A tester for quality inspection of intelligent building projects

By using the meshing relationship between the drive gear and the driven gear in the concrete rebound meter, automatic positioning and vertical stability are achieved, data errors and equipment wear caused by manual pressing are solved, and data acquisition accuracy and equipment service life are improved.

CN119223792BActive Publication Date: 2025-03-21GUANGZHOU ANSHENG CONSTR ENG TESTING CONSULTING CO LTD

Patent Information

Application Number
CN202411762718.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-03-21
Estimated Expiration
2044-12-03

AI Technical Summary

Technical Problem

When used, the existing concrete rebound instruments are unstable due to manual pressing, which can easily lead to data errors and equipment wear, and it is difficult to maintain the balance of the elastic compression position, affecting the accuracy of the data.

Method used

A tester for quality testing of smart construction engineering is designed, using the meshing relationship between the driving gear and the driven gear. The gear is driven by the motor to rotate, driving the driven gear and the positioning screw to rotate, realizing the automatic positioning and vertical stability of the rebound detection mechanism.

Benefits of technology

Through automated positioning and vertical stability, the rebound detection mechanism is ensured to be centered at each bounce position, improving the accuracy and consistency of data acquisition and extending the service life of the equipment.

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Abstract

The present invention discloses a tester for quality inspection of intelligent construction projects, including a rebound inspection mechanism, which is used for quality inspection of concrete in construction projects. The outer wall of the rebound inspection mechanism is connected with an operation positioning mechanism, and the bottom end of the operation positioning mechanism is connected with a rebound positioning mechanism. The present invention slides along the outer wall of the control frame through a second positioning groove by an operation frame threadedly connected to the outer wall of the second positioning screw rod, and slides along the top of the support frame through the positioning of the first positioning groove by a control frame threadedly connected to the outer wall of the first positioning screw rod, so that the control frame and the operation frame move intermittently, and in the gap of stopping the movement, the rebound inspection mechanism just completes a rebound operation, and the meshing relationship between the driving gear and the driven gear is used to keep the rebound inspection mechanism centered at each rebound, so that the rebound pressure position of the rebound instrument is balanced and centered, which is beneficial to data collection and increases the accuracy of data acquisition.
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Description

Technical Field

[0001] The present invention belongs to the technical field of construction engineering quality detection, and in particular relates to a tester for intelligent construction engineering quality detection. Background Art

[0002] Construction engineering refers to the engineering entity formed by the construction of various types of buildings and their ancillary facilities and the installation of supporting lines, pipelines, and equipment; among them, building construction refers to projects with roofs, beams, columns, walls, foundations, and the ability to form internal spaces to meet people's needs for production, residence, study, and public activities. After the completion of the building, the strength of the building surface needs to be tested using a concrete rebound tester. The main technical indicators include impact function; spring stiffness; hammer stroke; maximum static friction of the pointer system and average rigidity.

[0003] In the prior art, when the concrete rebound tester is in use, it is necessary to divide the area manually, and the area is usually 16, and a press-rebound test is required according to the area, so that the concrete rebound tester can display the data and take the average value for data comparison. However, manually pressing the rebound tester on the concrete surface is prone to cause skewness, so that the rebound tester cannot be pressed vertically, which is not only easy to cause data errors, but also easy to cause the hidden danger of reducing the service life of the rebound tester due to non-vertical wear. Moreover, manual pressing cannot make the position of the rebound tester's pressing point balanced, and it is always easy to press to the non-center of the divided area, which is not conducive to data collection, and makes the detection of concrete strength prone to the hidden danger of deviation.

[0004] Therefore, it is necessary to invent a smart tester for building engineering quality inspection to solve the above problems, which can stabilize the spring pressure position of the concrete rebound tester and maintain vertical spring pressure, thereby increasing the service life of the concrete rebound tester. Summary of the invention

[0005] In view of the above problems, the present invention provides a tester for quality inspection of intelligent building projects to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a tester for intelligent construction engineering quality inspection, comprising a rebound detection mechanism, the rebound detection mechanism is used for concrete quality inspection of construction engineering, the outer wall of the rebound detection mechanism is connected to an operation positioning mechanism, the bottom end of the operation positioning mechanism is connected to a rebound positioning mechanism, wherein,

[0007] The rebound positioning mechanism includes a support frame and a control frame, one end of the inner wall of the support frame is rotatably provided with a first positioning screw, one end of the outer wall of the first positioning screw is threadedly connected to one side of the control frame, one end of the first positioning screw passes through the support frame and is fixedly provided with a first driven gear, one end of one side of the support frame is fixedly provided with a first positioning frame, one side of the first positioning frame is rotatably provided with a first driving gear, a first motor is fixedly provided on the outer wall of the first positioning frame, an output end of the first motor is fixedly connected to the middle position of the first driving gear, and the tooth surface of the first driven gear is meshed with the tooth surface of the first driving gear;

