A new energy storage cable with a steering adjustment function
By setting stretching and pushing mechanisms on both sides of the bent casing of the new energy storage cable, flexible bending and steering of the cable is achieved, solving the problem of difficulty in installing existing cables, and reducing the risk of damage and tooth wear.
Patent Information
- Application Number
- CN202411748012.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2044-12-02
AI Technical Summary
The existing new energy storage cables are difficult to bend and turn during installation, resulting in installation difficulties and limitations.
A new energy storage cable with steering adjustment function was designed. By setting a tensile mechanism and a push mechanism on both sides of the bending sleeve, the bending sleeve drives the bending steering of the cable, and the bending angle is controlled by adjusting the ring.
Flexible bending and steering of the cable is achieved, simplified the installation process, reduced the risk of cable damage, and prevented tooth wear caused by excessive bending through reminder mechanisms.
Smart Images

Figure CN119231404B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cable technology, and in particular to a new energy storage cable with a steering adjustment function. Background Art
[0002] New energy storage cables are widely used in various new energy storage scenarios, such as battery energy storage power stations, power battery systems of new energy vehicles, solar and wind energy storage devices, etc., providing reliable power transmission guarantee for the development of the new energy industry; the characteristics of new energy storage cables include: high current carrying capacity, good temperature resistance, excellent anti-aging and weather resistance, low resistance and reliable insulation performance;
[0003] Energy storage cables are usually thick and heavy due to their large current carrying capacity and high performance requirements, which makes installation more difficult. In addition, in environments with limited space or complex wiring, it is difficult for workers to bend and turn the cables when installing energy storage cables. At the same time, flexible cables need to be fixed to keep the cables in a bent state, which causes limitations.
[0004] Therefore, we propose a bending resistance testing device for cables. Summary of the invention
[0005] In view of the deficiencies of the prior art, the present invention provides a new energy storage cable with a steering adjustment function, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a new energy storage cable with a steering adjustment function, comprising:
[0007] A battery core, an insulating layer and a terminal; a curved sleeve is arranged outside the insulating layer; and the curved sleeves are connected to each other;
[0008] A stretching mechanism and a pushing mechanism are respectively arranged on both sides of the bending sleeve; the stretching mechanism pulls two adjacent bending sleeves towards each other on one side of the bending sleeve; and the pushing mechanism pushes two adjacent bending sleeves in opposite directions on the side away from the stretching mechanism, so that the bending sleeve bends with the cable.
[0009] Preferably, the stretching mechanism includes a first block and a first adjusting ring; one end of the bending sleeve is provided with a first installation groove, and the other end of the bending sleeve is provided with a first receiving groove; one end of the first block is rotatably connected in the first installation groove; the other end of the first block is slidably connected in the first receiving groove of the adjacent bending sleeve; the first adjusting ring is rotatably connected to the outside of the bending sleeve; the inner wall of the first adjusting ring is provided with helical teeth; both sides of the first block are provided with helical tooth shapes meshing with the first adjusting ring.
[0010] The pushing mechanism includes a second block and a second adjusting ring; two ends of the bending sleeve are respectively provided with a second installation groove and a second receiving groove; the second installation groove and the first receiving groove are located at the same end of the bending sleeve; the second receiving groove and the first installation groove are located at the same end of the bending sleeve; the second adjusting ring is rotatably connected to the outside of the end of the bending sleeve far from the first adjusting ring; the inner wall of the second adjusting ring is provided with helical teeth; both sides of the second block are provided with helical tooth shapes meshing with the second adjusting ring.
[0011] Preferably, both the first block and the second block are arranged in an arc shape; the first receiving groove and the second receiving groove are also arranged in an arc shape.
[0012] By arranging the first block and the second block on both sides of the bending sleeve, the first block and the second block respectively pull and push the two bending sleeves, so that the bending sleeve drives the cable to bend and turn, and the angle of bending and turning is controlled by rotating the first adjusting ring and the second adjusting ring. At the same time, the first block is arranged in an arc shape, so that during the bending process of the cable, the first block guides the bending and turning of the cable, that is, makes the bending and turning of the cable more uniform.
[0013] Preferably, connecting rings are fixedly connected to the outside of the insulating layer at equal intervals; a first annular groove is formed in the connecting ring.
[0014] Preferably, a second annular groove is formed in the inner wall of the bending sleeve; engaging blocks are evenly rotatably connected in the second annular groove, and an extrusion ring is rotatably connected in the second annular groove; a connecting rod is hinged between the extrusion ring and the engaging blocks.
[0015] Preferably, a through groove is formed in the bending sleeve; the through groove communicates with the second annular groove, and a fixing block is slidably connected in the through groove; the fixing block is fixedly connected to the extrusion ring, and the sliding track of the fixing block is in an arc shape.
