Azimuth angle adjusting method and device for double-axis tracking

By adopting an innovative solution combining driving rope and linear drive structure in the dual-axis tracking azimuth adjustment device, the problems of high cost and low accuracy of traditional devices are solved, cost reduction and accuracy improvement are achieved, and installation and maintenance processes are simplified.

CN119232054AInactive Publication Date: 2024-12-31LONGYAN ZHIKANG SOLAR TECH CO LTD
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Patent Information

Application Number
CN202411589148.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The traditional dual-axis tracking azimuth adjustment device has high cost and low accuracy, and is inconvenient to install and maintain. In particular, it is necessary to purchase expensive drivers and reducers, resulting in difficulty in reducing costs and improving efficiency.

Method used

Using a method of combining the driving rope and the linear driving structure, the driving wheel, upper transmission wheel, transmission rope and limit transmission are driven by ordinary motors and accelerators, and the azimuth angle adjustment is achieved using the driving wheel, upper transmission wheel, transmission rope and limit transmission, reducing the driving cost and improving the accuracy.

Benefits of technology

The cost reduction and accuracy improvement of the dual-axis tracking azimuth adjustment device is achieved, which facilitates installation and maintenance, and improves the market competitiveness and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of biaxial tracking azimuth angle adjustment, and discloses a biaxial tracking azimuth angle adjustment method and device, comprising a driving wheel, the surface of the driving wheel is provided with a driving groove, the inner wall of the driving wheel is rotatably connected with a stand column, the surface of the stand column is rotatably connected with an upper transmission wheel, and the upper transmission wheel is rotatably connected with a lower transmission wheel. The inner wall of the driving groove is fixedly connected with a transmission rope fixing piece, the inner wall of the driving groove is rotationally connected with a driving rope, the lower surface of the driving rope is rotationally connected with a lower transmission wheel, and a linear driving mechanism is arranged at the end of the driving rope. By arranging a limiting mechanism, when a linear driving mechanism integrally ascends or descends, a connecting frame is driven to ascend or descend through the surface of a fixing plate, when the connecting frame moves, the inner wall of a moving groove of a moving block is driven to ascend or descend, and when the moving block makes contact with a buffering rod, the buffering rod is driven to move. And the linear driving mechanism is limited through cooperation of the buffer rod and the buffer spring.
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Description

Technical Field

[0001] The present invention relates to the technical field of dual-axis tracking azimuth angle adjustment equipment, and in particular to a dual-axis tracking azimuth angle adjustment method and device. Background Art

[0002] As a renewable energy technology, solar power generation is one of the green power development energy projects that the country encourages most. However, the position of the sun changes every moment, so how to efficiently utilize sunlight is a core issue that must be solved. Since the position of the sun is constantly changing, the receiving surface must also be constantly oriented to the optimal position, so it is necessary to track the sun. At this stage, the most common tracking device is an electric push rod drive. After the motor is reduced by gears or worm gears, it drives a pair of lead screw nuts to convert the motor's rotational motion into linear motion. The motor uses forward and reverse rotation to complete the up and down movement of the push rod, thereby achieving azimuth angle adjustment.

[0003] The traditional dual-axis tracking azimuth angle adjustment device adopts several methods such as electric push rod drive, hydraulic push rod drive, and worm gear reducer. These traditional driving methods and traditional installation methods are high in cost, low in precision, and inconvenient in installation and maintenance. They are technical problems that need to be urgently solved in the prior art. Among them, the most important disadvantage of these traditional methods is that they need to purchase relatively expensive drivers and reducers, so it is difficult for traditional dual-axis tracking azimuth angle adjustment devices to achieve cost reduction and efficiency improvement in this regard. The azimuth angle adjustment device of the present invention adopts an innovative solution that combines a drive rope with a linear drive structure and uses an ordinary motor and reducer drive, which well achieves cost reduction and efficiency improvement in this regard, making the product more competitive in the market. Summary of the invention

[0004] The object of the present invention is to provide a method and device for adjusting the azimuth angle of dual-axis tracking to solve the problems raised in the above-mentioned background technology.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is a method and device for adjusting the azimuth angle of dual-axis tracking, comprising a driving wheel, a driving groove being provided on the surface of the driving wheel, a column being rotatably connected to the inner wall of the driving wheel, an upper transmission wheel being rotatably connected to the surface of the column, a transmission rope fixing piece being fixedly connected to the inner wall of the driving groove, a driving rope being rotatably connected to the inner wall of the driving groove, a lower surface of the driving rope being rotatably connected to the lower transmission wheel, and a linear driving mechanism being arranged at the end of the driving rope.

