A passivation device and process for preparing galvanized sheet
By using the sliding column and hydraulic cylinder system of the passivation device for galvanized sheet preparation, the corrugated sheet is quickly positioned and stably clamped, solving the problems of low production efficiency and uneven passivation liquid coverage in the existing technology, and improving the passivation effect and service life of the galvanized sheet.
Patent Information
- Application Number
- CN202411765703.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2044-12-04
AI Technical Summary
Existing passivation devices for galvanized sheets require frequent adjustments to the clamping position when fixing corrugated galvanized sheets, resulting in a large workload, low production efficiency, and uneven coverage of the passivation solution, which affects the service life of the galvanized sheets.
A passivation device for galvanized sheet preparation is adopted. The bending degree of the corrugated sheet is detected by a sliding column, the clamping position is adjusted by rotating the plate, and a constant clamping force is maintained by a hydraulic cylinder to achieve rapid positioning and stable clamping, ensuring full coverage of the passivation fluid.
This improves the production efficiency of the corrugated sheet passivation process, ensures that the passivation solution forms a complete protective film on the surface of the corrugated sheet, and extends the service life of the galvanized sheet.
Smart Images

Figure CN119220971B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of galvanized sheet preparation, and in particular to a passivation device and process for preparing galvanized sheet. Background Art
[0002] Galvanized sheet is widely used in many fields such as construction, home appliances, automobile manufacturing, aerospace, etc. due to its excellent corrosion resistance and low cost. Passivation treatment is a key step to improve the corrosion resistance of galvanized sheet. By forming a dense passivation film on the surface of the zinc layer, the corrosion resistance of the galvanized sheet can be significantly improved and its service life can be extended.
[0003] The existing galvanized sheet passivation device mainly adopts a clamping and fixing method to fix the galvanized sheet and then put it into the passivation solution. However, when preparing corrugated galvanized sheet, due to the characteristics of the corrugated sheet, when fixing the corrugated sheet, it is necessary to clamp and fix the relatively flat area of the corrugated sheet (i.e. the junction of the crests and troughs) to reduce damage to the corrugated sheet. Therefore, when fixing the corrugated sheet, it is necessary to accurately find the relatively flat area of the corrugated sheet to reduce the impact on the shape of the corrugated sheet. However, for different batches of corrugated sheets, the position of the fixing jaws needs to be adjusted again, which results in a large workload, a lot of time consumption and low production efficiency. Summary of the invention
[0004] In order to overcome the shortcomings mentioned in the above background technology, the present invention provides a passivation device and process for preparing galvanized sheets.
[0005] Technical solution: A passivation device for preparing galvanized sheet, comprising:
[0006] A liquid storage box, wherein the liquid storage box is provided with a mounting frame, the mounting frame and the liquid storage box are provided with a displacement module, and the displacement module is provided with a mounting plate;
[0007] A support plate fixedly connected to the mounting plate, wherein the support plate is slidably connected to two first sliding plates distributed in a mirror image, a rectangular opening is provided in the middle of the support plate, and a plurality of slideways are provided on the first sliding plates;
[0008] The number of L-shaped frames is the same as the sum of the number of slideways on the two first sliding plates, and they are slidably connected in the slideways of the adjacent first sliding plates. The number of the L-shaped frames on the two first sliding plates is the same, and the L-shaped frames are hinged with a rotating plate, and the rotating plate is fixedly connected with a first fixed shell, and a first sliding member is slidably connected in the first fixed shell;
[0009] Two second sliding plates distributed in mirror image are both slidably connected to the mounting frame. The second sliding plates are slidably connected to a plurality of sliding columns, and the sliding columns are pressed and matched with the adjacent rotating plates.
[0010] Further explanation includes:
[0011] Two mirror-distributed fixing plates are respectively fixed to two sides of the rectangular opening of the support plate, and the sliding column is pressed and matched with the adjacent fixing plates;
[0012] The number of U-shaped rods is the same as that of the L-shaped frames, and they are fixed to the support plate. The U-shaped rods are squeezed and matched with the adjacent rotating plates. The U-shaped rods are fixed to the limiting blocks, and the limiting blocks are provided with inclined surfaces. The inclined surfaces of the limiting blocks are squeezed and matched with the adjacent L-shaped frames.
[0013] It is further explained that the length of the limit block is greater than the length of the adjacent slideway on the support plate.
[0014] Further explanation includes:
[0015] The mirror-distributed first electric push rods are respectively fixed to the two sides of the rectangular opening of the support plate, the telescopic end of the first electric push rod is fixed with a connecting piece, the connecting piece is fixed with the adjacent first sliding plate, a limiting groove is provided on the connecting piece, and the limiting groove of the connecting piece is in limited sliding cooperation with the adjacent second sliding plate;
[0016] The number of second fixed shells is the same as that of the L-shaped frames, and they are fixed to the first sliding plate. A second sliding member is sealed and slidably connected in the second fixed shell, and a first elastic member is fixedly connected between the second fixed shell and the adjacent first fixed shell. A first oil pipeline is connected between the second fixed shell and the adjacent first fixed shell.
[0017] The number of the transfer plates is the same as that of the first fixed shells, and the transfer plates are sealingly and slidably connected in the first fixed shell. A second elastic member is fixedly connected between the transfer plates and the first sliding member. The transfer plates are located between the first oil pipeline of the first fixed shell and the first sliding member.
