An intelligent forming machine tool for metal processing machinery manufacturing

CN119237774BActive Publication Date: 2025-08-12ZEYI INTELLIGENT EQUIPMENT (GUANGDE) CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411606858.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-08-12
Estimated Expiration
2044-11-12

Smart Images

  • Figure CN119237774B_ABST
    Figure CN119237774B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of machining machine tools, and discloses an intelligent forming machine tool manufactured by metal processing machinery, comprising a frame, a transverse movement component, a linear motor, a worktable, a spindle motor and a frame. The upper end of the frame is provided with a circular track, the upper end of the circular track is commonly connected to two arc guide rails, the two arc guide rails are respectively installed on two opposite sides of the frame, a propulsion mechanism is installed in the frame, the propulsion mechanism is used to fix the spindle motor, and positioning components for adjusting the inclination angle of the propulsion mechanism are installed on the opposite sides of the frame. A shell is provided below the frame, the shell is connected to the propulsion mechanism and is sleeved on the output shaft of the spindle motor, and an anti-eccentric load mechanism is installed in the frame. The intelligent forming machine tool manufactured by the metal processing machinery can enable the machine tool to process workpieces with special-shaped curved surface structures, and can also actively apply pressure to offset the eccentric load force on the turning head and the transmission shaft.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of machining machines, and in particular to an intelligent forming machine tool manufactured by metal machining machinery. Background Art

[0002] The technical challenges facing machine tools in achieving full automation are extremely complex, encompassing processes, tools, logistics, networking, information storage, and control. Automatic vibration suppression, thermal deformation reduction, interference prevention, automatic lubrication oil adjustment, and noise reduction can improve machine tool accuracy and efficiency. Furthermore, for the further development of integrated manufacturing systems, the increased automation level of individual machine tools can significantly reduce the workload associated with machine tool management. This frees up more time and energy to address complex issues beyond the machine tool itself, further enabling the development of intelligent machine tools and systems. Third, the development and innovation of CNC systems have played a crucial role in the intelligentization of machine tools. They can accommodate vast amounts of information, storing, analyzing, processing, assessing, adjusting, optimizing, and controlling it. They also offer crucial functions such as tool and fixture databases, conversational programming, tool path verification, process time analysis, start-up time status analysis, actual processing load monitoring, process navigation, adjustment, optimization, and adaptive control.

[0003] At present, the existing machine tool structure is more suitable for processing workpieces with relatively regular planes. When processing workpieces with curved structures, due to the motion characteristics of the traditional machine tool mechanical structure, a more complex control program needs to be set up to control the power part of the machine tool. Although the mechanical wear can be judged by the vibration and abnormal noise during the movement of the turning head, it is not possible to actively reduce the eccentric load during the operation of the machine tool to protect the shaft system components of the lathe. Summary of the Invention

[0004] (1) Technical problems solved

[0005] In response to the shortcomings of the existing technology, the present invention provides an intelligent forming machine tool manufactured by metal processing machinery, which solves the problem that the motion characteristics of the mechanical structure of traditional machine tools require the setting of a more complex control program to control the power part of the machine tool, and the inability to actively reduce the eccentric load to protect the lathe's shaft system components during the operation of the machine tool.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an intelligent forming machine tool for metal processing machinery manufacturing, comprising a frame, a traverse assembly, a linear motor, a worktable, a spindle motor, and a frame, wherein the upper end of the frame is provided with a circular track, the upper end of the circular track is commonly connected to two arcuate guide rails, the two arcuate guide rails are respectively installed on opposite sides of the frame, and a propulsion mechanism is installed in the frame;

[0008] The propulsion mechanism is used to fix the spindle motor, and positioning components for adjusting the tilt angle of the propulsion mechanism are installed on opposite sides of the frame;

[0009] A shell is provided below the frame, the shell is connected to the propulsion mechanism and is sleeved on the output shaft of the spindle motor, and an anti-eccentric load mechanism is installed in the frame, the anti-eccentric load mechanism can actively offset the eccentric load force on the output shaft of the spindle motor to protect the shaft system components;

[0010] Two mounting seats are slidably connected in the annular track, and the two mounting seats are respectively fixed at two ends of the two arc-shaped guide rails.

[0011] Preferably, the propulsion mechanism includes two guide rails, the side walls of the two guide rails are both sleeved with guide seats, the guide seats are fixedly connected to the side walls of the shell, the upper ends of the two guide rails are commonly fixedly connected to a rectangular plate, the upper end of the rectangular plate is fixedly connected to a protective cover, the side walls of the protective cover are fixedly connected to a first reduction motor, the output end of the first reduction motor is fixedly connected to two worms, and the rod walls of the two worms are meshed with worm wheels, the side walls of the guide rails are provided with strip holes, and a slider is slidably connected in the strip holes, and the side walls of the slider are threadedly connected to a screw rod through a threaded hollow thread, and both ends of the screw rod are rotatably connected in the strip hole through a ball bearing, the upper end of the screw rod passes through the strip through hole and is fixedly connected coaxially with one side of the worm wheel, and one side of the slider is fixedly connected to one side of the guide seat.

