Intelligent forming machine tool for metal machining machine manufacturing
Through the design of intelligent forming machine tools, the use of ring tracks and anti-load mechanisms, the complex control and load-biased protection problems of traditional machine tools when processing curved structural workpieces are solved, and efficient processing of special-shaped curved workpieces and shaft-system components are realized. Protect.
Patent Information
- Application Number
- CN202411606858.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-11-12
AI Technical Summary
Traditional machine tools need to set up complex control procedures when processing curved structural workpieces, and cannot actively reduce the bias load force to protect lathe axle system components, resulting in limited machining efficiency and accuracy.
An intelligent forming machine tool is designed, using annular track, arc guide rail and propulsion mechanism, combined with anti-load mechanism and multi-speed reduction motor, the movement of the spindle motor and the turning head is controlled through the CNC host, and efficient processing of special curved surface workpieces is achieved. And adjust the anti-bias load force through magnetic and pressure sensors.
It realizes efficient machining of special-shaped curved workpieces, can adjust the motion path and anti-load force of the turning head, protect the shaft system components, and improves machining accuracy and efficiency.
Smart Images

Figure CN119237774A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of machining machine tools, in particular to an intelligent molding machine tool manufactured by metal machining machinery. Background Art
[0002] In the process of realizing full automation of machine tools, the technical problems that need to be solved are extremely complex, including process, tool, logistics, networking, information storage, control, etc. The machining accuracy and efficiency of machine tools can be improved by automatically suppressing vibration, reducing thermal deformation, preventing interference, automatically adjusting the amount of lubricating oil, reducing noise, etc. Secondly, for the further development of integrated manufacturing systems, the improvement of the automation level of a single machine tool can greatly reduce the workload of people in managing machine tools. People can have more energy and time to solve complex problems outside of machine tools, and can further develop intelligent machine tools and intelligent systems. Thirdly, the development and innovation of CNC systems have played an extremely important role in the intelligence of machine tools. It can accommodate a large amount of information and store, analyze, process, judge, adjust, optimize and control various information. It also has important functions, such as tool and fixture database, conversational programming, tool path inspection, process processing time analysis, start time status analysis, actual processing load monitoring, processing navigation, adjustment, optimization, and adaptive control.
[0003] At present, the existing machine tool structure is more suitable for processing workpieces with relatively regular planes. When processing workpieces with curved structures, due to the movement characteristics of the mechanical structure of traditional machine tools, it is necessary to set up a more complex control program to control the power part of the machine tool. Although the mechanical wear condition can be judged by the vibration and abnormal noise during the movement of the turning head, it is not possible to actively reduce the eccentric load force to protect the lathe's shaft system components during the operation of the machine tool. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the shortcomings of the prior art, the present invention provides an intelligent forming machine tool manufactured by metal processing machinery, which solves the problem that the motion characteristics of the mechanical structure of traditional machine tools require the setting of a more complex control program to control the power part of the machine tool, and the inability to actively reduce the eccentric load to protect the shaft system components of the lathe during the operation of the machine tool.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent forming machine tool manufactured by metal processing machinery, comprising a frame, a traverse assembly, a linear motor, a worktable, a spindle motor and a frame, wherein an annular track is arranged at the upper end of the frame, and two arc guide rails are connected to the upper end of the annular track, and the two arc guide rails are respectively installed on opposite sides of the frame, and a propulsion mechanism is installed in the frame;
[0008] The propulsion mechanism is used to fix the spindle motor, and positioning components for adjusting the inclination angle of the propulsion mechanism are installed on opposite sides of the frame;
[0009] A shell is provided below the frame, the shell is connected to the propulsion mechanism and sleeved on the output shaft of the spindle motor, an anti-eccentric load mechanism is installed in the frame, and the anti-eccentric load mechanism can actively offset the eccentric load force on the output shaft of the spindle motor to protect the shaft system components;
[0010] Two mounting seats are slidably connected in the annular track, and the two mounting seats are respectively fixed at two ends of the two arc-shaped guide rails.
[0011] Preferably, the propulsion mechanism includes two guide rails, the side walls of the two guide rails are both sleeved with guide seats, the guide seats are fixedly connected to the side walls of the shell, the upper ends of the two guide rails are commonly fixedly connected to a rectangular plate, the upper ends of the rectangular plate are fixedly connected to a protective cover, the side walls of the protective cover are fixedly connected to a first reduction motor, the output end of the first reduction motor is fixedly connected to two worms, the rod walls of the two worms are meshed with worm wheels, the side walls of the guide rails are provided with strip holes, the strip holes are slidably connected with sliders, the side walls of the sliders are threadedly connected with a lead screw via a threaded hollow thread, both ends of the lead screw are rotatably connected in the strip holes via ball bearings, the upper end of the lead screw passes through the strip through hole and is coaxially fixedly connected to one side of the worm wheel, and one side of the slider is fixedly connected to one side of the guide seat.
