Processing technology suitable for measuring and power supply integrated mutual inductor

By casting and assembling electromagnetic and electronic transformers separately, the problem of inconsistent structural interference and test items in transformer processing is solved, and processing stability and test flexibility are improved.

CN119230274AInactive Publication Date: 2024-12-31ZHEJIANG HUACAI TECH CO LTD

Patent Information

Application Number
CN202411775967.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the structure of transformers with integrated measurement and power supply is prone to interference during processing, affecting the yield rate, and the test items of electronic and electromagnetic transformers are not unified, resulting in processing difficulty and testing difficulties.

Method used

A transformer processing technology suitable for measuring and power supply is adopted. By casting and packaging the electromagnetic transformer and electronic transformer into a solid seal, and assembled through separate installation holes to fix the melt pipe assembly to ensure structural stability. and independent experiments.

Benefits of technology

It reduces the difficulty of molding and casting, improves processing stability, facilitates replacement of melt pipe components, and conducts tests according to their respective product standards, solving the problem of inconsistent testing items.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a processing technology suitable for measuring a power supply integrated mutual inductor. The processing technology comprises the following steps that an electromagnetic mutual inductor is subjected to die filling; pouring to form a first solid sealing part for sealing the electromagnetic mutual inductor, wherein a first mounting hole and a boss directly facing the electromagnetic mutual inductor are formed on the first solid sealing part; filling the electronic transformer into a mold; pouring to form a second fixing and sealing part for sealing the electronic transformer, wherein a second mounting hole in butt joint with the first mounting hole is formed in the second fixing and sealing part; assembling a fusion tube assembly; the mutual inductor is integrally assembled, the fusion tube assembly is arranged in the first mounting hole and the second mounting hole, and the first fixing and sealing part and the second fixing and sealing part are fixed, so that the mold filling stability of each structure is ensured, mutual influence among the structures during mold filling of an electromagnetic mutual inductor and an electronic mutual inductor is avoided, the processing difficulty is reduced, and the production efficiency is improved. And the first fixing and sealing part and the second fixing and sealing part can be independently tested according to respective product standards.
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Description

Technical Field

[0001] The invention relates to the field of mutual inductor processing, and in particular to a processing technology for a mutual inductor integrated with measurement and power supply. Background Art

[0002] When a 10kV distribution line is in operation, the high-voltage wires may touch objects such as tree branches and billboards, or break and fall to the ground, which is called single-phase grounding, causing damage to distribution equipment, large-scale power outages and other accidents. Since a zero-sequence voltage will be generated on the line after a single-phase grounding fault occurs, in order to detect the single-phase grounding fault in time, the current method of detecting the zero-sequence voltage is usually adopted, and the voltage is detected through an electronic transformer. Secondary electronic equipment and drive circuit breakers are required to process the detected voltage, as well as data communication and fault handling, and electromagnetic transformers are required to power the secondary electronic equipment and circuit breakers.

[0003] The integrated instrument transformer for measuring and power supply includes electronic instrument transformer for measurement and electromagnetic instrument transformer for power supply, and can be made smaller and cheaper by sharing the structure of fuse assembly and cable connector. When this type of instrument transformer is processed in one piece, on the one hand, the structure involved is easy to interfere in the molding process, affecting the processing yield; on the other hand, electronic instrument transformer and electromagnetic instrument transformer are based on different product standards, and some test items specified in the standards are different and need to be tested separately. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the defects in the prior art, thereby providing a processing technology for an integrated mutual inductor.

[0005] To achieve the above object, the present invention adopts the following technical solutions: A processing technology for a transformer for measuring and powering a device, comprising the following steps: Electromagnetic transformer mold assembly; Casting to form a first fixed sealing part encapsulating the electromagnetic transformer, wherein the first fixed sealing part is formed with a first mounting hole and a boss facing the electromagnetic transformer; Electronic transformer mold assembly; Casting to form a second fixed sealing part encapsulating the electronic transformer, wherein the second fixed sealing part is formed with a second mounting hole for docking with the first mounting hole; Assembling the melt tube assembly; The transformer is assembled as a whole, including installing the melting tube assembly in the first mounting hole and the second mounting hole, and fixing the first fixed sealing part and the second fixed sealing part.