[0018] Further explanation includes:
[0019] A second electric push rod is fixedly connected to the support plate, a connecting rod is fixedly connected to the telescopic end of the second electric push rod, the first sliding plate is slidably connected to a third sliding plate, the third sliding plate and the connecting rod are limitedly slidably matched, the L-shaped frames on the same first sliding plate are divided into a group of two, and the third sliding plate is provided with sliding grooves with the same number of L-shaped frames as the groups of the adjacent first sliding plates;
[0020] The number of the first extrusion blocks is the same as the number of groups of the L-shaped frames on the adjacent first sliding plates, and is fixedly connected to one side of the slide groove of the third sliding plate. The slide groove of the third sliding plate is slidably connected with a second extrusion block. The first extrusion block is extruded and matched with the adjacent second extrusion block. The first extrusion block is fixedly connected with an elastic telescopic rod, and the second extrusion block is fixedly connected to the telescopic end of the adjacent elastic telescopic rod. The first extrusion block and the adjacent second extrusion block are respectively extruded and matched with two second sliding members in the adjacent group of L-shaped frames.
[0021] It is further explained that the sum of the lengths of the first extrusion block and the adjacent second extrusion block is less than the length of the distance between two second sliding members in the same group of the L-shaped frames.
[0022] Further explanation includes:
[0023] The hydraulic cylinders, the number of which is the same as the number of the second fixed shells, are respectively fixed to the adjacent first sliding plates, and a second oil delivery pipe is connected between the hydraulic cylinders and the adjacent first fixed shells.
[0024] Further explanation includes:
[0025] The number of the fixing frames is the same as the number of the hydraulic cylinders, and the fixing frames are divided into a group of two. The two fixing frames in the same group are respectively fixed to the adjacent first extrusion block and the second extrusion block. The fixing frames are slidably connected with an extrusion plate, and a third elastic member is fixed between the two. The extrusion plate is extruded and matched with the telescopic end of the hydraulic rod in the adjacent hydraulic cylinder, and the two are magnetically matched.
[0026] It is further explained that the elastic coefficient of the third elastic member between the fixing frame and the extrusion plate is greater than the elastic coefficient of the second elastic member between the first sliding member and the transmission plate.
[0027] A galvanized sheet passivation process, based on the above-mentioned galvanized sheet preparation passivation device, comprises the following steps:
[0028] S1: placing the corrugated plate between the two second sliding plates, the first electric push rod drives the sliding column and the first fixed shell, and the first fixed shell changes its angle to be perpendicular to the corrugated plate;
[0029] S2: The second electric push rod drives the second extrusion block, and the second extrusion block controls the first sliding member to fix the corrugated plate;
[0030] S3: After the corrugated plate is fixed, the second extrusion block drives the hydraulic cylinder, and the transmission plate compresses the second elastic member;
[0031] S4: After the corrugated plate is fixed, the displacement module drives the support plate to immerse the corrugated plate in the passivation liquid;
[0032] S5: When the corrugated plate reacts with the passivation liquid, the second electric push rod drives the first extrusion block, and the first extrusion block controls the second extrusion block and the first sliding member to change the fixed position of the corrugated plate;
[0033] S6: After the reaction between the corrugated plate and the passivation liquid is completed, the displacement module drives the support plate corrugated plate to be moved out of the passivation liquid;
[0034] S7: After the corrugated plate is removed from the passivation liquid, the second electric push rod drives the first extrusion block to release and remove the corrugated plate, and the first sliding member is reset;
[0035] S8: After the corrugated plate is removed, the first electric push rod drives the sliding column and the first fixed shell, and the sliding column and the first fixed shell are reset;
[0036] S9: The displacement module drives the support plate, and the support plate resets.
[0037] To sum up, the beneficial effects of the present invention are as follows: the present invention detects the bending amplitude of the corrugated plate by means of a sliding column, so that when fixing different batches of corrugated plates, the flat area of the corrugated plate can be quickly positioned, and at the same time, the rotating plate adjusts the first fixed shell to clamp and fix the relatively flat position of the corrugated plate, thereby speeding up the positioning speed of the fixed point and improving production efficiency.
[0038] By replacing the clamping position of the corrugated plate, the fitting position of the corrugated plate and the first sliding member can also react with the passivation liquid, thereby improving the coverage of the corrugated plate by the passivation liquid, allowing the passivation liquid to form a complete protective film on the surface of the corrugated plate, and extending the service life of the galvanized sheet.
[0039] By replenishing the hydraulic oil in the first fixed shell with the hydraulic cylinder, the first sliding member always has the same clamping force on the corrugated plate, thereby improving the stability of the clamping of the corrugated plate, improving the stability of the corrugated plate in the passivation liquid, avoiding uneven protective film formed on the surface of the corrugated plate, and extending the service life of the galvanized plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0041] Figure 2 It is a schematic diagram of the three-dimensional structure of the displacement module and the support plate of the present invention;
[0042] Figure 3 It is a schematic diagram of the three-dimensional structure of the mounting plate and the supporting plate of the present invention;
[0043] Figure 4 It is a schematic diagram of the three-dimensional structure of the second sliding plate and the sliding column of the present invention;
[0044] Figure 5It is a three-dimensional structural schematic diagram of the first electric push rod and the connecting member of the present invention;
[0045] Figure 6 It is a schematic diagram of the three-dimensional structure of the connecting rod and the third sliding plate of the present invention;
[0046] Figure 7 It is a schematic diagram of the three-dimensional structure of the first fixed shell and the second fixed shell of the present invention;
[0047] Figure 8 It is a three-dimensional structural schematic diagram of the U-shaped rod and the limit block of the present invention;
[0048] Fig. 9 It is a schematic diagram of the three-dimensional structure of the first sliding member and the transfer plate of the present invention;
[0049] Fig.10 It is a schematic diagram of the three-dimensional structure of the first extrusion block and the second extrusion block of the present invention;
[0050] Fig.11 It is a schematic diagram of the three-dimensional structure of the first extrusion block and the elastic telescopic rod of the present invention;
[0051] Fig.12 It is a schematic diagram of the three-dimensional structure of the fixing frame and the extrusion plate of the present invention;
[0052] Fig.13 It is an exploded view of the fixing frame and the extrusion plate of the present invention.