[0016] Preferably, an ejection groove is formed in the bent sleeve; one end of the ejection groove penetrates through the bent sleeve, and the other end communicates with the first accommodating groove; an ejection block is slidably connected in the ejection groove; the lower end of the ejection block is located in the first accommodating groove, and one end of the ejection block close to the first block is arranged obliquely.
[0017] By providing an ejection groove and an ejection block on the bent sleeve, when the bending angles of the two bent sleeves for the cable reach the maximum, the first block pushes the ejection block to move upward, exposing the ejection groove, thereby reminding the staff to prevent the situation that after the bending angle of the bent sleeve for the cable reaches the maximum, the staff continues to rotate the first adjusting ring and the second adjusting ring, resulting in wear of the teeth between the first block, the second block, the first adjusting ring and the second adjusting ring.
[0018] The beneficial effects of the present invention:
[0019] 1. In the present invention, by providing the first block and the second block on both sides of the bent sleeve, the first block and the second block respectively pull and push the two bent sleeves, so that the bent sleeve drives the cable to bend and turn, and the bending and turning angle is controlled by rotating the first adjusting ring and the second adjusting ring. At the same time, the first block is arranged in an arc shape, so that during the bending process of the cable, the first block guides the bending and turning of the cable, making the bending and turning of the cable more uniform.
[0020] 2. In the present invention, by providing an ejection groove and an ejection block on the bent sleeve, when the bending angles of the two bent sleeves for the cable reach the maximum, the first block pushes the ejection block to move upward, exposing the ejection groove, thereby reminding the staff to prevent the situation that after the bending angle of the bent sleeve for the cable reaches the maximum, the staff continues to rotate the first adjusting ring and the second adjusting ring, resulting in wear of the teeth between the first block, the second block, the first adjusting ring and the second adjusting ring. Description of the Drawings
[0021] Figure 1 is a schematic structural diagram of the present invention;
[0022] Figure 2 is Figure 1 an enlarged view of part A in
[0023] Figure 3 is a partial cross-sectional view of the bent sleeve, the first block and the second block in the present invention;
[0024] Figure 4 is Figure 3 a partial cross-sectional view of the bent sleeve and the ejection block under the cross-sectional view of B-B in
[0025] Figure 5 is a cross-sectional view of the bent sleeve, the fixed block, the extrusion ring and the engaging block in the present invention.
[0026] In the figure: 1. Insulating layer; 11. Terminal; 2. Bending sleeve; 3. First block; 31. First adjusting ring; 32. First installation groove; 33. First receiving groove; 34. Second block; 35. Second adjusting ring; 36. Second installation groove; 37. Second receiving groove; 4. Connecting ring; 41. First annular groove; 42. Second annular groove; 43. Engaging block; 44. Extrusion ring; 45. Connecting rod; 5. Through groove; 51. Fixed block; 6. Ejecting groove; 61. Ejecting block. Specific implementation mode
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0028] Embodiment 1: Refer to the attached drawings of the specification Figure 1 , 2 and 3, a new energy storage cable with a steering adjustment function, comprising:
[0029] A battery cell, an insulating layer 1 and a terminal 11; a bending sleeve 2 is arranged outside the insulating layer 1; the bending sleeves 2 are connected to each other;
[0030] Tensile mechanisms and pushing mechanisms are respectively arranged on both sides of the bending sleeve 2; the tensile mechanism pulls two adjacent bending sleeves 2 towards each other on one side of the bending sleeve 2; the pushing mechanism pushes two adjacent bending sleeves 2 in the opposite direction on the side away from the tensile mechanism, so that the bending sleeve 2 bends the cable.
[0031] In the present invention, the tensile mechanism includes a first block 3 and a first adjusting ring 31; a first installation groove 32 is opened at one end of the bending sleeve 2, and a first receiving groove 33 is opened at the other end of the bending sleeve 2; one end of the first block 3 is rotatably connected in the first installation groove 32; the other end of the first block 3 is slidably connected in the first receiving groove 33 of the adjacent bending sleeve 2; the first adjusting ring 31 is rotatably connected outside the bending sleeve 2; the inner wall of the first adjusting ring 31 is provided with helical tooth patterns; both sides of the first block 3 are arranged in a helical tooth shape meshing with the first adjusting ring 31;
[0032] The driving mechanism includes the second block 34 and the second adjusting ring 35; both ends of the bending sleeve 2 are respectively provided with a second installation groove 36 and a second receiving groove 37; the second installation groove 36 and the first receiving groove 33 are located at the same end of the bending sleeve 2; the second receiving groove 37 and the first installation groove 32 are located at the same end of the bending sleeve 2; the second adjusting ring 35 is rotatably connected to the outer side of the end of the bending sleeve 2 far from the first adjusting ring 31; the inner wall of the second adjusting ring 35 is provided with helical teeth; both sides of the second block 34 are arranged in a helical shape meshing with the second adjusting ring 35.