[0006] Preferably, the electromagnetic mutual inductor comprises a coil assembly, a fuse high voltage shielding net, a fuse ground potential shielding net and a side ground potential shielding net; The electromagnetic mutual inductor assembly comprises the following steps: Fixing the coil assembly on a mold; Fixing the fuse ground potential shielding net; Fixing the high-voltage shielding net of the melting tube; The side ground potential shielding net is fixed; the side ground potential shielding net is welded to the fusion tube ground potential shielding net, and both ends are fixedly connected to the coil assembly.

[0007] Preferably, the step of fixing the coil assembly on a mold comprises the following steps: Winding secondary insulation paper, secondary winding coil, primary insulation paper and primary winding coil on the iron core in sequence to form the coil assembly; The iron core is fixed to the mold by using a binding band to fix the entire coil assembly.

[0008] Preferably, the primary insulating paper and / or the secondary insulating paper are made of PMP paper, and the thickness of the primary insulating paper and / or the secondary insulating paper is set to 0.1 mm; The winding thickness of the primary insulating paper is set to 10 mm, so that there is a 10 mm interval between the secondary winding coil and the primary winding coil.

[0009] Preferably, the electromagnetic mutual inductor molding further comprises the following steps: According to the wiring principle design drawing of the integrated measurement and power supply transformer, the conductive insert of the electromagnetic transformer is installed.

[0010] Preferably, the melting tube high-voltage shielding net comprises a melting tube front end high-voltage shielding net and a melting tube rear end high-voltage shielding net; The method of installing the electromagnetic transformer conductive insert according to the wiring principle design drawing of the integrated measurement and power supply transformer comprises the following steps: Install the conductive insert of the electromagnetic mutual inductor on the high-voltage shielding net at the rear end of the melting tube; The high-voltage shielding net at the rear end of the melting tube is fixed on the mold by utilizing the conductive insert of the electromagnetic mutual inductor.

[0011] Preferably, the overall assembly of the mutual inductor further comprises the following steps: The fusion tube assembly is installed in the first mounting hole and the second mounting hole, and the fusion tube assembly and the fusion tube high-voltage shielding net are connected through the electromagnetic mutual inductor conductive insert.

[0012] Preferably, the overall assembly of the mutual inductor further includes the following steps: A silicone inner climbing umbrella is provided at the joint position between the first mounting hole and the second mounting hole, and the silicone inner climbing umbrella is provided around the partial periphery of the fusion tube assembly; the silicone inner climbing umbrella is partially inserted into the first mounting hole and partially inserted into the second mounting hole; and / or, An insulating plugging cover is installed at one end of the second mounting hole away from the first mounting hole.

[0013] Preferably, the assembling of the melt tube assembly comprises the following steps: Install a nut on one end of the bolt; A melting pipe claw is installed on the end surface of the nut away from the bolt; The melting tube is inserted into the melting tube clamping claw to fix the melting tube.

[0014] Preferably, the electronic mutual inductor molding comprises the following steps: According to the wiring principle design drawing of the integrated measurement and power supply transformer, the electronic transformer conductive insert is installed.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The above technical solution provides a processing technology for a transformer that is suitable for measuring and powering an integrated instrument. Through the above solution, by casting and encapsulating the electromagnetic transformer to form the corresponding first fixed sealing part, and casting and encapsulating the electronic transformer to form the corresponding second fixed sealing part, the stability of the mold installation of each structure can be guaranteed to a certain extent, and the mutual influence between the structures when the electromagnetic transformer and the electronic transformer are molded can be avoided, thereby reducing the difficulty of mold installation and casting. The first fixed sealing part and the second fixed sealing part formed by separate encapsulation, and the assembly of the separately assembled fuse tube assembly, that is, the first mounting hole is formed on the first fixed sealing part, and the second mounting hole is formed on the second fixed sealing part, and the fuse tube assembly is installed in the first mounting hole and the second mounting hole, and then the first fixed sealing part and the second fixed sealing part are fixed, which can further reduce the processing difficulty and facilitate the replacement of the fuse tube assembly. Moreover, the first fixed sealing part and the second fixed sealing part are formed by separately encapsulating two independent components of the electronic transformer and the electromagnetic transformer, and corresponding tests can be carried out according to their respective product standards, solving the problem that the two components cannot be tested uniformly due to different test items. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 A schematic diagram of the steps of one example of the processing technology provided by the present invention.

