High-temperature flue gas recovery treatment equipment for calcining furnace
By designing the partition filter components and automatic cleaning mechanism in the calciner high-temperature flue gas recovery equipment, the shutdown and maintenance problem caused by the filter plate saturation is solved, and automatic dust cleaning and efficient flue gas treatment are realized.
Patent Information
- Application Number
- CN202411593942.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-03
AI Technical Summary
The existing calciner high-temperature flue gas recovery equipment needs to replace the filter plate when the filter plate is saturated, resulting in cumbersome maintenance of the equipment and easy dust to fall off, affecting the equipment's operating efficiency.
A high-temperature flue gas recovery and treatment equipment for calciner is designed, using the separation structure of two filter components. The filter plate is vibrating and cleaned by rotating the adjustment block and pressing the block, and collecting dust in a concentrated manner through the discharge hole to realize automatic dust cleaning. and collect.
It realizes cleaning of dust when the filter plate does not need to be shut down, reduces equipment maintenance frequency and dust drop, and improves flue gas treatment efficiency and equipment reliability.
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Figure CN119236556A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of calcining furnace flue gas treatment, and in particular relates to a calcining furnace high-temperature flue gas recovery and treatment device. Background Art
[0002] The high-temperature flue gas generated during the operation of the calcining furnace can be used to generate steam through a waste heat boiler. The steam can be used for heating, power drive, etc. in the industrial production process, realizing energy recycling and reducing the energy costs of the enterprise.
[0003] Before entering the waste heat boiler, the high-temperature flue gas needs to be treated several times to remove the impurities and harmful substances it contains. Removing the dust contained in the high-temperature flue gas is an important step, which can prevent these slag and dust from adhering to the heat exchange tubes of the waste heat boiler to reduce its maintenance cost. Existing recovery equipment filters flue gas through filter plates, but when the filter plates are in a saturated state, the filter plates need to be replaced. The equipment cannot be operated continuously during the replacement process, and the dust saturated on the filter plates is easy to fall on the pipes during the process. The pipes also need to be cleaned, and the replacement process is too cumbersome and inconvenient. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a calcining furnace high-temperature flue gas recovery and treatment device.
[0005] To achieve the above objectives, the present invention provides a high-temperature flue gas recovery and treatment device for a calcining furnace, comprising a treatment box, a sealing plate fixedly connected to the top of the treatment box, two filter assemblies are arranged inside the treatment box, and the two filter assemblies are separated by a partition inside the treatment box, and the filter assembly comprises a pair of second rotating shafts inserted and rotated on both sides of the treatment box, a second fixed plate is fixedly connected to the outer wall of the second rotating shaft, a first fixed plate is arranged on the outer wall of the second fixed plate, and a uniformly distributed filter plate is fixedly connected to one side of the first fixed plate, an inlet part and a pair of discharge parts are respectively arranged on the input side and the output side of the treatment box, a collecting part is arranged at the bottom of the treatment box, the collecting part comprises a pair of collecting boxes, and the collecting boxes correspond to the filter assemblies, and a discharge hole is opened at the bottom of the collecting box, In the above technical solution, further, the entry portion includes a first shell fixedly connected to the output side of the processing box, a second shell is inserted and fixedly connected inside the first shell, a pair of through holes is opened on the side of the second shell close to the processing box, the side of the second shell close to the processing box is set as a semicircular structure, a first rotating shaft is inserted and rotatably connected to the bottom of the inner wall of the second shell, a transition portion adapted to the semicircular structure is fixedly connected to the top of the first rotating shaft, an adjustment block is inserted and fixedly connected to the top of the transition portion, and the adjustment block is inserted and extended to the top of the outer wall of the first shell.
[0006] In the above technical solution, further, a third rotating shaft is inserted and rotatably connected on both sides of the inner wall of the collection box, and both ends of the third rotating shaft pass through and extend to the outside of the collection box, and a baffle is provided on the side where two adjacent third rotating shafts are close to each other.
[0007] In the above technical scheme, further, a matching gear is inserted and rotatably connected between the two collection boxes through a fixed plate and an axis, a bevel gear group is arranged between the axis for fixing the matching gear and the first rotating axis, one end of the third rotating axis is fixedly connected to the second flip pinion, and one side of the collection box is respectively inserted and rotatably connected with the first flip large gear and the second flip large gear through a pair of axis, the first flip pinion is fixedly connected to the axis for fixing the first flip large gear and the second flip large gear, and the first flip pinion is meshed with the second flip pinion, the second flip large gear is meshed with the first flip large gear, and the second flip large gear on one of the collection boxes is meshed with the matching gear, a pulley group is arranged between the axis for fixing the matching gear and the axis for fixing the second flip large gear on the other collection box, the first rotating axis is arranged in two sections, and a conversion part is arranged between the two first rotating shafts.
