Concrete rigidity self-waterproof performance testing device under high water pressure work and manufacturing method
By setting up construction joints, post-pouring tapes and intelligent pressure monitoring and control devices in the concrete test device, and mixing self-repair waterproof materials inside, the problem of the inability to verify the waterproof performance of concrete under high water pressure conditions under the existing technology is solved, and the problem of the failure to verify the waterproof performance of concrete under high water pressure conditions is achieved. Effective detection of self-healing waterproof materials and accurate verification of weak waterproof positions.
Patent Information
- Application Number
- CN202411396294.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2024-12-31
AI Technical Summary
The existing concrete test equipment cannot effectively verify the performance of self-repair waterproof materials under high water pressure conditions, and cannot accurately simulate the waterproofing effect of basements and other buildings under deep foundation pit conditions, resulting in serious waterproof leakage.
A rigid self-waterproof performance test device for concrete under high water pressure is designed, using a fully enclosed concrete box, with construction joints, post-pouring strips and wall-through pipes, and self-repair waterproof materials are mixed into the concrete, combining intelligent Pressure monitoring and control device simulates actual engineering construction conditions and verifys the waterproofing effect in weak waterproofing positions.
It realizes effective detection of concrete waterproof materials under high water pressure conditions, solves the problems of traditional test limitations and the inability to maintain constant high pressure for a long time, and improves the accuracy of the test and the simulation effect of actual engineering.
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Figure CN119223838A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a concrete rigid self-waterproofing performance testing device under high water pressure and a manufacturing method thereof, belonging to the technical field of waterproofing performance testing. Background Art
[0002] In the current construction projects in my country, whether it is public buildings, civil residential buildings or municipal projects, waterproof leakage is common, and waterproof leakage in basements is particularly serious. The waterproof performance of construction projects needs to be paid attention to and effectively optimized and improved. For a long time, my country's construction projects have mainly adopted flexible waterproof systems, mainly relying on multi-layer rolls or coating waterproof layers on the outside of the structure for waterproofing. This flexible waterproof system has low construction tolerance, difficult finished product protection, and short material life, which causes serious leakage. Therefore, it is of great practical significance to adopt a rigid self-repairing waterproof system that is in line with international standards to achieve the same level of anti-leakage effect as developed countries. The rigid self-repairing waterproof system is a cement-based self-repairing permeable crystalline waterproof material that bases the prevention and control of leakage on the structural self-waterproofing construction method to build a long-term waterproof system.
[0003] Generally, concrete test bodies for studying waterproof leakage phenomena are filled with water in an open concrete box for research and observation, and water pressure is basically not considered. The test results of this test body have great limitations, and it is impossible to verify the effectiveness of self-repairing permeable crystalline waterproof materials under high water pressure conditions in deep foundation pit underground projects and their performance such as sealing and sealing. Since most building basements are below the groundwater level, the basement floor and side walls are under the pressure of groundwater to varying degrees. Therefore, in order to more accurately study and verify the waterproofing effect of new self-repairing waterproof materials in weak waterproofing locations such as concrete basement post-casting strips and construction joints under pressure working conditions, and make the test conditions closer to engineering practice, it is urgent to develop a concrete rigid self-waterproofing performance test device under high water pressure. Summary of the invention
[0004] In view of the above existing technical problems, the present invention proposes a test device and manufacturing method for the rigid self-waterproof performance of concrete under high water pressure. The concrete box is equipped with construction joints, post-casting strips, and wall-penetrating pipes, and the concrete is cast according to the construction steps. Before each step of concrete casting, a new self-repairing waterproof material is added to the concrete according to the proportion. This is used to more accurately study and verify the waterproof effect of the new self-repairing waterproof material in the weak waterproof positions such as the post-casting strips and construction joints of the concrete basement under pressure working conditions, so that the test conditions are closer to the actual project.
