Elliptical head polishing equipment
By using a polishing motor to drive the roller rotation and intermediate roller structure in the elliptical head polishing equipment, combined with the gas control unit, the problems of low polishing efficiency and poor uniformity of the head are solved, and a more efficient and uniform polishing effect is achieved.
Patent Information
- Application Number
- CN202411416847.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-10-11
AI Technical Summary
In the prior art, the head polishing efficiency is low and the polishing uniformity cannot be guaranteed, especially during the polishing process of the elliptical head.
An elliptical head polishing device was designed, by placing a polishing belt on the upper mounting roller, the lower mounting roller and the main power roller, and using a polishing motor to drive the main power roller to rotate, combining the intermediate roller and gas control Unit to ensure that the polishing tape is closely fitted with the outer surface of the sealing head, improving polishing efficiency and uniformity.
Improve the efficiency and uniformity of the head polishing, ensure the fit between the polishing belt and the curved head, avoid unevenness of the polishing degree, and improve the polishing effect.
Smart Images

Figure CN119238306A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of end cap processing equipment, and in particular to an elliptical end cap polishing equipment. Background Art
[0002] A head refers to a component used to seal the end of a container to isolate the internal and external media, also known as an end cover. The heads of cylindrical containers are generally rotating shells. According to the shape of the head surface, it can be divided into convex, conical, flat and combined shapes. A convex head refers to a head with a convex outer surface shape, such as a hemispherical, elliptical, butterfly and spherical head without folded edges. In the prior art, a Chinese invention patent with publication number CN104625925B discloses an automatic polishing machine for polishing the surface of a head. The invention includes a polishing belt, which is arranged on a driven wheel and a driving wheel driven by an electric motor. The motor is fixedly mounted on a support frame, and the side of the support frame is mounted on the front of the positioning plate and the back of the positioning plate is connected to the lower end of the rocker arm. The invention arranges multiple cylinders and pins so that the angle of the polishing belt can be adjusted within a large range, and the adjustment cylinder can timely adjust the tension of the polishing belt, which is conducive to adapting to the polishing of the head surface under different conditions; the entire polishing process does not require manpower to be applied to the polishing machine, so that the polishing machine can continue to work before a polishing belt is scrapped, and it has the characteristics of easy use and high polishing uniformity, which greatly improves production efficiency and reduces labor costs. However, the head polishing structure in the prior art requires multi-level polishing of the head, so its polishing efficiency is low, and it cannot guarantee uniform polishing of each area. Summary of the invention
[0003] In view of the above, the object of the present invention is to provide an elliptical head polishing device to solve the existing problems.
[0004] An elliptical head polishing device provided by the present invention comprises a polishing mechanism, a moving mechanism, a mounting platform and a head fixing mechanism, wherein the moving mechanism is arranged on the mounting platform, the polishing mechanism is installed on the moving mechanism, the moving mechanism drives the polishing mechanism to move on the mounting platform, the head fixing mechanism is arranged on the mounting platform, and the polishing mechanism is above the head fixing mechanism; the polishing mechanism comprises a polishing mounting frame, an upper mounting roller, a lower mounting roller, a main power roller, a polishing belt and a polishing motor, the polishing mounting frame is arranged in an L shape, the polishing mounting frame is arranged on the moving mechanism, the upper mounting roller and the lower mounting roller are rotatably mounted on the two ends of the polishing mounting frame respectively, the main power roller is rotatably mounted on the bending part of the polishing mounting frame, the polishing motor is fixedly mounted on the polishing mounting frame, the output end of the polishing motor is transmission-connected to the main power roller, and the polishing belt is sleeved on the upper mounting roller, the lower mounting roller and the main power roller.
[0005] In some embodiments, a first roller frame is arranged between the upper mounting roller and the polishing mounting frame, and a second roller frame is arranged between the lower mounting roller and the polishing mounting frame. The first roller frame and the second roller frame have the same structure. The upper mounting roller is rotatably arranged on the first roller frame, and the lower mounting roller is rotatably arranged on the second roller frame. The first roller frame and the second roller frame are respectively provided with frame limit rods, and the frame limit rods on the first roller frame and the second roller frame are respectively slidably inserted into the polishing mounting frame. The frame limit rod on the first roller frame limits the upper mounting roller to move in the vertical direction, and the frame limit rod on the second roller frame limits the lower mounting roller to move in the horizontal direction. Contact springs are respectively provided on the frame limit rods on the first roller frame and the second roller frame.
[0006] In some embodiments, the polishing mechanism also includes an intermediate roller, an intermediate sliding frame and an intermediate spring. The polishing mounting frame is provided with an intermediate sliding groove, the intermediate sliding frame is provided with an intermediate sliding protrusion, the intermediate sliding protrusion is embedded in the intermediate sliding groove, the intermediate sliding frame slides along the direction of the intermediate sliding groove, the intermediate roller is rotatably set on the intermediate sliding frame, the intermediate spring is set between the intermediate sliding frame and the polishing mounting frame, the intermediate spring pushes the intermediate roller to the head fixing mechanism, the intermediate roller is between the upper mounting roller and the lower mounting roller, and the polishing belt is wrapped around and passed through the intermediate roller.