[0008] A second positioning screw is rotatably provided on one side of the inner wall of the control frame, one end of the second positioning screw passes through the control frame and is fixedly provided with a second driven gear, one end of one side of the control frame is fixedly provided with a second positioning frame, one side of the second positioning frame is rotatably provided with a second driving gear, the other end of the second positioning frame is fixedly provided with a second motor, the output end of the second motor is fixedly connected to the middle position of the second driving gear, and the tooth surface of the second driven gear is meshed with the tooth surface of the second driving gear.

[0009] Preferably, a display screen is fixedly provided at one end of the control frame.

[0010] Preferably, a first positioning groove is formed at one end of the bottom of the control frame, the control frame is slidably connected to the top of the support frame through the first positioning groove, and the other side of the bottom of the control frame is in contact with the top of the support frame.

[0011] Preferably, protective plates are fixedly provided on the four sides of the bottom of the support frame, and anti-slip pads are fixedly provided on the bottom ends of the four protective plates.

[0012] Preferably, positioning handles are fixedly provided at the middle positions on both sides of the support frame.

[0013] Preferably, the operation positioning mechanism includes an operating frame sliding on the top of the control frame, the four sides of the inner wall of the operating frame are provided with limit grooves, the inner walls of the four limit grooves are rotatably provided with control wheels, a fixed frame is fixedly provided at one end of the top of the operating frame, an electric telescopic rod is fixedly provided at the top of the fixed frame, a lifting frame is fixedly provided at the telescopic end of the electric telescopic rod, a fixing groove is provided on one side of the inner wall of the fixing frame, and one side of the lifting frame is slidably connected to one side of the inner wall of the fixing groove.

[0014] Preferably, a second positioning groove is formed at one end of the bottom of the operating frame, and the operating frame is slidably connected to the top of the control frame through the second positioning groove.

[0015] Preferably, the rebound detection mechanism includes a rebound limit frame, a compression spring is fixedly provided on the top of the inner wall of the rebound limit frame, the bottom end of the compression spring is clamped with a rebound hammer through a built-in clamping mechanism, and the bottom end of the rebound hammer is connected to a rebound rod through a spring seat.

[0016] Preferably, the top end of the rebound limiting frame is fixedly connected to the bottom end of the lifting frame, and the outer walls of the four control wheels are in contact with the outer wall of the rebound limiting frame.

[0017] Preferably, an intelligent control panel is fixedly provided on one side of the support frame, and the first motor, the second motor and the electric telescopic rod are all electrically connected to an external power supply through the intelligent control panel.

[0018] Technical effects and advantages of the present invention:

[0019] The present invention drives the second driven gear to mesh and rotate through the second driving gear, so that the operating frame threadedly connected to the outer wall of the second positioning screw rod slides along the outer wall of the control frame through the second positioning groove, and the tooth surface of the first driving gear drives the tooth surface of the first driven gear to mesh, so that the control frame threadedly connected to the outer wall of the first positioning screw rod slides along the top of the support frame through the positioning of the first positioning groove, so that the control frame and the operating frame are intermittently moved, and the rebound detection mechanism just completes a rebound operation in the gap of stopping the movement, and the rebound detection mechanism is kept centered at each rebound position through the meshing relationship between the driving gear and the driven gear, so that the rebound pressure position of the rebound tester is balanced and centered, which is conducive to data collection and increases the accuracy of data collection;

[0020] The present invention makes the driven gear drive the control frame or the operating frame to move a certain distance and perform a spring strike once when the driving gear rotates a full circle through the positioning screw rod. The second motor drives the second driving gear to rotate in the opposite direction after every four circles. The first motor drives the first driving gear to rotate one circle after the second motor drives the second driving gear to rotate four circles. Similarly, the first driving gear rotates in the opposite direction after every four circles, so that the displacement relationship of the spring strike is fixed and continuous. The detection mechanism has automatic path planning, and there is no need to divide the area during detection, so that the data collection of concrete strength detection is more convenient, saving time and effort.

[0021] The present invention drives the lifting frame and the rebound detection mechanism to move by fixing the telescopic end of the electric telescopic rod, the lifting frame performs limited sliding through the fixed groove, the outer wall of the rebound limit frame contacts the control wheel rotating on the inner wall of the limit groove, so that the rebound limit frame is vertically pressed against the concrete surface, the vertical stability of the rebound detection mechanism is maintained, the service life of the concrete rebound test hammer is increased, and the data accuracy is improved.