[0005] In order to achieve the above object, the technical solution adopted by the present invention is as follows:
[0006] A concrete rigid self-waterproofing performance test device under high water pressure, the test device comprising a fully enclosed concrete box and a water supply and drainage device;
[0007] The fully enclosed concrete box comprises a bottom plate, a bottom plate post-casting strip, a side wall, a side wall post-casting strip, and a top plate, a top plate post-casting strip; a construction joint is provided at the connection between the bottom plate, the side wall and the top plate;
[0008] A post-cast strip space and a steel mesh are reserved between adjacent bottom plates, and the bottom plate post-cast strip is formed by pouring concrete; the side wall post-cast strip is arranged between adjacent side walls; and the top plate post-cast strip is arranged between adjacent top plates;
[0009] The water supply and drainage device includes a water inlet pipe and a drainage pipe; the water inlet pipe is arranged through the side wall, and the drainage pipe is arranged through the top plate;
[0010] The fully enclosed concrete box is made of waterproof concrete mixed with self-repairing waterproof materials.
[0011] Furthermore, the water inlet pipe is provided with an intelligent pressure monitoring and control device and a water inlet pipe valve, and the outer end of the water inlet pipe is connected to a pressure pump; the top of the drain pipe extends out of the top plate, and a drain pipe valve is provided at the top.
[0012] Furthermore, the bottom plate, side wall and top plate of the fully enclosed concrete box are 80-150mm thick, using C30 commercial concrete, with round steel with a diameter of 8mm inside, and arranged in double layers and in both directions with a spacing of 200mm.
[0013] The manufacturing method of the above-mentioned concrete rigid self-waterproofing performance test device under high water pressure includes the following steps:
[0014] S1. Formwork and steel bar tying of the bottom plate of the fully enclosed concrete box: According to the construction process, first make the bottom plate formwork, and then tie the steel bars;
[0015] S2. Reserved post-casting strip on the bottom plate: There is a post-casting strip on the bottom plate of the test device. Before pouring concrete, the side of the post-casting strip needs to be fixed with a wire mesh to completely restore the construction process of the post-casting strip in the actual project;
[0016] S3. Self-repairing waterproof material is added when mixing concrete: C30 commercial concrete is used, and self-repairing waterproof material is added;
[0017] S4. Pouring waterproof concrete for the bottom plate: vibrate the concrete during pouring, and do a good job of curing after pouring to form the bottom plate;
[0018] S5. Cleaning and roughening the bottom slab sidewalls and construction joints at the bottom slab post-casting zone: One week after the bottom slab concrete is poured, the mold is removed and the bottom slab sidewalls and construction joints at the bottom slab post-casting zone are cleaned and roughened;
[0019] S6. Pre-buried water inlet pipe in the side wall: When pre-buried water inlet pipe, traditional waterproof measures such as water stop strip are not taken, and it is directly pre-buried;
[0020] S7. Waterproof concrete is poured into the bottom plate post-casting strip and side wall of the fully enclosed concrete box: the waterproof concrete adopts C30 ordinary commercial concrete, mixed with self-repairing waterproof materials, and vibrates and maintains well;
[0021] S8. Clean and roughen the side wall and construction joint surfaces corresponding to the side wall post-casting strip: One week after the bottom plate post-casting strip and side wall concrete are poured, the molds are removed and the side wall and construction joint positions corresponding to the side wall post-casting strip are cleaned and roughened;
[0022] S9. Pre-buried drainage pipes on the top plate: When pre-buried drainage pipes, traditional waterproof measures such as water stop strips are not taken, and they are directly pre-buried;
[0023] S10. Waterproof concrete is poured into the side wall post-casting strip and the top plate: the waterproof concrete adopts C30 ordinary commercial concrete, mixed with self-repairing waterproof materials, and vibrates and maintains well;
[0024] S11. Cleaning and roughening the surface of the roof side wall and construction joint corresponding to the roof post-casting belt: One week after the side wall post-casting belt and the roof concrete are poured, the mold is removed, and the roof side wall and construction joint surface corresponding to the roof post-casting belt are cleaned and roughened;
[0025] S12. Waterproof concrete is poured into the top slab post-casting zone: C30 ordinary commercial concrete is used, self-repairing waterproof materials are added, and vibration and maintenance work is done well;
[0026] S13. Installation of drainage devices: complete the installation process of intelligent pressure monitoring and control devices, water inlet pipe valves, pressure water pumps, and drainage pipe valves;
[0027] S14. The construction of the entire test body is completed and the water pressure test begins.