[0007] In some embodiments, the intermediate rollers, intermediate sliding frames and intermediate springs are provided in multiple groups, and the polishing belt is sequentially passed through multiple intermediate rollers.
[0008] In some embodiments, the polishing mechanism also includes a synchronization component, which includes a first synchronization wheel, a second synchronization wheel, a synchronization tensioning wheel, a synchronization tensioning belt, a synchronization tensioning slide rod and a synchronization tensioning spring. The synchronization tensioning slide rod is slidably set on the polishing mounting frame, and the synchronization tensioning wheel is rotatably set at the lower end of the synchronization tensioning slide rod. The synchronization tensioning spring is sleeved on the synchronization tensioning slide rod, and the synchronization tensioning spring drives the synchronization tensioning slide rod to move to the side away from the head fixing mechanism. The first synchronization wheel is transmission-connected to the main power roller, and the second synchronization wheel is rotationally connected to the intermediate roller. The synchronization tensioning belt is sleeved on the first synchronization wheel, the second synchronization wheel and the synchronization tensioning wheel.
[0009] In some embodiments, the head fixing mechanism includes a head rotating motor, a head rotating base and a head limiting assembly. A base mounting rotating cylinder is provided at the lower end of the head rotating base. The base mounting rotating cylinder is rotatably arranged on a mounting table. The head limiting assembly is arranged on the upper end surface of the head rotating base. The head rotating motor is arranged on the mounting table and is rotatably connected to the base mounting rotating cylinder.
[0010] In some embodiments, the head limit assembly includes a limit plate, a limit slide bar, a limit outer cylinder, a limit inner cylinder and a gas control unit, the limit plate is fixedly mounted on the upper end surface of the head rotating base, the limit plate is provided with a limit slide groove on the inner side of the limit plate, a ventilation cavity is provided in the middle of the limit plate, the ventilation cavity is communicated with the limit slide groove, the limit slide bar is slidably arranged in the limit slide groove, the limit outer cylinder is inserted in the ventilation cavity, the limit outer cylinder is communicated with the ventilation cavity, the limit inner cylinder is arranged on the inner side of the limit outer cylinder, the limit inner cylinder is communicated with the outer side of the limit plate, a limit piston is provided on the side of the limit slide bar close to the ventilation cavity, the outer side wall of the limit piston is air-tightly matched with the inner side wall of the limit slide groove, the gas control unit is respectively connected to the limit inner cylinder and the limit outer cylinder, the gas control unit generates positive pressure to be connected to the limit outer cylinder, and the gas control unit generates positive and negative pressure to be connected to the limit inner cylinder.
[0011] In some embodiments, the gas control unit includes a positive pressure fan and a negative pressure fan, the positive pressure fan is connected to the limiting outer cylinder, and the negative pressure fan is connected to the limiting inner cylinder.
[0012] In some embodiments, the gas control unit includes a gas control cylinder, a gas control piston and a gas control electric cylinder. The gas control piston is slidably arranged in the gas control electric cylinder. The gas control piston divides the inner wall of the gas control cylinder into an inner cylinder air cavity and an outer cylinder air cavity. The inner cylinder air cavity is connected to the limiting inner cylinder, and the outer cylinder air cavity is connected to the outer cylinder air cavity. The gas control electric cylinder is transmission-connected to the gas control piston, and the gas control electric cylinder drives the gas control piston to move in the gas control cylinder.
[0013] In some embodiments, the moving mechanism includes a horizontal moving electric cylinder, a vertical moving frame, a vertical moving motor, and a vertical moving lead screw. The vertical moving frame is vertically installed on the horizontal moving electric cylinder, and the horizontal moving electric cylinder drives the vertical moving frame to move horizontally. The vertical moving lead screw is rotatably set on the vertical moving frame, and the vertical moving motor is fixedly installed on the vertical moving frame. The vertical moving motor is transmission-connected to the vertical moving lead screw. A vertical moving slider is set at the side end of the polishing mounting frame, and a lead screw groove is set on the vertical moving slider. The vertical moving lead screw passes through the lead screw groove on the vertical moving slider, and the vertical moving lead screw rotates to drive the polishing mounting frame to move in the vertical direction.
[0014] Compared with the prior art, in the present invention, the polishing belt is sleeved on the upper mounting roller, the lower mounting roller and the main power roller, the main power roller is driven to rotate by the polishing motor, and the polishing belt is driven to rotate on the upper mounting roller and the lower mounting roller by the main power roller, and the outer surface of the head is polished by the polishing belt.