[0012] Preferably, the positioning assembly comprises two semi-bevel gear rings, which are respectively coaxially fixed on the side walls of the two arc-shaped guide rails, one side of the semi-bevel gear ring is meshed with a bevel gear, the side wall of the frame is provided with an extension portion, the extension portion is fixedly connected to a stepper motor, and the output end of the stepper motor is coaxially fixedly connected to one side of the bevel gear;
[0013] A mounting portion is provided on one side of the frame body, and the side of the mounting portion opposite to the extension portion is an arc-shaped structure and contacts the side wall of the arc-shaped guide rail, a plurality of first rollers are rotatably connected in the mounting portion, a mounting opening is provided in the extension portion, a second roller is rotatably connected in the mounting opening, the first roller and the second roller both contact the side wall of the arc-shaped guide rail, and a plurality of positioning rollers are rotatably connected on one side of the frame body, and the plurality of positioning rollers respectively contact the side walls of the arc-shaped guide rail.
[0014] Preferably, the annular track comprises an upper annular ring, a lower annular ring and an annular block, the upper annular ring and the lower annular ring are respectively fixed coaxially at two ends of the annular block, the inner sides of the upper annular ring and the lower annular ring are provided with guide parts, the opposite ends of the mounting seat are provided with guide grooves matched with the two guide parts, one side of the mounting seat is rotatably connected with a plurality of limiting rollers through a needle bearing, and the plurality of limiting rollers are symmetrically distributed and respectively contact with the opposite sides of the upper annular ring and the lower annular ring;
[0015] A supporting portion is provided on one side of the mounting seat, and a second reduction motor is fixedly connected to the supporting portion. A bracket is fixedly connected to the output end of the second reduction motor, and the bracket is fixedly connected to the lower end of the arc guide rail. A gear ring is coaxially provided in the annular track, and the inner sides of the gear ring are respectively fixedly connected to the side walls of the two mounting seats. A third reduction motor is fixedly connected to the lower end of the lower circular ring, and the output end of the third motor extends into the annular track and is fixedly connected to a driving gear, and the driving gear is meshed with the gear ring.
[0016] Preferably, the anti-eccentric load mechanism comprises a sleeve, a boss is arranged in the shell, a grille plate is clamped at the boss, an opening is arranged at the lower end of the shell, an end cover is fixedly connected to the opening by bolts, a transmission shaft is rotatably connected between the end cover, the grille plate and the upper end of the shell through a needle bearing, the upper end of the transmission shaft is connected to the output shaft of the spindle motor through a coupling, the lower end of the transmission shaft is connected to the turning head through a special fixture, a first positioning ring is fixedly connected to one side of the end cover, a second positioning ring is fixedly connected to the lower end of the grille plate, and the first positioning ring and the second positioning ring are respectively sleeved at the upper and lower end pipe openings of the sleeve;
[0017] A plurality of circumferentially distributed rectangular tubes are fixedly connected in the sleeve, and a force-adding component is installed on each of the plurality of rectangular tubes, and the force-adding component contacts the shaft wall of the transmission shaft.
[0018] Preferably, the force-applying assembly comprises an arc-shaped plate, one side of the arc-shaped plate is rotatably connected to two rollers, the other side of the arc-shaped plate is fixedly connected to a rectangular block, the rectangular block is sleeved in a rectangular tube and fixedly connected to a pressure sensor, one side of the pressure sensor is fixedly connected to a strong magnet, the rectangular tube is fixedly connected to an electromagnet, the electromagnet is located on one side of the strong magnet, an annular protrusion is provided on the shaft wall of the transmission shaft, and the annular protrusion is in contact with the rollers.
[0019] Preferably, an inner gear ring is fixedly connected to the sleeve via a connecting block, a pinion gear is meshed on the tooth surface of the inner gear ring, a steering gear is fixedly connected to one side of the end cover, and an output end of the steering gear is fixedly connected coaxially with the pinion gear.
[0020] Preferably, fan blades are fixedly connected to the shaft wall of the transmission shaft, a plurality of guide tubes are fixedly connected to the side wall of the end cover through inclined holes, and the guide tubes are distributed circumferentially, and an air inlet is opened at the upper end of the shell.
[0021] Preferably, the upper end of the transverse movement assembly is fixedly connected to the linear motor, the workbench is fixed to the upper end of the linear motor, and the lower end of the transverse movement assembly is provided with two adjustment mechanisms, the two adjustment mechanisms are symmetrically fixed on both sides of the frame, and the adjustment mechanisms can adjust the vertical and axial movement of the transverse movement assembly.