[0008] In the above technical solution, further, one end of the third rotating shaft is fixedly connected to a driving pulley, the end of the second rotating shaft is fixedly connected to a driven pulley, and a belt is tensioned between the driven pulley and the driving pulley.
[0009] In the above technical solution, further, a pair of protrusions are provided on the top of the sealing plate, a pressing block is inserted and slidably connected inside the protrusion, a pressing plate is fixedly connected to the end of the pressing block, and a return spring is fixedly connected between the pressing plate and the inner wall of the protrusion.
[0010] In the above technical solution, further, evenly distributed spring pieces are fixedly connected between the first fixing plate and the second fixing plate.
[0011] Compared with the prior art, the present invention has the following beneficial effects: After the flue gas is diverted through the inlet part, it is filtered through one of the filter components, while the other filter component is in an idle state. At this time, the filter plates through which the high-temperature flue gas passes are arranged in parallel, and the corresponding baffles are in a closed state, while the filter plates and baffles in the idle state are both in an inclined state. At this time, the filter plates can be vibrated by continuously pressing the pressing block to clean up the attached dust. The dust shaken off at the bottom of the discharge hole can be collected centrally, and the states of the two sides can be switched by turning the adjusting block. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic structural diagram from the first perspective of a calcining furnace high-temperature flue gas recovery and treatment device proposed by the present invention; Figure 2 This is a second perspective structural schematic diagram of a calcining furnace high-temperature flue gas recovery and treatment device proposed by the present invention; Figure 3 This is a third-view structural diagram of a calcining furnace high-temperature flue gas recovery and treatment device proposed by the present invention; Figure 4 This is a schematic diagram of the internal structure of a treatment box of a calcining furnace high-temperature flue gas recovery and treatment equipment proposed by the present invention; Figure 5 This is a schematic diagram of the structure of a filter assembly of a calcining furnace high-temperature flue gas recovery and treatment device proposed by the present invention; Figure 6 This is a schematic diagram of the internal structure of a collection box of a calcining furnace high-temperature flue gas recovery and treatment device proposed by the present invention; Figure 7 This is a schematic diagram of the internal structure of the protruding part of a calcining furnace high-temperature flue gas recovery and treatment device proposed by the present invention.
[0013] In the figure: 1. processing box; 2. entry part; 3. sealing plate; 4. discharge part; 5. collecting part; 6. collecting box; 7. discharge hole; 8. conversion part; 9. driving pulley; 10. driven pulley; 11. first shell; 12. second shell; 13. through hole; 14. adjusting block; 15. transition part; 16. first rotating shaft; 17. filter plate; 18. first fixed plate; 19. spring; 20. second fixed plate; 21. second rotating shaft; 22. baffle; 23. third rotating shaft; 24. first flip gear; 25. second flip gear; 26. bevel gear set; 27. third gear; 28. matching gear; 29. first flip pinion; 30. second flip pinion; 31. pressure plate; 32. protrusion; 33. pressing block; 34. reset spring. DETAILED DESCRIPTION In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0014] like Figure 1-Figure 7 The high-temperature flue gas recovery and treatment equipment of a calcining furnace shown in the figure comprises a treatment box 1, a sealing plate 3 is fixedly connected to the top of the treatment box 1, two filter assemblies are arranged inside the treatment box 1, and the two filter assemblies are separated by a partition inside the treatment box 1. The filter assembly comprises a pair of second rotating shafts 21 inserted and rotated on both sides of the treatment box 1, a second fixed plate 20 is fixedly connected to the outer wall of the second rotating shaft 21, a first fixed plate 18 is arranged on the outer wall of the second fixed plate 20, and a uniformly distributed filter plate 17 is fixedly connected to one side of the first fixed plate 18, and an inlet 2 and a pair of discharge parts 4 are respectively arranged on the input side and the output side of the treatment box 1. A collecting portion 5 is provided at the bottom of the processing box 1. The collecting portion 5 includes a pair of collecting boxes 6, and the collecting boxes 6 correspond to the filtering components. A discharge hole is opened at the bottom of the collecting box 6. The flue gas can be diverted by setting the inlet portion 2. The flue gas enters the interior of the processing box 1 through the inlet portion 2. The dust contained in the flue gas is absorbed by the filtering components and leaves the interior of the processing box 1 through one of the discharge portions 4. The dust falling from the filter plate 17 can be collected by setting the collecting box 6.