[0015] On this basis, the upper mounting roller and the lower mounting roller are pushed toward the direction of the head fixing mechanism by the contact springs arranged on the first roller frame and the second roller frame, so as to ensure that the polishing belts sleeved on the upper mounting roller and the lower mounting roller can fit tightly with the outer wall of the head, thereby improving the polishing efficiency and uniformity of the equipment on the head.
[0016] On this basis, the polishing belt can be further wrapped by setting an intermediate roller between the upper mounting roller and the lower mounting roller, so that a bending area can be present in the polishing belt between the upper mounting roller and the lower mounting roller, thereby ensuring that the polishing belt fits better with the curved head, preventing differences in the degree of polishing due to different pressures of the polishing belt on the distorted part of the head, thereby affecting the polishing effect of the polishing belt on the head.
[0017] On this basis, a gas control unit is set up in this scheme, which controls the gas control piston to move in the gas control cylinder to push the gas in the outer tube air cavity outward, so that the gas in the outer tube air cavity enters into the limiting outer tube, thereby driving the limiting slide rod to position the head. At the same time, the gas control piston moves to increase the space of the inner tube air cavity to generate suction, and the gas in the cavity between the head and the rotating base of the head is sucked into the inner tube air cavity, thereby fixing the head. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the polishing equipment in this application; Figure 2 It is a schematic diagram of the three-dimensional structure of the polishing mechanism in this application; Figure 3 It is a cross-sectional view of the vertical movable frame part in this application; Figure 4 This is a structural schematic diagram of implementation mode 1 of the polishing mechanism in this application; Figure 5 This is a structural schematic diagram of the second implementation mode of the polishing mechanism in this application; Figure 6 This is a structural schematic diagram of the third implementation mode of the polishing mechanism in this application; Figure 7 It is a three-dimensional structural schematic diagram of the head fixing mechanism in this application; Figure 8 A cross-sectional view of the limit plate in this application Figure 1 ; Fig. 9 A cross-sectional view of the limit plate in this application Figure 2 ; Fig.10 This is a schematic diagram of the structure of the first implementation mode of the gas control unit in this application; Fig.11This is a schematic diagram of the structure of the second implementation mode of the gas control unit in this application; Fig.12 for Figure 1 A schematic diagram of the enlarged structure at A in the middle; Fig.13 for Figure 2 A schematic diagram of the enlarged structure at B in the middle; Fig.14 for Figure 2 Schematic diagram of the enlarged structure at C in the middle; Fig.15 for Fig. 9 Schematic diagram of the enlarged structure at D in the middle.
[0019] Reference numerals in the figure: polishing mechanism 1, polishing mounting frame 11, vertical moving slider 111, upper mounting roller 12, first roller frame 121, frame limit rod 122, contact spring 123, lower mounting roller 13, second roller frame 131, main power roller 14, polishing belt 15, polishing motor 16, intermediate roller 17, intermediate sliding frame 18, sliding protrusion 181, intermediate spring 19, moving mechanism 2, horizontal moving electric cylinder 21, vertical moving frame 22, vertical moving motor 23, vertical moving screw rod 24, mounting table 3, head fixing mechanism 4, head rotating motor 41, head rotating base 42, head limit Component 43, limit plate 431, limit slide groove 4311, ventilation cavity 4312, limit slide rod 432, limit piston 4321, limit outer cylinder 433, limit inner cylinder 434, gas control unit 435, positive pressure fan 4351, negative pressure fan 4352, gas control cylinder 4353, gas control piston 4354, gas control electric cylinder 4355, inner cylinder air cavity 4356, outer cylinder air cavity 4357, base mounted rotating cylinder 44, synchronous component 5, first synchronous rotating wheel 51, second synchronous rotating wheel 52, synchronous tensioning wheel 53, synchronous tensioning belt 54, synchronous tensioning slide rod 55, synchronous tensioning spring 56. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] Reference Figure 1-Figure 15As shown, an elliptical end-end polishing device provided by the present invention comprises a polishing mechanism 1, a moving mechanism 2, a mounting platform 3 and an end-end fixing mechanism 4, wherein the moving mechanism 2 is arranged on the mounting platform 3, the polishing mechanism 1 is installed on the moving mechanism 2, the moving mechanism 2 drives the polishing mechanism 1 to move on the mounting platform 3, the end-end fixing mechanism 4 is arranged on the mounting platform 3, the end-end is fixed by the end-end fixing mechanism 4, and the end-end is driven to rotate on the mounting platform 3, thereby ensuring that the polishing mechanism 1 can polish the end-end uniformly, and the polishing mechanism 1 is located above the end-end fixing mechanism 4; like Figure 4 As shown, the first embodiment of the polishing mechanism 1: the polishing mechanism 1 includes a polishing mounting frame 11, an upper mounting roller 12, a lower mounting roller 13, a main power roller 14, a polishing belt 15 and a polishing motor 16, the polishing mounting frame 11 is arranged in an L shape, the polishing mounting frame 11 includes a horizontally arranged horizontal frame and a vertically arranged vertical frame, the polishing mounting frame 11 is arranged on the moving mechanism 2, the upper mounting roller 12 and the lower mounting roller 13 are rotatably mounted at both ends of the polishing mounting frame 11, and the main power roller 14 is arranged on the moving mechanism 2. The polishing motor 16 is fixedly mounted on the polishing mounting frame 11, and the output end of the polishing motor 16 is transmission-connected to the main power roller 14. The polishing belt 15 is sleeved on the upper mounting roller 12, the lower mounting roller 13 and the main power roller 14. The main power roller 14 is driven to rotate by the polishing motor 16, and the polishing belt 15 is driven to rotate on the upper mounting roller 12 and the lower mounting roller 13 by the main power roller 14, and the outer surface of the head is polished by the polishing belt 15.