[0028] Furthermore, the concrete cast in the fully enclosed concrete box adopts a rigid waterproof system, and the bottom plate, bottom plate post-cast joint, side wall, side wall post-cast joint, top plate, and top plate post-cast joint all adopt ordinary commercial concrete with self-repairing waterproof materials added in, which is used to verify the anti-leakage performance of the fully enclosed concrete box, post-cast joints, construction joints, and weak waterproofing parts of the water inlet and drainage pipes.
[0029] Furthermore, the self-repairing waterproof material is a cement-based permeable crystalline waterproof material.
[0030] Furthermore, the cement-based penetrating crystalline waterproof material is Tongtai active siliceous self-repairing waterproof agent, 3 kilograms of which are added per cubic meter of concrete, accounting for 0.8% of the concrete cementitious material.
[0031] Furthermore, in step S9, the lower end of the drain pipe should be flush with the bottom surface of the top plate and cannot exceed the concrete surface to prevent the air in the fully enclosed concrete box from being unable to be completely exhausted during the subsequent pressurized water delivery, thereby affecting the test results.
[0032] Furthermore, in step S14, when the water flow debugging of the test device is carried out, it is necessary to keep the drain pipe valve in an open state to inject water into the test device, and then close the drain pipe valve after there are no bubbles in the drain pipe and water is discharged evenly, and then observe the intelligent pressure monitoring and control device, and use a pressure pump to pressurize the test body to a water pressure not exceeding 0.3Mpa and then close the water inlet pipe valve; after the debugging is completed, the leakage of the traditional waterproof weak points such as the bottom plate post-casting strip, side wall post-casting strip, top plate post-casting strip, construction joint, water inlet pipe and drain pipe under a high water pressure environment is observed, and the waterproof effect of the dense crystallization of the concrete with self-repairing waterproof material added in the later stage is observed.
[0033] Furthermore, the intelligent pressure monitoring and control device has the function of intelligently monitoring and automatically adjusting the test pressure inside the test device. When the water pressure inside the fully enclosed concrete box drops to a certain range, the pressure pump can be automatically adjusted to inject water and pressurize the fully enclosed concrete box, ensuring that the test device maintains a stable high-pressure state for a long time during the test.
[0034] Compared with the prior art, the implementation of the present invention can achieve the following significant beneficial effects:
[0035] 1. The present invention provides a test device for the rigid self-waterproofing performance of concrete under high water pressure and a method for making it. Construction joints, post-cast strips, and wall-penetrating pipes are arranged on a closed concrete box. The construction joints and post-cast strips are constructed in full accordance with the actual engineering construction process. Water inlet pipes and drainage pipes are pre-buried in the side walls and top plate of the box. Switches and intelligent pressure monitoring and control devices are installed on the water pipes. Traditional concrete test bodies for studying waterproof leakage phenomena are filled with water in a concrete box with an open top for research and observation. The present invention realizes a concrete test body for detecting the performance of self-repairing concrete waterproof materials under high water pressure working mode through these processes, which solves the experimental limitations of traditional test bodies working without water pressure. At the same time, the problem of being unable to set leakage test observation data under different pressures is solved.
[0036] 2. A test device and manufacturing method for the rigid self-waterproofing performance of concrete under high water pressure is invented. The intelligent pressure monitoring and control device has the function of intelligent monitoring and automatic adjustment of the test pressure in the test box. When the water pressure inside the box drops to a certain range, the pressure pump can be automatically adjusted to fill the water tank with water and pressurize it, which solves the problem that the test box cannot maintain a constant high pressure state for a long time during the test. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a schematic diagram of the construction steps of the present invention;
[0038] Figure 2 This is the first step construction process diagram of the test device of the present invention, including steps S1-S4;
[0039] Figure 3 The second step construction process diagram of the test device of the present invention includes steps S5-S8;
[0040] Figure 4 The third step construction process diagram of the test device of the present invention includes steps S9-S11;
[0041] Figure 5 The fourth step construction process diagram of the test device of the present invention includes step S12;
[0042] Figure 6 This is the fifth step construction process diagram of the test device of the present invention, including steps S13-S14. DETAILED DESCRIPTION
[0043] The following is combined with Figure 1-6 The present invention is further described in detail with specific implementations to facilitate a clear understanding of the present invention, but they do not constitute a limitation on the present invention.