[0022] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a three-dimensional schematic diagram of the present invention;

[0025] Figure 2 It is a schematic diagram of the distribution structure of the rebound positioning mechanism and the operation positioning mechanism of the present invention;

[0026] Figure 3 It is a schematic diagram of the structure of the operating positioning mechanism of the present invention;

[0027] Figure 4 It is a structural schematic diagram of the rebound positioning mechanism of the present invention;

[0028] Figure 5 It is a partial structural schematic diagram of the rebound positioning mechanism of the present invention;

[0029] Figure 6 It is a schematic diagram of the second local structure of the rebound positioning mechanism of the present invention;

[0030] Figure 7 It is a schematic diagram of the internal structure of the rebound detection mechanism of the present invention;

[0031] Figure 8 It is a schematic diagram of the structure of the meshing mode between the driving gear and the driven gear of the present invention;

[0032] Fig. 9 It is a schematic diagram of the displacement of the rebound position of the rebound detection mechanism of the present invention.

[0033] In the figure: 1. Rebound detection mechanism; 101. Rebound limit frame; 102. Compression spring; 103. Rebound hammer; 104. Spring seat; 105. Rebound rod; 2. Rebound positioning mechanism; 201. Support frame; 202. Control frame; 203. Display screen; 204. Protection plate; 205. Anti-skid pad; 206. Positioning handle; 207. First positioning screw; 208. First driven gear; 209. First positioning frame; 210. First electric Machine; 211, first driving gear; 212, second positioning screw; 213, first positioning slot; 214, second driven gear; 215, second positioning frame; 216, second motor; 217, second driving gear; 3, operating positioning mechanism; 301, operating frame; 302, limiting slot; 303, control wheel; 304, second positioning slot; 305, fixing frame; 306, electric telescopic rod; 307, lifting frame; 308, fixing slot. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] The present invention provides Figure 1-9 The tester for intelligent construction engineering quality inspection shown in the figure comprises a rebound detection mechanism 1, which is used for concrete quality inspection of construction engineering. The outer wall of the rebound detection mechanism 1 is connected to an operation positioning mechanism 3, and the bottom end of the operation positioning mechanism 3 is connected to a rebound positioning mechanism 2, wherein:

[0036] The rebound positioning mechanism 2 includes a support frame 201 and a control frame 202, one end of the inner wall of the support frame 201 is rotatably provided with a first positioning screw rod 207, one end of the outer wall of the first positioning screw rod 207 is threadedly connected to one side of the control frame 202, one end of the first positioning screw rod 207 passes through the support frame 201 and is fixedly provided with a first driven gear 208, one end of one side of the support frame 201 is fixedly provided with a first positioning frame 209, one side of the first positioning frame 209 is rotatably provided with a first driving gear 211, the outer wall of the first positioning frame 209 is fixedly provided with a first motor 210, the output end of the first motor 210 is fixedly connected to the middle position of the first driving gear 211, and the tooth surface of the first driven gear 208 is meshed with the tooth surface of the first driving gear 211;

[0037] A second positioning screw rod 212 is rotatably provided on one side of the inner wall of the control frame 202, one end of the second positioning screw rod 212 passes through the control frame 202 and is fixedly provided with a second driven gear 214, a second positioning frame 215 is fixedly provided on one end of one side of the control frame 202, a second driving gear 217 is rotatably provided on one side of the second positioning frame 215, a second motor 216 is fixedly provided on the other end of the second positioning frame 215, an output end of the second motor 216 is fixedly connected to the middle position of the second driving gear 217, and the tooth surface of the second driven gear 214 meshes with the tooth surface of the second driving gear 217; a display screen 203 is fixedly provided on one end of the control frame 202;

[0038] A first positioning groove 213 is formed at one end of the bottom of the control frame 202. The control frame 202 is slidably connected to the top of the support frame 201 through the first positioning groove 213. The other side of the bottom of the control frame 202 is in contact with the top of the support frame 201.