[0022] In some embodiments, a first roller frame 121 is arranged between the upper mounting roller 12 and the polishing mounting frame 11, and a second roller frame 131 is arranged between the lower mounting roller 13 and the polishing mounting frame 11. The first roller frame 121 and the second roller frame 131 have the same structure. The upper mounting roller 12 is rotatably arranged on the first roller frame 121, and the lower mounting roller 13 is rotatably arranged on the second roller frame 131. The first roller frame 121 and the second roller frame 131 are respectively provided with frame limiting rods 122. The frame limiting rods 122 on the first roller frame 121 and the second roller frame 131 are respectively slidably inserted into the polishing mounting frame 11. The frame limit rod 122 limits the vertical movement of the upper mounting roller 12, and the frame limit rod 122 on the second roller frame 131 limits the horizontal movement of the lower mounting roller 13. The frame limit rods 122 on the first roller frame 121 and the second roller frame 131 are respectively provided with contact springs 123. The upper mounting roller 12 and the lower mounting roller 13 are pushed toward the direction of the head fixing mechanism 4 by the contact springs 123 provided on the first roller frame 121 and the second roller frame 131, so as to ensure that the polishing belt 15 sleeved on the upper mounting roller 12 and the lower mounting roller 13 can fit tightly with the outer wall of the head, so as to improve the polishing efficiency and uniformity of the equipment on the head.
[0023] like Figure 5 As shown, the second embodiment of the polishing mechanism 1 is different from the first embodiment in that an intermediate roller 17, an intermediate sliding frame 18 and an intermediate spring 19 are further provided, the polishing mounting frame 11 is provided with an intermediate slide groove, the intermediate sliding frame 18 is provided with an intermediate sliding protrusion 181, the intermediate sliding protrusion 181 is embedded in the intermediate slide groove, the intermediate sliding frame 18 slides along the direction of the intermediate slide groove, the intermediate roller 17 is rotatably provided on the intermediate sliding frame 18, and the intermediate spring 19 is provided with an intermediate slide groove. The intermediate spring 19 pushes the intermediate roller 17 to the end cap fixing mechanism 4, and the intermediate roller 17 is between the upper mounting roller 12 and the lower mounting roller 13. The polishing belt 15 is wound through the intermediate roller 17. By arranging the intermediate roller 17 between the upper mounting roller 12 and the lower mounting roller 13, the polishing belt 15 can be further wound, so that the polishing belt 15 between the upper mounting roller 12 and the lower mounting roller 13 can have a bending area. Figure 4 and attached Figure 5It can be seen that when the polishing belt 15 between the upper mounting roller 12 and the lower mounting roller 13 is in a straight state, when the end cap is polished in this state, the polishing belt 15 in the straight state needs to be bent and fit with the outer wall of the end cap. At this time, due to the tension of the polishing belt 15, a greater pressure is generated on the bent portion of the end cap, and the pressure generated on the outer side of the polishing belt 15 close to the bent portion of the end cap is smaller, resulting in uneven pressure generated by the polishing belt 15 on the end cap during polishing, which affects the polishing effect of the end cap. When the middle roller 17 is set, the upper mounting roller 12 and the lower mounting roller 13 are placed on the end cap. The polishing belt 15 between the mounting roller 12 and the lower mounting roller 13 is divided into two straight lines, and the two straight lines on the polishing belt 15 have the same pressing force relative to the outer wall of the head, so that the pressure of each area when the polishing belt 15 polishes the outer wall of the head is the same, thereby improving the polishing uniformity of the polishing mechanism 1; thereby ensuring that the polishing belt 15 fits the curved head better, preventing the difference in polishing degree caused by the different pressures of the polishing belt 15 on the distorted part of the head, thereby affecting the polishing effect of the polishing belt 15 on the head; On this basis, the intermediate roller 17 in this solution can adopt a flexible structure, such as a rubber material. In this case, the polishing belt 15 sleeved on the intermediate roller 17 can be further fitted to the outer surface of the end cap, thereby improving the polishing effect of the polishing belt 15 on the end cap; It can be selected that the elastic coefficients of the middle spring 19 and the contact spring 123 in this solution are the same, so as to ensure that the middle roller 17, the upper mounting roller 12 and the lower mounting roller 13 can generate the same pressure, thereby ensuring that the polishing belt 15 can apply uniform pressure to the head.