[0022] Preferably, the adjustment mechanism includes two side plates, the side walls of the two side plates are fixedly connected with electric push rods, the output ends of the electric push rods are fixed to the lower end of the transverse movement assembly, the lower end of the transverse movement assembly is fixedly connected with a plurality of guide columns, the side walls of the plurality of guide columns are sleeved with guide sleeves, the guide sleeves are fixed to one side of the side plates, the side walls of the frame are fixedly connected with a fourth reduction motor, and the output end of the fourth reduction motor is fixedly connected to one side of the side plate.
[0023] (III) Beneficial effects
[0024] Compared with the prior art, the present invention provides an intelligent forming machine tool for metal processing machinery manufacturing, which has the following beneficial effects:
[0025] 1. When the present invention is in use, the workpiece is fixed on the workbench, and the workbench and the workpiece are moved to the center of the circular track by a linear motor. Then, the CNC host controls the spindle motor to drive the transmission shaft to make the turning head work. By starting the first reduction motor to drive the propulsion mechanism, the rotating turning head is brought into contact with the workpiece. At this time, the workpiece can be processed. At the same time, the positioning component can adjust the propulsion mechanism to tilt the turning head to meet the processing requirements. When the transmission shaft is working to process the workpiece, an anti-eccentric load mechanism installed in the frame can actively offset the eccentric load force on the output shaft of the spindle motor 21 to protect the shaft system components. During the processing, for irregular workpieces, the transverse movement component can be adjusted in the vertical and axial directions by the adjustment mechanism. When the adjustment mechanism is working, the fourth reduction motor drives the side plate to swing the transverse movement component and the linear motor. When the linear motor swings, it drives the workbench to tilt the workpiece. At the same time, starting the electric push rod can directly push the transverse movement component to move the linear motor and the workbench, and adjust the distance between the workpiece and the turning head, so that the machine tool can process workpieces of different sizes.
[0026] 2. The propulsion mechanism provided in the present invention, when in use, starts the first reduction motor to drive the worm to rotate the worm wheel, the rotation of the worm wheel drives the lead screw to move the slider, the movement of the slider drives the guide seat to move the spindle motor and the housing, at this time the spindle motor and the anti-eccentric load mechanism can be adjusted to make the turning head contact the workpiece for turning work, when the inclination angle of the propulsion mechanism needs to be changed, the stepper motor is started to drive the bevel gear to rotate, and the bevel gear rolls on the surface of the semi-bevel gear ring when rotating, at this time the frame drives the spindle motor and the turning head to tilt to achieve the first angle adjustment, so that the turning head can process the workpiece at different angles, and in addition, the third reduction motor is started The driving gear is driven to rotate the gear ring, and the rotation of the gear ring drives the two mounting seats to do circular motion. When the mounting seat moves, it can drive the arc guide rail to do circular motion with the center line of the gear ring as the axis. At this time, the second angle adjustment can be achieved. The second reduction motor is started to drive the bracket to rotate. When the bracket rotates, it drives the arc guide rail to swing with an axis perpendicular to the center line of the gear ring. In this way, the third angle adjustment can be achieved. After three angle adjustments, the actual movement path of the turning head is hemispherical, and after being pushed by the propulsion mechanism, the diameter range of the hemispherical path can be adjusted according to the processing requirements, so that the machine tool can process workpieces with special-shaped curved surface structures.