[0039] The output end of the second motor 216 fixed on one side of the second positioning frame 215 drives the second driving gear 217 to rotate, so that the second driving gear 217 drives the second driven gear 214 to mesh and rotate, so that the second driven gear 214 drives the second positioning screw 212 to rotate, so that the operating frame 301 threadedly connected to the outer wall of the second positioning screw 212 slides along the outer wall of the control frame 202 through the second positioning groove 304, and the output end of the first motor 210 fixed on one side of the first positioning frame 209 drives the first driving gear 211 rotates, and the tooth surface of the first driving gear 211 drives the tooth surface of the first driven gear 208 to mesh, so that the first driven gear 208 passes through the support frame 201 and drives the first positioning screw 207 to rotate, so that the control frame 202 threadedly connected to the outer wall of the first positioning screw 207 slides along the top of the support frame 201 through the positioning of the first positioning groove 213. Since the meshing mode of the first driving gear 211 and the first driven gear 208 and the meshing mode of the second driving gear 217 and the second driven gear 214 are the same as Figure 8 As shown, when the driving gear is rotating and the blank space without teeth contacts the driven gear, the driven gear stops rotating, so that the first positioning screw 207 or the second positioning screw 212 fixed on one side of the driven gear stops rotating, so that the control frame 202 and the operating frame 301 stop moving. In the gap of stopping movement, the rebound detection mechanism 1 just completes a springing operation. When the driving gear rotates a full circle, the driven gear just drives the control frame 202 or the operating frame 301 to move a certain distance through the positioning screw and perform a springing operation.

[0040] The second motor 216 drives the second driving gear 217 to rotate in the reverse direction after every four turns. The first motor 210 drives the first driving gear 211 to rotate one turn after the second motor 216 drives the second driving gear 217 to rotate four turns. Similarly, the first driving gear 211 rotates in the reverse direction after every four turns, so that the displacement relationship of the impact is as follows: Fig. 9 As shown, through the meshing relationship between the driving gear and the driven gear, the rebound detection mechanism 1 is kept centered at each impact, so that the rebound pressure position of the rebound hammer is balanced and centered, which is beneficial to data collection and increases the accuracy of data collection.

[0041] As a specific implementation of the present invention, the four sides of the bottom of the support frame 201 are fixedly provided with protective plates 204 , and the bottom ends of the four protective plates 204 are fixedly provided with anti-slip pads 205 .

[0042] Positioning handles 206 are fixedly provided at the middle positions of both sides of the support frame 201 .

[0043] As a specific embodiment of the present invention, the operation positioning mechanism 3 includes an operation frame 301 that slides on the top of the control frame 202, and the four sides of the inner wall of the operation frame 301 are provided with limit grooves 302, and the inner walls of the four limit grooves 302 are rotatably provided with control wheels 303, and one end of the top of the operation frame 301 is fixed with a fixed frame 305, and the top of the fixed frame 305 is fixed with an electric telescopic rod 306, and the telescopic end of the electric telescopic rod 306 is fixed with a lifting frame 307, and one side of the inner wall of the fixed frame 305 is provided with a fixed groove 308, and one side of the lifting frame 307 is slidably connected to one side of the inner wall of the fixed groove 308; a second positioning groove 304 is provided at one end of the bottom of the operation frame 301, and the operation frame 301 is slidably connected to the top of the control frame 202 through the second positioning groove 304;

[0044] The rebound detection mechanism 1 includes a rebound limit frame 101, a compression spring 102 is fixedly arranged at the top of the inner wall of the rebound limit frame 101, a spring hammer 103 is clamped at the bottom end of the compression spring 102 through a built-in clamping mechanism, and a spring rod 105 is connected to the bottom end of the spring hammer 103 through a spring seat 104; the top end of the rebound limit frame 101 is fixedly connected to the bottom end of the lifting frame 307, and the outer walls of the four control wheels 303 are in contact with the outer wall of the rebound limit frame 101;

[0045] When it is necessary to use the tester for smart construction project quality inspection, hold the two positioning handles 206 to press the support frame 201 stably on the concrete surface through the protective plate 204 and the anti-slip pad 205, and drive the lifting frame 307 and the rebound detection mechanism 1 to move through the telescopic end fixed on the electric telescopic rod 306. The lifting frame 307 slides in a limited position through the fixed groove 308, and the outer wall of the rebound limit frame 101 contacts the control wheel 303 rotating on the inner wall of the limit groove 302, so that the rebound limit frame 101 is pressed vertically against the concrete surface, maintaining the vertical stability of the rebound detection mechanism 1, increasing the service life of the concrete rebound tester, and improving data accuracy. The interior of the rebound limit frame 101 cooperates with the compression spring 102 and the built-in locking mechanism, so that the impact hammer 103 drives the impact rod 105 to vertically impact on the surface of the concrete, and the data obtained by the impact rebound is displayed on the display screen 203.

[0046] As a specific implementation of the present invention, an intelligent control panel is fixedly provided on one side of the support frame 201, and the first motor 210, the second motor 216 and the electric telescopic rod 306 are all electrically connected to an external power supply through the intelligent control panel.