[0024] like Figure 6 As shown, the third embodiment of the polishing mechanism 1 is different from the second embodiment in that a plurality of groups of intermediate rollers 17, an intermediate sliding frame 18 and an intermediate spring 19 are provided, and the polishing belt 15 is sequentially arranged to pass through a plurality of intermediate rollers 17. By providing a plurality of groups of intermediate rollers 17, the polishing belt 15 between the upper mounting roller 12 and the lower mounting roller 13 can be bent into multiple sections, thereby further improving the fit between the polishing belt 15 and the head, and improving the uniformity of the polishing of the head by the polishing belt 15.
[0025] In some embodiments, the polishing mechanism 1 further includes a synchronization component 5, which includes a first synchronization rotating wheel 51, a second synchronization rotating wheel 52, a synchronization tensioning wheel 53, a synchronization tensioning belt 54, a synchronization tensioning slide bar 55 and a synchronization tensioning spring 56. The synchronization tensioning slide bar 55 is slidably arranged on the polishing mounting frame 11, and the synchronization tensioning wheel 53 is rotatably arranged at the lower end of the synchronization tensioning slide bar 55. The synchronization tensioning spring 56 is sleeved on the synchronization tensioning slide bar 55, and the synchronization tensioning spring 56 drives the synchronization tensioning slide bar 55 to move. Move to the side away from the head fixing mechanism 4, the first synchronous wheel 51 is connected to the main power roller 14 in transmission, the second synchronous wheel 52 is connected to the intermediate roller 17 in rotation, and the synchronous tensioning belt 54 is sleeved on the first synchronous wheel 51, the second synchronous wheel 52 and the synchronous tensioning wheel 53. The synchronous component 5 is set up so that the main power roller 14 can drive the intermediate roller 17 to rotate synchronously, thereby improving the transmission smoothness of the polishing belt 15 on the intermediate roller 17 and preventing the polishing belt 15 from getting stuck during operation.
[0026] In some embodiments, the head fixing mechanism 4 includes a head rotating motor 41, a head rotating base 42, and a head limiting assembly 43. A base mounting rotating cylinder 44 is provided at the lower end of the head rotating base 42. The base mounting rotating cylinder 44 is rotatably set on the mounting table 3. The head limiting assembly 43 is set on the upper end surface of the head rotating base 42. The head rotating motor 41 is set on the mounting table 3 and is rotatably connected to the base mounting rotating cylinder 44. The head is set on the head rotating base 42, and then the head is fixed by the head limiting assembly 43. Then, the head rotating base 42 and the head thereon are driven to rotate by the head rotating motor 41, so that the polishing mechanism 1 can polish the outer surface of the head.
[0027] In this solution, a mounting bearing can be arranged on the outer side of the base mounting rotating drum 44 , and the mounting bearing can improve the rotation flexibility of the base mounting rotating drum 44 on the mounting platform 3 .
[0028] In some embodiments, the head limiting assembly 43 includes a limiting plate 431, a limiting slide rod 432, a limiting outer cylinder 433, a limiting inner cylinder 434 and a gas control unit 435, wherein the limiting plate 431 is fixedly mounted on the upper end surface of the head rotating base 42, a limiting slide groove 4311 is arranged on the inner side of the limiting plate 431, a ventilation cavity 4312 is arranged in the middle of the limiting plate 431, and the ventilation cavity 4312 is communicated with the limiting slide groove 4311, the limiting slide rod 432 is slidably arranged in the limiting slide groove 4311, the limiting outer cylinder 433 is inserted in the ventilation cavity 4312, and the limiting outer cylinder 433 is inserted in the ventilation cavity 4312. The limiting inner cylinder 434 is arranged on the inner side of the limiting outer cylinder 433, and the limiting inner cylinder 434 is connected to the outer side of the limiting plate 431. A limiting piston 4321 is arranged on the side of the limiting slide rod 432 close to the ventilation cavity 4312. The outer wall of the limiting piston 4321 is airtightly matched with the inner wall of the limiting slide groove 4311. The gas control unit 435 is respectively connected to the limiting inner cylinder 434 and the limiting outer cylinder 433. The gas control unit 435 generates positive pressure to be connected to the limiting outer cylinder 433, and the gas control unit 435 generates positive and negative pressure to be connected to the limiting inner cylinder 434. The positive pressure airflow is generated by the gas control unit 435 and delivered to the limiting outer cylinder 433. The airflow in the limiting outer cylinder 433 enters the limiting slide groove 4311. At this time, the air pressure in the limiting slide groove 4311 will push the limiting piston 4321 to move the limiting slide rod 432 outward. A contact portion is set on the outer side of the limiting slide rod 432 so that the contact portion on the outer side of the limiting slide rod 432 is in contact with the inner side wall of the head. Therefore, this scheme sets at least two limiting slide rods 432 to contact the inner side wall of the head, thereby realizing the limiting fixation of the head and ensuring the coaxiality of the head setting, so as to facilitate the subsequent polishing mechanism 1 to polish the outer side wall of the head. The gas control unit 435 generates negative pressure in the limiting inner cylinder 434, and the gas in the end cap is extracted through the limiting inner cylinder 434, so that the cavity formed between the end cap and the end cap rotating base 42 is in a negative pressure state, so that the end cap is tightly adsorbed on the end cap rotating base 42. In this solution, there is no need to use a clamp to fix the end cap, thereby ensuring the integrity of the outer surface of the end cap, and at the same time, the polishing integrity of the outer surface of the end cap can be satisfied by the polishing mechanism 1; On this basis, a rubber layer is further provided on the upper surface of the head rotating base 42 in the present solution, so as to ensure the airtightness of the head when it is fixed.
