A grinding device for cutting and processing wind turbine blades and a blade polishing method
By designing a wind power blade cutting and processing grinding equipment integrating robotic arms, dust covers, vacuum suction tubes, auxiliary wheels, dust brushes, three-dimensional morphological sensors and angle adjustment mechanisms, the problems of manual grinding in existing equipment are solved, and efficient and stable automatic grinding effect is achieved.
Patent Information
- Application Number
- CN202411605631.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2044-11-12
AI Technical Summary
The existing grinding equipment for cutting and processing of wind power blades has problems such as unstable manual grinding, flying dust, and glass fiber that endanger human health, insufficient grinding accuracy and poor results.
A grinding equipment for cutting and processing of wind power blades is designed, including a robotic arm, dust cover, vacuum suction tube, auxiliary wheel, dust brush, three-dimensional morphology sensor and angle adjustment mechanism. The robotic arm drives the movement of the dust cover and the auxiliary wheel to assist the movement of the dust cover. The three-dimensional morphology sensor and angle adjustment mechanism are used to achieve automatic polishing, and the dust brush and vacuum suction tube prevent dust from flying.
The stability and automation of the grinding process are achieved, dust flying and fiberglass harms human health, and the grinding accuracy and effect are improved.
Smart Images

Figure CN119238324B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to wind turbine blade processing, and in particular to a grinding device for cutting and processing wind turbine blades and a blade polishing method. Background Art
[0002] Wind power generation is a power generation method that converts the kinetic energy of wind into electrical energy through wind turbine blades and generators. The wind turbine blades rotate and transmit power to the generator, causing the generator to rotate and generate electricity. Wind turbine blades are important parts of wind turbines and affect the conversion efficiency of wind energy. The surface of the blades needs to be smooth and seamless to avoid wind resistance that affects energy conversion. When processing wind turbine blades, glass fiber materials need to be placed in a mold to fix them, then solidify and shape them, and then the formed blades are cut, and then polished after cutting to ensure that the blade surface meets the design;
[0003] The commonly used grinding equipment and blade polishing methods for cutting and processing wind turbine blades still have the following shortcomings: employees usually need to manually grind during grinding, the grinding is not stable enough, and a large amount of dust will be generated during grinding. The glass fiber contained in the dust can easily enter the human body and endanger human health. It is not convenient to flexibly adjust the grinding angle according to the surface of the blade. The manual grinding accuracy is insufficient and the grinding effect is not good.
[0004] Therefore, we propose a grinding device for cutting and processing wind turbine blades and a blade polishing method to solve the above-mentioned problems. Summary of the invention
[0005] The purpose of the present invention is to provide a grinding device and a blade polishing method for cutting and processing wind turbine blades, so as to solve the problems of the conventional grinding device for cutting and processing wind turbine blades proposed in the above background technology, which requires employees to manually grind during grinding, the grinding is not stable enough, and a large amount of dust will be generated during grinding. The glass fiber contained in the dust can easily enter the human body and endanger human health. It is inconvenient to flexibly adjust the grinding angle according to the surface of the blade, the manual grinding precision is insufficient, and the grinding effect is poor.
[0006] To achieve the above object, the present invention provides the following technical solution: A grinding device for cutting and processing wind turbine blades, comprising:
[0007] A mechanical arm, wherein a mounting base is mounted at the lower end of the mechanical arm, and a dust cover is mounted inside the mounting base;
[0008] A dust cover, wherein a dust suction pipe is symmetrically installed on the upper side of the dust cover;
[0009] Also includes:
[0010] An auxiliary wheel, wherein the inner end of the auxiliary wheel is provided with a support mechanism, wherein the support mechanism comprises a fixed cylinder, a connecting rod, a support spring and a support block, wherein the fixed cylinder and the connecting rod are slidably connected, and the support block and the fixed block are slidably connected;
[0011] A dust-proof brush, the dust-proof brush is symmetrically installed at the bottom of the dust cover, and a disassembly mechanism is arranged above the dust-proof brush, wherein the disassembly mechanism comprises a mounting plate, a dust-proof brush, a first mounting rod, a handle and a magnetic plate, the handle and the magnetic plate are magnetically connected, and the handle is made of iron, and the mounting plate and the magnetic plate are both connected to the first mounting rod slot;
[0012] A three-dimensional shape sensor, wherein the three-dimensional shape sensor is installed in an array below the dust cover;
[0013] A grinding head, which is symmetrically installed in the dust cover, and an angle adjustment mechanism is arranged above the grinding head, wherein the angle adjustment mechanism includes a first adjustment wheel, a first adjustment plate, a first hydraulic rod, a second adjustment wheel, a second adjustment plate and a second hydraulic rod, the first adjustment wheel and the first adjustment plate are meshed and connected, and the second adjustment wheel and the second adjustment plate are meshed and connected.