[0053] Explanation of the accompanying drawings: 1-liquid storage box, 2-mounting frame, 3-displacement module, 4-mounting plate, 5-support plate, 6-first sliding plate, 7-L-shaped frame, 8-rotating plate, 9-first fixed shell, 10-first sliding member, 11-second sliding plate, 12-sliding column, 13-fixed plate, 1301-U-shaped rod, 1302-limiting block, 14-first electric push rod, 15-connecting member, 16-second fixed shell, 17-second sliding member, 18-transmission plate, 19-second electric push rod, 20-connecting rod, 21-third sliding plate, 22-first extrusion block, 23-second extrusion block, 24-elastic telescopic rod, 25-hydraulic cylinder, 26-fixed frame, 27-extrusion plate. DETAILED DESCRIPTION
[0054] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0055] Example 1: A passivation device for preparing galvanized sheet, see Figure 1-Figure 7 and Fig. 9, including: a liquid storage box 1, the liquid storage box 1 is provided with a mounting frame 2, the mounting frame 2 and the liquid storage box 1 are jointly provided with a displacement module 3, and the displacement module 3 is provided with a mounting plate 4; a support plate 5, fixedly connected to the mounting plate 4, the support plate 5 is slidably connected with two first sliding plates 6 distributed in a mirror image, a rectangular opening is provided in the middle of the support plate 5, and a plurality of slideways are provided on the first sliding plate 6; an L-shaped frame 7, the number of which is the same as the sum of the number of slideways on the two first sliding plates 6, and is slidably connected in the slideways of adjacent first sliding plates 6, the number of L-shaped frames 7 on the two first sliding plates 6 is the same, the L-shaped frame 7 is hinged with a rotating plate 8, the rotating plate 8 is fixedly connected with a first fixed shell 9, and a first sliding member 10 is slidably connected in the first fixed shell 9; two second sliding plates 11 distributed in a mirror image are both slidably connected to the mounting frame 2, the second sliding plate 11 is slidably connected with a plurality of sliding columns 12, and the sliding columns 12 are squeezed and matched with the adjacent rotating plates 8.
[0056] In the above scheme, the liquid storage tank 1 is used to hold the mixed passivation liquid, the displacement module 3 is composed of an existing electric slide rail and an electric slider, and there are two displacement modules 3, which are symmetrically distributed on both sides of the mounting frame 2, and the two displacement modules 3 are fixedly connected to a support plate 5 through a mounting plate 4 to enable the support plate 5 to move stably. A plurality of support plates 5 can be selected as needed, and the plurality of support plates 5 can be connected by fixing members, and two first sliding plates 6 are respectively located on both sides of the rectangular opening of the support plate 5, and an elastic block is provided on one side of the first sliding member 10 located outside the first fixed shell 9 to avoid scratching the corrugated plate when clamping the corrugated plate, and an anti-corrosion coating is sprayed on the elastic block of the first sliding member 10, and the number of L-shaped frames 7 on the first sliding plate 6 is an even number, and at least four, so that the first sliding member 10 on the L-shaped frame 7 can stably clamp the corrugated plate, and the sliding column 12 is used to adapt to the bending amplitude on the corrugated plate, and the position between the crest of the corrugated plate and the adjacent trough can at least contact with two sliding columns 12.
[0057] See also Figure 2 , Figure 3 and Figure 5-Figure 8 , and also includes: two fixed plates 13 distributed in a mirror image, respectively fixed to the two sides of the rectangular opening of the support plate 5, and the sliding column 12 is squeezed and matched with the adjacent fixed plates 13; U-shaped rods 1301, the number of which is the same as the number of L-shaped frames 7, are fixed to the support plate 5, the U-shaped rods 1301 are squeezed and matched with the adjacent rotating plates 8, the U-shaped rods 1301 are fixed to the limiting blocks 1302, and the limiting blocks 1302 are provided with inclined surfaces, and the inclined surfaces of the limiting blocks 1302 are squeezed and matched with the adjacent L-shaped frames 7, and the length of the limiting blocks 1302 is greater than the length of the adjacent slideways on the support plate 5.
[0058] In the above scheme, the fixed plate 13 is used to reset the sliding column 12 to its initial neat state after movement. A protrusion is provided on the side of the U-shaped rod 1301 close to the rotating plate 8 for quickly resetting the rotating plate 8. There are two inclined surfaces on the limit block 1302 and they are symmetrically distributed. A groove that slides with the L-shaped frame 7 can be provided in the middle of the limit block 1302, so that the L-shaped frame 7 slides along the groove in the middle of the limit block 1302 after resetting, so that the protrusion of the U-shaped rod 1301 can contact the rotating plate 8.