[0029] In some embodiments, a spring column can be mounted on the limit slide 432 in the present embodiment. The spring column provides a certain damping force for the movement of the limit slide 432. When the limit slide 432 loses the gas thrust, it can be reset in time, thereby ensuring the stability of the limit slide 432 during movement.
[0030] like Fig.10 As shown, implementation mode 1 of the gas control unit 435: the gas control unit 435 includes a positive pressure fan 4351 and a negative pressure fan 4352, the positive pressure fan 4351 is connected to the limiting outer cylinder 433, and the negative pressure fan 4352 is connected to the limiting inner cylinder 434. The positive pressure generated by the positive pressure fan 4351 drives the limiting slide bar 432 to position the head, and the negative pressure generated by the negative pressure fan 4352 allows the head to be adsorbed on the head rotating base 42, thereby fixing the closed head.
[0031] like Fig.11 As shown, the second embodiment of the gas control unit 435: the gas control unit 435 includes a gas control cylinder 4353, a gas control piston 4354 and a gas control electric cylinder 4355, the gas control piston 4354 is slidably arranged in the gas control electric cylinder 4355, the gas control piston 4354 separates the inner side wall of the gas control cylinder 4353 into an inner cylinder air cavity 4356 and an outer cylinder air cavity 4357, the inner cylinder air cavity 4356 is connected to the limiting inner cylinder 434, the outer cylinder air cavity 4357 is connected to the outer cylinder air cavity 4357, and the gas control electric cylinder 4355 is transmission-connected to the gas control piston 435 4. The gas control electric cylinder 4355 drives the gas control piston 4354 to move in the gas control cylinder 4353. By controlling the gas control piston 4354 to move in the gas control cylinder 4353, the gas in the outer cylinder air cavity 4357 is withdrawn outward, so that the gas in the outer cylinder air cavity 4357 enters the limiting outer cylinder 433, thereby driving the limiting slide bar 432 to position the head. At the same time, the gas control piston 4354 moves to increase the space of the inner cylinder air cavity 4356, thereby generating suction, and sucking the gas in the cavity between the head and the head rotating base 42 into the inner cylinder air cavity 4356, thereby fixing the head.
[0032] In some embodiments, the moving mechanism 2 includes a horizontal moving electric cylinder 21, a vertical moving frame 22, a vertical moving motor 23, and a vertical moving screw 24. The vertical moving frame 22 is vertically mounted on the horizontal moving electric cylinder 21. The horizontal moving electric cylinder 21 drives the vertical moving frame 22 to move horizontally. The vertical moving screw 24 is rotatably arranged on the vertical moving frame 22. The vertical moving motor 23 is fixedly mounted on the vertical moving frame 22. The vertical moving motor 23 is transmission-connected to the vertical moving screw 24. The side of the polishing mounting frame 11 A vertical movable slider 111 is arranged at one end, and a screw groove is arranged on the vertical movable slider 111. The vertical movable screw 24 passes through the screw groove on the vertical movable slider 111. The vertical movable screw 24 rotates to drive the polishing mounting frame 11 to move in the vertical direction. The vertical movable electric cylinder 21 is arranged to drive the vertical movable frame 22 to move in the horizontal direction. The vertical movable screw 24 is driven to rotate by the vertical movable motor 23. The polishing mounting frame 11 is driven to move in the vertical direction by the cooperation of the vertical movable screw 24 and the vertical movable slider 111.