[0014] Preferably, a fixing cylinder is fixed in the middle of both left and right sides of the dust cover, and the inner slot of the fixing cylinder is connected to a connecting rod, and the outer sides of the fixing cylinder and the connecting rod are both wound with a supporting spring.
[0015] Preferably, a support block is welded to the lower end of the connecting rod, and an auxiliary wheel is rotatably installed on the outer side of the support block, the inner slot of the support block is connected to a fixed block, and the cross-section of the fixed block is a "T"-shaped structure, and the fixed block is welded to the dust cover.
[0016] Preferably, a mounting plate is integrally provided above the dustproof brush, and the mounting plate slot is connected in the dustproof cover, first mounting rods are evenly spaced inside the mounting plate, and a handle is fixed at the front end of the first mounting rod;
[0017] A magnetic plate is tightly fitted on the inner side of the handle, and the magnetic plate is embedded in the dust cover.
[0018] Preferably, a mounting column is integrally provided above the grinding head, and the outer slot of the mounting column is connected to a connecting tube, the inside of the mounting column and the connecting tube are both threadedly connected to a second mounting rod, and the rear end of the second mounting rod is threadedly connected to a positioning cap.
[0019] Preferably, a driving motor is installed above the connecting cylinder, and first adjusting wheels are fixed on both left and right sides of the driving motor. The first adjusting wheel is rotatably connected in the supporting frame, and a first adjusting plate is tightly fitted above the first adjusting wheel.
[0020] Preferably, a first hydraulic rod is installed on the outer side of the first adjustment plate, and a support frame is connected to the inner slot of the first adjustment plate;
[0021] A limiting strip is fixed on the upper inner side of the first adjusting plate, and a slot of the limiting strip is connected in the supporting frame.
[0022] Preferably, a second adjusting wheel is fixed on the top of the support frame and is rotatably connected in the dust cover. A second adjusting plate is tightly fitted on the top of the second adjusting wheel, and a second hydraulic rod is installed on the outer side of the second adjusting plate.
[0023] Preferably, the blade polishing method of the grinding equipment for wind turbine blade cutting and processing comprises the following steps:
[0024] Step 1: The robot arm drives the dust cover to move and fit the dust cover on the blade that needs to be polished. The auxiliary wheels assist the movement of the dust cover to ensure stability.
[0025] Step 2: The three-dimensional shape sensor scans the surface of the blade, draws a surface structure diagram of the blade through a computer, and controls the angle adjustment mechanism composed of the first adjustment wheel, the first adjustment plate, the first hydraulic rod, the second adjustment wheel, the second adjustment plate and the second hydraulic rod;
[0026] Step 3: Adjust the grinding head to fit closely with the surface of the blade, and turn on the drive motor, which drives the grinding head to rotate and grind the blade;
[0027] Step 4: The dust-proof brushes symmetrically distributed at the front and back are used to block the dust generated by grinding to avoid the generation of dust. The dust suction pipe is connected to the material pump, and the dust is discharged from the dust suction pipe.
[0028] Compared with the prior art, the beneficial effects of the present invention are as follows: the grinding equipment and blade polishing method for cutting and processing wind turbine blades can effectively support the limit position, ensure the stability during grinding, and effectively avoid the flying of dust generated during grinding, and avoid the glass fiber from entering the human body and endangering human health, and the grinding angle can be flexibly adjusted according to the surface of the blade to ensure the grinding effect;
[0029] 1. Equipped with auxiliary wheels, support springs and support blocks. The auxiliary wheels rotate on the support blocks, and the support springs push the support blocks to slide outside the fixed blocks. The auxiliary wheels and blades fit closely, which can effectively support the limit and ensure stability during grinding;
[0030] 2. A dust brush, a mounting plate and a first mounting rod are provided. The dust brush is symmetrically installed front and back below the dust cover. The mounting plate fixed above the dust brush is connected to the card slot of the dust cover. The first mounting rod is connected to the card slot of the dust cover and the mounting plate. The dust brush is fixed, which can effectively prevent the flying of dust generated during grinding and prevent glass fiber from entering the human body and endangering human health.