[0012] Preferably, the positioning assembly includes two half-bevel gear rings, which are coaxially fixed to the side walls of the two arc-shaped guide rails, one side of the half-bevel gear ring is engaged with a bevel gear, the side wall of the frame is provided with an extension portion, the extension portion is fixedly connected to a stepper motor, and the output end of the stepper motor is coaxially fixedly connected to one side of the bevel gear;

[0013] A mounting portion is provided on one side of the frame body, and the side of the mounting portion opposite to the extension portion is an arc-shaped structure and contacts the side wall of the arc-shaped guide rail. A plurality of first rollers are rotatably connected in the mounting portion, and the extension portion is provided with a mounting opening, and a second roller is rotatably connected in the mounting opening, and the first roller and the second roller are both in contact with the side wall of the arc-shaped guide rail. A plurality of positioning rollers are rotatably connected to one side of the frame body, and the plurality of positioning rollers are respectively in contact with the side walls of the arc-shaped guide rail.

[0014] Preferably, the annular track comprises an upper ring, a lower ring and an annular block, the upper ring and the lower ring are coaxially fixed to the two ends of the annular block respectively, the inner sides of the upper ring and the lower ring are provided with guide parts, the opposite ends of the mounting seat are provided with guide grooves matching the two guide parts, one side of the mounting seat is rotatably connected to a plurality of limiting rollers through a needle bearing, the plurality of limiting rollers are symmetrically distributed and respectively contact the opposite sides of the upper ring and the lower ring;

[0015] A support portion is provided on one side of the mounting seat, and a second reduction motor is fixedly connected to the support portion. The output end of the second reduction motor is fixedly connected to a bracket, and the bracket is fixedly connected to the lower end of the arc guide rail. A gear ring is coaxially provided in the annular track, and the inner side of the gear ring is fixedly connected to the side walls of the two mounting seats respectively. The lower end of the lower circular ring is fixedly connected to a third reduction motor, and the output end of the third reduction motor extends into the annular track and is fixedly connected to a driving gear, and the driving gear is meshed with the gear ring.

[0016] Preferably, the anti-eccentric load mechanism includes a sleeve, a boss is provided in the shell, a grille plate is clamped on the boss, an opening is provided at the lower end of the shell, an end cover is fixedly connected to the opening by a bolt, a transmission shaft is rotatably connected between the end cover, the grille plate and the upper end of the shell via a needle bearing, the upper end of the transmission shaft is connected to the output shaft of the spindle motor via a coupling, the lower end of the transmission shaft is connected to the turning head via a special fixture, a first positioning ring is fixedly connected to one side of the end cover, and a second positioning ring is fixedly connected to the lower end of the grille plate, and the first positioning ring and the second positioning ring are respectively sleeved on the upper and lower end pipe openings of the sleeve;

[0017] A plurality of circumferentially distributed rectangular tubes are fixedly connected in the sleeve, and each of the plurality of rectangular tubes is equipped with a force-adding assembly, which contacts the shaft wall of the transmission shaft.

[0018] Preferably, the force-applying component includes an arc-shaped plate, one side of the arc-shaped plate is rotatably connected to two rollers, the other side of the arc-shaped plate is fixedly connected to a rectangular block, the rectangular block is sleeved in a rectangular tube and fixedly connected to a pressure sensor, one side of the pressure sensor is fixedly connected to a strong magnet, the rectangular tube is fixedly connected to an electromagnet, the electromagnet is located on one side of the strong magnet, an annular protrusion is provided on the shaft wall of the transmission shaft, and the annular protrusion is in contact with the rollers.

[0019] Preferably, an inner gear ring is fixedly connected to the sleeve via a connecting block, a pinion is meshed on the tooth surface of the inner gear ring, a servo is fixedly connected to one side of the end cover, and the output end of the servo is fixedly connected to the pinion coaxially.

[0020] Preferably, fan blades are fixedly connected to the shaft wall of the transmission shaft, a plurality of guide tubes are fixedly connected to the side wall of the end cover through inclined holes, and the guide tubes are distributed circumferentially, and an air inlet is opened at the upper end of the shell.

[0021] Preferably, the upper end of the transverse movement assembly is fixedly connected to the linear motor, the workbench is fixed to the upper end of the linear motor, and the lower end of the transverse movement assembly is provided with two adjustment mechanisms, the two adjustment mechanisms are symmetrically fixed on both sides of the frame, and the adjustment mechanisms can adjust the vertical and axial movement of the transverse movement assembly.