[0059] See also Figure 3 , Figure 5-Figure 7 and Fig. 9 , and also includes: a first electric push rod 14 distributed in a mirror image, which is respectively fixed to the two sides of the rectangular opening of the support plate 5, and a connecting member 15 is fixed to the telescopic end of the first electric push rod 14, and the connecting member 15 is fixed to the adjacent first sliding plate 6. A limiting groove is arranged on the connecting member 15, and the limiting groove of the connecting member 15 is limited and slidably matched with the adjacent second sliding plate 11; a second fixed shell 16, the number of which is the same as the number of the L-shaped frame 7, is fixed to the first sliding plate 6, and a second sliding member 17 is sealed and slidably connected in the second fixed shell 16, and a first elastic member is fixed between the two, and a first oil pipeline is connected between the second fixed shell 16 and the adjacent first fixed shell 9; a transmission plate 18, the number of which is the same as the number of the first fixed shell 9, is sealed and slidably connected in the first fixed shell 9, a second elastic member is fixed between the transmission plate 18 and the first sliding member 10, and the transmission plate 18 is located between the first oil pipeline of the first fixed shell 9 and the first sliding member 10.
[0060] In the above scheme, four first electric push rods 14 with mirror distribution can be set, and two are in a group. The first electric push rods 14 in the same group are respectively located on the front and rear sides of the rectangular opening of the support plate 5, and are used to make the second sliding plate 11 and the first sliding plate 6 move stably. The second fixed shell 16 and the first oil pipeline are filled with hydraulic oil. The first elastic member between the second fixed shell 16 and the second sliding member 17 is set as a spring, which is used to reset the second sliding member 17. The second elastic member between the transfer plate 18 and the first sliding member 10 is set as a spring, which is used to provide continuous thrust to the first sliding member 10.
[0061] See also Figure 2 , Figure 3 , Figure 5-Figure 7 , Fig.10 and Fig.11, further comprising: a second electric push rod 19, fixedly connected to the support plate 5, a connecting rod 20 fixedly connected to the telescopic end of the second electric push rod 19, a third sliding plate 21 slidably connected to the first sliding plate 6, the third sliding plate 21 and the connecting rod 20 limited sliding cooperation, the L-shaped frames 7 on the same first sliding plate 6 are divided into a group of two, and the third sliding plate 21 is provided with a sliding groove with the same number as the group of L-shaped frames 7 on the adjacent first sliding plate 6; a first extrusion block 22, the number of which is the same as the group of L-shaped frames 7 on the adjacent first sliding plate 6, fixedly connected to one side of the sliding groove of the third sliding plate 21 A second extrusion block 23 is slidably connected in the slide groove of the third sliding plate 21, the first extrusion block 22 is extruded and matched with the adjacent second extrusion block 23, the first extrusion block 22 is fixedly connected with an elastic telescopic rod 24, the second extrusion block 23 is fixedly connected to the telescopic end of the adjacent elastic telescopic rod 24, the first extrusion block 22 and the adjacent second extrusion block 23 are respectively extruded and matched with the two second sliding members 17 in the adjacent group of L-shaped frames 7, and the sum of the lengths of the first extrusion block 22 and the adjacent second extrusion block 23 is less than the length of the distance between the two second sliding members 17 in the same group of L-shaped frames 7.
[0062] In the above scheme, a through hole is provided on the third sliding plate 21, and the connecting rod 20 passes through the through hole on the third sliding plate 21 and slides with it. The first extrusion block 22 and the second extrusion block 23 are both set to a right-angled trapezoid. The inclined surface of the first extrusion block 22 is extruded and matched with the second sliding member 17, and the upper bottom surface of the first extrusion block 22 is extruded and slidably matched with the second sliding member 17. The inclined surface of the second extrusion block 23 is extruded and matched with the second sliding member 17, and the upper bottom surface of the second extrusion block 23 is extruded and slidably matched with the second sliding member 17. The elastic telescopic rod 24 is initially in a contracted state, and the elastic telescopic rod 24 is used to drive the second extrusion block 23 to reset.
[0063] When the present device is needed to perform a passivation operation on the corrugated plate, the staff will place the corrugated plate to be passivated between the two second sliding plates 11, and then start the first electric push rod 14 to extend the telescopic end of the first electric push rod 14, and synchronously drive the second sliding plate 11 and the parts thereon and the first sliding plate 6 and the parts thereon to move in a direction close to the corrugated plate through the connecting piece 15. During the movement of the second sliding plate 11, some sliding columns 12 on the second sliding plate 11 first contact the wave crests on the corrugated plate and are pushed by the wave crests on the corrugated plate, so that the sliding columns 12 slide on the second sliding plate 11, and then the second sliding plate 11 continues to move, and all the sliding columns 12 are gradually blocked by the corrugated plate and slide on the second sliding plate 11. After all the sliding columns 12 are in contact with the corrugated plate, the first electric push rod 14 is closed. At this time, the sliding columns 12 away from the side of the corrugated plate together form a shape consistent with the bending amplitude of the corrugated plate. During the movement of the first sliding plate 6, the third sliding plate 21 thereon slides along the connecting rod 20.
[0064] During the movement of the sliding column 12, the side of the sliding column 12 away from the corrugated plate contacts and squeezes the rotating plate 8, causing the rotating plate 8 to gradually rotate. During the rotation of the rotating plate 8, the L-shaped frame 7 slides along the first sliding plate 6, and finally the rotating plate 8 moves to a position corresponding to the flat area between the crest of the corrugated plate and the adjacent trough, and is parallel to this flat area, while the first fixed shell 9 is perpendicular to this flat area.