[0044] Example 1
[0045] like Figure 2-6 As shown, a concrete rigid self-waterproofing performance testing device under high water pressure of the present invention comprises a fully enclosed concrete box and a water supply and drainage device.
[0046] The fully enclosed concrete box includes a bottom plate 11, a bottom plate post-casting strip 12, a side wall 13, a side wall post-casting strip 14, and a top plate 15 and a top plate post-casting strip 16. Construction joints 17 are provided at the connection between the bottom plate 11, the side wall 13 and the top plate 15. Post-casting strip spaces and steel mesh are reserved between adjacent bottom plates 11, and bottom plate post-casting strips 12 are formed by pouring concrete. Side wall post-casting strips 14 are provided between adjacent side walls 13. Top plate post-casting strips 16 are provided between adjacent top plates 15. Figure 2-4 shown.
[0047] like Figure 6 As shown, the water supply and drainage device includes a water inlet pipe 21 and a drainage pipe 25. The water inlet pipe 21 is arranged on the side wall 13, and the drainage pipe 25 is arranged on the top plate 15. The water inlet pipe 21 is provided with an intelligent pressure monitoring control device 22 and a water inlet pipe valve 23, and the outer end of the water inlet pipe 21 is connected to a pressure pump 24. The top of the drainage pipe 25 extends out of the top plate 15, and a drainage pipe valve 26 is arranged at the top.
[0048] The fully enclosed concrete box is made of waterproof concrete with self-repairing waterproof materials. The bottom plate, side wall and top plate of the fully enclosed concrete box are 100mm thick and use C30 commercial concrete. The round steel with a diameter of 8mm is arranged in double layers and in two directions with a spacing of 200mm.
[0049] The concrete cast in the fully enclosed concrete box adopts a rigid waterproof system, and the bottom plate 11, the bottom plate post-cast strip 12, the side wall 13, the side wall post-cast strip 14, the top plate 15, and the top plate post-cast strip 16 are all made of ordinary commercial concrete with self-repairing waterproof materials added in, which are used to verify the anti-leakage performance of the fully enclosed concrete box, post-cast strips, construction joints 17, and the weak waterproof parts of the water inlet pipe 21 and the drainage pipe 25.
[0050] Example 2
[0051] like Figure 1 As shown, the method for manufacturing the concrete rigid self-waterproofing performance test device under high water pressure working of the above-mentioned embodiment 1 includes the following steps:
[0052] S1. Figure 2 As shown, the bottom plate 11 of the fully enclosed concrete box is partially supported by formwork and reinforced with steel bars: according to the construction process, the formwork of the bottom plate 11 is first made, and then the steel bars are tied.
[0053] S2. Reserved post-casting strip on the bottom plate 11: There is a post-casting strip on the bottom plate 11 of the test device. Before pouring concrete, the side of the post-casting strip needs to be fixed with a wire mesh, completely restoring the construction process of the post-casting strip in the actual project.
[0054] S3. Self-repairing waterproof material is added when mixing concrete: C30 commercial concrete is used, and self-repairing waterproof material is added. Self-repairing waterproof material is a cement-based permeable crystalline waterproof material. It is an intelligent self-repairing system formed by compounding active components in traditional concrete components. When cracks or damage occur in concrete materials, the repair reaction is automatically triggered. The active chemical substances contained in the active siliceous repair material use water as a carrier to penetrate and fill the micropores and capillaries of the concrete, allowing the free ions to crystallize again to form dendrite-like crystals, thereby repairing concrete defects, completely cutting off the seepage path, and making the building itself permanently immune to water, achieving the purpose of permanent waterproofing, anti-seepage, reinforcement, and protection of steel bars.
