210.

[0056] A spray assembly at the end of the first end of the second support rod 206 is a first spray assembly, and the other spray assemblies are second spray assemblies. The upper end of the first connecting pipe 210 in the first spray assembly is rotatably provided with a fourth rotating shaft 241, and the lower end of the second connecting pipe 220 is rotatably provided with a fifth rotating shaft 242. The fourth rotating shaft 241 and the fifth rotating shaft 242 are both fixedly provided on the connecting frame 110. In each second spray assembly, the upper end of each first connecting pipe 210 is rotatably connected to a second rotating shaft 230, and the lower end of each second connecting pipe 220 is rotatably connected to a third rotating shaft 240.

[0057] When the second support rod 206 moves downward relative to the first support rod 205, the second support rod 206 drives the first connecting tube 210 and the second connecting tube 220 to rotate through the second rotating shaft 230, thereby increasing the angle between the first connecting tube 210 and the second connecting tube 220 at the upper and lower ends.

[0058] In this embodiment, a first spring is disposed in the first telescopic rod 212. A first baffle is fixedly disposed at the upper end of the first telescopic rod 212, and the first baffle is located on the side of the first telescopic rod 212 close to the first end of the second support rod 206 along the second direction. The first baffle is used to abut against the first connecting rod 211. A first torsion spring is disposed at the connection between the first telescopic rod 212 and the first rotating shaft 140.

[0059] A second spring 224 is disposed in the second telescopic rod 222, and a second baffle 225 is fixedly disposed on the upper end of the second telescopic rod 222. The second baffle 225 is located on the second end of the second telescopic rod 222 along the second direction close to the second support rod 206. The second baffle 225 is used to abut against the second connecting rod 221. A second torsion spring is disposed at the connection between the second telescopic rod 222 and the first rotating shaft 140.

[0060] The first baffle plate allows the first telescopic rod 212 to rotate only in a direction away from the second telescopic rod 222 when the first telescopic rod 212 rotates relative to the first connecting rod 211. The second baffle plate 225 allows the second telescopic rod 222 to move only in a direction away from the first telescopic rod 212 when the second telescopic rod 222 rotates relative to the second connecting rod 221. The first torsion spring allows the first telescopic rod 212 to remain parallel to the first connecting rod 211, and the second torsion spring allows the second telescopic rod 222 to remain parallel to the second connecting rod 221.

[0061] In this embodiment, the connecting mechanism also includes a third support rod 207, which is arranged along the second direction. The third support rod 207 is on the lower side of the first support rod 205, and the third support rod 207 can be slidably arranged in the shell 100 along the up and down directions. A third limiting groove 2071 is opened on the third support rod 207, and the third limiting groove 2071 is arranged along the second direction.

[0062] Each spray assembly further includes a third telescopic rod 250, which is vertically arranged and can be extended and retracted, and a third spring 251 is arranged in the third telescopic rod 250. The upper end of each third telescopic rod 250 is connected to a second rotating shaft 230, and the lower end of each third telescopic rod 250 is connected to a third rotating shaft 240. A slider 252 is fixedly arranged on the third telescopic rod 250, and the slider 252 is slidably arranged in the third limiting groove 2071.

[0063] The first support rod 205 and the second support rod 206 do not move, and when the third support rod 207 moves upward, the third telescopic rod 250 gradually shortens, and the third telescopic rod 250 drives the third rotating shaft 240 to move vertically upward. At this time, since the distance between the first support rod 205 and the second support rod 206 remains unchanged, the first connecting rod 211 and the second connecting rod 221 in each spraying assembly no longer rotate. Since the third rotating shaft 240 moves vertically upward, while the first telescopic rod 212 and the second telescopic rod 222 shorten, the first telescopic rod 212 rotates relative to the first connecting rod 211, and the second telescopic rod 222 rotates relative to the second connecting rod 221, and the first telescopic rod 212 and the second telescopic rod 222 move away from each other, and the angle between the first telescopic rod 212 and the second telescopic rod 222 increases.

[0064] In this embodiment, a concrete curing device further includes a driving mechanism, which includes two first cylinders 202, two second cylinders 203, a third cylinder 204 and a fourth cylinder 208. The first cylinder 202 is fixedly arranged in the housing 100, each first cylinder 202 is arranged vertically, and each first cylinder 202 is fixedly connected to a sliding frame 201. Each second cylinder 203 is fixedly arranged on a sliding frame 201, each second cylinder 203 is arranged vertically, and the second cylinder 203 is fixedly connected to the second support rod 206. Each third cylinder 204 is fixedly arranged on a sliding frame 201, each third cylinder 204 is arranged along the first direction, and each third cylinder 204 is fixedly connected to a vertical rod 130. The fourth cylinder 208 is fixed on the second support rod 206, the fourth cylinder 208 is arranged vertically, and the lower end of the fourth cylinder 208 is fixedly connected to the third support rod 207.