[0065] After the telescopic end of the first electric push rod 14 stops extending, the staff starts the second electric push rod 19, the telescopic end of the second electric push rod 19 extends and drives the connecting rod 20 to move, and the connecting rod 20 drives the two third sliding plates 21 to move synchronously. In the process of the movement of the third sliding plate 21 (hereinafter, the description of the first extrusion block 22 and the second extrusion block 23 is based on the adjacent set of L-shaped frames 7 and related parts and Fig.10 For example, the third sliding plate 21 drives the first extrusion block 22 and the second extrusion block 23 thereon to move leftward. After the second extrusion block 23 contacts the second sliding member 17 on the left side, the second extrusion block 23 squeezes the second sliding member 17, so that the second sliding member 17 moves into the second fixed shell 16 and compresses the first elastic member until the upper bottom surface of the second extrusion block 23 and the second sliding member 17 are in an extruded state and then the second electric push rod 19 is closed.
[0066] During the movement of the second sliding member 17 into the second fixed shell 16, the second sliding member 17 pushes the hydraulic oil in the second fixed shell 16 into the first fixed shell 9 through the first oil guide pipe. The hydraulic oil entering the first fixed shell 9 pushes the transfer plate 18 to move. The movement of the transfer plate 18 drives the first sliding member 10 to move through the second elastic member. During the movement of the first sliding member 10, the side away from the transfer plate 18 contacts the corrugated plate and is blocked by the corrugated plate. After the first sliding member 10 is blocked by the corrugated plate, the transfer plate 18 continues to move and compresses the second elastic member. After compression, the second elastic member applies a thrust to the first sliding member 10. Finally, the corrugated plate is clamped and fixed by the corresponding first sliding members 10 on the two first sliding plates 6. By adjusting the angle of the rotating plate 8 and the first fixed shell 9 thereon, when the corrugated plate is fixed, the first sliding member 10 clamps the relatively flat area of the tinplate to reduce damage to the corrugated plate.
[0067] After the corrugated plate is clamped, the staff starts the displacement module 3, and drives the support plate 5 to move downward through the displacement module 3, so that the bottom of the corrugated plate is placed in the passivation liquid in the liquid storage box 1. During the downward movement of the support plate 5, the second sliding plate 11 slides along the limit groove of the connecting member 15 and gradually breaks away from the limit, and the sliding column 12 gradually breaks away from contact with the corrugated plate. After the corrugated plate is completely placed in the passivation liquid, the displacement module 3 is closed to allow the corrugated plate to react in the passivation liquid. At this time, the liquid level of the passivation liquid is located between the second fixed shell 16 and the third sliding plate 21. , when the corrugated plate reacts in the passivation liquid for a period of time, the staff starts the second electric push rod 19 to retract its telescopic end. The retraction of the telescopic end of the second electric push rod 19 drives the third sliding plate 21 to move to the right through the connecting rod 20. Due to the pressure exerted by the first elastic member on the second extrusion block 23 through the second sliding member 17, the third sliding plate 21 only drives the first extrusion block 22 to move to the right while moving. The second extrusion block 23 slides relatively along the slide groove on the third sliding plate 21, and the first extrusion block 22 moves to stretch the elastic telescopic rod 24.
[0068] During the movement of the first extrusion block 22 to the right, after the first extrusion block 22 moves to contact the second sliding member 17 on the right, the first extrusion block 22 squeezes the second sliding member 17 to make it slide into the second fixed shell 16, and finally pushes out the first sliding member 10 in the first fixed shell 9 connected to the second fixed shell 16 on the right and clamps the corrugated plate (the action here is consistent with the action of the second extrusion block 23 squeezing the second sliding member 17 on the left to finally move the first sliding member 10 out), until the upper bottom surface of the first extrusion block 22 and the second sliding member 17 are in an extruded state, at this time the elastic telescopic rod 24 is stretched to the limit state, and then the first extrusion block 22 continues to move so that its upper bottom surface slides relative to the second sliding member 17 on the right, at this time the first extrusion block 22 moves while pulling the second extrusion block 23 to move through the elastic telescopic rod 24, until the upper bottom surface of the second extrusion block 23 is out of contact with the second sliding member 17 on the left and the second electric push rod 19 is closed, at this time the second sliding member 17 on the right is still in an extruded state with the upper bottom surface of the first extrusion block 22.
[0069] After the upper bottom surface of the second extrusion block 23 is out of contact with the second sliding member 17 on the left and the second electric push rod 19 is closed, the pressure of the second sliding member 17 on the second extrusion block 23 disappears, and the second extrusion block 23 gradually moves to the right under the action of the elastic telescopic rod 24 until the telescopic end of the elastic telescopic rod 24 is completely retracted and drives the second extrusion block 23 to fit with the first extrusion block 22 and then stops. In the process of the elastic telescopic rod 24 driving the second extrusion block 23 to return to its original position, the left second sliding member 17 is gradually returned to its original position under the action of the first elastic member. In the process of the second sliding member 17 returning to its original position, the second sliding member 17 enters the The hydraulic oil in the first fixed shell 9 flows back to the second fixed shell 16 through the first oil pipe. The hydraulic oil in the first fixed shell 9 flows back, and the elastic force of the second elastic member between the first sliding member 10 and the transfer plate 18 is released. After the elastic force of the second elastic member is released, the transfer plate 18 is gradually reset under the action of the returning hydraulic oil. The reset of the transfer plate 18 drives the first sliding member 10 to reset synchronously through the second elastic member. At this time, the clamping position of the corrugated plate is changed, so that the initial clamping position of the corrugated plate contacts the passivation liquid, so that the passivation liquid can completely cover the corrugated plate, thereby improving the passivation integrity of the corrugated plate.