[0022] Preferably, the adjustment mechanism includes two side plates, the side walls of the two side plates are fixedly connected with an electric push rod, the output end of the electric push rod is fixed at the lower end of the transverse movement assembly, the lower end of the transverse movement assembly is fixedly connected with a plurality of guide columns, the side walls of the plurality of guide columns are sleeved with a guide sleeve, the guide sleeve is fixed on one side of the side plate, the side wall of the frame is fixedly connected with a fourth reduction motor, and the output end of the fourth reduction motor is fixedly connected to one side of the side plate.

[0023] (3) Beneficial effects

[0024] Compared with the prior art, the present invention provides an intelligent forming machine tool for metal processing machinery manufacturing, which has the following beneficial effects:

[0025] 1. When the present invention is in use, the workpiece is fixed on the workbench, and the linear motor is used to move the workbench and the workpiece to the center of the circular track. Then, the CNC host controls the spindle motor to drive the transmission shaft to make the turning head work. By starting the first reduction motor to drive the propulsion mechanism, the rotating turning head is brought into contact with the workpiece. At this time, the workpiece can be processed. At the same time, the positioning component can adjust the propulsion mechanism to tilt the turning head to meet the processing requirements. When the transmission shaft is working to process the workpiece, the anti-eccentric load mechanism installed in the frame can actively offset the eccentric load force on the output shaft of the spindle motor 21 to protect the shaft system components. During the processing, for irregular workpieces, the transverse movement component can be adjusted in the vertical and axial movement through the adjustment mechanism. When the adjustment mechanism is working, the fourth reduction motor drives the side plate to swing the transverse movement component and the linear motor. When the linear motor swings, it drives the workbench to tilt the workpiece. At the same time, starting the electric push rod can directly push the transverse movement component to move the linear motor and the workbench, and adjust the distance between the workpiece and the turning head, so that the machine tool can process workpieces of different sizes.

[0026] 2. The present invention is provided with a propulsion mechanism. When in use, the first reduction motor is started to drive the worm to rotate the worm wheel. The rotation of the worm wheel drives the screw to move the slider. The movement of the slider drives the guide seat to move the spindle motor and the housing. At this time, the spindle motor and the anti-eccentric load mechanism can be adjusted to make the turning head contact the workpiece for turning. When the inclination angle of the propulsion mechanism needs to be changed, the stepper motor is started to drive the bevel gear to rotate. When the bevel gear rotates, it rolls on the surface of the semi-bevel gear ring. At this time, the frame drives the spindle motor and the turning head to tilt to achieve the first angle adjustment, thereby enabling the turning head to process the workpiece at different angles. In addition, the third reduction motor is started. The driving gear is driven to rotate the gear ring, and when the gear ring rotates, it drives the two mounting seats to do circular motion. When the mounting seat moves, it can drive the arc guide rail to do circular motion with the center line of the gear ring as the axis. At this time, the second angle adjustment can be achieved, and the second reduction motor is started to drive the bracket to rotate. When the bracket rotates, it drives the arc guide rail to swing with the axis perpendicular to the center line of the gear ring. In this way, the third angle adjustment can be achieved. After three angle adjustments, the actual motion path of the turning head is hemispherical, and after being pushed by the propulsion mechanism, the diameter range of the hemispherical path can be adjusted according to the processing requirements, so that the machine tool can process workpieces with special-shaped curved surface structures.

[0027] 3. The present invention is provided with an anti-biased load mechanism. When in use, the electromagnet generates magnetic force to push the strong magnet. The strong magnet is forced to squeeze the pressure sensor to make the rectangular block forced. The rectangular block is forced to drive the arc plate to make the roller squeeze the annular protrusion. At this time, the difference in values detected by multiple pressure sensors circumferentially distributed around the annular protrusion is small or the same. When the turning head is subjected to force, a biased load is generated on one side of it. At this time, the value of the pressure sensor on the side with uneven force changes. After the CNC host receives the pressure change signal, the power of the electromagnet on the corresponding side is controlled to change according to the size of the pressure change. When the electromagnet power When it changes, the magnetic repulsion generated between it and the strong magnet also changes, which eventually increases the force of the roller on one side of the annular protrusion until it is close to or the same as the offset force. At this time, the offset force on the turning head and the drive shaft can be offset by the force between the electromagnet and the strong magnet, and when the drive shaft is driven by the spindle motor to rotate at high speed, the fan blades fixed on the drive shaft rotate to push air in from the air inlet and discharge through the guide pipe, so that the force-adding component during operation can be cooled, and the exhausted airflow directly acts near the turning head, so that the contact part between the turning head and the workpiece can be assisted by air cooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the structure of an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention. Figure 1 ;