[0031] 3. A first adjusting wheel, a supporting frame and a second adjusting wheel are provided. The first hydraulic rod pushes the first adjusting plate to slide. The first adjusting plate and the first adjusting wheel are meshed and connected. The first adjusting plate drives the first adjusting wheel to rotate. The second adjusting plate and the second adjusting wheel are meshed and connected. The second adjusting plate drives the second adjusting wheel to rotate. The grinding angle can be flexibly adjusted according to the surface of the blade to ensure the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a front view structural schematic diagram of the present invention;
[0033] Figure 2 It is a schematic diagram of the overall structure of the support mechanism of the present invention;
[0034] Figure 3 This is a schematic diagram of the overall structure of the support block and the fixed block connected in the present invention;
[0035] Figure 4 This is a schematic diagram of the upward-looking structure of the connection between the dust cover and the three-dimensional shape sensor of the present invention;
[0036] Figure 5 This is a schematic diagram of the overall structure of the disassembly and assembly mechanism of the present invention;
[0037] Figure 6 It is a schematic diagram of the front cross-sectional structure of the angle adjustment mechanism of the present invention;
[0038] Figure 7 This is a schematic diagram of the overall structure of the mounting column and the connecting tube of the present invention;
[0039] Figure 8 It is a schematic diagram of the side cross-sectional structure of the connection between the first adjustment wheel and the first adjustment plate of the present invention;
[0040] Fig. 9 It is a schematic diagram of the side cross-sectional structure of the connection between the driving motor and the connecting cylinder of the present invention;
[0041] Fig.10 It is a schematic diagram of the working structure of the first hydraulic rod and the second hydraulic rod of the present invention.
[0042] In the figure: 1. Robotic arm; 2. Dust cover; 3. Dust suction pipe; 4. Mounting base; 5. Fixed cylinder; 6. Connecting rod; 7. Support spring; 8. Support block; 9. Fixed block; 10. Auxiliary wheel; 11. Mounting plate; 12. Dust brush; 13. First mounting rod; 14. Handle; 15. Magnetic plate; 16. Three-dimensional shape sensor; 17. Grinding head; 18. Mounting column; 19. Connecting cylinder; 20. Second mounting rod; 21. Positioning cap; 22. Driving motor; 23. First adjusting wheel; 24. Support frame; 25. First adjusting plate; 26. First hydraulic rod; 27. Limiting strip; 28. Second adjusting wheel; 29. Second adjusting plate; 30. Second hydraulic rod. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] See also Figure 1-10 The present invention provides a technical solution: a grinding device for cutting and processing wind turbine blades, comprising:
[0045] A mechanical arm 1, a mounting base 4 is mounted at the lower end of the mechanical arm 1, and a dust cover 2 is mounted inside the mounting base 4;
[0046] A dust cover 2, with a dust suction pipe 3 symmetrically installed above the dust cover 2;
[0047] Also includes:
[0048] Auxiliary wheel 10, the inner end of the auxiliary wheel 10 is provided with a support mechanism, wherein the support mechanism includes a fixed cylinder 5, a connecting rod 6, a support spring 7 and a support block 8, the fixed cylinder 5 and the connecting rod 6 are slidably connected, and the support block 8 and the fixed block 9 are slidably connected;
[0049] The dust-proof brush 12 is symmetrically mounted at the bottom of the dust cover 2, and a disassembly mechanism is arranged above the dust-proof brush 12, wherein the disassembly mechanism comprises a mounting plate 11, a dust-proof brush 12, a first mounting rod 13, a handle 14 and a magnetic plate 15, the handle 14 and the magnetic plate 15 are magnetically connected, and the handle 14 is made of iron, and the mounting plate 11 and the magnetic plate 15 are both connected to the first mounting rod 13 by a slot;
[0050] A three-dimensional shape sensor 16, which is installed in an array below the dust cover 2;
[0051] The grinding head 17 is symmetrically installed in the dust cover 2, and an angle adjustment mechanism is arranged above the grinding head 17, wherein the angle adjustment mechanism includes a first adjusting wheel 23, a first adjusting plate 25, a first hydraulic rod 26, a second adjusting wheel 28, a second adjusting plate 29 and a second hydraulic rod 30, the first adjusting wheel 23 and the first adjusting plate 25 are meshed and connected, and the second adjusting wheel 28 and the second adjusting plate 29 are meshed and connected.