[0018] Figure 2 for Figure 1 A schematic diagram of one example of the steps of step S1 is shown.

[0019] Figure 3 for Figure 1 A schematic diagram of one example of the steps of S3 is shown.

[0020] Figure 4 for Figure 1 A schematic diagram of one example of step S5 is shown.

[0021] Figure 5 for Figure 1 A schematic diagram of one example of step S6 is shown.

[0022] Figure 6 To adopt Figure 1 Schematic diagram of the structure of the integrated measurement and power supply transformer processed by the process shown.

[0023] Figure 7 for Figure 6 Schematic diagram of the structure from another perspective.

[0024] Figure 8 for Figure 6 Schematic diagram of the assembly of the integrated measurement and power supply transformer.

[0025] Fig. 9 for Figure 6 Schematic diagram of the location of various structures of the electromagnetic transformer.

[0026] Fig.10 for Figure 6 Schematic diagram of the location of various structures of the electronic transformer.

[0027] Fig.11 for Figure 6 Schematic cutaway view of the fuse assembly location.

[0028] Fig.12 for Fig.11 Enlarged schematic diagram of position D in the middle.

[0029] Fig.13 It is a structural schematic diagram of the melting tube assembly.

[0030] Description of reference numerals: 1. Electromagnetic transformer; 10. First sealing part; 11. First mounting hole; 12. Boss; 13. Coil assembly; 131. Iron core; 14. Melting tube high voltage shielding net; 141. Melting tube front end high voltage shielding net; 142. Melting tube rear end high voltage shielding net; 15. Melting tube ground potential shielding net; 16. Side ground potential shielding net; 17. Electromagnetic transformer conductive insert; 171. First electromagnetic transformer conductive insert; 172. Second electromagnetic transformer conductive insert; 173, third electromagnetic transformer conductive insert; 2, electronic transformer; 20, second fixed sealing part; 21, second mounting hole; 22, power taking ring; 23, power taking module; 24, electronic transformer conductive insert; 3, fuse assembly; 31, bolt; 32, nut; 33, fuse claw; 34, fuse; 35, screw; 4, silicone inner climbing umbrella; 5, insulating plug cover; 6, bottom plate. DETAILED DESCRIPTION

[0031] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] See also Figures 1 to 13 The embodiment of the present invention provides a processing technology for a transformer for measuring and powering a device, comprising the following steps: S1: Electromagnetic transformer 1 mold assembly.

[0035] S2: Casting to form a first fixed sealing part 10 encapsulating the electromagnetic transformer 1. Specifically, the first fixed sealing part 10 is formed with a first mounting hole 11 and a boss 12 facing the electromagnetic transformer 1.

[0036] S3: Electronic transformer 2 mold assembly.

[0037] S4: Casting to form a second fixed sealing part 20 that encapsulates the electronic transformer 2. Specifically, a second mounting hole 21 for docking with the first mounting hole 11 is formed on the second fixed sealing part 20; S5: Assemble the melting tube assembly 3.

[0038] S6: Assembling the transformer as a whole. Specifically, the step includes installing the melting tube assembly 3 in the first mounting hole 11 and the second mounting hole 21 , and fixing the first sealing portion 10 and the second sealing portion 20 .