[0029] Figure 2This is a schematic diagram of the structure of an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention. Figure 2 ;

[0030] Figure 3 This is a structural diagram of the arc guide rail and the propulsion mechanism in the frame of an intelligent forming machine tool for metal processing machinery proposed by the present invention;

[0031] Figure 4 This is a structural schematic diagram of a propulsion mechanism in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;

[0032] Figure 5 This is a structural diagram of a frame of an intelligent forming machine tool for metal processing machinery proposed by the present invention;

[0033] Figure 6 This is a schematic diagram of the structure of an anti-eccentric load mechanism in a housing of an intelligent forming machine tool for metal processing machinery proposed by the present invention;

[0034] Figure 7 This is a schematic structural diagram of a force-adding component in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;

[0035] Figure 8 This is a cross-sectional view of an end cover and a sleeve in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;

[0036] Figure 9 This is a structural schematic diagram of a grid plate and a second positioning ring in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;

[0037] Figure 10 This is a structural diagram of a first positioning ring, an end cover, a guide tube, and a steering gear in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;

[0038] Figure 11 This is a structural diagram of a ring track and a mounting seat in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;

[0039] Figure 12 An intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention Figure 11 Enlarged view of point A in the middle;

[0040] Figure 13 This is a schematic structural diagram of a gear ring and a mounting seat in an intelligent forming machine tool for metal processing machinery manufacturing proposed by the present invention;

[0041] Figure 14 This is a structural schematic diagram of a frame and adjustment mechanism in an intelligent forming machine tool manufactured by metal processing machinery proposed by the present invention.

[0042] In the figure: 1. frame; 2. arc guide rail; 3. upper ring; 4. linear motor; 5. transverse movement assembly; 6. mounting seat; 7. second reduction motor; 8. third reduction motor; 9. workbench; 10. lower ring; 11. frame; 12. ring block; 13. guide part; 14. semi-bevel gear ring; 15. stepping motor; 16. guide rail; 17. protective cover; 18. first reduction motor; 19. end cover; 20. guide seat; 21. spindle motor; 22. first roller; 23. bevel gear; 24. slider; 25. screw; 26. housing; 27. worm; 28. worm wheel ; 29. Extension part; 30. Positioning roller; 31. Second roller; 32. Drive shaft; 33. Fan blade; 34. Grille plate; 35. Sleeve; 36. Rectangular tube; 37. Arc plate; 38. Inner gear ring; 39. Roller; 40. Pressure sensor; 41. Strong magnet; 42. Electromagnet; 43. Annular protrusion; 44. Second positioning ring; 45. Servo; 46. Pinion; 47. First positioning ring; 48. Guide pipe; 49. Guide groove; 50. Gear ring; 51. Limit roller; 52. Drive gear; 53. Fourth reduction motor; 54. Electric push rod; 55. Side plate. DETAILED DESCRIPTION

[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0044] Example 1: Refer to the attached Figure 1-14 An intelligent forming machine tool for metal processing machinery manufacturing includes a frame 11, a traverse assembly 5, a linear motor 4, a workbench 9, a spindle motor 21 and a frame 1. The upper end of the frame 11 is provided with a circular track, and the upper ends of the circular track are connected to two arc guide rails 2. The two arc guide rails 2 are respectively installed on opposite sides of the frame 1. The circular track includes an upper ring 3, a lower ring 10 and a ring block 12. The upper ring 3 and the lower ring 10 are respectively fixed at the two ends of the ring block 12 coaxially. The upper ring 3 A guide portion 13 is provided on the inner side of the upper ring 3 and the lower ring 10, and a guide groove 49 is provided on the opposite ends of the mounting seat 6 to cooperate with the two guide portions 13. One side of the mounting seat 6 is rotatably connected to a plurality of limit rollers 51 through a needle bearing. The plurality of limit rollers 51 are symmetrically distributed and respectively contact the opposite sides of the upper ring 3 and the lower ring 10. A propulsion mechanism is installed in the frame 1, and the propulsion mechanism is used to fix the spindle motor 21. Positioning components for adjusting the inclination angle of the propulsion mechanism are installed on opposite sides of the frame 1.

[0045] A housing 26 is provided below the frame 1. The housing 26 is connected to the propulsion mechanism and is sleeved on the output shaft of the spindle motor 21. An anti-eccentric load mechanism is installed in the frame 1. The anti-eccentric load mechanism can actively offset the eccentric load force on the output shaft of the spindle motor 21 to protect the shaft system components.

