A fully automatic reel packaging device and packaging method

Abstract

The present application relates to the technical field of reel packaging, and discloses a fully automatic reel packaging equipment, including a base, a bracket provided on the base, a handling component and a pick-and-place component slidably provided on the bracket, a conveying component, a shaping component, and a first flipping component provided in sequence below the bracket on the base, a clamping component and an angle positioning component provided on the base in the middle of the conveying component, a second flipping component provided on both sides of the conveying component away from the clamping component, and a smoothing component provided on one side of the shaping component on the base; through the above settings, the present application can work continuously and stably through the fully automatic packaging equipment, and the entire packaging operation process does not require manual participation, and only requires a small number of technicians to supervise the equipment, which can save a lot of labor costs and avoid delays during manual operation, thereby greatly improving the overall packaging efficiency. The present application also provides a fully automatic reel packaging method suitable for the above packaging equipment.

Description

Technical Field

[0001] The present application relates to the technical field of reel packaging, and in particular to a fully automatic reel packaging device and a packaging method thereof. Background Art

[0002] Reels are usually made of metal or plastic, with a central axis and a peripheral winding structure, which are used to neatly wind materials such as wires on them. Since materials such as wires, cables or optical fibers on reels are susceptible to physical damage during transportation and storage, such as scratches and squeezing, reels usually need to be packaged. Packaging can provide an additional layer of protection and reduce the risk of such damage.

[0003] However, in the prior art, the packaging of reels generally adopts a semi-automatic packaging method, that is, the reels are transported to the manual packaging position by mechanical equipment, and the reels are packaged manually. Then, the workers at the next workstation put the packaged reels into the packaging boxes. This packaging method still requires the participation of workers, and manual packaging needs to be carried out in shifts to achieve full-day packaging. This will increase labor costs and the efficiency of manual packaging is not high.

[0004] Therefore, a reel fully automatic packaging equipment is urgently needed to solve the above problems.

[0005] The above content is only used to assist in understanding the technical solution of this application and does not constitute an admission that the above content is prior art. Summary of the Invention

[0006] The main purpose of this application is to provide a fully automatic reel packaging device and a packaging method thereof to solve the problems of increased labor costs and low packaging efficiency in the existing reel packaging method.

[0007] To achieve the above-mentioned purpose, the present application provides a fully automatic reel packaging equipment, including a base, a bracket is provided on the base, and a conveying component and a pick-and-place component are slidably provided on the bracket. The base is sequentially provided with a conveying component, a shaping component, and a first flipping component below the bracket. The base is provided with a clamping component and an angle positioning component in the middle of the conveying component. The conveying component is provided with a second flipping component on both sides away from the clamping component. A smoothing component is provided on the base on one side of the shaping component. The conveying component, the pick-and-place component, the conveying component, the shaping component, the first flipping component, the clamping component, the angle positioning component, the second flipping component, and the smoothing component are electrically connected to the control box.

[0008] As a preferred solution of the present application, the transport assembly includes a first sliding frame, a first cylinder, a first suction cup assembly, a second cylinder and a second suction cup assembly. The first sliding frame is connected to the first linear motor arranged on the bracket. The first sliding frame is provided with the first cylinder and the second cylinder. The first cylinder is connected to the first suction cup assembly, and the second cylinder is connected to the second suction cup assembly.

[0009] As a preferred solution of the present application, the pick-and-place assembly includes a second sliding frame, a first motor, a connecting frame third cylinder, and a clamping cylinder. The second sliding frame is connected to the second linear motor arranged on the bracket, the second sliding frame is provided with the first motor, the output end of the first motor is connected to the connecting frame, the third cylinder is vertically arranged on the connecting frame, and the clamping cylinder is horizontally arranged.