[0027] 3. The present invention is provided with an anti-eccentric load mechanism. When in use, the electromagnet works to generate magnetic force to push the strong magnet. The strong magnet is forced to squeeze the pressure sensor to make the rectangular block forced. The rectangular block is forced to drive the arc plate to make the roller squeeze the annular protrusion. At this time, the difference in values detected by multiple pressure sensors circumferentially distributed around the annular protrusion is small or the same. When the turning head is subjected to force, an eccentric load force is generated on one side of it. At this time, the value of the pressure sensor on the side with uneven force changes. After the CNC host receives the signal of pressure change, the power of the electromagnet on the corresponding side is controlled to change according to the size of the pressure change. When the electromagnet power When it changes, the magnetic repulsion between it and the strong magnet also changes, which eventually increases the force acting on one side of the annular protrusion of the roller until it is close to or the same as the off-load force. At this time, the off-load force on the turning head and the drive shaft can be offset by the force between the electromagnet and the strong magnet, and when the drive shaft is driven by the spindle motor to rotate at high speed, the fan blades fixed on the drive shaft rotate to push air in from the air inlet and out through the guide pipe, so that the force-adding component during operation can be cooled, and the exhausted airflow directly acts near the turning head, so that the contact part between the turning head and the workpiece can be assisted by air cooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 A schematic diagram of the structure of an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention Figure 1 ;
[0029] Figure 2A schematic diagram of the structure of an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention Figure 2 ;
[0030] Figure 3 This is a schematic structural diagram of an arc guide rail and a propulsion mechanism in a frame in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;
[0031] Figure 4 This is a structural schematic diagram of a propulsion mechanism in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;
[0032] Figure 5 This is a structural schematic diagram of a frame in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;
[0033] Figure 6 A schematic diagram of the structure of an anti-eccentric load mechanism in a housing of an intelligent forming machine tool for metal processing machinery proposed by the present invention;
[0034] Figure 7 A schematic diagram of the structure of a force-adding component in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;
[0035] Figure 8 A cross-sectional view of an end cover and a sleeve in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;
[0036] Fig. 9 A schematic structural diagram of a grid plate and a second positioning ring in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;
[0037] Fig.10 A schematic diagram of the structure of a first positioning ring, an end cover, a guide tube and a steering gear in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;
[0038] Fig.11 This is a schematic diagram of the structure of a circular track and a mounting seat in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;
[0039] Fig.12 An intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention Fig.11 The enlarged view of point A in the middle;
[0040] Fig.13 This is a schematic structural diagram of a gear ring and a mounting seat in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;
[0041] Fig.14 This is a structural schematic diagram of a frame and an adjustment mechanism in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention.
[0042] In the figure: 1, frame; 2, arc guide rail; 3, upper ring; 4, linear motor; 5, traverse assembly; 6, mounting seat; 7, second reduction motor; 8, third reduction motor; 9, workbench; 10, lower ring; 11, frame; 12, ring block; 13, guide part; 14, semi-bevel gear ring; 15, stepping motor; 16, guide rail; 17, protective cover; 18, first reduction motor; 19, end cover; 20, guide seat; 21, spindle motor; 22, first roller; 23, bevel gear; 24, slider; 25, screw; 26, housing; 27, worm; 28, worm wheel ; 29. Extension; 30. Positioning roller; 31. Second roller; 32. Transmission shaft; 33. Fan blade; 34. Grille plate; 35. Sleeve; 36. Rectangular tube; 37. Arc plate; 38. Inner gear ring; 39. Roller; 40. Pressure sensor; 41. Strong magnet; 42. Electromagnet; 43. Annular protrusion; 44. Second positioning ring; 45. Servo; 46. Pinion; 47. First positioning ring; 48. Guide pipe; 49. Guide groove; 50. Gear ring; 51. Limiting roller; 52. Drive gear; 53. Fourth reduction motor; 54. Electric push rod; 55. Side plate. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] Example 1: Refer to the attached Figure 1-14 A smart forming machine tool for metal processing machinery manufacturing, including a frame 11, a traverse assembly 5, a linear motor 4, a worktable 9, a spindle motor 21 and a frame 1, a ring track is arranged at the upper end of the frame 11, and two arc guide rails 2 are connected to the upper end of the ring track, and the two arc guide rails 2 are respectively installed on the opposite sides of the frame 1, and the ring track includes an upper ring 3, a lower ring 10 and a ring block 12, and the upper ring 3 and the lower ring 10 are respectively fixed at the two ends of the ring block 12 coaxially, and the upper ring 3 The inner sides of the upper and lower rings 10 are provided with guide portions 13, and the opposite ends of the mounting seat 6 are provided with guide grooves 49 matched with the two guide portions 13. One side of the mounting seat 6 is rotatably connected with a plurality of limit rollers 51 through a needle bearing, and the plurality of limit rollers 51 are symmetrically distributed and respectively contact the opposite sides of the upper ring 3 and the lower ring 10. A propulsion mechanism is installed in the frame 1, and the propulsion mechanism is used to fix the spindle motor 21. Positioning components for adjusting the inclination angle of the propulsion mechanism are installed on the opposite sides of the frame 1.
[0045] A housing 26 is provided below the frame 1. The housing 26 is connected to the propulsion mechanism and sleeved on the output shaft of the spindle motor 21. An anti-eccentric load mechanism is installed in the frame 1. The anti-eccentric load mechanism can actively offset the eccentric load force on the output shaft of the spindle motor 21 to protect the shaft system components.