[0039] Through the above scheme, the electromagnetic transformer 1 is cast and packaged to form the corresponding first fixed sealing part 10, and the electronic transformer 2 is cast and packaged to form the corresponding second fixed sealing part 20, so that the protection of the components of the electromagnetic transformer 1 and the components of the electronic transformer 2 can be guaranteed, and the first fixed sealing part 10 and the second fixed sealing part 20 are separately packaged, which can ensure the stability of the molding of each structure to a certain extent, avoid the mutual influence between the various structures when the electromagnetic transformer 1 and the electronic transformer 2 are molded, and reduce the difficulty of molding and casting; the first fixed sealing part 10 and the second fixed sealing part 20 formed by separate packaging, and the assembly of the separately assembled fuse tube assembly 3, that is, the first mounting hole 11 is formed on the first fixed sealing part 10, and the second mounting hole 21 is formed on the second fixed sealing part 20, and the fuse tube assembly 3 is installed in the first mounting hole 11 and the second mounting hole 21, and then the first fixed sealing part 10 and the second fixed sealing part 20 are fixed, which can further reduce the processing difficulty and facilitate the replacement of the fuse tube assembly 3. Furthermore, the first sealing part 10 and the second sealing part 20 are respectively packaged to form two independent components, the electronic transformer 2 and the electromagnetic transformer 1, which can be tested according to their respective product standards, thus solving the problem that the two components cannot be tested uniformly due to different test items.

[0040] Specifically, the electromagnetic mutual inductor 1 includes a coil assembly 13 , a fuse high voltage shielding net 14 , a fuse ground potential shielding net 15 and a side ground potential shielding net 16 .

[0041] It can be known that the side ground potential shielding net 16 has a relatively large area. At the same time, in order to avoid an excessively large assembly volume, the side ground potential shielding net 16 is usually designed to be thin. In order to avoid deformation of the side ground potential shielding net 16, in this embodiment, step S1 specifically includes: S1.1: Fix the coil assembly 13 on the mold.

[0042] S1.2: Fixed fuse ground potential shielding net 15.

[0043] S1.3: Fix the high-voltage shielding net 14 of the melting tube. Specifically, the high-voltage shielding net 14 of the melting tube includes a high-voltage shielding net 141 at the front end of the melting tube and a high-voltage shielding net 142 at the rear end of the melting tube. The high-voltage shielding net 141 at the front end of the melting tube and the high-voltage shielding net 142 at the rear end of the melting tube are respectively located at the two ends of the melting tube ground potential shielding net 15 and do not contact each other. The high-voltage shielding net 142 at the rear end of the melting tube is used to be connected to the melting tube assembly 3.

[0044] S1.4: Fix the side ground potential shielding net 16. Specifically, the side ground potential shielding net 16 is welded to the melting tube ground potential shielding net 15, and both ends are fixedly connected to the coil assembly 13.

[0045] This solution first installs the fused tube ground potential shielding net 15, then installs the side ground potential shielding net 16, and welds the upper end of the side ground potential shielding net 16 to the fused tube ground potential shielding net 15, and the two ends of the side ground potential shielding net 16 are fixedly connected to the coil assembly 13, which can ensure the stability of the installation of the side ground potential shielding net 16 and avoid its deformation. The two ends of the side ground potential shielding net 16 can be fixed to the coil assembly 13 by using a binding band.

[0046] Specifically, the coil assembly 13 includes an iron core 131, secondary insulating paper, a secondary winding coil, a primary insulating paper and a primary winding coil. Step S1.1 specifically includes: S1.1.1: Winding a secondary insulating paper, a secondary winding coil, a primary insulating paper and a primary winding coil on the iron core 131 in sequence to form the coil assembly 13 .

[0047] S1.1.2: Use a binding tape to fix the iron core 131 on the mold to fix the entire coil assembly 13.

[0048] It can be known that in order to achieve a better insulation effect and meet the high-voltage use of the current measuring and power supply integrated transformer, in this embodiment, the secondary insulation paper and the primary insulation paper are both made of PMP paper, and the thickness of the PMP paper (secondary insulation paper and primary insulation paper) is set to 0.1 mm. Among them, the winding thickness of the primary insulation paper is set to 10 mm, so that there is a 10 mm interval between the secondary winding coil and the primary winding coil.

[0049] Through the setting of secondary insulation paper and primary insulation, it is possible to meet the high-voltage use of this product and realize the positioning of the secondary winding coil and the primary winding coil, avoiding the problem of uneven gap control between the secondary winding coil and the primary winding coil caused by the flat copper rod used in the prior art; wherein, the binding tape is also an insulating material, and the method of fixing the iron core 131 with the binding tape can facilitate the operation of fixing the iron core 131, and the binding tape will eventually be formed in the first sealing part 10, and will not affect the use of the iron core 131.