[0046] There are two mounting seats 6 slidingly connected in the annular track, and the two mounting seats 6 are respectively fixed at the two ends of the two arc guide rails 2. The upper end of the transverse movement assembly 5 is fixedly connected to the linear motor 4, and the workbench 9 is fixed to the upper end of the linear motor 4. The lower end of the transverse movement assembly 5 is provided with two adjustment mechanisms, and the two adjustment mechanisms are symmetrically fixed on both sides of the frame 11. The adjustment mechanism can adjust the transverse movement assembly 5 in vertical and axial movement. The adjustment mechanism includes two side plates 55, and the side walls of the two side plates 55 are fixedly connected with an electric push rod 54. The output end of the electric push rod 54 is fixed at the lower end of the transverse movement assembly 5. The lower end of the transverse movement assembly 5 is fixedly connected with multiple guide columns, and the side walls of the multiple guide columns are all sleeved with guide sleeves. The guide sleeve is fixed on one side of the side plate 55, and the side wall of the frame 11 is fixedly connected with the fourth reduction motor 53. The output end of the fourth reduction motor 53 is fixedly connected to one side of the side plate 55.

[0047] When the present invention is in use, the workpiece is fixed on the workbench 9, and the linear motor 4 is used to move the workbench 9 and the workpiece to the center of the circular track. Then, the CNC host (not shown in the figure) controls the spindle motor 21 to drive the transmission shaft 32 to make the turning head work, and the first reduction motor 18 is started to drive the propulsion mechanism to make the rotating turning head contact with the workpiece. At this time, the workpiece can be processed. At the same time, the positioning component can adjust the propulsion mechanism to tilt the turning head to meet the processing requirements. When the transmission shaft 32 is working to process the workpiece, the anti-eccentric load mechanism installed in the frame 1 can Actively offset the eccentric load on the output shaft of the spindle motor 2121 to protect the shaft system components. During the processing of irregular workpieces, the vertical and axial movement of the transverse movement component 5 can be adjusted through the adjustment mechanism. When the adjustment mechanism is working, the fourth reduction motor 53 drives the side plate 55 to swing the transverse movement component 5 and the linear motor 4. When the linear motor 4 swings, it drives the worktable 9 to tilt the workpiece. At the same time, starting the electric push rod 54 can directly push the transverse movement component 5 to move the linear motor 4 and the worktable 9, adjust the distance between the workpiece and the turning head, and enable the machine tool to process workpieces of different sizes.

[0048] Example 2: Based on Example 1, the difference is that;

[0049] Refer to the attached Figure 3-5The propulsion mechanism includes two guide rails 16, the side walls of the two guide rails 16 are both sleeved with guide seats 20, the guide seats 20 are fixedly connected to the side walls of the housing 26, the upper ends of the two guide rails 16 are commonly fixedly connected to a rectangular plate, the upper end of the rectangular plate is fixedly connected to a protective cover 17, the side wall of the protective cover 17 is fixedly connected to a first reduction motor 18, the output end of the first reduction motor 18 is fixedly connected to two worms 27, the rod walls of the two worms 27 are meshed with worm wheels 28, the side wall of the guide rail 16 is provided with a strip hole, the strip hole is slidably connected to a slider 24, the side wall of the slider 24 is threadedly connected to a wire through a threaded hole Rod 25, both ends of the screw rod 25 are rotatably connected in the strip hole through ball bearings, the upper end of the screw rod 25 passes through the strip through hole and is fixedly connected to one side of the worm gear 28 coaxially, one side of the slider 24 is fixedly connected to one side of the guide seat 20, the positioning assembly includes two semi-bevel gear rings 14, the two semi-bevel gear rings 14 are coaxially fixed on the side walls of the two arc-shaped guide rails 2, one side of the semi-bevel gear rings 14 is meshed with a bevel gear 23, the side wall of the frame 1 is provided with an extension 29, the extension 29 is fixedly connected to the stepping motor 15, and the output end of the stepping motor 15 is fixedly connected to one side of the bevel gear 23 coaxially;

[0050] A mounting portion is provided on one side of the frame 1. The side of the mounting portion opposite to the extension portion 29 is an arc-shaped structure and contacts the side wall of the arc-shaped guide rail 2. A plurality of first rollers 22 are rotatably connected in the mounting portion. The extension portion 29 has a mounting opening, and a second roller 31 is rotatably connected in the mounting opening. The first roller 22 and the second roller 31 both contact the side wall of the arc-shaped guide rail 2. A plurality of positioning rollers 30 are rotatably connected to one side of the frame 1. The plurality of positioning rollers 30 respectively contact the side wall of the arc-shaped guide rail 2.

[0051] A supporting portion is provided on one side of the mounting seat 6, and the supporting portion is fixedly connected to the second reduction motor 7. The output end of the second reduction motor 7 is fixedly connected to the bracket, and the bracket is fixedly connected to the lower end of the arc guide rail 2. A gear ring 50 is coaxially provided in the annular track, and the inner side of the gear ring 50 is fixedly connected to the side walls of the two mounting seats 6 respectively. The lower end of the lower ring 10 is fixedly connected to the third reduction motor 8, and the output end of the third reduction motor 8 extends into the annular track and is fixedly connected to the driving gear 52, and the driving gear 52 is meshed with the gear ring 50.