[0010] As a preferred solution of the present application, the conveying assembly includes a support frame, a second motor, a rotating shaft, a transmission wheel and a conveyor belt. Two support frames are provided on the base, and each support frame is rotatably connected to at least two transmission wheels. The transmission wheels located on the same support frame are connected by the conveyor belt, and the transmission wheels on one of the two support frames are connected by the rotating shaft, and the second motor is connected to the rotating shaft through a pulley assembly.

[0011] As a preferred solution of the present application, the shaping component includes a discharge platform, a second motor, a screw rod, a fixed plate, a lifting plate, a third motor and a folding plate. Four fixed plates are arranged on the base with the center of the discharge platform as the center of the circle. The second motor is arranged on the fixed plate, and the output end of the second motor is connected to the screw rod. The lifting plate is arranged on the screw rod, and the lifting plate is slidably connected to the fixed plate. The third motor is arranged on the lifting plate, and the output end of the third motor is connected to the folding plate.

[0012] As a preferred solution of the present application, the clamping assembly includes a fourth cylinder, a fifth cylinder and a clamping rod. Two fourth cylinders are vertically arranged on the base, and a fifth cylinder is horizontally arranged on the output end of each fourth cylinder. The output end of the fifth cylinder is connected to the clamping rod.

[0013] As a preferred solution of the present application, the angle positioning assembly includes a fourth motor, a placement plate, a third suction cup assembly and a camera module. The fourth motor is arranged on the base, the output end of the fourth motor is connected to the placement plate, the third suction cup assembly is arranged at the center position of the placement plate, and the camera module is arranged on the bracket.

[0014] As a preferred solution of the present application, the first flipping assembly includes a sixth cylinder, a seventh cylinder, a first flipping cylinder and a clamping cylinder. The sixth cylinder is vertically arranged on the base through a fixed frame. The output end of the sixth cylinder is connected to the horizontally arranged seventh cylinder. The output end of the seventh cylinder is connected to the first flipping cylinder. The output end of the first flipping cylinder is connected to the clamping cylinder.

[0015] As a preferred solution of the present application, the smoothing assembly includes a third linear motor, a second flip cylinder, a sixth motor and a smoothing plate. The third linear motor is provided on the base, the second flip cylinder is provided on the third linear motor, the second flip cylinder is connected to the sixth motor through a mounting bracket, and the smoothing plate is provided on the sixth motor.

[0016] A fully automatic reel packaging method, applicable to any of the above-mentioned fully automatic reel packaging equipment, is characterized by comprising:

[0017] Use the conveying component to connect the reel left over from the previous production line, and convey the reel to the preset position and then stop conveying;

[0018] Get the current reel placement position and use the angle positioning component to adjust the reel placement position;

[0019] Clamp the reel using the clamping assembly and lift it into the working range of the first turning assembly;

[0020] Use the first turning assembly to turn the reel over, ensuring that the label on the reel is turned downward;

[0021] The foam is placed on the shaping component using the first linear motor and the transport component, and then the flipped reel is placed on the foam using the transport component;

[0022] The edges of the foam and the reel placed on the foam are shaped using a shaping component so that the edges of the foam and the reel are positioned above the reel.

[0023] Use the smoothing component to smooth the edges of the folded foam and the edges of the reel, and then use the gluing module to fix the folded intersection of the foam;

[0024] Use the second flipping assembly to flip the foam and reel, making sure the label on the reel faces upwards after flipping;

[0025] The flipped reel is placed in the packaging box using the pick-and-place component, the packaging box is then packaged using the encapsulation component, and finally the packaged reel is transported out by the blanking component.