[0050] It can be known that in this embodiment, two coil assemblies 13 are provided.

[0051] Furthermore, in order to achieve conductive connection of various internal structures of the electromagnetic mutual inductor 1 and connection between the electromagnetic mutual inductor 1 and external structures, in this embodiment, step S1 further includes: S1.5: Install the electromagnetic transformer conductive insert 17 according to the wiring principle design drawing of the integrated measurement and power supply transformer.

[0052] Specifically, the electromagnetic mutual inductor conductive insert 17 can be set as a copper insert, and the electromagnetic mutual inductor conductive insert 17 includes a first electromagnetic mutual inductor conductive insert 171, a second electromagnetic mutual inductor conductive insert 172 and a third electromagnetic mutual inductor conductive insert 173. Among them, there are a plurality of first electromagnetic mutual inductor conductive inserts 171, and the first electromagnetic mutual inductor conductive insert 171 is used to be welded and positioned with the melting tube ground potential shielding net 15 and the melting tube high voltage shielding net 14, and is welded and fixed on the mold synchronously with the melting tube ground potential shielding net 15 and the melting tube high voltage shielding net 14. The second electromagnetic mutual inductor conductive insert 172 includes an A-phase copper nut, a B-phase copper nut, and a C-phase copper nut, which are used to be connected to the output line of the secondary winding coil of the coil assembly 13. The third electromagnetic mutual inductor conductive insert 173 is installed on the high voltage shielding net 142 at the rear end of the melting tube, and then the third electromagnetic mutual inductor conductive insert 173 is used to fix the high voltage shielding net 142 at the rear end of the melting tube on the mold. Of course, in other embodiments, the high-voltage shielding net 141 at the front end of the melting tube may also be connected to the mold by using corresponding copper inserts, and the corresponding copper inserts may be provided according to actual needs.

[0053] It is worth noting that, in this embodiment, the copper insert can be used for conductive connection with various internal structures, and can also be used as an external interface of the transformer for connecting with external structures, and can be set according to the wiring principle design diagram of the transformer for measuring and power supply. And this setting facilitates the positioning and installation of the fuse high-voltage shielding net 14, so that the circular hole formed by it for accommodating the fuse assembly 3 is through-through, and the fuse assembly 3 can be disassembled and replaced from the front or back.

[0054] It can be known that, in this embodiment, three groups of the fuse assembly 3 are correspondingly provided, and correspondingly, three groups of the fuse high voltage shielding net 14, the fuse ground potential shielding net 15, the first electromagnetic mutual inductor conductive insert 171, the second electromagnetic mutual inductor conductive insert 172, and the third electromagnetic mutual inductor conductive insert 173 are also correspondingly provided. Among them, the third electromagnetic mutual inductor conductive insert 173 is used to connect the A, B, and C phases of the primary winding coil of the coil assembly 13 respectively.

[0055] In this embodiment, the electronic transformer 2 includes a power ring 22, a power module 23 corresponding to the power ring 22, and three groups of power rings 22 and power modules 23 corresponding to the fuse assembly 3 are arranged. The power ring 22 is arranged around the periphery of the fuse assembly 3 and is electrically connected to the power module 23 corresponding to the power ring 22 through a wire. The power module 23 can be connected to a voltage divider circuit. It can be known that the power ring 22 coincides with the central axis of the second mounting hole 21.

[0056] In this embodiment, step S3 includes: S3.1: Fix the power taking ring 22 and the power taking module 23 on the mold; S3.2: Connect the power taking ring 22 and its corresponding power taking module 23 through a wire; S3.3: According to the wiring principle design drawing of the integrated measuring and power supply transformer, install the electronic transformer conductive insert 24. Similarly, the electronic transformer conductive insert 24 can also be set as a copper insert, which can be used for conductive connection between internal structures and can also be used as an external interface of the transformer for connection with external structures. It can be set according to the wiring principle design drawing of the integrated measuring and power supply transformer.