[0065] In this embodiment, a concrete curing device also includes a workbench 400, which is located at the lower side of the spraying mechanism. The concrete stairs are placed flat on the workbench 400. The intersection of the tread and the riser on each step of the concrete stairs is a convex point, and the intersection of the tread and the riser on two adjacent steps is a concave surface, and the convex point is located on the upper side of the concave point.

[0066] In this embodiment, the driving mechanism further includes a first sensor, a first controller, a second sensor and a second controller. The first sensor and the first controller are arranged on the second cylinder 203. When the first sensor senses that each third rotating shaft 240 and a concave point on the concrete staircase are on the same vertical line, the first controller stops the movement of the second cylinder 203. The second sensor and the second controller are arranged on the fourth cylinder 208. When the second sensor senses that the first telescopic rod 212 and the second telescopic rod 222 are vertical, the second controller stops the movement of the fourth cylinder 208.

[0067] In this embodiment, a concrete curing device further includes a compensation mechanism, which includes a plurality of supplementary components, each of which is arranged on a second rotating shaft 230. Each supplementary component includes a fourth spring 302, a first supplementary ring piece 301 and two supplementary units. The two supplementary units are respectively arranged in the first connecting pipe 210 and the second connecting pipe 220. Each supplementary unit includes two second supplementary ring pieces 303 and a third torsion spring 304. The first supplementary ring piece 301 and the second supplementary ring piece 303 are truncated cone-shaped, and the thickness of the first supplementary ring piece 301 and the second supplementary ring piece 303 gradually increases along the axial direction of the second rotating shaft 230. The first supplementary ring piece 301 and the second supplementary ring piece 303 are slidably arranged on the second rotating shaft 230, and the plurality of second supplementary ring pieces 303 are sequentially distributed along the first direction.

[0068] The first supplementary ring piece 301 and the second limiting groove 2061 are offset against each other, and the fourth spring 302 connects the first supplementary ring piece 301 and the second rotating shaft 230. Each third torsion spring 304 connects two second supplementary ring pieces 303, and the second supplementary ring pieces 303 and the first connecting tube 210 or the second connecting tube 220 are offset against each other. And the third torsion spring 304 and the first connecting tube 210 or the second connecting tube 220 are offset against each other.

[0069] A first supplementary ring piece 301 and a second supplementary ring piece 303 are provided, and the first supplementary ring piece 301 is located between the second rotating shaft 230 and the second limiting groove 2061. After working for a long time, when the second rotating shaft 230, the second limiting groove 2061 and the first supplementary ring piece 301 are worn, under the action of the fourth spring 302, the first supplementary ring piece 301 is further pushed into between the second rotating shaft 230 and the second limiting groove 2061 to supplement the wear between the second rotating shaft 230 and the second limiting groove 2061, and prevent the second rotating shaft 230 and the second limiting groove 2061 from shaking. When the second rotating shaft 230, the first connecting tube 210, the second connecting tube 220 and the second supplementary ring piece 303 are worn, under the action of the third torsion spring 304, a plurality of second supplementary ring pieces 303 are respectively pushed into the first connecting tube 210 and the second connecting tube 220. Thereby, the nozzle 223 is always kept at a suitable height, and the distance between the nozzle 223 and the concrete will not change due to matching or wear gaps. The distance between the nozzle 223 and the concrete is kept consistent, and the spraying uniformity will not be affected by the drooping of the nozzle 223.

[0070] A concrete curing method comprises the following steps:

[0071] S1, in the initial state, the spray assembly is in the first state. The concrete staircase is placed flat inside the housing 100 and is located at the lower side of the spray mechanism.

[0072] Specifically, in the initial state, the fourth cylinder 208 is in a free extension state. Under the action of the third torsion spring 304, the angle between the first connecting pipe 210 and the second connecting pipe 220 at the upper and lower ends maintains a preset angle, which is the minimum angle between the first connecting pipe 210 and the second connecting pipe 220, and the preset angle is an acute angle. Under the action of the first torsion spring and the second torsion spring, the spray assembly is in the first state, the first connecting rod 211 and the first telescopic rod 212 are arranged in parallel, and the second connecting rod 221 and the second telescopic rod 222 are arranged in parallel. The concrete stairs are placed flat on the workbench 400, and the workbench 400 is pushed into the housing 100.