[0015] The entrance portion 2 includes a first shell 11 fixedly connected to the output side of the treatment box 1, a second shell 12 is inserted and fixedly connected inside the first shell 11, a pair of through holes 13 are opened on the side of the second shell 12 close to the treatment box 1, and the side of the second shell 12 close to the treatment box 1 is set as a semicircular structure, a first rotating shaft 16 is inserted and rotatably connected to the bottom of the inner wall of the second shell 12, a transition portion 15 adapted to the semicircular structure is fixedly connected to the top of the first rotating shaft 16, an adjustment block 14 is inserted and fixedly connected to the top of the transition portion 15, and the adjustment block 14 is inserted and extended to the top of the outer wall of the first shell 11, and the adjustment block 14 is twisted to make the transition portion 15 flip along the semicircular surface, thereby forming a block for one of the two through holes 13, thereby completing the diversion control of the flue gas.
[0016] A third rotating shaft 23 is inserted and rotatably connected on both sides of the inner wall of the collecting box 6, and both ends of the third rotating shaft 23 pass through and extend to the outside of the collecting box 6. A baffle 22 is provided on the side where two adjacent third rotating shafts 23 are close to each other. The baffle 22 can be used to close the interior of the collecting box 6 to prevent leakage of high-temperature flue gas. The baffle 22 can be flipped by rotating the third rotating shaft 23, so that the dust falls from the discharge hole 7 to complete the collection of the dust.
[0017] A matching gear 28 is inserted and rotatably connected between the two collection boxes 6 through a fixed plate and an axis, a bevel gear set 26 is set between the axis for fixing the matching gear 28 and the first rotating shaft 16, and a second flip pinion 30 is fixedly connected to one end of the third rotating shaft 23. A first flip large gear 24 and a second flip large gear 25 are respectively inserted and rotatably connected to one side of the collection box 6 through a pair of axes, and the first flip small gear 29 is fixedly connected to the axes on the first flip large gear 24 and the second flip large gear 25, and the first flip small gear 29 is meshed with the second flip small gear 30, and the second flip large gear 25 is meshed with the first flip large gear 24, and the second flip large gear 25 on one of the collection boxes 6 is meshed with the matching gear 28, and the axis for fixing the matching gear 28 and the axis for rotating the second flip large gear A pulley group 27 is arranged between the shafts 25 fixed on the other collection box 6, the first rotating shaft 16 is arranged in two sections, and a conversion part 8 is arranged between the two first rotating shafts 16, the conversion part 8 is composed of a plurality of gears, a synchronous wheel and a synchronous belt. By setting the conversion part 8, the rotation direction of the adjustment block 14 can be converted, and through the rotation cooperation of the bevel gear group 26, the second flip large gear 25, the first flip large gear 24, the second flip small gear 30 and the first flip small gear 29, the adjustment block 14 can be turned to drive the two third rotating shafts 23 to rotate toward each other, thereby completing the automatic flipping and closing of the baffle 22. It should be noted that the baffles 22 inside the two collection boxes 6 are in an asynchronous state, that is, one group of baffles 22 is closed and the other group of baffles 22 is in a flipped state, so twisting the adjustment block 14 can synchronously switch the flipping and closing states between the two groups of baffles 22.
[0018] One end of the third rotating shaft 23 is fixedly connected to a driving pulley 9, and the end of the second rotating shaft 21 is fixedly connected to a driven pulley 10, and a belt is tensioned between the driven pulley 10 and the driving pulley 9. Through this arrangement, when the third rotating shaft 23 is rotated, the two second rotating shafts 21 can be driven to rotate synchronously, which also drives the multiple filter plates 17 to flip synchronously, tilt them, and thus better make them drop the dust attached to them.
[0019] A pair of protrusions 32 are provided on the top of the sealing plate 3, and a pressing block 33 is inserted and slidably connected inside the protrusion 32. The end of the pressing block 33 is fixedly connected to a pressing plate 31, and a return spring 34 is fixedly connected between the pressing plate 31 and the inner wall of the protrusion 32. Through this arrangement, continuous pressing of the pressing block 33 can make the pressing plate 31 continuously contact the first fixed plate 18, thereby vibrating the filter plate 17 and causing the dust contained thereon to fall off.
[0020] Evenly distributed spring pieces 19 are fixedly connected between the first fixing plate 18 and the second fixing plate 20 . This arrangement greatly increases the vibration amplitude of the first fixing plate 18 , thereby improving the cleaning efficiency of the dust on the filter plate 17 .
[0021] Working principle: After the smoke enters the part 2 for diversion, it is filtered through one of the filter components, while the other filter component is in an idle state. At this time, the filter plate 17 through which the high-temperature smoke passes is arranged in parallel, and the baffle 22 corresponding thereto is in a closed state, while the filter plate 17 and the baffle 22 in the idle state are both in an inclined state. At this time, the filter plate 17 can be vibrated by continuously pressing the pressing block 33 to clean up the attached dust, and the dust shaken off at the bottom of the discharge hole 7 can be collected centrally, and the states of the two sides can be switched by turning the adjusting block 14.