[0057] In this embodiment, the melting tube assembly 3 includes a bolt 31, a nut 32, a melting tube claw 33 and a melting tube. Step S5 includes: S5.1: Install the nut 32 on one end of the bolt 31.

[0058] S5.2: Install the melting pipe claw 33 on the end surface of the nut 32 away from the bolt 31.

[0059] S5.3: Insert the melting tube 34 into the melting tube claw 33 to fix the melting tube 34 .

[0060] Specifically, the nut 32 is formed with a stepped groove, and the end of the bolt 31 is formed with a stepped portion. When installed, the stepped portion is inserted into the stepped groove to achieve mutual positioning of the bolt 31 and the nut 32. The fuse claw 33 and the end of the nut 32 away from the bolt 31 are pressed against the nut 32 and connected to the end of the bolt 31 by a screw 35, thereby achieving the fixation of the bolt 31, the nut 32 and the fuse claw 33.

[0061] In this embodiment, step S6 specifically includes: installing the fuse tube assembly 3 in the first mounting hole 11 and the second mounting hole 21, and connecting the fuse tube assembly 3 and the fuse tube high-voltage shielding net 14 (specifically, the fuse tube rear end high-voltage shielding net 142) through the electromagnetic mutual inductor conductive insert 17 (specifically, the third electromagnetic mutual inductor conductive insert 173). It also includes setting a silicone inner climbing umbrella 4 at the docking position of the first mounting hole 11 and the second mounting hole 21, and the silicone inner climbing umbrella 4 is arranged around the partial periphery of the fuse tube assembly 3; the silicone inner climbing umbrella 4 is partially inserted into the first mounting hole 11 and partially inserted into the second mounting hole 21. It also includes installing an insulating plugging cover 5 at the end of the second mounting hole 21 away from the first mounting hole 11.

[0062] It can be known that the first sealing part 10 cooperates with the insulating plug cover 5 to become a power supply that can be used alone, and different functions can be realized by combining parts and components for flexible use. In terms of structural design, the melting tube assembly 3 can be disassembled and replaced from the front or back to adapt to various boxes with front or rear doors, which is convenient for on-site maintenance and construction.

[0063] Specific Figure 8 Assemble in the Z direction as shown, the specific operation steps can be set as: S6.1: Fix the electromagnetic transformer 1.

[0064] S6.2: Install the fuse tube assembly 3 on the electromagnetic transformer 1. Specifically, three fuse tube assemblies 3 are respectively inserted into the corresponding first mounting holes 11, and the nuts 32 of the fuse tube assemblies 3 are threadedly connected with the corresponding third electromagnetic transformer conductive inserts 173.

[0065] S6.3: Install the silicone inner climbing parachute 4. Specifically, one end (partial area) of the silicone inner climbing parachute 4 is inserted into the first installation hole 11.

[0066] S6.4: docking the electromagnetic transformer 1 and the electronic transformer 2. Specifically, align the second mounting hole 21 with the corresponding first mounting hole 11, and move the electronic transformer 2 so that the end of the melting tube assembly 3 and the silicone inner climbing umbrella 4 away from the first mounting hole 11 is inserted into the second mounting hole 21.

[0067] S6.5: Use fasteners to fix the first sealing part 10 and the second sealing part 20. Specifically, the fasteners can be screws.

[0068] S6.6: Install the bottom plate 6. Specifically, align the notch on the bottom plate 6 with the boss 12, and then use fasteners to connect the bottom plate 6 and the first fixed sealing part 10 and the second fixed sealing part 20. It can be seen that the boss 12 is arranged opposite to the coil assembly 13 (relatively large in volume), which can reduce the volume of the first fixed sealing part 10 to a certain extent, thereby reducing the steps of the entire device. At the same time, the arrangement of the boss 12 can also realize the positioning and installation of the bottom plate 6. The fact that the bottom plate 6 is connected to the first fixed sealing part 10 and the second fixed sealing part 20 at the same time can further increase the stability of the connection.