[0026] The present application provides a fully automatic reel packaging equipment, which adjusts the placement angle of the reel by using an angle positioning component to ensure that the label on the reel is in the same direction, uses a handling component to replace manual picking of foam and reel, and then uses a shaping component, a smoothing component, etc. to replace manual packaging for reel, and then uses a second flipping component to flip the reel again to ensure that the label on the reel is facing upward. Compared with manual packaging or semi-automatic packaging, the fully automatic packaging equipment can work continuously and stably. The entire packaging operation process does not require human participation, and only a small number of technicians are required to supervise the equipment, which can save a lot of labor costs and avoid delays during manual operation, thereby greatly improving the overall packaging efficiency. At the same time, the various components of the fully automatic equipment operate according to fixed procedures and standards, which can ensure that the packaging effect of each reel is highly consistent, effectively avoiding the problem of uneven shaping and packaging effects caused by manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of a first structure of a fully automatic reel packaging device in one embodiment of the present application;

[0028] Figure 2 This is a second structural diagram of a fully automatic reel packaging device in one embodiment of the present application;

[0029] Figure 3 This is a structural diagram of a transport component in a reel-to-reel fully automatic packaging device in one embodiment of the present application;

[0030] Figure 4 This is a structural diagram of a pick-and-place component in a fully automatic reel packaging device in one embodiment of the present application;

[0031] Figure 5 This is a structural diagram of a conveying component in a reel-to-reel fully automatic packaging device in one embodiment of the present application;

[0032] Figure 6 This is a structural schematic diagram of a shaping component in a reel-based fully automatic packaging device in one embodiment of the present application;

[0033] Figure 7 This is a structural schematic diagram of a first flipping assembly in a fully automatic reel packaging device in one embodiment of the present application;

[0034] Figure 8 This is a structural schematic diagram of a clamping assembly and an angle positioning assembly in a fully automatic reel packaging device in one embodiment of the present application.

[0035] Description of reference numerals:

[0036] 1. Base; 2. Bracket; 3. Handling assembly; 4. Pick-and-place assembly; 5. Conveying assembly; 6. Shaping assembly; 7. First flip assembly; 8. Clamping assembly; 9. Angle positioning assembly; 10. Second flip assembly; 11. Smoothing assembly;

[0037] 301, first sliding frame; 302, first cylinder; 303, first suction cup assembly; 304, second cylinder; 305, second suction cup assembly; 401, second sliding frame; 402, first motor; 403, connecting frame; 404, third cylinder; 405, clamping cylinder; 501, supporting frame; 502, second motor; 503, rotating shaft; 504, transmission wheel; 505, conveyor belt; 601, unloading platform; 602, fixing plate; 603, lifting plate; 604, third motor; 605, first folding plate; 606, second folding plate; 701, sixth cylinder; 702, seventh cylinder; 703, first flip cylinder; 704, clamping cylinder; 801, fourth cylinder; 802, clamping rod; 901, placement plate; 902, third suction cup assembly. DETAILED DESCRIPTION

[0038] The embodiments of the present application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be understood as limiting the present application. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making any creative efforts shall fall within the scope of protection of the present application.

[0039] In addition, if the descriptions of "first", "second", etc. are involved in this application, they are only used for descriptive purposes (such as to distinguish the same or similar elements) and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0040] Please refer to Figure 1 , Figure 2 , Figure 5In one embodiment, the present application provides a fully automatic reel packaging equipment, including a base 1, a bracket 2 is provided on the base 1, a conveying component 3 and a pick-and-place component 4 are slidably provided on the bracket 2, a conveying component 5, a shaping component 6, and a first flipping component 7 are sequentially provided on the base 1 below the bracket 2, a clamping component 8 and an angle positioning component 9 are provided on the base 1 in the middle of the conveying component 5, a second flipping component 10 is provided on both sides of the conveying component 5 away from the clamping component 8, a smoothing component 11 is provided on one side of the shaping component 6 on the base 1, and the conveying component 3, the pick-and-place component 4, the conveying component 5, the shaping component 6, the first flipping component 7, the clamping component 8, the angle positioning component 9, the second flipping component 10, and the smoothing component 11 are electrically connected to the control box.