[0006] Furthermore, the surface of the driving rope is slidably connected to the surface of the lower transmission wheel, four columns are provided, and the four columns are symmetrically distributed with the driving wheel as the center. The surface of the driving rope is slidably connected to the surface of the upper transmission wheel, and the top of the column is fixedly connected to a limit transmission device.

[0007] Furthermore, the linear drive mechanism includes a motor, the output end of the motor is fixedly connected to a screw, the surface of the screw is threadedly connected to a screw movable plate, the inner wall of the screw movable plate is fixedly connected to round rod one, the end of the screw movable plate away from round rod one is fixedly connected to round rod two, the surface of the column is fixedly connected to an outer shell, the surface of the outer shell is fixedly connected to a fixed plate, the end of round rod one is fixedly connected to round rod connecting plate one, and the end of round rod one away from round rod connecting plate one is fixedly connected to round rod connecting plate two.

[0008] Furthermore, the end of the screw rod is rotatably connected to the inner wall of the shell, the motor fixed connection body is at the bottom of the shell, the end of the drive rope is fixedly connected to the surface of a round rod connecting plate, and the surface of the fixed plate is fixedly connected to the surface of the column.

[0009] Furthermore, the method for dual-axis tracking azimuth angle adjustment comprises the following steps: S1: When the dual-axis tracking azimuth angle needs to be adjusted during use, the linear drive mechanism is started, and the motor of the linear drive mechanism drives the screw to rotate; S2: The screw rod rotates to drive the round rod connecting plate to move up and down, and the driving rope is fixedly connected to the round rod connecting plate. When the round rod connecting plate moves up and down, the driving rope is driven to reciprocate; S3: The driving rope drives the driving wheel to rotate, and the driving wheel drives the main beam to rotate, thereby finally driving the angle adjustment of the dual-axis tracking azimuth; S4: When the drive rope is driven into place, it will be sensed by the limit actuator, and then it will be limited by the encoder inside the motor.

[0010] The present invention has the following beneficial effects: The invention discloses a method and device for adjusting the azimuth angle of dual-axis tracking, comprising a driving wheel, an upper transmission wheel, a transmission rope fixing part, a linear driving structure, a driving rope, a lower transmission wheel, and a column. The rotation of a motor in the linear driving structure drives a screw rod to rotate, and the rotation of the screw rod causes a round rod to move up and down. A driving rope is installed on a round rod connecting plate, and the driving rope bypasses the transmission wheel to reach the driving wheel. When the round rod moves up and down, the driving rope drives the driving wheel to rotate to adjust the azimuth angle. The azimuth angle adjustment device of the invention adopts an innovative solution combining a driving rope with a linear driving structure, which greatly improves the installation method of a traditional driving system, while ensuring the accuracy of the driving system, and facilitating the sealing protection and later maintenance of an external push rod. Compared with a traditional dual-axis tracking azimuth angle adjustment device that adopts an electric push rod drive, a hydraulic push rod drive, and a worm gear reducer, the driving cost of a dual-axis tracking bracket is greatly reduced, and the accuracy and reliability are improved.

[0011] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the driving wheel structure of the present invention; Figure 3 It is a schematic diagram of the overall structure of the linear drive mechanism of the present invention; Figure 4 It is a schematic diagram of the screw rod structure of the present invention; Figure 5 The present invention is a schematic diagram of the flow structure of a method for using the dual-axis tracking azimuth angle adjustment.