[0073] S2, rotate the first connecting tube 210 and the second connecting tube 220, so that the height of the first connecting tube 210 and the second connecting tube 220 in the vertical direction becomes narrower, the width along the second direction increases, and the angle between the upper and lower ends of the first connecting tube 210 and the second connecting tube 220 increases. When the lower end of each second connecting tube 220 and the intersection of two adjacent steps are in the same straight line, the first connecting tube 210 and the second connecting tube 220 are no longer rotated.

[0074] Specifically, the concrete staircase is placed flat on the workbench 400, and the second cylinder 203 is started. The second cylinder 203 drives the second support rod 206 to move downward. At this time, the second support rod 206 moves downward relative to the first support rod 205. The second support rod 206 drives the first connecting pipe 210 and the second connecting pipe 220 to rotate through the second rotating shaft 230, thereby causing the angle between the first connecting pipe 210 and the second connecting pipe 220 at the upper and lower ends to continuously increase. When the first sensor senses that each third rotating shaft 240 and a concave point on the concrete staircase are on the same vertical line, the second cylinder 203 is stopped by the first controller, and the second support rod 206 no longer moves downward. At this time, the angle between the first connecting pipe 210 and the second connecting pipe 220 at the upper and lower ends is an acute angle.

[0075] S3, then rotate the first telescopic rod 212 and the second telescopic rod 222, so that the first telescopic rod 212 rotates relative to the first connecting rod 211, and the second telescopic rod 222 rotates relative to the second connecting rod 221, and the angle between the first telescopic rod 212 and the second telescopic rod 222 is rotated to form a right angle, and the first telescopic rod 212 and the second telescopic rod 222 are respectively perpendicular to the tread and the riser.

[0076] Specifically, the fourth cylinder 208 is started, and the fourth cylinder 208 drives the third support rod 207 to move upward. Since the second support rod 206 no longer moves, the third telescopic rod 250 is shortened at this time, and the third telescopic rod 250 drives the third rotating shaft 240 to move vertically upward. At this time, since the distance between the first support rod 205 and the second support rod 206 remains unchanged, the first connecting rod 211 and the second connecting rod 221 in each spraying assembly no longer rotate. Since the third rotating shaft 240 moves vertically upward, while the first telescopic rod 212 and the second telescopic rod 222 are shortened, the first telescopic rod 212 rotates relative to the first connecting rod 211, and the second telescopic rod 222 rotates relative to the second connecting rod 221, and the first telescopic rod 212 and the second telescopic rod 222 move away from each other, and the angle between the first telescopic rod 212 and the second telescopic rod 222 increases, until the second sensor senses that the first telescopic rod 212 and the second telescopic rod 222 are vertical, and the fourth cylinder 208 stops moving through the second controller. At this time, the spraying assembly is in the second state.

[0077] After the first telescopic rod 212 and the second telescopic rod 222 are perpendicular, the first telescopic rod 212 is parallel to the riser, and the second telescopic rod 222 is parallel to the tread. At this time, when the first telescopic rod 212 and the second telescopic rod 222 are used to spray water on the concrete staircase, it can ensure that both the tread and the riser of the concrete staircase can be sprayed, and the spraying effect is better. It can also adapt to the size of the stairs. When the widths of the tread and the riser are inconsistent, it can still ensure that both the tread and the riser of the concrete staircase can be sprayed, and the adaptability is stronger.

[0078] S4, water in the water pipe is sprayed onto the treads and risers from multiple nozzles 223.

[0079] Specifically, finally, the first cylinder 202 is started, and the first cylinder 202 extends to drive the sliding frame 201 to move downward, and drives the spraying mechanism to move downward until the spraying mechanism is moved to a suitable position. The third cylinder 204 is started to drive the connecting frame 110 to reciprocate along the second direction, and the water in the water pipe is sprayed outward from each nozzle 223 to evenly spray the concrete stairs with water mist. The spraying mechanism is moved to a suitable position, thereby preventing the nozzle 223 from being too far away from the concrete stairs, resulting in low spraying efficiency, and preventing the nozzle 223 from being too close to the concrete stairs, causing the water flow to impact the output of the concrete stairs, thereby damaging the concrete stairs.