[0041] It can be understood that the placement angle of the reel is adjusted by using the angle positioning component 9 to ensure that the label on the reel is facing the same direction, and the handling component 3 is used instead of manual picking up of the foam and the reel, and then the shaping component 6, smoothing component 11, etc. are used instead of manual packaging to package the reel, and then the second flipping component 10 is used to flip the reel again to ensure that the label on the reel is facing upward. Compared with manual packaging or semi-automatic packaging, the fully automatic packaging equipment can work continuously and stably. The entire packaging operation process does not require human participation, and only a small number of technicians are required to supervise the equipment, which can save a lot of labor costs and avoid delays during manual operation, thereby greatly improving the overall packaging efficiency. At the same time, the various components of the fully automatic equipment operate according to fixed procedures and standards, which can ensure that the packaging effect of each reel is highly consistent, and effectively avoid the problem of uneven shaping and packaging effects caused by manual operation.

[0042] For details, please refer to Figure 3 On the basis of the above embodiment, the transport assembly 3 includes a first sliding frame 301, a first cylinder 302, a first suction cup assembly 303, a second cylinder 304 and a second suction cup assembly 305. The first sliding frame 301 is connected to the first linear motor arranged on the bracket 2. The first sliding frame 301 is provided with a first cylinder 302 and a second cylinder 304. The first cylinder 302 is connected to the first suction cup assembly 303, and the second cylinder 304 is connected to the second suction cup assembly 305.

[0043] For details, please refer to Figure 1 , Figure 4On the basis of the above embodiment, the pick-and-place component 4 includes a second sliding frame 401, a first motor 402, a connecting frame 403, a third cylinder 404, and a clamping cylinder 405. The second sliding frame 401 is connected to the second linear motor arranged on the bracket 2. The second sliding frame 401 is provided with a first motor 402, and the output end of the first motor 402 is connected to the connecting frame 403. The third cylinder 404 is vertically arranged on the connecting frame 403, and the clamping cylinder 405 is horizontally arranged.

[0044] For details, please refer to Figure 1 , Figure 5 On the basis of the above embodiment, the conveying assembly includes a support frame 501, a second motor 502, a rotating shaft 503, a transmission wheel 504 and a conveyor belt 505. Two support frames 501 are provided on the base, and each support frame 501 is rotatably connected to at least two transmission wheels 504. The transmission wheels 504 located on the same support frame 501 are connected through the conveyor belt 505, and one of the transmission wheels 504 on the two support frames 501 is connected through the rotating shaft 503. The second motor 502 is connected to the rotating shaft 503 through a pulley assembly.

[0045] For details, please refer to Figure 1 , Figure 6 On the basis of the above embodiment, the shaping component 6 includes a discharge platform 601, a screw, a fixed plate 602, a lifting plate 603, a third motor 604 and a folding plate. Four fixed plates 602 are arranged on the base 1 with the center of the discharge platform 601 as the center of the circle. The fixed plate 602 is provided with a second motor 502. The output end of the second motor 502 is connected to the screw. The lifting plate 603 is provided on the screw, and the lifting plate 603 is slidably connected to the fixed plate 602. The lifting plate 603 is provided with a third motor 604. The output end of the third motor 604 is connected to the folding plate. The folding plate is divided into a first folding plate 605 and a second folding plate 606. The first folding plate 605 and the second folding plate 606 are used to fold the edge of the reel and the edge of the foam. After the first folding plate 605 and the second folding plate 606 are folded, there is a gap between the two first folding plates 605 or the two second folding plates 606. This gap is used for the smoothing component 11 to press the edge of the reel and the edge of the foam after folding, so that after the folding plate is reset, the smoothing component 11 is used to maintain the folded state, so that the folded foam and reel can be fixed by cutting the tape using the gluing module.

[0046] For details, please refer to Figure 1 , Figure 8Based on the above embodiment, the clamping assembly 8 includes a fourth cylinder 801, a fifth cylinder and a clamping rod 802. Two fourth cylinders 801 are vertically arranged on the base 1, and a fifth cylinder is horizontally arranged on the output end of each fourth cylinder 801. The output end of the fifth cylinder is connected to the clamping rod 802.