[0014] In the accompanying drawings, the components represented by the reference numerals are listed as follows: In the figure: 1. driving wheel; 2. upper transmission wheel; 3. transmission rope fixing part; 4. linear driving mechanism; 41. motor; 42. lead screw; 43. lead screw movable plate; 44. housing; 45. fixing plate; 46. round rod one; 47. round rod two; 48. round rod connecting plate one; 49. round rod connecting plate two; 5. driving rope; 6. lower transmission wheel; 7. column; 8. limit transmission device;. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] See also Figure 1 - Figure 4 As shown, the present invention is a method and device for adjusting the azimuth angle of dual-axis tracking, comprising a driving wheel 1, a driving groove is provided on the surface of the driving wheel 1, the inner wall of the driving wheel 1 is rotatably connected to a column 7, the surface of the column 7 is rotatably connected to an upper transmission wheel 2, the inner wall of the driving groove is fixedly connected to a transmission rope fixing member 3, the transmission rope fixing member 3, the inner wall of the driving groove is rotatably connected to a driving rope 5, the lower surface of the driving rope 5 is rotatably connected to a lower transmission wheel 6, and a linear driving mechanism 4 is provided at the end of the driving rope 5.

[0017] The surface of the driving rope 5 is slidably connected to the surface of the lower transmission wheel 6. The driving rope 5 bypasses the transmission wheel 6 to reach the driving wheel 1. The driving rope 5 drives the driving wheel 1 to rotate to adjust the azimuth. The lower transmission wheel 6 has four columns 7. The four columns 7 are symmetrically distributed with the driving wheel 1 as the center. The surfaces of the columns 7, the driving wheel 1, and the driving rope 5 are slidably connected to the surfaces of the upper transmission wheel 2. The top of the column 7 is fixedly connected to a limit transmission device 8.

[0018] The linear drive mechanism 4 includes a motor 41. When the linear drive mechanism 4 moves upward or downward as a whole, the output end of the motor 41 is fixedly connected to a screw rod 42. The motor 41 in the linear drive structure 4 rotates to drive the screw rod 42 to rotate. The surface of the screw rod 42 is threadedly connected to a screw rod movable plate 43. The inner wall of the screw rod movable plate 43 is fixedly connected to a round rod 1 46. When the round rod 46 moves up and down, the end of the screw rod movable plate 43 away from the round rod 1 46 is fixedly connected to a round rod 2 47. The surface of the column is fixedly connected to a shell 44. The surface of the shell 44 is fixedly connected to a fixed plate 45. The end of the round rod 1 46 is fixedly connected to a round rod connecting plate 1 48, a driving rope 5 is installed on the round rod connecting plate 48, and the screw rod 42 rotates to make the round rod 46 move up and down. The other end of the round rod 1 46 is fixedly connected to the round rod connecting plate 2 49. The azimuth angle adjustment device of the present invention adopts an innovative solution combining a driving rope with a linear driving structure, which greatly improves the installation method of the traditional drive system, while ensuring the accuracy of the drive system, and facilitating the sealing protection and subsequent maintenance of the external push rod; compared with the traditional dual-axis tracking azimuth angle adjustment device that adopts electric push rod drive, hydraulic push rod drive, and worm gear reducer, it greatly reduces the driving cost of the dual-axis tracking bracket and improves the accuracy and reliability.

[0019] The end of the screw rod 42 is rotatably connected to the inner wall of the shell 44, the motor 41 is fixedly connected to the bottom of the shell 44, the end of the drive rope 5 is fixedly connected to the surface of the round rod connecting plate 48, and the surface of the fixed plate 45 is fixedly connected to the surface of the column 7.

[0020] A method for dual-axis tracking azimuth adjustment, comprising the following steps: S1: When the dual-axis tracking azimuth angle needs to be adjusted during use, the linear drive mechanism 4 is started, and the motor 41 of the linear drive mechanism 4 drives the screw rod 42 to rotate; S2: The screw rod 42 rotates to drive the round rod connecting plate to move up and down, and the driving rope 5 is fixedly connected to the round rod connecting plate. When the round rod connecting plate moves up and down, the driving rope 5 is driven to reciprocate; S3: The driving rope 5 drives the driving wheel 1 to rotate, and the driving wheel 1 drives the main beam to rotate, thereby finally driving the angle adjustment of the dual-axis tracking azimuth; S4: When the driving rope 5 is driven into position, it will be sensed by the limit transmission device 8, and then when it is sensed, it will be limited by the encoder inside the motor 41.