[0055] In this embodiment, the cement-based penetrating crystalline waterproof material is Tongtai active siliceous self-repairing waterproof agent, 3 kilograms of which are added per cubic meter of concrete, accounting for 0.8% of the concrete cementitious material.
[0056] S4. Pouring waterproof concrete for the bottom plate 11: vibrate the concrete during pouring, and perform maintenance after pouring to form the bottom plate 11.
[0057] S5. Figure 3 As shown, the surface of the bottom plate side wall and the construction joint 17 at the bottom plate post-casting strip 12 are cleaned and roughened: one week after the concrete pouring of the bottom plate 11 is completed, the mold is removed, and the bottom plate side wall and the construction joint 17 at the bottom plate post-casting strip 12 are cleaned and roughened.
[0058] S6. Pre-embedded water inlet pipe 21 in side wall 13: When pre-embedded, water inlet pipe 21 is directly pre-embedded without taking traditional waterproof measures such as water stop strip.
[0059] S7. Pour waterproof concrete into the bottom slab post-cast strip 12 and the side wall 13 of the fully enclosed concrete box: The waterproof concrete shall be C30 ordinary commercial concrete mixed with self-repairing waterproof materials, and shall be properly vibrated and maintained.
[0060] S8. Clean and roughen the surface of the side wall and the construction joint 17 corresponding to the side wall post-casting strip 14: One week after the concrete pouring of the bottom plate post-casting strip 12 and the side wall 13 is completed, the mold is removed, and the side wall and the construction joint 17 corresponding to the side wall post-casting strip 14 are cleaned and roughened.
[0061] S9. Figure 4 As shown, the top plate 15 is pre-buried with a drainage pipe 25: the drainage pipe 25 is directly pre-buried without taking the traditional waterproofing measures of a water stop. The lower end of the drainage pipe 25 should be flush with the bottom surface of the top plate 15 and should not exceed the concrete surface to prevent the air in the fully enclosed concrete box from being exhausted during the later pressurized water delivery, thereby affecting the test results.
[0062] S10. Pour waterproof concrete into the side wall post-casting strip 14 and the top plate 15: The waterproof concrete shall be C30 ordinary commercial concrete, mixed with self-repairing waterproof materials, and vibrated and maintained.
[0063] S11. Cleaning and roughening the surface of the top slab side wall and the construction joint 17 corresponding to the top slab post-casting strip 16: One week after the concrete pouring of the side wall post-casting strip 14 and the top slab 15 is completed, the molds are removed, and the surface positions of the top slab side wall and the construction joint 17 corresponding to the top slab post-casting strip 16 are cleaned and roughened.
[0064] S12. Figure 5 As shown, waterproof concrete is poured in the top slab post-casting zone 16: the concrete adopts C30 ordinary commercial concrete, which is mixed with self-repairing waterproof materials, and is vibrated and maintained.
[0065] S13. Figure 6 As shown, the drainage device 2 is installed: the installation process of the intelligent pressure monitoring control device 22, the water inlet pipe valve 23, the pressure water pump 24, and the drainage pipe valve 26 is completed.
[0066] S14. After the construction of the entire test body is completed, the water pressure test begins. In step S14, when the test device is debugged through water, it is necessary to keep the drain pipe valve 26 open to inject water into the test device, and then close the drain pipe valve 26 after there are no bubbles in the drain pipe 25 and the water is discharged evenly, and then observe the intelligent pressure monitoring and control device 22, and use the pressure pump 24 to pressurize the test body to a water pressure not exceeding 0.3Mpa, and then close the water inlet pipe valve 23. After the debugging is completed, the leakage of the traditional waterproof weak parts such as the bottom plate post-casting strip 12, the side wall post-casting strip 14, the top plate post-casting strip 16, the construction joint 17, the water inlet pipe 21 and the drain pipe 25 under the high water pressure environment is observed, and the waterproof effect of the later internal self-repairing waterproof material concrete crystallization and density is observed.