[0047] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A tester for intelligent construction engineering quality detection, comprising a rebound detection mechanism (1), wherein the rebound detection mechanism (1) is used for concrete quality detection of construction engineering, and is characterized in that: The outer wall of the rebound detection mechanism (1) is connected to an operation positioning mechanism (3), and the bottom end of the operation positioning mechanism (3) is connected to a rebound positioning mechanism (2), wherein: The rebound positioning mechanism (2) comprises a support frame (201) and a control frame (202); a first positioning screw (207) is rotatably provided at one end of the inner wall of the support frame (201); one end of the outer wall of the first positioning screw (207) is threadedly connected to one side of the control frame (202); one end of the first positioning screw (207) passes through the support frame (201) and is fixedly provided with a first driven gear (208); a first positioning frame (209) is fixedly provided at one end of one side of the support frame (201); a first driving gear (211) is rotatably provided at one side of the first positioning frame (209); a first motor (210) is fixedly provided on the outer wall of the first positioning frame (209); an output end of the first motor (210) is fixedly connected to a middle position of the first driving gear (211); a tooth surface of the first driven gear (208) meshes with a tooth surface of the first driving gear (211); A second positioning screw rod (212) is rotatably provided on one side of the inner wall of the control frame (202), one end of the second positioning screw rod (212) passes through the control frame (202) and is fixedly provided with a second driven gear (214), one end of one side of the control frame (202) is fixedly provided with a second positioning frame (215), one side of the second positioning frame (215) is rotatably provided with a second driving gear (217), and the other end of the second positioning frame (215) is fixedly provided with a second motor (216), an output end of the second motor (216) is fixedly connected to a middle position of the second driving gear (217), and a tooth surface of the second driven gear (214) meshes with a tooth surface of the second driving gear (217); The operation positioning mechanism (3) comprises an operation frame (301) that slides on the top of the control frame (202); four sides of the inner wall of the operation frame (301) are provided with limit slots (302); the inner walls of the four limit slots (302) are provided with control wheels (303) that can be rotated; a fixing frame (305) is fixedly provided at one end of the top of the operation frame (301); an electric telescopic rod (306) is fixedly provided at the top of the fixing frame (305); a lifting frame (307) is fixedly provided at the telescopic end of the electric telescopic rod (306); a fixing slot (308) is provided on one side of the inner wall of the fixing frame (305); and one side of the lifting frame (307) is slidably connected to one side of the inner wall of the fixing slot (308); A second positioning groove (304) is provided at one end of the bottom of the operating frame (301), and the operating frame (301) is slidably connected to the top of the control frame (202) via the second positioning groove (304).

2. The tester for quality inspection of intelligent building engineering according to claim 1, characterized in that: A display screen (203) is fixedly provided at one end of the control frame (202).

3. The tester for quality inspection of intelligent building engineering according to claim 1, characterized in that: A first positioning groove (213) is provided at one end of the bottom of the control frame (202), and the control frame (202) is slidably connected to the top of the support frame (201) via the first positioning groove (213), and the other side of the bottom of the control frame (202) is in contact with the top of the support frame (201).

4. The tester for quality inspection of intelligent building engineering according to claim 1, characterized in that: The four sides of the bottom of the support frame (201) are all fixedly provided with protective plates (204), and the bottom ends of the four protective plates (204) are all fixedly provided with anti-slip pads (205).

5. The tester for quality inspection of intelligent building engineering according to claim 1, characterized in that: Positioning handles (206) are fixedly provided at the middle positions of both sides of the support frame (201).

6. A tester for quality inspection of intelligent building projects according to claim 4, characterized in that: The rebound detection mechanism (1) comprises a rebound limit frame (101), a compression spring (102) is fixedly provided at the top end of the inner wall of the rebound limit frame (101), a spring hammer (103) is clamped at the bottom end of the compression spring (102) via a built-in clamping mechanism, and the bottom end of the spring hammer (103) is connected to a spring rod (105) via a spring seat (104).

7. A tester for quality inspection of intelligent building projects according to claim 6, characterized in that: The top end of the rebound limiting frame (101) is fixedly connected to the bottom end of the lifting frame (307), and the outer walls of the four control wheels (303) are in contact with the outer wall of the rebound limiting frame (101).

8. The tester for quality inspection of intelligent building engineering according to claim 1, characterized in that: An intelligent control panel is fixedly provided on one side of the support frame (201), and the first motor (210), the second motor (216) and the electric telescopic rod (306) are all electrically connected to an external power source via the intelligent control panel.

Citation Information

Patent Citations

  • Building structure entity multifunctional detector

    CN218212467U

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    CN220932593U

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