[0022] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. A calcining furnace high temperature flue gas recovery and treatment device, comprising a treatment box (1), characterized in that: A sealing plate (3) is fixedly connected to the top of the processing box (1), two filter assemblies are arranged inside the processing box (1), and the two filter assemblies are separated by a partition inside the processing box (1), and the filter assemblies include a pair of second rotating shafts (21) inserted and rotated on both sides of the processing box (1), and a second fixed plate (20) is fixedly connected to the outer wall of the second rotating shaft (21), and a first fixed plate (18) is arranged on the outer wall of the second fixed plate (20), and one side of the first fixed plate (18) is fixedly connected to filter plates (17) distributed evenly, and an inlet portion (2) and a pair of discharge portions (4) are respectively arranged on the input side and the output side of the processing box (1), and a collecting portion (5) is arranged at the bottom of the processing box (1), and the collecting portion (5) includes a pair of collecting boxes (6), and the collecting boxes (6) correspond to the filter assemblies, and a discharge hole (7) is opened at the bottom of the collecting box (6).
2. The calcining furnace high temperature flue gas recovery and treatment equipment according to claim 1 is characterized in that: The entry portion (2) comprises a first shell (11) fixedly connected to the output side of the processing box (1); a second shell (12) is inserted into and fixedly connected to the interior of the first shell (11); a pair of through holes (13) are provided on a side of the second shell (12) close to the processing box (1); a side of the second shell (12) close to the processing box (1) is arranged in a semicircular structure; a first rotating shaft (16) is inserted into and rotatably connected to the bottom of the inner wall of the second shell (12); a transition portion (15) adapted to the semicircular structure is fixedly connected to the top of the first rotating shaft (16); an adjustment block (14) is inserted into and fixedly connected to the top of the transition portion (15); and the adjustment block (14) is inserted into and extends to the top of the outer wall of the first shell (11).
3. The calcining furnace high temperature flue gas recovery and treatment equipment according to claim 2 is characterized in that: A third rotating shaft (23) is inserted and rotatably connected to both sides of the inner wall of the collection box (6), and both ends of the third rotating shaft (23) penetrate and extend to the outside of the collection box (6), and a baffle (22) is provided on the side where two adjacent third rotating shafts (23) are close to each other.
4. The calcining furnace high temperature flue gas recovery and treatment equipment according to claim 3 is characterized in that: A matching gear (28) is inserted and rotatably connected between the two collection boxes (6) via a fixing plate and a shaft, a bevel gear set (26) is provided between the shaft for fixing the matching gear (28) and the first rotating shaft (16), one end of the third rotating shaft (23) is fixedly connected to a second flip pinion (30), one side of the collection box (6) is respectively inserted and rotatably connected to a first flip large gear (24) and a second flip large gear (25) via a pair of shafts, and the shafts for fixing the first flip large gear (24) and the second flip large gear (25) are both fixedly connected to a first flip pinion (29). ), and the first flip pinion (29) is meshed with the second flip pinion (30), the second flip gear (25) is meshed with the first flip gear (24), and the second flip gear (25) on one of the collection boxes (6) is meshed with the matching gear (28), a pulley set (27) is provided between a shaft for fixing the matching gear (28) and a shaft for fixing the second flip gear (25) on another collection box (6), the first rotating shaft (16) is provided in two sections, and a conversion portion (8) is provided between the two first rotating shafts (16).
5. The calcining furnace high temperature flue gas recovery and treatment equipment according to claim 3 is characterized in that: One end of the third rotating shaft (23) is fixedly connected to a driving pulley (9), and the end of the second rotating shaft (21) is fixedly connected to a driven pulley (10), and a belt is tensioned between the driven pulley (10) and the driving pulley (9).
6. The calcining furnace high temperature flue gas recovery and treatment equipment according to claim 1, characterized in that: A pair of protrusions (32) are provided at the top of the sealing plate (3), a pressing block (33) is inserted into and slidably connected to the inside of the protrusion (32), a pressing plate (31) is fixedly connected to the end of the pressing block (33), and a return spring (34) is fixedly connected between the pressing plate (31) and the inner wall of the protrusion (32).
7. The calcining furnace high temperature flue gas recovery and treatment equipment according to claim 1, characterized in that: Evenly distributed spring sheets (19) are fixedly connected between the first fixing plate (18) and the second fixing plate (20).
Citation Information
Cited By
Energy-saving system and method for flue gas waste heat recovery
CN120830852A