[0052] By adopting the above technical scheme, a supporting mechanism is formed by combining a fixing cylinder 5, a connecting rod 6, a supporting spring 7 and a supporting block 8, which can ensure that the auxiliary wheel 10 is closely fitted to the blade; the mounting plate 11, the dustproof brush 12, the first mounting rod 13, the handle 14 and the magnetic plate 15 are combined to form a disassembly and assembly mechanism, which is convenient for disassembly and assembly of the dustproof brush 12; the first adjusting wheel 23, the first adjusting plate 25, the first hydraulic rod 26, the second adjusting wheel 28, the second adjusting plate 29 and the second hydraulic rod 30 are combined to form an angle adjustment mechanism, which can flexibly adjust the blade grinding angle.
[0053] As attached Figure 1 and attached Figure 2 As shown in the figure, a fixing cylinder 5 is fixed to the middle of the left and right sides of the dust cover 2, and the inner groove of the fixing cylinder 5 is connected to the connecting rod 6, and the outer sides of the fixing cylinder 5 and the connecting rod 6 are both wound with a supporting spring 7.
[0054] By adopting the above technical solution, the connecting rod 6 is connected through the internal slot of the fixing tube 5 , and the outer sides of the fixing tube 5 and the connecting rod 6 are both wound with supporting springs 7 , which can ensure the stability of the auxiliary wheel 10 .
[0055] As attached Figure 2 and attached Figure 3 As shown in the figure, a support block 8 is welded to the lower end of the connecting rod 6, and an auxiliary wheel 10 is rotatably installed on the outer side of the support block 8, a fixing block 9 is connected to the inner groove of the support block 8, and the cross-section of the fixing block 9 is a "T"-shaped structure, and the fixing block 9 is welded to the dust cover 2.
[0056] By adopting the above technical solution, the auxiliary wheel 10 is rotatably mounted on the outer side of the support block 8 , and the inner groove of the support block 8 is connected to the fixing block 9 , which can effectively limit the auxiliary wheel 10 .
[0057] As attached Figure 1 and attached Figure 5 As shown in the figure, a mounting plate 11 is integrally provided above the dustproof brush 12, and the mounting plate 11 is connected to the dustproof cover 2 by a slot, and first mounting rods 13 are evenly spaced inside the mounting plate 11, and a handle 14 is fixed to the front end of the first mounting rod 13;
[0058] A magnetic plate 15 is tightly attached to the inner side of the handle 14 , and the magnetic plate 15 is embedded in the dust cover 2 .
[0059] By adopting the above technical solution, the mounting plate 11 is connected in the dust cover 2 through a slot, and a handle 14 is fixed to the front end of the first mounting rod 13 to facilitate the installation and removal of the dust brush 12.
[0060] As attached Figure 6 and attached Figure 7 As shown in the figure, a mounting column 18 is integrated above the grinding head 17, and the outer slot of the mounting column 18 is connected to a connecting tube 19, the interior of the mounting column 18 and the connecting tube 19 are both threadedly connected to a second mounting rod 20, and the rear end of the second mounting rod 20 is threadedly connected to a positioning cap 21.
[0061] By adopting the above technical solution, the outer slot of the mounting column 18 is connected to the connecting tube 19, and the interiors of the mounting column 18 and the connecting tube 19 are both threadedly connected to the second mounting rod 20, so as to facilitate the disassembly, assembly and replacement of the grinding head 17.
[0062] As attached Figure 6 , Attachment Figure 8 and attached Fig. 9 As shown in the figure, a driving motor 22 is installed above the connecting cylinder 19, and first adjusting wheels 23 are fixed on both sides of the driving motor 22. The first adjusting wheel 23 is rotatably connected in the supporting frame 24, and a first adjusting plate 25 is tightly fitted above the first adjusting wheel 23.
[0063] By adopting the above technical solution, a driving motor 22 is installed above the connecting tube 19, and the first adjusting wheel 23 is rotatably connected in the supporting frame 24, which can drive the grinding head 17 to rotate.
[0064] As attached Figure 6 , Attachment Figure 8 and attached Fig. 9 As shown in , a first hydraulic rod 26 is installed on the outer side of the first adjustment plate 25, and a support frame 24 is connected to the inner slot of the first adjustment plate 25;
[0065] A limiting strip 27 is fixed on the inner upper side of the first adjustment plate 25 , and the limiting strip 27 is connected to the support frame 24 by a slot.