[0070] After the corrugated plate reacts in the passivation solution for a specified time, the staff starts the displacement module 3, and drives the support plate 5 to move upward through the displacement module 3, so as to take the corrugated plate out of the passivation solution. In the process of the support plate 5 moving upward, the second sliding plate 11 and the limiting groove of the connecting member 15 are limited again. When the fixed plate 13 and the sliding column 12 are on the same horizontal plane, the displacement module 3 is temporarily stopped and the second electric push rod 19 is started, so that the telescopic end of the second electric push rod 19 extends out and drives the third sliding plate 21 to move through the connecting rod 20, so that the first extrusion block 22 moves leftward, and the first extrusion block 22 moves leftward to be connected with the right second extrusion block 21. The second sliding member 17 gradually leaves the extrusion state until the first extrusion block 22 and the second extrusion block 23 move to the initial position and then close the second electric push rod 19. After the first extrusion block 22 releases the extrusion of the second sliding member 17 on the right side, the second sliding member 17 is gradually reset under the action of the first elastic member, and finally the first sliding member 10 in the first fixed shell 9 connected to the right second fixed shell 16 is reset (the action here is consistent with the action when the second sliding member 17 on the left side is reset above). After the first sliding member 10 is reset, its clamping of the corrugated plate is released, and the staff transfers the corrugated plate through the external transfer device arranged in advance.
[0071] After all the corrugated plates are removed and transferred, the staff starts the first electric push rod 14 to retract its telescopic end. The retraction of the telescopic end of the first electric push rod 14 drives the second sliding plate 11 and the first sliding plate 6 to move to both sides until the sliding column 12 contacts the fixed plate 13 and is squeezed and reset by the fixed plate 13 and then stops. In the process of the sliding column 12 being squeezed and reset, the first sliding plate 6 drives the L-shaped frame 7 thereon to move in the direction close to the U-shaped rod 1301. After the L-shaped frame 7 contacts the limit block 1302 on the U-shaped rod 1301, the limit block 1302 squeezes the L-shaped frame 7 to slide and reset. After the L-shaped frame 7 is reset, the first sliding plate 6 continues to move to make the rotating plate 8 contact with the U-shaped rod 1301, and squeezes the rotating plate 8 through the U-shaped rod 1301 to reset the rotating plate 8.
[0072] After the rotating plate 8 and the sliding column 12 are reset, the staff controls the first electric push rod 14 to extend its telescopic end, and the extension of the telescopic end of the first electric push rod 14 drives the second sliding plate 11 and the first sliding plate 6 to move to the initial position. Then the staff closes the first electric push rod 14 and starts the displacement module 3. The displacement module 3 controls the support plate 5 to move upward until the sliding column 12 and the rotating plate 8 are on the same horizontal plane, and then the displacement module 3 is closed. Then the above operation can be repeated to passivate the corrugated plate again.
[0073] Example 2: Based on Example 1, please refer to Figure 6 , Figure 7 and Fig. 9 , and further includes: hydraulic cylinders 25, the number of which is the same as the number of the second fixed shells 16, which are respectively fixed to the adjacent first sliding plates 6, and a second oil pipeline is connected between the hydraulic cylinders 25 and the adjacent first fixed shells 9.
[0074] In the above solution, the hydraulic cylinder 25 is of an existing structure, the hydraulic rod in the hydraulic cylinder 25 is initially in an extended state, and the hydraulic cylinder 25 and the second oil pipeline are both filled with hydraulic oil.
[0075] See also Fig.10 , Fig.12 and Fig.13 , and also includes: fixed frames 26, the number of which is the same as the number of hydraulic cylinders 25, the fixed frames 26 are divided into a group of two, and the two fixed frames 26 in the same group are respectively fixed to the adjacent first extrusion block 22 and the second extrusion block 23, the fixed frames 26 are slidably connected with the extrusion plate 27, and a third elastic member is fixed between the two, the elastic coefficient of the third elastic member between the fixed frame 26 and the extrusion plate 27 is greater than the elastic coefficient of the second elastic member between the first sliding member 10 and the transfer plate 18, the extrusion plate 27 is extruded and matched with the telescopic end of the hydraulic rod in the adjacent hydraulic cylinder 25, and the two are magnetically matched.
[0076] In the above scheme, the third elastic member between the fixed frame 26 and the extrusion plate 27 is set as a spring, which is used to drive the extrusion plate 27 to reset. The elastic coefficient of the third elastic member between the fixed frame 26 and the extrusion plate 27 is greater than the elastic coefficient of the second elastic member between the first sliding member 10 and the transmission plate 18, so that the extrusion plate 27 pushes the transmission plate 18 to compress the second elastic member to the limit through the hydraulic oil in the hydraulic cylinder 25 each time before compressing the third elastic member, ensuring that the second elastic member is compressed to the same state each time. The extrusion plate 27 is magnetically matched with the telescopic end of the hydraulic rod in the adjacent hydraulic cylinder 25, so that the extrusion plate 27 can drive the hydraulic rod in the hydraulic cylinder 25 to reset.