[0080] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A concrete curing device for spraying water mist on a concrete staircase, wherein the concrete staircase comprises a plurality of steps, each step comprises a tread and a riser perpendicular to each other, and is characterized in that: It comprises a shell, a connecting mechanism and a spraying mechanism; the connecting mechanism comprises a connecting frame, which is slidably arranged in the shell up and down, and the connecting frame can slide along a first direction; The spray mechanism includes a water pipe and a plurality of spray assemblies, the spray assemblies are arranged on a connecting frame, and the plurality of spray assemblies are sequentially distributed along a second direction, the first direction and the second direction are both horizontal directions, and the second direction is perpendicular to the first direction; each spray assembly includes a first connecting pipe and a second connecting pipe, the first connecting pipe and the second connecting pipe are cross-arranged, and the middle parts of the first connecting pipe and the second connecting pipe are rotatably connected; the lower end of the first connecting pipe in each spray assembly is rotatably connected to the lower end of the second connecting pipe in an adjacent spray assembly; the upper end of the second connecting pipe in each spray assembly is rotatably connected to the upper end of the first connecting pipe in an adjacent spray assembly, and the lower end of each second connecting pipe is used to be on the same vertical line as the intersection of two adjacent steps; the water pipe is arranged in the plurality of first connecting pipes and the plurality of second connecting pipes; The first connecting tube includes a first connecting rod and a first telescopic rod, the first telescopic rod is located at the lower side of the first connecting rod, and the lower end of the first connecting rod is rotatably connected to the upper end of the first telescopic rod; the second connecting tube includes a second connecting rod and a second telescopic rod, the second telescopic rod is located at the lower side of the second connecting rod, and the lower end of the second connecting rod is rotatably connected to the upper end of the second telescopic rod; the first telescopic rod and the second telescopic rod are both telescopic, and a plurality of nozzles are provided on the peripheral wall of each first telescopic rod and each second telescopic rod; Each spray assembly has a first state and a second state. The first state of the spray assembly is that the first connecting rod and the first telescopic rod are arranged in parallel, and the second connecting rod and the second telescopic rod are arranged in parallel. The second state of the spray assembly is that the first telescopic rod rotates relative to the first connecting rod, and the second telescopic rod rotates relative to the second connecting rod. The angle between the first telescopic rod and the second telescopic rod is a right angle.

2. A concrete curing device according to claim 1, characterized in that: The connecting mechanism also includes two sliding frames, which are sequentially distributed along the second direction, and each sliding frame can be slidably arranged in the shell; the connecting frame includes a first support rod, which is arranged along the second direction, and a vertical rod is fixedly arranged at both ends of the first support rod, and the vertical rod is arranged vertically, and the two ends of each vertical rod are slidably arranged in a sliding frame; A first limiting groove is provided on the first support rod, and the first limiting groove is arranged along the second direction; a first rotating shaft is provided at the rotation connection between the first connecting tube and the second connecting tube, and the first rotating shaft is slidably arranged in the first limiting groove; in each spraying assembly, the lower end of the first connecting rod, the lower end of the second connecting rod, the upper end of the first telescopic rod and the upper end of the second telescopic rod are all rotationally connected to the first rotating shaft.

3. A concrete curing device according to claim 2, characterized in that: The connecting mechanism also includes a second support rod, which is arranged along the second direction, the second support rod is arranged on the upper side of the first support rod, and the two ends of the second support rod are respectively slidably arranged on the two vertical rods; a second limiting groove is opened on the second support rod, and the second limiting groove is arranged along the second direction; the two ends of the second support rod are respectively a first end and a second end, and in each spraying assembly, the first connecting rod and the second connecting rod are sequentially distributed along the direction from the first end to the second end of the second support rod; A second rotating shaft is rotatably provided at the upper end of each second connecting tube, and the second rotating shaft is slidably provided in the second limiting groove; a third rotating shaft is rotatably provided at the lower end of each first connecting tube; a spray assembly at the end of the first end of the second support rod is a first spray assembly, and the other spray assemblies are second spray assemblies; a fourth rotating shaft is rotatably provided at the upper end of the first connecting tube in the first spray assembly, and a fifth rotating shaft is rotatably provided at the lower end of the second connecting tube, and the fourth rotating shaft and the fifth rotating shaft are both fixedly provided on the connecting frame; in each second spray assembly, the upper end of each first connecting tube is rotatably connected to a second rotating shaft, and the lower end of each second connecting tube is rotatably connected to a third rotating shaft.

4. A concrete curing device according to claim 3, characterized in that: A first spring is arranged in the first telescopic rod; a first baffle is fixedly arranged at the upper end of the first telescopic rod, and the first baffle is located on a side of the first telescopic rod close to the first end of the second support rod along the second direction; the first baffle is used to abut against the first connecting rod; a first torsion spring is arranged at the connection between the first telescopic rod and the first rotating shaft; A second spring is arranged in the second telescopic rod, and a second baffle is fixedly arranged on the upper end of the second telescopic rod. The second baffle is located on the side of the second telescopic rod along the second direction close to the second end of the second support rod; the second baffle is used to resist the second connecting rod; a second torsion spring is arranged at the connection between the second telescopic rod and the first rotating shaft.