[0069] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A processing technology for a transformer for measuring and powering a power supply, characterized in that: The following steps are involved: Electromagnetic transformer mold assembly; Casting to form a first fixed sealing part encapsulating the electromagnetic transformer, wherein the first fixed sealing part is formed with a first mounting hole and a boss facing the electromagnetic transformer; Electronic transformer mold assembly; Casting to form a second fixed sealing part encapsulating the electronic transformer, wherein the second fixed sealing part is formed with a second mounting hole for docking with the first mounting hole; Assembling the melt tube assembly; The transformer is assembled as a whole, including installing the melting tube assembly in the first mounting hole and the second mounting hole, and fixing the first fixed sealing part and the second fixed sealing part; The electromagnetic mutual inductor comprises a coil assembly, a melting tube high voltage shielding net, a melting tube ground potential shielding net and a side ground potential shielding net; The electromagnetic mutual inductor assembly comprises the following steps: Fixing the coil assembly on a mold; Fixing the fuse ground potential shielding net; Fixing the high-voltage shielding net of the melting tube; Fixing the side ground potential shielding net; the side ground potential shielding net is welded to the fusion tube ground potential shielding net, and both ends are fixedly connected to the coil assembly; The step of fixing the coil assembly on the mold comprises the following steps: Winding secondary insulation paper, secondary winding coil, primary insulation paper and primary winding coil on the iron core in sequence to form the coil assembly; The iron core is fixed to the mold by using a binding band to fix the entire coil assembly.

2. A processing technology for a transformer suitable for measuring and powering an integrated device according to claim 1, characterized in that: The primary insulating paper and / or the secondary insulating paper are made of PMP paper, and the thickness of the primary insulating paper and / or the secondary insulating paper is set to 0.1 mm; The winding thickness of the primary insulating paper is set to 10 mm, so that there is a 10 mm interval between the secondary winding coil and the primary winding coil.

3. The processing technology of a transformer suitable for measuring and powering an integrated device according to claim 1, characterized in that: The electromagnetic mutual inductor assembly also includes the following steps: According to the wiring principle design drawing of the integrated measurement and power supply transformer, the conductive insert of the electromagnetic transformer is installed.

4. The processing technology of a transformer suitable for measuring and powering an integrated device according to claim 3, characterized in that: The fusion tube high-voltage shielding net comprises a fusion tube front end high-voltage shielding net and a fusion tube rear end high-voltage shielding net; The method of installing the electromagnetic transformer conductive insert according to the wiring principle design drawing of the integrated measurement and power supply transformer comprises the following steps: Install the conductive insert of the electromagnetic mutual inductor on the high-voltage shielding net at the rear end of the melting tube; The high-voltage shielding net at the rear end of the melting tube is fixed on the mold by utilizing the conductive insert of the electromagnetic mutual inductor.

5. The processing technology of a transformer suitable for measuring and powering an integrated device according to claim 4, characterized in that: The overall assembly of the mutual inductor further comprises the following steps: The fusion tube assembly is installed in the first mounting hole and the second mounting hole, and the fusion tube assembly and the fusion tube high-voltage shielding net are connected through the electromagnetic mutual inductor conductive insert.

6. A processing technology for a transformer suitable for measuring and powering a power supply as claimed in claim 1 or 5, characterized in that: The overall assembly of the mutual inductor further includes the following steps: A silicone inner climbing umbrella is arranged at the joint position between the first mounting hole and the second mounting hole, and the silicone inner climbing umbrella is arranged around the partial periphery of the fusion tube assembly; the silicone inner climbing umbrella is partially inserted into the first mounting hole and partially inserted into the second mounting hole; and / or, An insulating plugging cover is installed at one end of the second mounting hole away from the first mounting hole.

7. The processing technology of a transformer suitable for measuring and powering an integrated device according to claim 1, characterized in that: The assembly of the melt tube assembly comprises the following steps: Install a nut on one end of the bolt; A melting pipe clamping claw is installed on the end surface of the nut away from the bolt; The melting tube is inserted into the melting tube clamping claw to fix the melting tube.

8. The processing technology of a transformer suitable for measuring and powering an integrated device according to claim 1, characterized in that: The electronic mutual inductor assembly comprises the following steps: According to the wiring principle design drawing of the integrated measurement and power supply transformer, the electronic transformer conductive insert is installed.

Citation Information

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