[0052] The present invention is provided with a propulsion mechanism. When in use, the first reduction motor 18 is started to drive the worm 27 to rotate the worm wheel 28. The rotation of the worm wheel 28 drives the screw 25 to move the slider 24. The movement of the slider 24 drives the guide seat 20 to move the spindle motor 21 and the housing 26. At this time, the spindle motor 21 and the anti-eccentric load mechanism can be adjusted to make the turning head contact the workpiece for turning. When the inclination angle of the propulsion mechanism needs to be changed, the stepper motor 15 is started to drive the bevel gear 23 to rotate. When the bevel gear 23 rotates, it rolls on the surface of the semi-bevel gear ring 50. At this time, the frame 1 drives the spindle motor 21 and the turning head to tilt to achieve the first angle adjustment, so that the turning head can process the workpiece at different angles. In addition, the spindle motor 21 and the anti-eccentric load mechanism are started. The third reduction motor 8 drives the driving gear 52 to rotate the gear ring 50. When the gear ring 50 rotates, it drives the two mounting seats 6 to perform circular motion. When the mounting seat 6 moves, it can drive the arc guide rail 2 to perform circular motion with the center line of the gear ring 50 as the axis. At this time, the second angle adjustment can be achieved. The second reduction motor 7 is started to drive the bracket to rotate. When the bracket rotates, it drives the arc guide rail 162 to swing with the axis perpendicular to the center line of the gear ring 50. In this way, the third angle adjustment can be achieved. After three angle adjustments, the actual motion path of the turning head is hemispherical, and after being pushed by the propulsion mechanism, the diameter range of the hemispherical path can be adjusted according to the processing requirements, so that the machine tool can process workpieces with special-shaped curved surface structures.

[0053] Example 3: Based on Example 1, the difference is that;

[0054] Refer to the attached Figure 6-10 The anti-eccentric load mechanism includes a sleeve 35, a boss is provided in the shell 26, a grille plate 34 is clamped on the boss, an opening is provided at the lower end of the shell 26, an end cover 19 is fixedly connected to the opening by bolts, a transmission shaft 32 is rotatably connected between the end cover 19, the grille plate 34 and the upper end of the shell 26 through a needle bearing, the upper end of the transmission shaft 32 is connected to the output shaft of the spindle motor 21 through a coupling, and the lower end of the transmission shaft 32 is connected to the turning head through a special fixture, a first positioning ring 47 is fixedly connected to one side of the end cover 19, and a second positioning ring 44 is fixedly connected to the lower end of the grille plate 34, and the first positioning ring 47 and the second positioning ring 44 are respectively sleeved on the upper and lower ends of the sleeve 35;

[0055] A plurality of circumferentially distributed rectangular tubes 36 are fixedly connected in the sleeve 35. The plurality of rectangular tubes 36 are all equipped with a force-adding assembly, which contacts the shaft wall of the transmission shaft 32. The force-adding assembly includes an arc-shaped plate 37. One side of the arc-shaped plate 37 is rotatably connected to two rollers 39. The other side of the arc-shaped plate 37 is fixedly connected to a rectangular block. The rectangular block is sleeved in the rectangular tube 36 and fixedly connected to a pressure sensor 40. A strong magnet 41 is fixedly connected to one side of the pressure sensor 40. An electromagnet 42 is fixedly connected in the rectangular tube 36. The electromagnet 42 is located at the strong magnet 41. On one side, an annular protrusion 43 is provided on the shaft wall of the transmission shaft 32, and the annular protrusion 43 is in contact with the roller 39. An inner ring gear 38 is fixedly connected to the sleeve 35 through a connecting block, and a pinion 46 is engaged with the tooth surface of the inner ring gear 38. A steering gear 45 is fixedly connected to one side of the end cover 19, and the output end of the steering gear 45 is fixedly connected to the pinion 46 coaxially. The fan blade 33 is fixedly connected to the shaft wall of the transmission shaft 32, and a plurality of guide tubes 48 are fixedly connected to the side wall of the end cover 19 through inclined holes, and the guide tubes 48 are distributed circumferentially. An air inlet is provided at the upper end of the shell 26.