5. A concrete curing device according to claim 3, characterized in that: The connecting mechanism also includes a third support rod, which is arranged along the second direction, is located at the lower side of the first support rod, and can be slidably arranged in the housing along the up-down direction, and a third limiting groove is formed on the third support rod, and the third limiting groove is arranged along the second direction; Each spraying assembly also includes a third telescopic rod, which is vertically arranged and can be telescoped, and a third spring is arranged inside the third telescopic rod; the upper end of each third telescopic rod is connected to a second rotating shaft, and the lower end of each third telescopic rod is connected to a third rotating shaft; a slider is fixedly arranged on the third telescopic rod, and the slider is slidably arranged in the third limiting groove.

6. A concrete curing device according to claim 5, characterized in that: It also includes a driving mechanism, which includes two first cylinders, two second cylinders, a third cylinder and a fourth cylinder; the first cylinders are fixedly arranged in the outer shell, each first cylinder is vertically arranged, and each first cylinder is fixedly connected to a sliding frame; each second cylinder is fixedly arranged on a sliding frame, each second cylinder is vertically arranged, and the second cylinder is fixedly connected to a second support rod; each third cylinder is fixedly arranged on a sliding frame, each third cylinder is arranged along the first direction, and each third cylinder is fixedly connected to a vertical rod; the fourth cylinder is fixed on the second support rod, the fourth cylinder is vertically arranged, and the lower end of the fourth cylinder is fixedly connected to the third support rod.

7. A concrete curing device according to claim 6, characterized in that: It also includes a workbench, which is located at the lower side of the spraying mechanism. The concrete stairs are placed flat on the workbench. The intersection of the tread and the riser on each step of the concrete stairs is a convex point, and the intersection of the tread and the riser on two adjacent steps is a concave surface, and the convex point is located on the upper side of the concave point.

8. A concrete curing device according to claim 7, characterized in that: The driving mechanism also includes a first sensor, a first controller, a second sensor and a second controller. The first sensor and the first controller are arranged on the second cylinder. When the first sensor senses that each third rotating shaft and a concave point on the concrete stairs are on the same vertical line, the second cylinder is stopped by the first controller. The second sensor and the second controller are arranged on the fourth cylinder. When the second sensor senses that the first telescopic rod and the second telescopic rod are vertical, the fourth cylinder is stopped by the second controller.

9. The concrete curing equipment according to claim 3, characterized in that: It also includes a compensation mechanism, which includes a plurality of supplementary components, each of which is arranged on a second rotating shaft; each of the supplementary components includes a fourth spring, a first supplementary ring sheet and two supplementary units; the two supplementary units are respectively arranged in the first connecting tube and the second connecting tube; each supplementary unit includes two second supplementary ring sheets and a third torsion spring; the first supplementary ring sheet and the second supplementary ring sheet are truncated cone-shaped, and the thickness of the first supplementary ring sheet and the second supplementary ring sheet gradually increases along the axial direction of the second rotating shaft; the first supplementary ring sheet and the second supplementary ring sheet are slidably arranged on the second rotating shaft, and the plurality of second supplementary ring sheets are sequentially distributed along the first direction; The first supplementary ring piece and the second limiting groove are against each other, and the fourth spring connects the first supplementary ring piece and the second rotating shaft; each third torsion spring is connected to two second supplementary ring pieces, and the second supplementary ring piece and the first connecting tube or the second connecting tube are against each other; and the third torsion spring and the first connecting tube or the second connecting tube are against each other.

10. A concrete curing method, using a concrete curing device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, in the initial state, the spray assembly is in the first state; the concrete staircase is placed flat inside the housing and on the lower side of the spray mechanism; S2, rotating the first connecting tube and the second connecting tube, so that the height of the first connecting tube and the second connecting tube in the vertical direction becomes narrower, the width along the second direction increases, and the angle between the upper and lower ends of the first connecting tube and the second connecting tube increases; until the lower end of each second connecting tube and the intersection of two adjacent steps are in the same straight line, the first connecting tube and the second connecting tube are no longer rotated; S3, then rotating the first telescopic rod and the second telescopic rod, so that the first telescopic rod rotates relative to the first connecting rod, the second telescopic rod rotates relative to the second connecting rod, and the angle between the first telescopic rod and the second telescopic rod rotates to form a right angle, the first telescopic rod is parallel to the kick surface, and the second telescopic rod is parallel to the tread surface; S4, water in the water pipe is sprayed onto the treads and risers from multiple nozzles.

Citation Information

Patent Citations

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    CN116079881A

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    CN111775296A

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