[0077] When fixing the corrugated plate, the second extrusion block 23 squeezes the second sliding member 17 so that the first sliding member 10 clamps the corrugated plate. After the upper bottom surface of the second extrusion block 23 and the second sliding member 17 are in a mutually squeezed state, the second extrusion block 23 continues to move so that the extrusion plate 27 squeezes the telescopic end of the hydraulic rod in the hydraulic cylinder 25, so that the hydraulic rod of the hydraulic cylinder 25 slides inward, and the hydraulic oil in the hydraulic cylinder 25 is pushed into the first fixed shell 9 through the second oil guide pipe. The hydraulic oil entering the first fixed shell 9 squeezes the transmission plate 18, so that the transmission plate 18 and the first The second elastic member between the sliding members 10 is compressed to the limit state, and then the second extrusion block 23 continues to move. At this time, the hydraulic oil in the hydraulic cylinder 25 cannot enter the first fixed shell 9, so that the extrusion plate 27 slides along the fixed frame 26 and squeezes the third elastic member between the two, until the right side of the upper bottom surface of the second extrusion block 23 is in the corresponding position with the second sliding member 17, and stops. The hydraulic oil in the hydraulic cylinder 25 supplements the hydraulic oil in the first fixed shell 9, so that the clamping force of the first sliding member 10 on the corrugated plate is maintained at the same force, thereby improving the stability of the clamping of the corrugated plate.
[0078] During the process of resetting after the second extrusion block 23 is out of contact with the second sliding member 17, the elastic force of the third elastic member between the extrusion plate 27 and the fixed frame 26 is released, and the extrusion plate 27 releases the extrusion of the hydraulic rod in the hydraulic cylinder 25 and moves away from the hydraulic cylinder 25. The extrusion plate 27 drives the hydraulic rod of the hydraulic cylinder 25 to move and reset through magnetic force. The reset of the hydraulic rod of the hydraulic cylinder 25 draws the hydraulic oil in the first fixed shell 9 back into the hydraulic cylinder 25, so that the transfer plate 18 moves and resets and drives the first sliding member 10 to reset through the second elastic member.
[0079] Example 3: Based on Example 2, please refer to Figure 1-Figure 13 , a galvanized sheet preparation process, a galvanized sheet preparation passivation device based on the above technical solution, comprising the following steps:
[0080] S1: Place the corrugated plate between the two second sliding plates 11, and the first electric push rod 14 drives the sliding column 12 and the first fixed shell 9, so that the first fixed shell 9 changes its angle to be perpendicular to the corrugated plate;
[0081] S2: The second electric push rod 19 drives the second extrusion block 23, and the second extrusion block 23 controls the first sliding member 10 to fix the corrugated plate;
[0082] S3: After the corrugated plate is fixed, the second extrusion block 23 drives the hydraulic cylinder 25, and the transmission plate 18 compresses the second elastic member;
[0083] S4: After the corrugated plate is fixed, the displacement module 3 drives the support plate 5 to immerse the corrugated plate in the passivation liquid;
[0084] S5: When the corrugated plate reacts with the passivation liquid, the second electric push rod 19 drives the first extrusion block 22, and the first extrusion block 22 controls the second extrusion block 23 and the first sliding member 10 to change the fixed position of the corrugated plate;
[0085] S6: After the reaction between the corrugated plate and the passivation liquid is finished, the displacement module 3 drives the support plate 5 to move the corrugated plate out of the passivation liquid;
[0086] S7: After the corrugated plate is removed from the passivation liquid, the second electric push rod 19 drives the first extrusion block 22 to release the corrugated plate and remove it, and the first sliding member 10 is reset;
[0087] S8: After the corrugated plate is removed, the first electric push rod 14 drives the sliding column 12 and the first fixed shell 9, and the sliding column 12 and the first fixed shell 9 are reset;
[0088] S9: the displacement module 3 drives the support plate 5, and the support plate 5 is reset.
[0089] In summary, the above are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A passivation device for preparing galvanized sheet, characterized in that: include: A liquid storage box (1), the liquid storage box (1) being provided with a mounting frame (2), the mounting frame (2) and the liquid storage box (1) being provided with a displacement module (3), and the displacement module (3) being provided with a mounting plate (4); A support plate (5) is fixedly connected to the mounting plate (4); the support plate (5) is slidably connected to two first sliding plates (6) distributed in a mirror image; a rectangular opening is provided in the middle of the support plate (5); and a plurality of slideways are provided on the first sliding plates (6); L-shaped frames (7), the number of which is the same as the sum of the number of slideways on the two first sliding plates (6), and are slidably connected to the slideways of adjacent first sliding plates (6); the number of the L-shaped frames (7) on the two first sliding plates (6) is the same; the L-shaped frames (7) are hingedly connected to a rotating plate (8); the rotating plate (8) is fixedly connected to a first fixed shell (9); and a first sliding member (10) is slidably connected to the first fixed shell (9); Two second sliding plates (11) distributed in a mirror image are both slidably connected to the mounting frame (2); the second sliding plates (11) are slidably connected to a plurality of sliding columns (12); the sliding columns (12) are press-fitted with the adjacent rotating plates (8); Also includes: Two mirror-distributed fixing plates (13) are respectively fixed to two sides of the rectangular opening of the support plate (5), and the sliding column (12) is extruded and matched with the adjacent fixing plates (13); The number of U-shaped rods (1301) is the same as that of the L-shaped frames (7), and they are fixedly connected to the support plate (5). The U-shaped rods (1301) are pressed and matched with the adjacent rotating plate (8). The U-shaped rods (1301) are fixedly connected to a limiting block (1302). The limiting block (1302) is provided with an inclined surface. The inclined surface of the limiting block (1302) is pressed and matched with the adjacent L-shaped frame (7). Also includes: A mirror-distributed first electric push rod (14) is respectively fixed to two sides of the