[0046] There are two mounting seats 6 slidingly connected in the annular track, and the two mounting seats 6 are respectively fixed at the two ends of the two arc guide rails 2. The upper end of the transverse movement assembly 5 is fixedly connected to the linear motor 4, and the workbench 9 is fixed to the upper end of the linear motor 4. The lower end of the transverse movement assembly 5 is provided with two adjustment mechanisms, and the two adjustment mechanisms are symmetrically fixed on both sides of the frame 11. The adjustment mechanism can adjust the vertical and axial movement of the transverse movement assembly 5. The adjustment mechanism includes two side panels 55. The side walls of the two side panels 55 are fixedly connected with electric push rods 54, and the output end of the electric push rod 54 is fixed at the lower end of the transverse movement assembly 5. The lower end of the transverse movement assembly 5 is fixedly connected with multiple guide columns, and the side walls of the multiple guide columns are all sleeved with guide sleeves, which are fixed on one side of the side panel 55. The side wall of the frame 11 is fixedly connected with a fourth reduction motor 53, and the output end of the fourth reduction motor 53 is fixedly connected to one side of the side panel 55.
[0047] When the present invention is in use, the workpiece is fixed on the workbench 9, and the workbench 9 and the workpiece are moved to the center of the circular track by the linear motor 4. Then, the CNC host (not shown in the figure) controls the spindle motor 21 to drive the transmission shaft 32 to make the turning head work, and the first reduction motor 18 is started to drive the propulsion mechanism to make the rotating turning head contact with the workpiece. At this time, the workpiece can be processed. At the same time, the positioning component can adjust the propulsion mechanism to make the turning head tilt to meet the processing requirements. When the transmission shaft 32 is working to process the workpiece, the anti-eccentric load mechanism installed in the frame 1 can Actively offset the eccentric load on the output shaft of the spindle motor 2121 to protect the shaft system components. During the processing of irregular workpieces, the vertical and axial movements of the transverse movement assembly 5 can be adjusted through the adjustment mechanism. When the adjustment mechanism is working, the fourth reduction motor 53 drives the side plate 55 to swing the transverse movement assembly 5 and the linear motor 4. When the linear motor 4 swings, it drives the worktable 9 to tilt the workpiece. At the same time, starting the electric push rod 54 can directly push the transverse movement assembly 5 to move the linear motor 4 and the worktable 9, thereby adjusting the distance between the workpiece and the turning head, so that the machine tool can process workpieces of different sizes.
[0048] Embodiment 2: Based on embodiment 1, the difference is that;
[0049] See attached Figure 3-5The propulsion mechanism includes two guide rails 16, the side walls of the two guide rails 16 are sleeved with guide seats 20, the guide seats 20 are fixedly connected to the side walls of the housing 26, the upper ends of the two guide rails 16 are commonly fixedly connected with a rectangular plate, the upper end of the rectangular plate is fixedly connected with a protective cover 17, the side wall of the protective cover 17 is fixedly connected with a first reduction motor 18, the output end of the first reduction motor 18 is fixedly connected with two worms 27, the rod walls of the two worms 27 are meshed with worm wheels 28, the side wall of the guide rail 16 is provided with a strip hole, a slider 24 is slidably connected in the strip hole, and the side wall of the slider 24 is threadedly connected with a threaded hole Rod 25, both ends of the screw rod 25 are rotatably connected in the strip hole through ball bearings, the upper end of the screw rod 25 passes through the strip through hole and is coaxially fixedly connected to one side of the worm gear 28, one side of the slider 24 is fixedly connected to one side of the guide seat 20, the positioning assembly includes two semi-bevel gear rings 14, the two semi-bevel gear rings 14 are coaxially fixed on the side walls of the two arc-shaped guide rails 2, one side of the semi-bevel gear rings 14 is meshed with a bevel gear 23, the side wall of the frame 1 is provided with an extension part 29, the extension part 29 is fixedly connected to the stepping motor 15, and the output end of the stepping motor 15 is coaxially fixedly connected to one side of the bevel gear 23;
[0050] A mounting portion is provided on one side of the frame 1, and the side of the mounting portion opposite to the extension portion 29 is an arc-shaped structure and contacts the side wall of the arc-shaped guide rail 2, a plurality of first rollers 22 are rotatably connected in the mounting portion, a mounting opening is provided in the extension portion 29, a second roller 31 is rotatably connected in the mounting opening, the first roller 22 and the second roller 31 are both in contact with the side wall of the arc-shaped guide rail 2, a plurality of positioning rollers 30 are rotatably connected to one side of the frame 1, and the plurality of positioning rollers 30 are respectively in contact with the side wall of the arc-shaped guide rail 2;
[0051] A supporting portion is provided on one side of the mounting seat 6, and a second reduction motor 7 is fixedly connected to the supporting portion. A bracket is fixedly connected to the output end of the second reduction motor 7, and the bracket is fixedly connected to the lower end of the arc guide rail 2. A gear ring 50 is coaxially provided in the annular track, and the inner sides of the gear ring 50 are respectively fixedly connected to the side walls of the two mounting seats 6. A third reduction motor 8 is fixedly connected to the lower end of the lower ring 10, and the output end of the third motor extends into the annular track and is fixedly connected to a driving gear 52, which meshes with the gear ring 50.