[0067] In this embodiment, the intelligent pressure monitoring and control device 22 has the function of intelligently monitoring and automatically adjusting the test pressure inside the test device. When the water pressure inside the fully enclosed concrete box drops to a certain range, the pressure pump 24 can be automatically adjusted to inject water and pressurize the fully enclosed concrete box, thereby ensuring that the test device maintains a stable high-pressure state for a long time during the test.
[0068] The above is only a preferred embodiment of the present invention, and does not impose any formal limitation on the structure of the present invention. The layout type and the number of uses of the present invention are not limited to this example, and can be optimized and selected according to the actual project. Any modification, equivalent change and decoration of the above embodiment based on the technical principle of the present invention that does not deviate from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A test device for concrete rigid self-waterproof performance under high water pressure, characterized in that: The test device includes a fully enclosed concrete box and a water supply and drainage device; The fully enclosed concrete box comprises a bottom plate (11), a bottom plate post-casting strip (12), a side wall (13), a side wall post-casting strip (14), and a top plate (15) and a top plate post-casting strip (16) at the top; a construction joint (17) is provided at the connection position between the bottom plate (11), the side wall (13) and the top plate (15); A post-cast strip space and a steel mesh are reserved between adjacent bottom plates (11), and the bottom plate post-cast strip (12) is formed by pouring concrete; the side wall post-cast strip (14) is arranged between adjacent side walls (13); and the top plate post-cast strip (16) is arranged between adjacent top plates (15); The water supply and drainage device comprises a water inlet pipe (21) and a drainage pipe (25); the water inlet pipe (21) is arranged through the side wall (13), and the drainage pipe (25) is arranged through the top plate (15); The fully enclosed concrete box is made of waterproof concrete mixed with self-repairing waterproof materials.
2. A concrete rigid self-waterproofing performance testing device under high water pressure according to claim 1, characterized in that: The water inlet pipe (21) is provided with an intelligent pressure monitoring control device (22) and a water inlet pipe valve (23), and the outer end of the water inlet pipe (21) is connected to a pressure pump (24); the top of the drainage pipe (25) extends out of the top plate (15), and the top end is provided with a drainage pipe valve (26).
3. The device for testing the rigid self-waterproof performance of concrete under high water pressure according to claim 1 is characterized in that: The bottom plate, side wall and top plate of the fully enclosed concrete box are 80-150mm thick and are made of C30 commercial concrete. Round steel with a diameter of 8mm is arranged inside in double layers and in both directions with a spacing of 200mm.
4. A method for manufacturing a concrete rigid self-waterproofing performance test device under high water pressure according to claim 2, characterized in that: The steps include: S1. The bottom plate of the fully enclosed concrete box (11) is partially supported by the formwork and steel bars are tied: According to the construction process, first make the bottom plate (11) formwork, and then tie the steel bars; S2. A post-casting strip is reserved on the bottom plate (11): There is a post-casting strip on the bottom plate (11) of the test device. Before pouring concrete, the side of the post-casting strip needs to be fixed with a wire mesh, completely restoring the actual engineering post-casting strip construction process; S3. Self-repairing waterproof material is added when mixing concrete: C30 commercial concrete is used, and self-repairing waterproof material is added; S4. Pouring waterproof concrete on the bottom plate (11): vibrate the concrete when pouring it, and maintain the concrete after pouring to form the bottom plate (11); S5. The bottom plate side wall and the construction joint (17) of the bottom plate after pouring (12) are cleaned and roughened: the bottom plate (11) is demoulded one week after the concrete pouring is completed, and the bottom plate side wall and the construction joint (17) of the bottom plate after pouring (12) are cleaned and roughened; S6. The side wall (13) is pre-buried with the water inlet pipe (21): The water inlet pipe (21) is pre-buried without taking the traditional waterproofing measures of the water stop belt, and is directly pre-buried; S7. Waterproof concrete is poured on the bottom plate post-casting strip (12) and the side wall (13) of the fully enclosed concrete box: the waterproof concrete adopts C30 ordinary commercial concrete, which is mixed with self-repairing waterproof