rectangular opening of the support plate (5); a connecting piece (15) is fixed to the telescopic end of the first electric push rod (14); the connecting piece (15) is fixed to the adjacent first sliding plate (6); a limiting groove is provided on the connecting piece (15); the limiting groove of the connecting piece (15) is in limited sliding cooperation with the adjacent second sliding plate (11); a second fixed shell (16), the number of which is the same as the number of the L-shaped frames (7), fixedly connected to the first sliding plate (6), a second sliding member (17) being sealingly and slidably connected inside the second fixed shell (16), a first elastic member being fixedly connected between the two, and a first oil pipeline being connected between the second fixed shell (16) and the adjacent first fixed shell (9); a transmission plate (18), the number of which is the same as the number of the first fixed shell (9), and is sealingly and slidably connected inside the first fixed shell (9); a second elastic member is fixedly connected between the transmission plate (18) and the first sliding member (10); and the transmission plate (18) is located between the first oil delivery pipe of the first fixed shell (9) and the first sliding member (10); Also includes: A second electric push rod (19) is fixedly connected to the support plate (5); a connecting rod (20) is fixedly connected to the telescopic end of the second electric push rod (19); the first sliding plate (6) is slidably connected to a third sliding plate (21); the third sliding plate (21) and the connecting rod (20) are limitedly slidably matched; the L-shaped frames (7) on the same first sliding plate (6) are grouped in pairs; the third sliding plate (21) is provided with the same number of sliding grooves as the number of groups of the L-shaped frames (7) on the adjacent first sliding plate (6); The number of first extrusion blocks (22) is the same as the number of groups of the L-shaped frames (7) on the adjacent first sliding plates (6), and they are fixedly connected to one side of the slide groove of the third sliding plate (21). The slide groove of the third sliding plate (21) is slidably connected with a second extrusion block (23). The first extrusion block (22) is extruded and matched with the adjacent second extrusion block (23). The first extrusion block (22) is fixedly connected with an elastic telescopic rod (24), and the second extrusion block (23) is fixedly connected with the telescopic end of the adjacent elastic telescopic rod (24). The first extrusion block (22) and the adjacent second extrusion block (23) are respectively extruded and matched with two second sliding members (17) in the adjacent group of L-shaped frames (7); Also includes: The hydraulic cylinders (25) are the same in number as the second fixed shells (16) and are respectively fixed to the adjacent first sliding plates (6). A second oil delivery pipe is connected between the hydraulic cylinders (25) and the adjacent first fixed shells (9).
2. A passivation device for preparing galvanized sheet according to claim 1, characterized in that: The length of the limit block (1302) is greater than the length of the adjacent slideway on the support plate (5).
3. A passivation device for preparing galvanized sheet according to claim 2, characterized in that: The sum of the lengths of the first extrusion block (22) and the adjacent second extrusion block (23) is less than the length of the distance between two second sliding members (17) in the same group of the L-shaped frame (7).
4. A passivation device for preparing galvanized sheet according to claim 3, characterized in that include: The number of the fixing frames (26) is the same as the number of the hydraulic cylinders (25). The fixing frames (26) are grouped in pairs. The two fixing frames (26) in the same group are respectively fixed to the adjacent first extrusion block (22) and the second extrusion block (23). The fixing frames (26) are slidably connected to an extrusion plate (27), and a third elastic member is fixed between the two. The extrusion plate (27) is extruded and matched with the telescopic end of the hydraulic rod in the adjacent hydraulic cylinder (25), and the two are magnetically matched.
5. A passivation device for preparing galvanized sheet according to claim 4, characterized in that: The elastic coefficient of the third elastic member between the fixing frame (26) and the extrusion plate (27) is greater than the elastic coefficient of the second elastic member between the first sliding member (10) and the transmission plate (18).
6. A galvanized sheet passivation process, characterized in that: According to the passivation device for preparing galvanized sheet according to claim 5, the specific steps are as follows: S1: placing a corrugated plate between two second sliding plates (11), and driving a sliding column (12) and a first fixed shell (9) with a first electric push rod (14); the first fixed shell (9) changes its angle to be perpendicular to the corrugated plate; S2: the second electric push rod (19) drives the second extrusion block (23), and the second extrusion block (23) controls the first sliding member (10) to fix the corrugated plate; S3: After the corrugated plate is fixed, the second extrusion block (23) drives the hydraulic cylinder (25), and the transmission plate (18) compresses the second elastic member; S4: After the corrugated plate is fixed, the displacement module (3) drives the support plate (5) to immerse the corrugated plate in the passivation liquid; S5: When the corrugated plate reacts with the passivation liquid, the second electric push rod (19) drives the first extrusion block (22), and the first extrusion block (22) controls the second extrusion block (23) and the first sliding member (10) to change the fixed position of the corrugated plate; S6: After the reaction between the corrugated plate and the passivation liquid is completed, the displacement module (3) drives the support plate (5) to move the corrugated plate out of the passivation liquid; S7: After the corrugated plate is removed from the passivation liquid, the second electric push rod (19) drives the first extrusion block (22) to release the fixation of the corrugated plate and remove it, and the first sliding member (10) is reset; S8: After the corrugated plate is removed, the first electric push rod (14) drives the sliding column (12) and the first fixed shell (9), and the sliding column (12) and the first fixed shell (9) are reset; S9: the displacement module (3) drives the support plate (5), and the support plate (5) is reset.
Citation Information
Patent Citations
Preparation method for deuterium-containing metal film target
CN106544628A
Protective coating and passivating device for galvanized steel sheet machining
CN119020768A