[0033] In the present invention, both the first block 3 and the second block 34 are arranged in an arc shape; the first receiving groove 33 and the second receiving groove 37 are also arranged in an arc shape.
[0034] In the present invention, when the staff installs the cable and bends the cable, first hold two adjacent bending sleeves 2, and then rotate the first adjusting ring 31 and the second adjusting ring 35 simultaneously, and the rotation directions of the first adjusting ring 31 and the second adjusting ring 35 are opposite; during the rotation of the first adjusting ring 31, the first block 3 is driven to move towards the inside of the first receiving groove 33 through the helical teeth, so that both ends of the first block 3 pull the two bending sleeves 2 towards the inside, and at the same time, during the rotation of the second adjusting ring 35, the second block 34 is driven to move outwards from the second receiving groove 37 through the helical teeth, so that the second block 34 pushes the other side of the two bending sleeves 2. Therefore, in the present invention, the cable between the two bending sleeves 2 is bent by pulling and pushing on both sides of the bending sleeve 2 at the same time. The more the first adjusting ring 31 and the second adjusting ring 35 rotate, the greater the degree of cable bending;
[0035] In the present invention, the first block 3 and the second block 34 are arranged in an arc shape. Therefore, during the bending of the cable, after the cable contacts the arc-shaped first block 3 and bends along it, the bending of the cable can be made more uniform, reducing local stress concentration, bending more evenly, and reducing the risk of cable damage; at the same time, the arc-shaped first block 3 can provide better guidance for the bending of the cable, ensuring that the bending direction and degree are more in line with expectations;
[0036] In the present invention, by arranging the first block 3 and the second block 34 on both sides of the bending sleeve 2, the first block 3 and the second block 34 respectively pull and push the two bending sleeves 2, so that the bending sleeve 2 drives the cable to bend and turn, and the angle of bending and turning is controlled by rotating the first adjusting ring 31 and the second adjusting ring 35. At the same time, the first block 3 is arranged in an arc shape, so that during the bending of the cable, the first block 3 guides the bending and turning of the cable, that is, makes the bending and turning of the cable more uniform.
[0037] Embodiment 2: On the basis of Embodiment 1, refer to the attached drawings of the specification Figure 3 、 4In the present invention, the outer side of the insulating layer 1 is evenly fixedly connected with connecting rings 4; the connecting ring 4 is provided with a first annular groove 41.
[0038] In the present invention, a second annular groove 42 is provided on the inner wall of the bending sleeve 2; a clamping block 43 is evenly rotatably connected in the second annular groove 42, and an extrusion ring 44 is rotatably connected in the second annular groove 42; a connecting rod 45 is hinged between the extrusion ring 44 and the clamping block 43.
[0039] In the present invention, a through groove 5 is provided on the bending sleeve 2; the through groove 5 is connected to the second annular groove 42, and a fixed block 51 is slidably connected in the through groove 5; the fixed block 51 is fixedly connected to the extrusion ring 44, and the sliding track of the fixed block 51 is an arc shape.
[0040] In the present invention, the staff moves the fixing block 51 to make the fixing block 51 slide in the through groove 5. During the sliding process, the fixing block 51 drives the extrusion ring 44 to rotate, so that the extrusion ring 44 pushes the connecting rod 45, so that the engaging block 43 rotates into the first annular groove 41, and the engaging block 43 engages the connecting ring 4 and the bending sleeve 2, so that the bending sleeve 2 is fixed on the insulating layer 1 of the cable, and the bending sleeve 2 will not slide, which will affect the bending of the cable.
[0041] In the present invention, an ejection groove 6 is provided on the bending sleeve 2; one end of the ejection groove 6 passes through the bending sleeve 2, and the other end is connected to the No. 1 receiving groove 33; an ejection block 61 is slidably connected in the ejection groove 6; the lower end of the ejection block 61 is located in the No. 1 receiving groove 33, and the end of the ejection block 61 close to the No. 1 block 3 is set in an oblique shape.
[0042] In the present invention, an ejection groove 6 is provided on the bending sleeve 2, so when the cable is bent, the No. 1 block 3 moves in the No. 1 receiving groove 33. When the No. 1 block 3 moves to the end of the No. 1 receiving groove 33, the front end of the No. 1 block 3 presses the inclined end surface of the ejection block 61, so that the ejection block 61 moves upward and extends out of the ejection groove 6. When the staff sees the ejection block 61 extending out, they know that the No. 1 block 3 has moved to the maximum distance in the No. 1 receiving groove 33, that is, the bending sleeve 2 drives the cable to bend at the maximum angle.