[0066] By adopting the above technical solution, the support frame 24 is connected through the inner slot of the first adjustment plate 25, and the limit strip 27 is connected through the slot in the support frame 24, so that stability can be ensured.
[0067] As attached Figure 6 , Attachment Figure 8 and attached Fig. 9 As shown in the figure, a second adjusting wheel 28 is fixed on the top of the support frame 24, and the second adjusting wheel 28 is rotatably connected in the dust cover 2, a second adjusting plate 29 is tightly fitted on the top of the second adjusting wheel 28, and a second hydraulic rod 30 is installed on the outer side of the second adjusting plate 29.
[0068] By adopting the above technical solution, the second adjusting plate 29 is tightly fitted on the upper side of the second adjusting wheel 28 , and the second hydraulic rod 30 is installed on the outer side of the second adjusting plate 29 , so as to facilitate the adjustment of the angle of the grinding head 17 .
[0069] As attached Figure 1 and attached Fig.10 As shown in the figure, the blade polishing method of the grinding equipment for wind turbine blade cutting processing includes the following steps:
[0070] Step 1: The robot arm 1 drives the dust cover 2 to move, and the dust cover 2 is attached to the blade that needs to be polished. The auxiliary wheel 10 assists the movement of the dust cover 2 to ensure stability;
[0071] Step 2: The three-dimensional shape sensor 16 scans the surface of the blade, draws a surface structure diagram of the blade through a computer, and controls the angle adjustment mechanism composed of the first adjustment wheel 23, the first adjustment plate 25, the first hydraulic rod 26, the second adjustment wheel 28, the second adjustment plate 29 and the second hydraulic rod 30;
[0072] Step 3: Adjust the grinding head 17 to fit closely with the surface of the blade, and turn on the drive motor 22, which drives the grinding head 17 to rotate and grind the blade;
[0073] Step 4: The dust-proof brushes 12 symmetrically distributed at the front and back are used to block the dust generated by grinding to avoid the generation of dust. The dust suction pipe 3 is connected to the material pump, and the dust is discharged from the dust suction pipe 3.
[0074] The detailed steps are as follows: Figure 1 , Attachment Figure 2 , Attachment Figure 3 and attached Fig.10 As shown in the figure, the mechanical arm 1 drives the mounting base 4 fixed thereto to move, and the mounting base 4 drives the dust cover 2 installed inside to move, so that the dust cover 2 moves to the blade that needs to be polished, and the auxiliary wheel 10 is closely fitted with the blade. Since the surface of the blade has an arc, when the dust cover 2 moves, the elastic action of the support spring 7 pushes the support block 8 installed at the lower end, so that the support block 8 slides outside the fixed block 9 connected to the slot therewith, and the fixed block 9 with a "T"-shaped cross-section has a limiting effect on the support block 8. The connecting rod 6 fixed above the support block 8 slides inside the fixed cylinder 5 connected to the slot therewith to ensure the stability of the support block 8 when sliding, and the support block 8 drives the auxiliary wheel 10 installed on its outside, so that the lower side of the auxiliary wheel 10 is always closely fitted with the surface of the blade, and the auxiliary wheel 10 rotates to ensure the stability of the dust cover 2 when moving. When the dust cover 2 moves, the three-dimensional morphology sensor 16 installed in an array below it scans the surface of the blade, and the angle of the polishing head 17 is adjusted according to the design of the blade to polish the blade;
[0075] As attached Figure 1, Attachment Figure 4 and attached Figure 5 As shown in the figure, when the grinding head 17 grinds the blade, a large amount of dust will be generated. A dust brush 12 is symmetrically installed at the bottom of the dust cover 2. The dust brush 12 prevents dust from flying. The dust suction pipe 3 is connected to the material pump, and the dust in the dust cover 2 can be extracted to prevent the dust from affecting the health of the staff. When the dust brush 12 needs to be removed for cleaning, the handle 14 is pulled outward to separate the handle 14 from the magnetic connection with the magnetic plate 15. The handle 14 drives the first mounting rod 13 fixed thereto to move, so that the first mounting rod 13 is separated from the slot connection with the magnetic plate 15 and the mounting plate 11. Next, remove the dust brush 12 from the dust cover 2, so that the mounting plate 11 fixed above the dust brush 12 is separated from the card slot connection of the dust cover 2, and the dust brush 12 can be cleaned. The cleaned dust brush 12 is placed under the dust cover 2, so that the mounting plate 11 fixed above the dust brush 12 is connected to the card slot of the dust cover 2, and then the first mounting rod 13 is inserted into the dust cover 2, so that the first mounting rod 13 is connected to the card slot of the mounting plate 11, and the handle 14 is magnetically connected to the magnetic plate 15, and the first mounting rod 13 is fixed in the dust cover 2, so as to fix the dust brush 12;