[0021] During use, when it is necessary to adjust the dual-axis tracking azimuth angle, start the linear drive mechanism 4, the motor 41 of the linear drive mechanism 4 drives the screw rod 42 to rotate, and the rotation of the screw rod 42 drives the round rod connecting plate to move up and down, the driving rope 5 is fixedly connected to the round rod connecting plate, and the round rod connecting plate drives the driving rope 5 to reciprocate when it moves up and down, and the driving rope 5 drives the driving wheel 1 to rotate, and the driving wheel 1 drives the main beam to rotate, thereby finally driving the dual-axis tracking azimuth angle adjustment. When the driving rope 5 is driven into place, it will be sensed by the limit transmission device 8, and then when it is sensed, it will be limited through the encoder inside the motor 41.

[0022] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A dual-axis tracking azimuth adjustment device, comprising a driving wheel (1), characterized in that: The surface of the driving wheel (1) is provided with a driving groove, the inner wall of the driving wheel (1) is rotatably connected to a column (7), the surface of the column (7) is rotatably connected to an upper transmission wheel (2), the inner wall of the driving groove is fixedly connected to a transmission rope fixing member (3), the inner wall of the driving groove is rotatably connected to a driving rope (5), the lower surface of the driving rope (5) is rotatably connected to a lower transmission wheel (6), and a linear driving mechanism (4) is provided at the end of the driving rope (5).

2. The device for adjusting the azimuth angle of dual-axis tracking according to claim 1, characterized in that: The surface of the driving rope (5) is slidably connected to the surface of the lower transmission wheel (6), four upright posts (7) are provided, and the four upright posts (7) are symmetrically distributed with the driving wheel (1) as the center, the surface of the driving rope (5) is slidably connected to the surface of the upper transmission wheel (2), and the top of the upright post (7) is fixedly connected to a limit transmission device (8).

3. The device for adjusting the azimuth angle of dual-axis tracking according to claim 1, characterized in that: The linear drive mechanism (4) comprises a motor (41), the output end of the motor (41) is fixedly connected to a screw rod (42), the surface of the screw rod (42) is threadedly connected to a screw rod movable plate (43), the inner wall of the screw rod movable plate (43) is fixedly connected to a round rod 1 (46), the end of the screw rod movable plate (43) away from the round rod 1 (46) is fixedly connected to a round rod 2 (47), the surface of the column (7) is fixedly connected to a housing (44), the surface of the housing (44) is fixedly connected to a fixing plate (45), the end of the round rod 1 (46) is fixedly connected to a round rod connecting plate 1 (48), and the other end of the round rod 1 (46) is fixedly connected to a round rod connecting plate 2 (49).

4. The device for adjusting the azimuth angle of dual-axis tracking according to claim 3, characterized in that: The end of the screw rod (42) is rotatably connected to the inner wall of the housing (44), the motor (41) is fixedly connected to the bottom of the housing (44), the end of the drive rope (5) is fixedly connected to the surface of the round rod connecting plate (48), and the surface of the fixing plate (45) is fixedly connected to the surface of the column (7).

5. The method for dual-axis tracking azimuth angle adjustment according to claim 4 comprises the following steps: S1: During use, when the dual-axis tracking azimuth angle needs to be adjusted, the linear drive mechanism (4) is started, and the motor (41) of the linear drive mechanism (4) drives the screw rod (42) to rotate; S2: The screw rod (42) rotates to drive the round rod connecting plate to move up and down, and the driving rope (5) is fixedly connected to the round rod connecting plate. When the round rod connecting plate moves up and down, the driving rope (5) is driven to reciprocate; S3: The driving rope (5) drives the driving wheel (1) to rotate, and the driving wheel (1) drives the main beam to rotate, thereby ultimately driving the angle adjustment of the dual-axis tracking azimuth; S4: When the driving rope (5) is driven into position, it will be sensed by the limit transmission device (8), and then the encoder inside the motor (41) will be used to limit the position.