[0033] When the present solution is in use, the head is first placed on the head rotating base 42 so that the opening of the head is in contact with the upper end surface of the head rotating base 42. At this time, the gas control unit 435 is started, and the positive pressure gas drives the limit slide bar 432 to position the head, so that the cavity between the head and the head rotating base 42 forms a negative pressure to fix the head. Then, the moving mechanism 2 is started, and the polishing mechanism 1 is driven by the moving mechanism 2 to move to the head part, so that the polishing belt 15 and the outer surface of the head are in contact with each other. Then, the polishing motor 16 is started, and the polishing belt 15 is driven by the polishing motor 16 to run. At this time, the polishing belt 15 polishes the outer surface of the head. Then, the head rotating motor 41 is started, and the head rotating base 42 is driven by the head rotating motor 41 to rotate synchronously, so that the head can be fully polished.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An elliptical head polishing device, characterized in that: The invention comprises a polishing mechanism (1), a moving mechanism (2), a mounting platform (3) and a head fixing mechanism (4), wherein the moving mechanism (2) is arranged on the mounting platform (3), the polishing mechanism (1) is mounted on the moving mechanism (2), the moving mechanism (2) drives the polishing mechanism (1) to move on the mounting platform (3), the head fixing mechanism (4) is arranged on the mounting platform (3), and the polishing mechanism (1) is located above the head fixing mechanism (4); the polishing mechanism (1) comprises a polishing mounting frame (11), an upper mounting roller (12), a lower mounting roller (13), a main driving roller (14), a polishing belt (15) and a polishing motor ( 16), the polishing mounting frame (11) is arranged in an L shape, the polishing mounting frame (11) is arranged on the moving mechanism (2), the upper mounting roller (12) and the lower mounting roller (13) are rotatably mounted on the two ends of the polishing mounting frame (11), the main power roller (14) is rotatably mounted on the bending part of the polishing mounting frame (11), the polishing motor (16) is fixedly mounted on the polishing mounting frame (11), the output end of the polishing motor (16) is transmission-connected to the main power roller (14), and the polishing belt (15) is sleeved on the upper mounting roller (12), the lower mounting roller (13) and the main power roller (14).
2. The elliptical head polishing equipment according to claim 1, characterized in that: A first roller frame (121) is arranged between the upper mounting roller (12) and the polishing mounting frame (11), and a second roller frame (131) is arranged between the lower mounting roller (13) and the polishing mounting frame (11). The first roller frame (121) and the second roller frame (131) have the same structure. The upper mounting roller (12) is rotatably arranged on the first roller frame (121), and the lower mounting roller (13) is rotatably arranged on the second roller frame (131). The first roller frame (121) and the second roller frame (131) are respectively provided with frame limiting rods. (122), the frame limit rods (122) on the first roller frame (121) and the second roller frame (131) are respectively slidably inserted into the polishing mounting frame (11), the frame limit rod (122) on the first roller frame (121) limits the upper mounting roller (12) from moving in the vertical direction, and the frame limit rod (122) on the second roller frame (131) limits the lower mounting roller (13) from moving in the horizontal direction, and the frame limit rods (122) on the first roller frame (121) and the second roller frame (131) are respectively provided with contact springs (123).
3. The elliptical head polishing equipment according to claim 1, characterized in that: The polishing mechanism (1) further comprises an intermediate roller (17), an intermediate sliding frame (18) and an intermediate spring (19); the polishing mounting frame (11) is provided with an intermediate sliding groove; the intermediate sliding frame (18) is provided with an intermediate sliding protrusion (181); the intermediate sliding protrusion (181) is embedded in the intermediate sliding groove; the intermediate sliding frame (18) slides along the direction of the intermediate sliding groove; the intermediate roller (17) is rotatably arranged on the intermediate sliding frame (18); the intermediate spring (19) is arranged between the intermediate sliding frame (18) and the polishing mounting frame (11); the intermediate spring (19) pushes the intermediate roller (17) to the end cap fixing mechanism (4); the intermediate roller (17) is located between the upper mounting roller (12) and the lower mounting roller (13); and the polishing belt (15) is wound around and passes through the intermediate roller (17).
4. The elliptical head polishing equipment according to claim 3 is characterized in that: The intermediate rollers (17), intermediate sliding frames (18) and intermediate springs (19) are provided in multiple groups, and the polishing belt (15) is arranged to pass through multiple intermediate rollers (17) in sequence.
5. The elliptical head polishing equipment according to claim 3, characterized in that: The polishing mechanism (1) further comprises a synchronous assembly (5), wherein the synchronous assembly (5) comprises a first synchronous rotating wheel (51), a second synchronous rotating wheel (52), a synchronous tensioning wheel (53), a synchronous tensioning belt (54), a synchronous tensioning slide rod (55) and a synchronous tensioning spring (56); the synchronous tensioning slide rod (55) is slidably arranged on the polishing mounting frame (11); the synchronous tensioning wheel (53) is rotatably arranged on the lower end of the synchronous tensioning slide rod (55); the synchronous tensioning spring (56) is sleeved on the synchronous tensioning slide rod (55); the synchronous tensioning spring (56) drives the synchronous tensioning slide rod (55) to move to a side away from the end cap fixing mechanism (4); the first synchronous rotating wheel (51) is transmission-connected to the main power roller (14); the second synchronous rotating wheel (52) is rotationally connected to the intermediate roller (17); and the synchronous tensioning belt (54) is sleeved on the first synchronous rotating wheel (51), the second synchronous rotating wheel (52) and the synchronous tensioning wheel (53).