[0052] The present invention is provided with a propulsion mechanism. When in use, the first reduction motor 18 is started to drive the worm 27 to rotate the worm wheel 28. The rotation of the worm wheel 28 drives the screw 25 to move the slider 24. The movement of the slider 24 drives the guide seat 20 to move the spindle motor 21 and the housing 26. At this time, the spindle motor 21 and the anti-eccentric load mechanism can be adjusted to make the turning head contact the workpiece for turning. When the inclination angle of the propulsion mechanism needs to be changed, the stepper motor 15 is started to drive the bevel gear 23 to rotate. When the bevel gear 23 rotates, it rolls on the surface of the semi-bevel gear ring 50. At this time, the frame 1 drives the spindle motor 21 and the turning head to tilt to achieve the first angle adjustment, so that the turning head can process the workpiece at different angles. In addition, the The third reduction motor 8 drives the driving gear 52 to rotate the gear ring 50. When the gear ring 50 rotates, it drives the two mounting seats 6 to make circular motion. When the mounting seats 6 move, they can drive the arc guide rail 2 to make circular motion with the center line of the gear ring 50 as the axis. At this time, the second angle adjustment can be achieved. The second reduction motor 7 is started to drive the bracket to rotate. When the bracket rotates, it drives the arc guide rail 162 to swing with an axis perpendicular to the center line of the gear ring 50. In this way, the third angle adjustment can be achieved. After three angle adjustments, the actual movement path of the turning head is hemispherical, and after being pushed by the propulsion mechanism, the diameter range of the hemispherical path can be adjusted according to the processing requirements, so that the machine tool can process workpieces with special-shaped curved surface structures.
[0053] Embodiment 3: Based on embodiment 1, the difference is that;
[0054] See attached Figure 6-10 The anti-eccentric load mechanism includes a sleeve 35, a boss is provided in the shell 26, a grid plate 34 is clamped at the boss, an opening is provided at the lower end of the shell 26, an end cover 19 is fixedly connected to the opening by bolts, a transmission shaft 32 is rotatably connected between the end cover 19, the grid plate 34 and the upper end of the shell 26 through a needle bearing, the upper end of the transmission shaft 32 is connected to the output shaft of the spindle motor 21 through a coupling, and the lower end of the transmission shaft 32 is connected to the turning head through a special fixture, a first positioning ring 47 is fixedly connected to one side of the end cover 19, and a second positioning ring 44 is fixedly connected to the lower end of the grid plate 34, and the first positioning ring 47 and the second positioning ring 44 are respectively sleeved at the upper and lower ends of the sleeve 35;
[0055] A plurality of circumferentially distributed rectangular tubes 36 are fixedly connected in the sleeve 35, and a force-adding assembly is installed in each of the plurality of rectangular tubes 36. The force-adding assembly contacts the shaft wall of the transmission shaft 32, and the force-adding assembly includes an arc plate 37, one side of the arc plate 37 is rotatably connected to two rollers 39, and the other side of the arc plate 37 is fixedly connected to a rectangular block, which is sleeved in the rectangular tube 36 and fixedly connected to a pressure sensor 40, one side of the pressure sensor 40 is fixedly connected to a strong magnet 41, and an electromagnet 42 is fixedly connected in the rectangular tube 36, and the electromagnet 42 is located at the strong magnet 41. On one side, an annular protrusion 43 is provided on the shaft wall of the transmission shaft 32, and the annular protrusion 43 is in contact with the roller 39, an inner gear ring 38 is fixedly connected to the sleeve 35 through a connecting block, a pinion 46 is meshed on the tooth surface of the inner gear ring 38, a steering gear 45 is fixedly connected to one side of the end cover 19, and the output end of the steering gear 45 is coaxially fixedly connected to the pinion 46, a fan blade 33 is fixedly connected to the shaft wall of the transmission shaft 32, a plurality of guide tubes 48 are fixedly connected to the side wall of the end cover 19 through inclined holes, and the guide tubes 48 are distributed circumferentially, and an air inlet is opened at the upper end of the shell 26.