[0056] The present invention is provided with an anti-eccentric load mechanism. When in use, the electromagnet 42 works to generate magnetic force to push the strong magnet 41 to be stressed. The strong magnet 41 is forced to squeeze the pressure sensor 40 to make the rectangular block stressed. The rectangular block is forced to drive the arc plate 37 to make the roller 39 squeeze the annular protrusion 43. At this time, the difference in values detected by the multiple pressure sensors 40 circumferentially distributed around the annular protrusion 43 is small or the same. When the turning head is stressed, an eccentric load is generated on one side of it. At this time, the value of the pressure sensor 40 on the side with uneven stress changes. After the CNC host receives the pressure change signal, the power of the electromagnet 42 on the corresponding side is controlled to change according to the size of the pressure change. When the power of the electromagnet 42 When it changes, the magnetic repulsion generated between it and the strong magnet 41 also changes, which eventually increases the force of the roller 39 acting on one side of the annular protrusion 43 until it is close to or the same as the offset force. At this time, the offset force on the turning head and the drive shaft 32 can be offset by the force between the electromagnet 42 and the strong magnet 41, and when the drive shaft 32 is driven by the spindle motor 21 to rotate at high speed, the fan blades 33 fixed on the drive shaft 32 rotate to push air in from the air inlet and discharge through the guide tube 48, so that the force-adding component during operation can be cooled, and the exhausted airflow directly acts near the turning head, so that the contact part between the turning head and the workpiece can be assisted by air cooling.

[0057] It should be noted that the term "comprises" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article, or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprises a ..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0058] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent forming machine tool for metal processing machinery manufacturing, comprising a frame (11), a traverse assembly (5), a linear motor (4), a workbench (9), a spindle motor (21) and a frame (1), characterized in that: The upper end of the frame (11) is provided with an annular track, the upper end of the annular track is commonly connected to two arc-shaped guide rails (2), the two arc-shaped guide rails (2) are respectively installed on two opposite sides of the frame (1), and a propulsion mechanism is installed in the frame (1); The propulsion mechanism is used to fix the spindle motor (21), and positioning components for adjusting the inclination angle of the propulsion mechanism are installed on opposite sides of the frame (1). The propulsion mechanism includes two guide rails (16), and the side walls of the two guide rails (16) are sleeved with guide seats (20). The guide seats (20) are fixedly connected to the side walls of the housing (26). The upper ends of the two guide rails (16) are fixedly connected to a rectangular plate. The upper end of the rectangular plate is fixedly connected to a protective cover (17). The side walls of the protective cover (17) are fixedly connected to a first reduction motor (18). The first reduction motor ( The output end of the guide rail (18) is fixedly connected to two worms (27), and the rod walls of the two worms (27) are meshed with worm wheels (28). The side wall of the guide rail (16) is provided with a strip hole, and a slider (24) is slidably connected in the strip hole. The side wall of the slider (24) is connected to a screw rod (25) through a threaded hollow thread. Both ends of the screw rod (25) are rotatably connected in the strip hole through a ball bearing. The upper end of the screw rod (25) passes through the strip through hole and is fixedly connected to one side of the worm wheel (28) coaxially. One side of the slider (24) is fixedly connected to one side of the guide seat (20); A housing (26) is provided below the frame (1), the housing (26) being connected to the propulsion mechanism and sleeved on the output shaft of the spindle motor (21), an anti-eccentric load mechanism being installed in the frame (1), the anti-eccentric load mechanism being able to actively offset the eccentric load force on the output shaft of the spindle motor (21) to protect the shaft system components; The positioning assembly comprises two semi-bevel gear rings (14), the two semi-bevel gear rings (14) are coaxially fixed on the side walls of the two arc-shaped guide rails (2), one side of the semi-bevel gear rings (14) is meshed with a bevel gear (23), the side wall of the frame (1) is provided with an extension portion (29), the extension portion (29) is fixedly connected to a stepper motor (15), and the output end of the stepper motor (15) is coaxially fixedly connected to one side of the bevel gear (23); A mounting portion is provided on one side of the frame (1), and a side of the mounting portion opposite to the extension portion (29) is an arc-shaped structure and contacts the side wall of the arc-shaped guide rail (2), a plurality of first rollers (22) are rotatably connected in the mounting portion, a mounting opening is provided in the extension portion (29), a second roller (31) is rotatably connected in the mounting opening, the first roller (22) and the second roller (31) both contact the side wall of the arc-shaped guide rail (2), and a plurality of positioning rollers (30) are rotatably connected to one side of the frame (1), and the plurality of positioning rollers (30) respectively contact the side wall of the arc-shaped guide rail (2); Two mounting seats (6) are slidably connected in the annular track, and the two mounting seats (6) are respectively fixed at two ends of the two arc-shaped guide rails (2).

2. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 1, characterized in that: The annular track comprises an upper annular ring (3), a lower annular ring (10) and an annular block (12), wherein the upper annular ring (3) and the lower annular ring (10) are coaxially fixed to the two ends of the annular block (12), and the inner sides of the upper annular ring (3) and the lower annular ring (10) are provided with guide portions (13), and the opposite ends of the mounting seat (6) are provided with guide grooves (49) that match the two guide portions (13), and one side of the mounting seat (6) is rotatably connected to a plurality of limiting rollers (51) through a needle bearing, and the plurality of limiting rollers (51) are symmetrically distributed and contact the opposite sides of the upper annular ring (3) and the lower annular ring (10), respectively; A support portion is provided on one side of the mounting seat (6), and the support portion is fixedly connected to a second reduction motor (7). The output end of the second reduction motor (7) is fixedly connected to a bracket, and the bracket is fixedly connected to the lower end of the arc guide rail (2). A gear ring (50) is coaxially provided in the annular track, and the inner side of the gear ring (50) is fixedly connected to the side walls of the two mounting seats (6) respectively. The lower end of the lower ring (10) is fixedly connected to a third reduction motor (8), and the output end of the third reduction motor (8) extends into the annular track and is fixedly connected to a driving gear (52), and the driving gear (52) is meshed with the gear ring (50).

3. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 1, characterized in that: The anti-eccentric load mechanism includes a sleeve (35), a boss is provided in the shell (26), a grille plate (34) is clamped on the boss, an opening is provided at the lower end of the shell (26), an end cover (19) is fixedly connected to the opening by bolts, a transmission shaft (32) is rotatably connected between the end cover (19), the grille plate (34) and the upper end of the shell (26) through a needle bearing, the upper end of the transmission shaft (32) is connected to the output shaft of the spindle motor (21) through a coupling, and the lower end of the transmission shaft (32) is connected to the turning head through a special fixture, a first positioning ring (47) is fixedly connected to one side of the end cover (19), and a second positioning ring (44) is fixedly connected to the lower end of the grille plate (34), and the first positioning ring (47) and the second positioning ring (44) are respectively sleeved on the upper and lower end pipe openings of the sleeve (35); A plurality of circumferentially distributed rectangular tubes (36) are fixedly connected inside the sleeve (35), and each of the plurality of rectangular tubes (36) is equipped with a force-adding assembly, which contacts the shaft wall of the transmission shaft (32).

4. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 3, characterized in that: The force-applying assembly comprises an arc-shaped plate (37), one side of the arc-shaped plate (37) is rotatably connected to two rollers (39), the other side of the arc-shaped plate (37) is fixedly connected to a rectangular block, the rectangular block is sleeved in a rectangular tube (36) and fixedly connected to a pressure sensor (40), one side of the pressure sensor (40) is fixedly connected to a strong magnet (41), the rectangular tube (36) is fixedly connected to an electromagnet (42), the electromagnet (42) is located on one side of the strong magnet (41), and an annular protrusion (43) is provided on the shaft wall of the transmission shaft (32), and the annular protrusion (43) is in contact with the roller (39).

5. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 3, characterized in that: An inner gear ring (38) is fixedly connected to the sleeve (35) via a connecting block, a tooth surface of the inner gear ring (38) is meshed with a pinion (46), a steering gear (45) is fixedly connected to one side of the end cover (19), and an output end of the steering gear (45) is fixedly connected to the pinion (46) coaxially.

6. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 3, characterized in that: The drive shaft (32) is fixedly connected to a fan blade (33) on its shaft wall, the side wall of the end cover (19) is fixedly connected to a plurality of guide tubes (48) via inclined holes, and the guide tubes (48) are distributed circumferentially, and an air inlet is provided at the upper end of the housing (26).

7. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 1, characterized in that: The upper end of the transverse moving assembly (5) is fixedly connected to the linear motor (4), the workbench (9) is fixed to the upper end of the linear motor (4), and the lower end of the transverse moving assembly (5) is provided with two adjustment mechanisms, the two adjustment mechanisms are symmetrically fixed on both sides of the frame (11), and the adjustment mechanisms can adjust the transverse moving assembly (5) in vertical and axial movement.

8. The intelligent forming machine tool for metal processing machinery manufacturing according to claim 7, characterized in that: The adjustment mechanism includes two side plates (55), the side walls of the two side plates (55) are fixedly connected to electric push rods (54), the output end of the electric push rods (54) is fixed to the lower end of the transverse moving assembly (5), the lower end of the transverse moving assembly (5) is fixedly connected to a plurality of guide columns, the side walls of the plurality of guide columns are sleeved with guide sleeves, the guide sleeves are fixed to one side of the side plates (55), the side walls of the frame (11) are fixedly connected to a fourth reduction motor (53), and the output end of the fourth reduction motor (53) is fixedly connected to one side of the side plate (55).

Citation Information

Patent Citations

  • Forging machine with plunger type cylinder unbalance loading resistant structures and assembling and using method thereof

    CN103100629A

  • Turning machine tool and turning method

    CN110480365A