6. The elliptical head polishing equipment according to claim 1, characterized in that: The end cap fixing mechanism (4) comprises an end cap rotating motor (41), an end cap rotating base (42) and an end cap limiting assembly (43); a base mounting rotating drum (44) is arranged at the lower end of the end cap rotating base (42); the base mounting rotating drum (44) is rotatably arranged on the mounting platform (3); the end cap limiting assembly (43) is arranged on the upper end surface of the end cap rotating base (42); and the end cap rotating motor (41) is arranged on the mounting platform (3) and is rotatably connected to the base mounting rotating drum (44).
7. The elliptical head polishing equipment according to claim 6, characterized in that: The end cap limiting assembly (43) comprises a limiting plate (431), a limiting slide bar (432), a limiting outer cylinder (433), a limiting inner cylinder (434) and a gas control unit (435); the limiting plate (431) is fixedly mounted on the upper end surface of the end cap rotating base (42); a limiting slide groove (4311) is arranged on the inner side of the limiting plate (431); a ventilation cavity (4312) is arranged in the middle of the limiting plate (431); the ventilation cavity (4312) is communicated with the limiting slide groove (4311); the limiting slide bar (432) is slidably arranged in the limiting slide groove (4311); the limiting outer cylinder (433) is inserted in the ventilation cavity (4312); the limiting outer cylinder (433) is communicated with the ventilation cavity (4311); The limiting inner cylinder (434) is arranged on the inner side of the limiting outer cylinder (433), the limiting inner cylinder (434) is connected to the outer side of the limiting disk (431), a limiting piston (4321) is arranged on the side of the limiting slide rod (432) close to the ventilation cavity (4312), the outer side wall of the limiting piston (4321) is airtightly matched with the inner side wall of the limiting slide groove (4311), the gas control unit (435) is respectively connected to the limiting inner cylinder (434) and the limiting outer cylinder (433), the gas control unit (435) generates positive pressure and is connected to the limiting outer cylinder (433), and the gas control unit (435) generates positive and negative pressure and is connected to the limiting inner cylinder (434).
8. The elliptical head polishing equipment according to claim 7, characterized in that: The gas control unit (435) comprises a positive pressure fan (4351) and a negative pressure fan (4352), wherein the positive pressure fan (4351) is connected to the position-limiting outer cylinder (433), and the negative pressure fan (4352) is connected to the position-limiting inner cylinder (434).
9. The elliptical head polishing equipment according to claim 7, characterized in that: The gas control unit (435) comprises a gas control cylinder (4353), a gas control piston (4354) and a gas control electric cylinder (4355); the gas control piston (4354) is slidably arranged in the gas control electric cylinder (4355); the gas control piston (4354) separates the inner side wall of the gas control cylinder (4353) into an inner cylinder air cavity (4356) and an outer cylinder air cavity (4357); the inner cylinder air cavity (4356) is connected to the limiting inner cylinder (434); the outer cylinder air cavity (4357) is connected to the outer cylinder air cavity (4357); the gas control electric cylinder (4355) is transmission-connected to the gas control piston (4354); the gas control electric cylinder (4355) drives the gas control piston (4354) to move in the gas control cylinder (4353).
10. The elliptical head polishing equipment according to claim 1, characterized in that: The moving mechanism (2) comprises a horizontal moving electric cylinder (21), a vertical moving frame (22), a vertical moving motor (23), and a vertical moving lead screw (24); the vertical moving frame (22) is vertically mounted on the horizontal moving electric cylinder (21); the horizontal moving electric cylinder (21) drives the vertical moving frame (22) to move in the horizontal direction; the vertical moving lead screw (24) is rotatably mounted on the vertical moving frame (22); the vertical moving motor (23) is fixedly mounted on the vertical moving frame (22); the vertical moving motor (23) is transmission-connected to the vertical moving lead screw (24); a vertical moving slider (111) is disposed at a side end of the polishing mounting frame (11); a lead screw groove is disposed on the vertical moving slider (111); the vertical moving lead screw (24) passes through the lead screw groove on the vertical moving slider (111); the vertical moving lead screw (24) rotates to drive the polishing mounting frame (11) to move in the vertical direction.
Citation Information
Patent Citations
Large petrochemical pressure container end socket manufacturing polishing machine
CN113579977A
Cam curved surface polishing equipment
CN115723012A
Polishing machine with tensioning mechanism
CN118372143A
High efficiency-type crystal grinding and polishing device
WO2022082996A1
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