[0047] For details, please refer to Figure 1 , Figure 8 Based on the above embodiment, the angle positioning assembly 9 includes a fourth motor, a placement plate 901, a third suction cup assembly 902 and a camera module. The fourth motor is provided on the base 1, the output end of the fourth motor is connected to the placement plate 901, the third suction cup assembly 902 is provided at the center position of the placement plate 901, and the camera module is provided on the bracket 2.

[0048] For details, please refer to Figure 1 , Figure 7 Based on the above embodiment, the first flipping assembly 7 includes a sixth cylinder 701, a seventh cylinder 702, a first flipping cylinder 703 and a clamping cylinder 704. The sixth cylinder 701 is vertically arranged on the base 1 through a fixed frame. The output end of the sixth cylinder 701 is connected to the horizontally arranged seventh cylinder 702, the output end of the seventh cylinder 702 is connected to the first flipping cylinder 703, and the output end of the first flipping cylinder 703 is connected to the clamping cylinder 704.

[0049] For details, please refer to Figure 1 Based on the above embodiment, the smoothing assembly 11 includes a third linear motor, a second flip cylinder, a sixth motor and a smoothing plate. The third linear motor is provided on the base 1, and the second flip cylinder is provided on the third linear motor. The second flip cylinder is connected to the sixth motor through the mounting frame, and the sixth motor is provided with a smoothing plate.

[0050] A fully automatic reel packaging method, applicable to the above-mentioned fully automatic reel packaging equipment, is characterized by comprising:

[0051] S1: Use the conveying component 5 to connect the reel left by the previous production line, and convey the reel to the preset position and then stop conveying;

[0052] S2: Obtain the current placement position of the reel and adjust the placement position of the reel using the angle positioning component 9;

[0053] S3: Clamp the reel using the clamping assembly 8 and lift it into the working range of the first turning assembly 7;

[0054] S4: Use the first turning assembly 7 to turn the reel over, ensuring that the label on the reel is turned downward;

[0055] S5: Using the first linear motor and the transport component 3 to place the foam on the shaping component 6, and then using the transport component 3 to place the flipped reel on the foam;

[0056] S6: shaping the edges of the foam and the reel placed on the foam using the shaping component 6 so that the edges of the foam and the reel are positioned above the reel;

[0057] S7: Use the smoothing component 11 to smooth the edges of the folded foam and the edges of the reel, and then use the gluing module to fix the folded intersection of the foam;

[0058] S8: Use the second turning assembly 10 to turn over the foam and the reel, ensuring that the label on the reel faces upwards after turning over;

[0059] S9: Place the flipped reel in the packaging box using the pick-and-place component 4, then package the packaging box using the encapsulation component, and finally deliver the packaged reel out through the blanking component.

[0060] In summary, when a fully automatic reel packaging device is in use, the conveyor assembly 5 is used to connect the reel flowing down from the previous production line. The reel is a reel with an aluminum foil bag. When the reel flows onto the conveyor assembly 5, the conveyor assembly 5 conveys the reel to the designated position. At this time, the reel is just above the placement plate 901. The camera module located on the bracket 2 captures the state of the reel at this time and sends the image signal to the control box. The control box identifies and compares the image signal with the pre-stored image. When it is found that the image does not match the pre-stored image, the control box controls the third suction cup to suck the bottom of the reel and controls the fourth motor to rotate the corresponding angle until the image captured by the camera module matches the pre-stored image.