materials, and vibrates and maintains it; S8. Clean and roughen the surface of the side wall and the construction joint (17) corresponding to the side wall post-casting strip (14): After the concrete pouring of the bottom plate post-casting strip (12) and the side wall (13) is completed for one week, the mold is removed and the side wall and the construction joint (17) corresponding to the side wall post-casting strip (14) are cleaned and roughened; S9. The top plate (15) is pre-buried with a drainage pipe (25): The drainage pipe (25) is pre-buried without taking traditional waterproof measures such as a water stop, and is directly pre-buried; S10. Waterproof concrete is poured into the side wall post-casting strip (14) and the top plate (15): the waterproof concrete is made of C30 ordinary commercial concrete, mixed with self-repairing waterproof materials, and vibrated and maintained; S11. The surface of the top plate side wall and the construction joint (17) corresponding to the top plate post-casting belt (16) is cleaned and roughened: the side wall post-casting belt (14) and the top plate (15) are demoulded one week after the concrete pouring is completed, and the surface of the top plate side wall and the construction joint (17) corresponding to the top plate post-casting belt (16) is cleaned and roughened; S12. Cast waterproof concrete in the top slab post-casting strip (16): the concrete is C30 ordinary commercial concrete, mixed with self-repairing waterproof materials, and vibrated and maintained; S13. Drainage device (2) installation: complete the intelligent pressure monitoring control device (22), the water inlet valve (23), the booster pump (24), the drain valve (26) installation process; S14. The construction of the entire test body is completed and the water pressure test begins.
5. The method according to claim 4, characterized in that: The concrete cast in the fully enclosed concrete box adopts a rigid waterproof system, and the bottom plate (11), the bottom plate post-casting strip (12), the side wall (13), the side wall post-casting strip (14), the top plate (15), and the top plate post-casting strip (16) all adopt ordinary commercial concrete mixed with self-repairing waterproof materials, which is used to verify the anti-leakage performance of the fully enclosed concrete box, the post-casting strip, the construction joint (17), and the water inlet pipe (21) and the drainage pipe (25) The weak waterproof parts.
6. The method according to claim 5, characterized in that: The self-repairing waterproof material is a cement-based permeable crystalline waterproof material.
7. The method according to claim 6, characterized in that: The cement-based penetrating crystalline waterproof material is Tongtai active siliceous self-repairing waterproof agent, 3 kilograms of which are added to every cubic meter of concrete, accounting for 0.8% of the concrete cementitious material.
8. The method according to claim 4, characterized in that: In step S9, the lower end of the drainage pipe (25) must be flush with the bottom surface of the top plate (15) and cannot exceed the concrete surface to prevent the air in the fully enclosed concrete box from being unable to be completely exhausted during the subsequent pressurized water delivery, thereby affecting the test results.
9. The method according to claim 8, characterized in that: In the step S14, when the test device is debugged for water flow, the drain pipe valve (26) needs to be kept in an open state to inject water into the test device, and the drain pipe valve (26) is closed after there are no bubbles in the drain pipe (25) and water is discharged evenly, and then the intelligent pressure monitoring and control device (22) is observed, and the test body is pressurized to a water pressure not exceeding 0.3 MPa by a pressure pump (24) and then the water inlet pipe valve (23) is closed; after the debugging is completed, the leakage of the traditional weak waterproof parts such as the bottom plate post-casting strip (12), the side wall post-casting strip (14), the top plate post-casting strip (16), the construction joint (17), the water inlet pipe (21) and the drain pipe (25) under a high water pressure environment is observed, and the waterproof effect of the crystallization and compaction of the concrete with the self-repairing waterproof material added therein is observed.
10. The manufacturing method according to claim 9, characterized in that: The intelligent pressure monitoring and control device (22) has the function of intelligently monitoring and automatically adjusting the test pressure in the test device. When the water pressure inside the fully enclosed concrete box drops to a certain range, the pressure pump (24) can be automatically adjusted to inject water and pressurize the fully enclosed concrete box, thereby ensuring that the test device maintains a stable high-pressure state for a long time during the test.
Citation Information
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