[0076] As attached Figure 1 , Attachment Figure 6 , Attachment Figure 8 and attached Fig. 9 As shown in, the second hydraulic rod 30 is opened, and the second hydraulic rod 30 drives the second adjusting plate 29 installed at its output end to move, and the second adjusting plate 29 drives the second adjusting wheel 28 meshingly connected thereto to rotate, so that the second adjusting wheel 28 rotates in the dust cover 2, and the second adjusting wheel 28 drives the support frame 24 to rotate, and the support frame 24 drives the grinding head 17 installed therein to rotate, and then the first hydraulic rod 26 is opened, and the first hydraulic rod 26 drives the first adjusting plate 25 installed at its output end to slide, and the first adjusting plate 25 slides on the outside of the support frame 24 connected to the slot therewith, and the limiting strip 27 fixed on the upper inner side of the first adjusting plate 25 is connected to the slot of the support frame 24, which limits the first adjusting plate 25, and the first adjusting plate 25 drives the first adjusting wheel 23 meshingly connected thereto to rotate, and the first adjusting wheel 23 rotates in the support frame 24, and drives the driving motor 22 fixed thereto to rotate, and the driving motor 22 drives the grinding head 17 installed below to rotate, and the angle of the grinding head 17 can be flexibly adjusted;
[0077] As attached Figure 6 , Attachment Figure 7 and attached Figure 8As shown in, when the grinding head 17 needs to be disassembled and replaced, the positioning cap 21 is rotated to disengage the positioning cap 21 from the threaded connection with the second mounting rod 20, and then the second mounting rod 20 is rotated to disengage it from the threaded connection with the mounting column 18 and the connecting tube 19, and the mounting column 18 can be taken out from the connecting tube 19, and a new grinding head 17 is placed under the connecting tube 19, so that the mounting column 18 and the connecting tube 19 are connected by the slots, and the second mounting rod 20 is threadedly connected to the mounting column 18 and the connecting tube 19, and the positioning cap 21 is installed at the rear end of the second mounting rod 20, so that the mounting column 18 is fixed in the connecting tube 19, and the grinding head 17 can be fixed.
[0078] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0079] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A grinding device for cutting and processing wind turbine blades, comprising: A mechanical arm (1), wherein a mounting base (4) is mounted at the lower end of the mechanical arm (1), and a dust cover (2) is mounted inside the mounting base (4); a dust cover (2), wherein a dust suction pipe (3) is mounted symmetrically on the upper side of the dust cover (2); the mechanical arm (1) further comprises: an auxiliary wheel (10), wherein a support mechanism is arranged at the inner end of the auxiliary wheel (10), wherein the support mechanism comprises a fixed cylinder (5), a connecting rod (6), a support spring (7) and a support block (8), wherein the fixed cylinder (5) and the connecting rod (6) are slidably connected, and the support block (8) and the fixed block (9) are slidably connected; a dust brush (12), wherein the dust brush (12) is symmetrically mounted at the lower side of the dust cover (2), and a disassembly mechanism is arranged above the dust brush (12), wherein the disassembly mechanism comprises a mounting plate (11), a dust brush (12), a first mounting rod (13), a handle (14) and a support spring (7). ) and a magnetic plate (15), the handle (14) and the magnetic plate (15) are magnetically connected, and the handle (14) is made of iron, and the mounting plate (11) and the magnetic plate (15) are both connected to the first mounting rod (13) slot; a three-dimensional shape sensor (16), the three-dimensional shape sensor (16) is array-mounted below the dust cover (2); a grinding head (17), the grinding head (17) is symmetrically mounted inside the dust cover (2), and an angle adjustment mechanism is arranged above the grinding head (17), wherein the angle adjustment mechanism comprises a first adjustment wheel (23), a first adjustment plate (25), a first hydraulic rod (26), a second adjustment wheel (28), a second adjustment plate (29) and a second hydraulic rod (30), the first adjustment wheel (23) and the first adjustment plate (25) are meshingly connected, and the second adjustment wheel (28) and the second adjustment plate (29) are meshingly connected.