[0061] Afterwards, the control box pauses the adsorption of the third suction cup on the reel. At this time, the fifth cylinder starts, driving the clamping rod 802 to clamp the edge of the reel, and the fourth cylinder 801 drives the fifth cylinder, the clamping rod 802 and the reel to the working stroke of the first turning assembly 7. The sixth cylinder 701 in the first turning assembly 7 extends the preset length and stops, and then the seventh cylinder 702 extends the preset length and stops. At this time, the clamping cylinder 704 clamps the upper and lower sides of the reel, and the clamping assembly 8 is reset under the drive of the control box. The second turning assembly 10 rotates the reel 180° and places the label of the reel at the bottom. At the same time, the conveying assembly 3 sucks the foam from the foam waste area and places it on the discharge platform 601, and then goes back to hand over with the second turning assembly 10, and places the packaged reel on top of the foam. The third linear motor drives the second turning cylinder, the sixth motor, and the smoothing plate to approach the reel. The first folding plate 605 is moved in the same direction, and at the same time, the second flip cylinder rotates a preset angle to ensure that the smoothing plate is parallel to the surface of the reel, and then the smoothing plate is used to press the surface of the reel. At this time, the third motor 604 drives the first folding plate 605 to rotate 180 degrees towards the reel to fold the edge of the foam and the edge of the tinfoil bag. The sixth motor drives the smoothing plate to rotate, presses the first folded part, and uses the gluing module to fix the first folded part with tape. Subsequently, the second folding plate 606 folds the edge of the foam and the edge of the tinfoil bag in the same way. The smoothing plate rotates again under the action of the sixth motor, presses the second folded part, and then uses the gluing module to fix the second folded part with tape. When the gluing module fixes the junction of the foam folds, the equipment can accurately control the position and length of the glue to avoid crooked glue or inconsistent length, thereby improving the overall aesthetics and stability of the packaging.

[0062] The shaped reel is then handed over to the first flip assembly 7 for repackaging through the pick-and-place assembly 4, ensuring that the label on the reel faces upward. The flipping action of the first flip assembly 7 is consistent with the flipping action of the second flip assembly 10. After the flipping is completed, it is handed over again through the pick-and-place assembly 4. The two clamping claw cylinders 405 in the pick-and-place assembly 4 clamp the flipped reel, and the first motor 402 is used to adjust the angle of placement into the packaging box. Finally, the third cylinder 404 is used to completely push the reel into the packaging box, and then the reel with the packaging box is sent to the next production line;

[0063] Through the above settings, the present application can realize fully automatic packaging of reels. The angle positioning component 9, clamping component 8, conveying component 3, etc. can perform tasks quickly and accurately according to the preset program. Compared with manual packaging tables and semi-automatic packaging, fully automatic equipment reduces the manual intervention links, and the connection between each component is closer, and there will be no delays during manual operation, thereby greatly improving the overall packaging efficiency.

[0064] It should be noted that, in this document, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, apparatus, article, or method comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, apparatus, article, or method. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, apparatus, article, or method comprising the element.

[0065] The above description is only a preferred embodiment of the present application and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A fully automatic reel packaging equipment, characterized in that: The invention comprises a base, a bracket is provided on the base, a carrying assembly and a pick-and-place assembly are slidably provided on the bracket, a conveying assembly, a shaping assembly, and a first flipping assembly are sequentially provided on the base below the bracket, a clamping assembly and an angle positioning assembly are provided on the base in the middle of the conveying assembly, second flipping assemblies are provided on both sides of the conveying assembly away from the clamping assembly, a smoothing assembly is provided on one side of the shaping assembly on the base, and the conveying assembly, the pick-and-place assembly, the conveying assembly, the shaping assembly, the first flipping assembly, the clamping assembly, the angle positioning assembly, the second flipping assembly, and the smoothing assembly are electrically connected to a control box; The shaping assembly includes a discharge platform, a second motor, a screw rod, a fixed plate, a lifting plate, a third motor and a folding plate. Four fixed plates are arranged on the base with the center of the discharge platform as the center of the circle. The second motor is arranged on the fixed plate, and the output end of the second motor is connected to the screw rod. The lifting plate is arranged on the screw rod, and the lifting plate is slidably connected to the fixed plate. The third motor is arranged on the lifting plate, and the output end of the third motor is connected to the folding plate. The clamping assembly includes a fourth cylinder, a fifth cylinder and a clamping rod, two fourth cylinders are vertically arranged on the base, a fifth cylinder is horizontally arranged on the output end of each fourth cylinder, and the output end of the fifth cylinder is connected to the clamping rod; The first flip assembly includes a sixth cylinder, a seventh cylinder, a first flip cylinder, and a clamping cylinder. The sixth cylinder is vertically arranged on the base through a fixing frame. The output end of the sixth cylinder is connected to the horizontally arranged seventh cylinder. The output end of the seventh cylinder is connected to the first flip cylinder. The output end of the first flip cylinder is connected to the clamping cylinder. The smoothing assembly includes a third linear motor, a second flip cylinder, a sixth motor and a smoothing plate. The third linear motor is arranged on the base, the second flip cylinder is arranged on the third linear motor, the second flip cylinder is connected to the sixth motor through a mounting frame, and the smoothing plate is arranged on the sixth motor.