[0056] The present invention is provided with an anti-eccentric load mechanism. When in use, the electromagnet 42 works to generate magnetic force to push the strong magnet 41 to be stressed. The strong magnet 41 is stressed to squeeze the pressure sensor 40 to make the rectangular block stressed. The rectangular block is stressed to drive the arc plate 37 to make the roller 39 squeeze the annular protrusion 43. At this time, the difference in values detected by the multiple pressure sensors 40 circumferentially distributed around the annular protrusion 43 is small or the same. When the turning head is stressed, an eccentric load force is generated on one side of it. At this time, the value of the pressure sensor 40 on the side with uneven stress changes. After the CNC host receives the signal of pressure change, the power of the electromagnet 42 on the corresponding side is controlled to change according to the size of the pressure change. When the power of the electromagnet 42 When it changes, the magnetic repulsion generated between it and the strong magnet 41 also changes, which eventually increases the force of the roller 39 acting on one side of the annular protrusion 43 until it is close to or the same as the off-load force. At this time, the off-load force on the turning head and the transmission shaft 32 can be offset by the force between the electromagnet 42 and the strong magnet 41, and when the transmission shaft 32 is driven by the spindle motor 21 to rotate at high speed, the fan blades 33 fixed on the transmission shaft 32 rotate to push air in from the air inlet and discharge through the guide tube 48, so that the force-adding component during operation can be cooled, and the exhausted airflow directly acts near the turning head, so as to assist in air cooling the contact part between the turning head and the workpiece.
[0057] It should be noted that the term "comprises" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article, or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.
[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent forming machine tool for metal processing machinery manufacturing, comprising a frame (11), a traverse assembly (5), a linear motor (4), a workbench (9), a spindle motor (21) and a frame (1), characterized in that: The upper end of the frame (11) is provided with an annular track, the upper end of the annular track is commonly connected to two arc-shaped guide rails (2), the two arc-shaped guide rails (2) are respectively installed on two opposite sides of the frame (1), and a propulsion mechanism is installed in the frame (1); The propulsion mechanism is used to fix the spindle motor (21), and positioning components for adjusting the inclination angle of the propulsion mechanism are installed on opposite sides of the frame (1); A shell (26) is arranged below the frame (1), the shell (26) is connected to the propulsion mechanism and sleeved on the output shaft of the spindle motor (21), and an anti-eccentric load mechanism is installed in the frame (1), the anti-eccentric load mechanism can actively offset the eccentric load force on the output shaft of the spindle motor (21) to protect the shaft system components; Two mounting seats (6) are slidably connected in the annular track, and the two mounting seats (6) are respectively fixed at two ends of the two arc-shaped guide rails (2).
2. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 1, characterized in that: The propulsion mechanism comprises two guide rails (16), the side walls of the two guide rails (16) are sleeved with guide seats (20), the guide seats (20) are fixedly connected to the side walls of the housing (26), the upper ends of the two guide rails (16) are commonly fixedly connected with a rectangular plate, the upper ends of the rectangular plates are fixedly connected with a protective cover (17), the side walls of the protective cover (17) are fixedly connected with a first reduction motor (18), the output end of the first reduction motor (18) is fixedly connected with two worms (27), and the two worms (27) are fixedly connected to the output end of the first reduction motor (18). A worm wheel (28) is meshed on the rod wall of the rod (27), a strip hole is opened on the side wall of the guide rail (16), a slider (24) is slidably connected in the strip hole, a screw rod (25) is threadedly connected to the side wall of the slider (24) through a threaded hole, both ends of the screw rod (25) are rotatably connected in the strip hole through ball bearings, the upper end of the screw rod (25) passes through the strip through hole and is coaxially fixedly connected to one side of the worm wheel (28), and one side of the slider (24) is fixedly connected to one side of the guide seat (20).
3. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 1, characterized in that: The positioning assembly comprises two semi-bevel gear rings (14), the two semi-bevel gear rings (14) are respectively coaxially fixed on the side walls of two arc-shaped guide rails (2), one side of the semi-bevel gear rings (14) is meshed with a bevel gear (23), the side wall of the frame (1) is provided with an extension portion (29), the extension portion (29) is fixedly connected to a stepping motor (15), and the output end of the stepping motor (15) is coaxially fixedly connected to one side of the bevel gear (23); A mounting portion is provided on one side of the frame body (1), and a side of the mounting portion opposite to the extension portion (29) is an arc-shaped structure and contacts the side wall of the arc-shaped guide rail (2), a plurality of first rollers (22) are rotatably connected in the mounting portion, a mounting opening is provided in the extension portion (29), a second roller (31) is rotatably connected in the mounting opening, the first roller (22) and the second roller (31) are both in contact with the side wall of the arc-shaped guide rail (2), and a plurality of positioning rollers (30) are rotatably connected on one side of the frame body (1), and the plurality of positioning rollers (30) are respectively in contact with the side wall of the arc-shaped guide rail (2).
4. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 1, characterized in that: The annular track comprises an upper annular ring (3), a lower annular ring (10) and an annular block (12); the upper annular ring (3) and the lower annular ring (10) are respectively fixed coaxially at two ends of the annular block (12); guide portions (13) are arranged on the inner sides of the upper annular ring (3) and the lower annular ring (10); guide grooves (49) matching the two guide portions (13) are arranged at opposite ends of the mounting seat (6); one side of the mounting seat (6) is rotatably connected to a plurality of limiting rollers (51) via a needle bearing; the plurality of limiting rollers (51) are symmetrically distributed and respectively contact the opposite sides of the upper annular ring (3) and the lower annular ring (10); A support portion is provided on one side of the mounting seat (6), and a second reduction motor (7) is fixedly connected to the support portion. The output end of the second reduction motor (7) is fixedly connected to a bracket, and the bracket is fixedly connected to the lower end of the arc guide rail (2). A gear ring (50) is coaxially provided in the annular track, and the inner side of the gear ring (50) is respectively fixedly connected to the side walls of the two mounting seats (6). The lower end of the lower circular ring (10) is fixedly connected to a third reduction motor (8), and the output end of the third motor extends into the annular track and is fixedly connected to a driving gear (52), and the driving gear (52) is meshed with the gear ring (50).
5. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 1, characterized in that: The anti-eccentric load mechanism comprises a sleeve (35), a boss is arranged in the shell (26), a grille plate (34) is clamped on the boss, an opening is arranged at the lower end of the shell (26), an end cover (19) is fixedly connected to the opening by bolts, a transmission shaft (32) is rotatably connected between the end cover (19), the grille plate (34) and the upper end of the shell (26) via a needle bearing, the upper end of the transmission shaft (32) is connected to the output shaft of the spindle motor (21) via a coupling, the lower end of the transmission shaft (32) is connected to the turning head via a special fixture, a first positioning ring (47) is fixedly connected to one side of the end cover (19), and a second positioning ring (44) is fixedly connected to the lower end of the grille plate (34), and the first positioning ring (47) and the second positioning ring (44) are respectively sleeved on the upper and lower end pipe openings of the sleeve (35); A plurality of circumferentially distributed rectangular tubes (36) are fixedly connected inside the sleeve (35), and each of the plurality of rectangular tubes (36) is equipped with a force-applying component, and the force-applying component is in contact with the shaft wall of the transmission shaft (32).
6. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 5, characterized in that: The force-applying component comprises an arc-shaped plate (37), one side of the arc-shaped plate (37) is rotatably connected to two rollers (39), the other side of the arc-shaped plate (37) is fixedly connected to a rectangular block, the rectangular block is sleeved in a rectangular tube (36) and fixedly connected to a pressure sensor (40), one side of the pressure sensor (40) is fixedly connected to a strong magnet (41), the rectangular tube (36) is fixedly connected to an electromagnet (42), the electromagnet (42) is located on one side of the strong magnet (41), and an annular protrusion (43) is provided on the shaft wall of the transmission shaft (32), and the annular protrusion (43) is in contact with the roller (39).
7. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 5, characterized in that: An inner gear ring (38) is fixedly connected to the sleeve (35) via a connecting block, a pinion gear (46) is meshed on the tooth surface of the inner gear ring (38), a steering gear (45) is fixedly connected to one side of the end cover (19), and an output end of the steering gear (45) is fixedly connected to the pinion gear (46) coaxially.
8. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 5, characterized in that: The shaft wall of the transmission shaft (32) is fixedly connected with a fan blade (33), the side wall of the end cover (19) is fixedly connected with a plurality of flow guide pipes (48) through inclined holes, and the flow guide pipes (48) are distributed circumferentially, and an air inlet is opened at the upper end of the shell (26).
9. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 1, characterized in that: The upper end of the transverse movement component (5) is fixedly connected to the linear motor (4), the workbench (9) is fixed to the upper end of the linear motor (4), and the lower end of the transverse movement component (5) is provided with two adjustment mechanisms, the two adjustment mechanisms are symmetrically fixed on both sides of the frame (11), and the adjustment mechanisms can adjust the vertical and axial movement of the transverse movement component (5).
10. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 9, characterized in that: The adjustment mechanism comprises two side plates (55), the side walls of the two side plates (55) are fixedly connected with electric push rods (54), the output end of the electric push rods (54) is fixed to the lower end of the transverse movement component (5), the lower end of the transverse movement component (5) is fixedly connected with a plurality of guide columns, the side walls of the plurality of guide columns are sleeved with guide sleeves, the guide sleeves are fixed to one side of the side plates (55), the side walls of the frame (11) are fixedly connected with a fourth reduction motor (53), and the output end of the fourth reduction motor (53) is fixedly connected to one side of the side plate (55).
Citation Information
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