2. The grinding equipment for cutting and processing wind turbine blades according to claim 1 is characterized in that: A fixing cylinder (5) is fixed to the middle of both left and right sides of the dust cover (2), and a connecting rod (6) is connected to the internal slot of the fixing cylinder (5), and a supporting spring (7) is wound around the outer sides of the fixing cylinder (5) and the connecting rod (6).
3. The grinding equipment for cutting and processing wind turbine blades according to claim 2 is characterized in that: A support block (8) is welded to the lower end of the connecting rod (6), and an auxiliary wheel (10) is rotatably mounted on the outer side of the support block (8). A fixing block (9) is connected to the inner groove of the support block (8), and the cross section of the fixing block (9) is in a "T"-shaped structure, and the fixing block (9) is welded to the dust cover (2).
4. The grinding equipment for cutting and processing wind turbine blades according to claim 1 is characterized in that: A mounting plate (11) is integrally provided above the dustproof brush (12), and the mounting plate (11) is connected to the dustproof cover (2) through a slot; first mounting rods (13) are arranged at equal intervals inside the mounting plate (11), and a handle (14) is fixed to the front end of the first mounting rod (13); a magnetic plate (15) is tightly fitted to the inner side of the handle (14), and the magnetic plate (15) is embedded in the dustproof cover (2).
5. The grinding equipment for cutting and processing wind turbine blades according to claim 1 is characterized in that: A mounting column (18) is integrally provided above the grinding head (17), and a connecting tube (19) is connected to an outer slot of the mounting column (18), a second mounting rod (20) is threadedly connected to the inside of the mounting column (18) and the connecting tube (19), and a positioning cap (21) is threadedly connected to the rear end of the second mounting rod (20).
6. The grinding equipment for cutting and processing wind turbine blades according to claim 5, characterized in that: A driving motor (22) is mounted above the connecting cylinder (19), and first adjusting wheels (23) are fixed to both left and right sides of the driving motor (22). The first adjusting wheel (23) is rotatably connected in the support frame (24), and a first adjusting plate (25) is tightly fitted above the first adjusting wheel (23).
7. The grinding equipment for cutting and processing wind turbine blades according to claim 6, characterized in that: A first hydraulic rod (26) is installed on the outer side of the first adjustment plate (25), and a slot on the inner side of the first adjustment plate (25) is connected to a support frame (24); a limit strip (27) is fixed on the upper inner side of the first adjustment plate (25), and the slot of the limit strip (27) is connected in the support frame (24).
8. The grinding equipment for cutting and processing wind turbine blades according to claim 7, characterized in that: A second adjusting wheel (28) is fixed above the support frame (24), and the second adjusting wheel (28) is rotatably connected in the dust cover (2), a second adjusting plate (29) is tightly fitted above the second adjusting wheel (28), and a second hydraulic rod (30) is installed on the outer side of the second adjusting plate (29).
9. A blade polishing method using the wind turbine blade cutting and processing grinding device as claimed in claim 1, characterized in that: The blade polishing method of the grinding equipment for cutting and processing wind turbine blades comprises the following steps: step 1: the mechanical arm (1) drives the dust cover (2) to move, and the dust cover (2) is fitted on the blade to be polished, and the auxiliary wheel (10) assists the movement of the dust cover (2) to ensure stability; step 2: the three-dimensional shape sensor (16) scans the surface of the blade, draws a surface structure diagram of the blade through a computer, and controls an angle adjustment mechanism composed of a first adjustment wheel (23), a first adjustment plate (25), a first hydraulic rod (26), a second adjustment wheel (28), a second adjustment plate (29) and a second hydraulic rod (30); step 3: the grinding head (17) is adjusted to fit closely with the surface of the blade, and the drive motor (22) is turned on, and the drive motor (22) drives the grinding head (17) to rotate to grind the blade; step 4: the dust brushes (12) symmetrically distributed at the front and rear are used to block dust generated by grinding to avoid dust generation, and the dust suction pipe (3) is connected to the material pump, and the dust is discharged from the dust suction pipe (3).
Citation Information
Patent Citations
Pultrusion plate chamfering and grinding mechanism for wind power blade
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Wind power blade polishing device
CN220806739U