2. The fully automatic reel packaging equipment according to claim 1, characterized in that: The transport assembly includes a first sliding frame, a first cylinder, a first suction cup assembly, a second cylinder and a second suction cup assembly. The first sliding frame is connected to the first linear motor arranged on the bracket. The first sliding frame is provided with the first cylinder and the second cylinder. The first cylinder is connected to the first suction cup assembly, and the second cylinder is connected to the second suction cup assembly.

3. The fully automatic reel packaging equipment according to claim 1, characterized in that: The pick-and-place assembly includes a second sliding frame, a first motor, a third cylinder of a connecting frame, and a clamping cylinder. The second sliding frame is connected to the second linear motor arranged on the bracket. The first motor is arranged on the second sliding frame. The output end of the first motor is connected to the connecting frame. The third cylinder is vertically arranged on the connecting frame and the clamping cylinder is horizontally arranged.

4. The fully automatic reel packaging equipment according to claim 1, characterized in that: The conveying assembly includes a support frame, a second motor, a rotating shaft, a transmission wheel and a conveyor belt. Two support frames are provided on the base. Each support frame is rotatably connected to at least two transmission wheels. The transmission wheels on the same support frame are connected by the conveyor belt. The transmission wheels on one of the two support frames are connected by the rotating shaft. The second motor is connected to the rotating shaft through a pulley assembly.

5. The fully automatic reel packaging equipment according to claim 1, characterized in that: The angle positioning assembly includes a fourth motor, a placement plate, a third suction cup assembly and a camera module. The fourth motor is arranged on the base, the output end of the fourth motor is connected to the placement plate, the third suction cup assembly is arranged at the center position of the placement plate, and the camera module is arranged on the bracket.

6. A fully automatic reel packaging method, applicable to the fully automatic reel packaging equipment according to any one of claims 1 to 5, characterized in that: include: Use the conveying component to connect the reel left over from the previous production line, and convey the reel to the preset position and then stop conveying; Get the current reel placement position and use the angle positioning component to adjust the reel placement position; Clamp the reel using the clamping assembly and lift it into the working range of the first turning assembly; Use the first turning assembly to turn the reel over, ensuring that the label on the reel is turned downward; The foam is placed on the shaping component using the first linear motor and the transport component, and then the flipped reel is placed on the foam using the transport component; The edges of the foam and the reel placed on the foam are shaped using a shaping component so that the edges of the foam and the reel are positioned above the reel. Use the smoothing component to smooth the edges of the folded foam and the edges of the reel, and then use the gluing module to fix the folded intersection of the foam; Use the second flipping assembly to flip the foam and reel, making sure the label on the reel faces upwards after flipping; The flipped reel is placed in the packaging box using the pick-and-place component, the packaging box is then packaged using the encapsulation component, and finally the packaged reel is transported out by the blanking component.

Images