[0043] In the present invention, three bending sleeves 2 form a group, and the three bending sleeves 2 can bend the cable between any two, thereby increasing the bending angle of the cable in the present invention;
[0044] In the present invention, by providing an ejection groove 6 and an ejection block 61 on the bent sleeve 2, when the angles at which the two bent sleeves 2 bend the cable reach the maximum, the first block 3 pushes the ejection block 61 to move upward, exposing the ejection groove 6, thereby reminding the staff to prevent the situation where, after the angles at which the bent sleeve 2 bends the cable reach the maximum, the staff continues to rotate the first adjusting ring 31 and the second adjusting ring 35, resulting in wear of the teeth between the first block 3, the second block 34, the first adjusting ring 31, and the second adjusting ring 35.
[0045] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed; the scope of the present invention claimed is defined by the appended claims and their equivalents.
Claims
1. A new energy storage cable with a steering adjustment function, characterized in that: include A battery core, an insulating layer (1) and a wiring terminal (11); a bent sleeve (2) is provided outside the insulating layer (1); and the bent sleeves (2) are connected to each other; A stretching mechanism and a pushing mechanism are respectively provided on both sides of the bending sleeve (2); the stretching mechanism pulls two adjacent bending sleeves (2) towards each other on one side of the bending sleeve (2); and the pushing mechanism pushes the two adjacent bending sleeves (2) in opposite directions on a side away from the stretching mechanism, so that the bending sleeve (2) bends with the cable; The stretching mechanism comprises a No. 1 block (3) and a No. 1 adjustment ring (31); one end of the bending sleeve (2) is provided with a No. 1 installation groove (32), and the other end of the bending sleeve (2) is provided with a No. 1 receiving groove (33); one end of the No. 1 block (3) is rotatably connected in the No. 1 installation groove (32); the other end of the No. 1 block (3) is slidably connected in the No. 1 receiving groove (33) of the adjacent bending sleeve (2); the No. 1 adjustment ring (31) is rotatably connected to the outside of the bending sleeve (2); the inner wall of the No. 1 adjustment ring (31) is provided with oblique tooth patterns; two sides of the No. 1 block (3) are provided with oblique tooth shapes meshing with the No. 1 adjustment ring (31); The pushing mechanism comprises a No. 2 block (34) and a No. 2 adjusting ring (35); a No. 2 mounting groove (36) and a No. 2 containing groove (37) are respectively provided at both ends of the bending sleeve (2); the No. 2 mounting groove (36) and the No. 1 containing groove (33) are located at the same end of the bending sleeve (2); the No. 2 containing groove (37) and the No. 1 mounting groove (32) are located at the same end of the bending sleeve (2); the No. 2 adjusting ring (35) is rotatably connected to the outer side of the end of the bending sleeve (2) away from the No. 1 adjusting ring (31); the inner wall of the No. 2 adjusting ring (35) is provided with oblique tooth patterns; the two sides of the No. 2 block (34) are provided with oblique tooth shapes meshing with the No. 2 adjusting ring (35); The first block (3) and the second block (34) are both configured to be arc-shaped; the first receiving groove (33) and the second receiving groove (37) are also configured to be arc-shaped; The outer side of the insulating layer (1) is fixedly connected with connecting rings (4) at even intervals; the connecting ring (4) is provided with a first annular groove (41); A second annular groove (42) is formed on the inner wall of the bending sleeve (2); a clamping block (43) is evenly rotatably connected in the second annular groove (42); an extrusion ring (44) is rotatably connected in the second annular groove (42); a connecting rod (45) is hinged between the extrusion ring (44) and the clamping block (43); The bending sleeve (2) is provided with a through groove (5); the through groove (5) is connected to the second annular groove (42); a fixed block (51) is slidably connected in the through groove (5); the fixed block (51) is fixedly connected to the extrusion ring (44); the sliding track of the fixed block (51) is in the shape of an arc; The bent sleeve (2) is provided with an ejection groove (6); one end of the ejection groove (6) passes through the bent sleeve (2), and the other end is connected to the first receiving groove (33); an ejection block (61) is slidably connected in the ejection groove (6); the lower end of the ejection block (61) is located in the first receiving groove (33), and one end of the ejection block (61) close to the first block (3) is arranged in an oblique shape.
Citation Information
Patent Citations
Multipurpose tensile bending-resistant cable
CN214847775U
Tensile wire
CN214897712U